Sunil march
- 1. N G Sunil Kumar Contact: +91-8106822211 E-Mail: sunilkumarng@rediffmail.com Senior Production/Manufacturing Operations Professional:Enterprising leader & planner with a strong record of contributions in streamlining operations, invigorating businesses, heightening productivity and improving systems & procedures Targeting challenging assignments in: |Production Planning & Control & Manufacturing Operations | AREAS OF EXPERTISE Production Planning & Control Packaging Maintenance InventoryControl Health & Safety Practices Supply Chain Management Quality Management Manufacturing Operations Usage variance control Project Management PERSONAL SKILLS Influencing and leading Time management Adaptability Decision-making Delegation Self motivation PROFILE SUMMARY A focused, dynamic Professional with 10 years of experience in Production Planning & Control, MWay,World Class Manufacturing (WCM) Systems implementation, Inventory Management and so on Proficient in implementing best practices in floor like Team Work, 5S, Focused Improvement, Visual Performance Management and Safety Expertise in working on various WCM aspects from CCI like ITF, DMAIC, Train the Trainer and monitoring CAPEX system as well Expert in quality assurance & control activities involving resource planning, in-process inspection, team building and coordination with internal/ external departments. Manage manufacturing process to ensure product is delivered on time and under budget while maintaining quality standards. Implement and monitor Critical Control Points (CCPs) as an integral part of a hazard analysis critical control point (HACCP) systemand other elements of FSSAI certification Managing the improvement process by monitoring and revising SOPs. Hands-on exposure in Microsoft Office (Word, Excel & PowerPoint) and Syspro- ERP Package. Capable in enhancing the production process operations, optimizing resource utilization, escalating productivity and operational proficiencies. Characterized as a visionary, strategist & team player; consistent record of delivering results in revenue, performance and profitability by completing multiple projects. Utilize Manufacturing Way strategies to improve manufacturing processes and reduce costs. Ensure safe work environment through implementation of safety awareness programs and compliance with OHSAS. Able to foresee potential problems before they happen. Coaching teams and line leaders in best practice methods. Working knowledge of all relevant technical and hygiene standards. ORGANIZATIONAL EXPERIENCE Since Mar’07 SAB Miller India Ltd., Hyderabad& Cochin. Growth Path: Mar’07-Oct’08 Junior Executive - Manufacturing Operations–Sangareddy Oct’08- Feb’11 Executive- Manufacturing Operations–Sangareddy Feb’11-Jul’12 Asst. Manager- ManufacturingOperations–Sangareddy Jul’12-Sep’15 Dy. Manager- ManufacturingOperations–Sangareddy Sep’ 15-till date Manager-Manufacturing Operations–Chalakudy Feb’06 - Mar’07 A GI Glaspac-Hindustan Sanitaryware Ltd, Hyderabad as Junior Engineer In- Plant Engineering Department Growth Path: Feb’06 – Feb’06 Diploma Engineer Feb ‘07 - Mar’07 Junior Engineer - Plant Engineering Key Result Areas: Managing operations, maintenance and planning of RGB-8000 BPH line (Previously 21000BPH and 36000 BPH)
- 2. Maintaining day wise tracking of efficiency & consumables usages of the packaging department and week wise reconciliation of bottles, beer, packaging materials with process and stores departments Minimizing the areas of bottlenecks & breakdown; taking steps to achieve zero accident & customer complaints through continuous monitoring and application of tools like root cause analysis Deploying various methodologies for analyzing various processes, recommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, control variability, costs and reduce cycle-time Identifying scope for planning, implementing and monitoring of technological changes for enhancing productivity Planning, scheduling & executing preventive & corrective maintenance, troubleshooting of all types of equipment to increase device up-time, reliability and control quality Maintaining a strong communication chain between different divisions in order to receive inquiries about status of materials, requisition, dispatch information and delivery status Monitoring the inventory levels of consumables/ spares/ stocks at warehouses/ stores and ensuring timely procurement & replenishment of stocks Identify good manufacturing practices to control microbiological contamination during food handling and manage Pest Control and waste materials as part of a Food Safety System Developing alternate vendor source for localization, achieving cost effective purchases of raw materials with reduction in delivery time and improving consistency in quality Resolving inventory management related issues which generate during the different kind of Material Movement activities also wrong inventory valuation, improper master data maintenance Functioning on ERP for materials management and production planning Modules Timely acting on market complaints and ensuring CAPA in place Evaluating the packaging quality scores (PPQA, IQMS, and DPMO) Executing plans & schedules for maintenance operations and reducing downtime for enhancing operational efficiencies with focus on optimum utilization of manpower & materials Accomplishments: Worked as member of a team to gain ISO 18001(OHSAS) Certification and ISO 22000 (FSMS) Certification Developed PIMS / POMS table for the Filler Machine as a part of SOP Contributed in introducing practices to achieve targets in FFF Packaging Hygiene andTPO %Compliance Spearheaded manufacturing way practices- 5S, TW, FI, VPM, and ATM which resulted an improvement of 2.5 GEMS score from 1.2 in WCM practices. Improved EHS audit score by 100% over one year after and spreading the awareness of OCP and complying the requirement. Reduced operating cost byINR 24 lacs/Annum after modifying the Palletising technology between two production lines-21000 BPH. Successfully shown 9% improvement in Factoryefficiency through enhancements such as conveyor down time reduction project and Labeller Vario drive failure reduction in 36000 BPH line Achieved a savings of 60 lacs per year after modify the carton errector Mechanism and vendor development in the material and contracting process in 36000 BPH Line Received the best Project award in recognition of Focused Improvement Project on Labelling Glue usage reduction, which saved INR19Lacs/Year Enhanced customer complaint reduction by 70% in a year through implementing the counter measures such as check weigher monitoring and EBI/FBI maintenance system Closed slow feeding issue in the line with in a period of a quarter, which brings up the Efficency improvement by 6% in 21000 BPH line Improved training and practice effectiveness resulted in improvingpackagingHygiene score from 70% to 95% Carried out manpower reduction in36000BPH line and which gives a straight saving of INR 22 Lacs in pay cost per year Reduced Pasturiser breakages from 1% to 0.3% in 21000 BPH, which reflects the savings of INR 30Lacs in terms of beer, bottle and crown Possessed the highest production records like highest day production in 21000 BPH, highest day production in 36000 BPH and highest month production in the group. TRAININGS ATTENDED Leadership fundamentals training by SABMiller Plc in 2016 IMS Internal auditor training by Bureau Veritas in 2015
- 3. Training on People Management by Nine Dots in 2013 OHSAS Internal Auditor Training by CMSE Mumbai in 2012 FSMS Internal Auditor Training from Mpath consultants in 2011 Actively attended the Train the Trainer Programme in CCI, London in 2011 Advanced Problem Solving Method from CCI, London EDUCATION 2014 MBA in Operations Management from GITAM University, Vishakapatnam 2012 B.Tech- AMIE in Mechanical Engineering from Institution of Engineers, Kolkata 2005 Diploma in Mechanical Engineering from State Board of Tech Education, Kerala 2002 B.Sc. in Mathematics from Calicut University,Kerala IT SKILLS Proficiency in: o Microsoft Office (Word, Excel & PowerPoint) o Syspro- ERP Package COURSES/ CERTIFICATIONS ATTENDED Certificate Course on EHS from IIPH, Gandhinagar in 2015 General Certificate in Packaging from IBD, UK in 2011 Advanced Course in CAD-CAM from CITD, Hyderabad in 2005 Diploma in Computer Application from LBS Center for Science and Technology, Kannur in 2001 PROFESSIONAL AFFILIA TION Corporate member in Institution of Engineers (India) PERSONAL DETAILS Date of Birth:11th April 1981 Permanent Address:Njavarakkattu - House Eruvessi - Post, Kannur, Kerala - 670632 Present Address:HNo.-144N, JAAZ Apartments, Parakt Nagar, Near KSRTC, Chalakudy,Thrissur,Kerala-680307, IN Languages Known: English, Hindi, Malayalam and Telugu Passport no:M3295726 issued on 13/11/2014 Skype ID:sunilkumarng