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- 1. Receptor Coatings for the Manufacture & Personalization of Cards Josef Feldman Functional Materials Inc. Congers, NY
- 2. Receptor Coatings for the Manufacture & Personalization of Cards A specialized chemical structure able and willing to receive and retain impressions. Receptor
- 3. Receptor Coatings for the Manufacture & Personalization of Cards Receive ink Receptor Functions Partially absorbed ink Fully absorbed ink Non absorbed ink substrate
- 4. Receptor Coatings for the Manufacture & Personalization of Cards Receive Coating Receptor Functions Receptor substrate Coating
- 5. Receptor Coatings for the Manufacture & Personalization of Cards Receive Laminate Receptor Functions Laminate Air voids With Receptor Without Receptor substrate Receptor substrate
- 6. Receptor Coatings for the Manufacture & Personalization of Cards A structure that is designed to perform the same tasks as another. Capable of forming a chemically stable system. Able to exist together without mutual contradiction. Compatible Compatibiliser Something that makes items compatible.
- 7. Receptor Coatings for the Manufacture & Personalization of Cards Why Do we need Receptor & Compatibiliser Coatings?
- 8. Receptor Coatings for the Manufacture & Personalization of Cards Lamination / Ink Coating Systems were historically designed for PVC or Paper Compatibiliser Coatings for Card Manufacture make surfaces feel like PVC Why do we need Receptor & Compatibiliser Coatings?
- 9. Receptor Coatings for the Manufacture & Personalization of Cards PVC PET PETG Bio Polymers: Wood, PLA Paper Teslin Holographic Foil Popular Substrates
- 10. Receptor Coatings for the Manufacture & Personalization of Cards Receptor Coating Application Methods Hot Melt Reprography Solvent/Waterbase/UV/Hot Melt InkJet Solvent/Waterbase/UV Gravure Waterbase/UV Flexography UV Lithography
- 11. Receptor Coatings for the Manufacture & Personalization of Cards Protection Adhesion Smoothing/Roughening Surface Tension Adjustment Receptor / Compatibiliser Functions Stiffness/Flex Impact Modifier Colorant NIR/UV Blocker
- 12. Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function substrate Partially absorbed ink Compatibiliser Coating substrate Ink on non-porous substrate
- 13. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptors for Colored (Orange) Core Flood Coated White Receptor Colored core Overlay Overlay Partially absorbed ink
- 14. Receptor Coatings for the Manufacture & Personalization of Cards Colored (White) Receptor for Transparent Core Imaged White Receptor Clear core Overlay Clear Window Partially absorbed ink
- 15. Receptor Coatings for the Manufacture & Personalization of Cards Receptor / Compatibiliser Function Adhesion Smoothing/Roughening Surface Tension Adjustment Non absorbed ink substrate Substrate
- 16. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Receptor Coatings Function Card Type Bank Cards Accept Signature Panel Barcoded Affinity Cards Accept Solvent/UV InkJet Barcoded Affinity Cards Accept Thermal Transfer ID Cards Accept Dye Diffusion Bank Cards Accept Embossing/Tipping Most Cards Protect Printed Surface
- 17. Receptor Coatings for the Manufacture & Personalization of Cards Protective Personalisable Coatings substrate PLATTEN LAMINATION substrate NO LAMINATION Lamination Plate Coating Mag Stripe Mag Stripe
- 18. Personalization Methods Dye Diffusion (D2) Thermal Transfer (T2) Ink Jet Solvent UV Waterbase Laser
- 19. Typical Card Structure K • • • • • • = 1. Cold Emboss Positive Emboss = 2. Compatibiliser Adhesion = 3. Foil Reflective Foil = 4. Compatibiliser Protective Coating = 5. Transfer Print D2T2 – Black Resin = 6. Hot Stamp Holographic / Decorative = 7. Compatibilser Abrasion Resistance / Transfer + D2T2 Print Receptor = 8. Overlay Protection / Security - Transparent = 9. Compatibiliser Adhesion = 10. Overlay Holographic Decorative = 11. Compatibiliser Adhesion / Ink Receptor = 12. Ink Decorative / Security or OVD = 13. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 14. Ink Decorative / Data = 15. Compatibiliser Adhesion /Smoothing Layer / Surface Tension Adjustment = 16. Ink Group Decorative / Data = 17. Compatibiliser Compatibilsation = 18. Inlay Security/Decorative = 19. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 20. Core Stiffness / Flex / Impact / Opaque or Transparent = 21. Compatibiliser Adhesion / White Colorant = 22. Inlay RF Antenna / Chip = 23. Compatibiliser Adhesion / White Colorant = 24. Core Stiffness / Flex / Impact / Opaque or Transparent = 25. Compatibiliser Adhesion / White Colorant = 26. Overlay Protection / Security - Transparent = 27. Compatibliser Priming Layer / Roughing Layer / Surface Tension Adjustment = 28. Inlay Security/Decorative = 29. Compatibiliser Compatabilisation = 30. Ink Decorative = 31. Compatibliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 32. Ink Decorative = 33. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 34. Ink Decorative / Security or OVD = 35. Compatibiliser Adhesion / Smoothing Layer / Surface Tension Adjustment = 36. Overlay Protection / Security - Transparent = 37. Compatibiliser Abrasion Resistance / Transfer Print Receptor = 38. Overlay Protection / Security – Transparent = 39. Compatibiliser Receptor / Compatibiliser = 40. Hot Stamp Holographic / Decorative = 41. Transfer Print D2T2 – Black Resin = 42. Cold Emboss Negative Emboss = 43. Mag Stripe Process Typical Function • • • • • • K C M Y • Milled Chip Cavity C M V
- 20. Contact Information Josef Feldman Functional Materials Inc. 100 Wells Ave. Congers, NY 10920, USA +1-845-753-6000 – Office +1-845-753-6222 – Fax [email_address] www.FunctionalMaterials.com