Adaptaflex technical
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This document provides information on why to choose Adaptaflex flexible conduit systems. It highlights that Adaptaflex has achieved third party testing and approvals from organizations like BSI to quality, environmental, and performance standards. It also lists many rail projects around the world where Adaptaflex products were used, including conduits and fittings supplied to companies in countries like China, Spain, Italy and more. The document promotes Adaptaflex as a global leader in flexible conduit systems for demanding markets like rail.
Adaptaflex technical
- 3. Adaptaflex – The Brand You Can Trust Third Party Testing & Approvals • • • • IEC61386 Performance Classification Standard - the first major conduit manufacturer to achieve third party accreditation to the EN50086/IEC 61386 Standard from the British Standards Institution (BSI). BSI Kitemark - the only major conduit manufacturer to achieve third party accreditation through the BSI Kitemark scheme. ISO9001 Quality Standard - We conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems. BS EN ISO14001 Environmental Standard Again we lead the way by being the first conduit manufacturer to comply with this Standard.
- 4. Rail Projects Completed as at June 2011 Company Country Client Project Product Used (Conduit & Fittings) BOMBARDIER TS FRANCE NATS NATS PROJECT PI, PR and ATS Fittings CSR Zhuzhou China Wuhan State Wuhan Line 1 ATS connectors and PI – Jumper Assembly CSR Zhuzhou China KL City Malaysia EMU PI and ATS Fittings Nanjing Puzhen Rolling Stock China TBC Suzhou Line 1 PA and ATS Fittings Nanjing Puzhen Rolling Stock China TBC Hong Kong Line – Metro PA and ATS Fittings Nanjing Puzhen Rolling Stock China TBC Bombay Metro PA and ATS Fittings Nanjing Puzhen Rolling Stock China TBC Bombay Narrow Train PA and ATS Fittings CAF Spain Columbia Municipal Medellin Underground PR, PI and ATS Fittings CAF Spain Turkey, Istanbul Tram PR, PI and ATS Fittings CCR China Brazil HST CAF Spain Northern Ireland Metro Metro 4000 series PR & ATS Fittings CAF Spain Algiers Metro PR, PI and ATS Fittings CAF Spain Brussels Metro PR & ATS Fittings Nanjing Puzhen Rolling Stock China TBC Hangzhou Line 1 PA and ATS Fittings Nanjing Puzhen Rolling Stock China TBC Quinghai - Tibet PA and ATS Fittings CAF SPAIN DEHLI 200 CARRAIGE DMU PR and ATS Fittings CAF Spain Zaragoza Municipal Zaragoza Tram PI, PR and ATS, TCBRD Conduit CSR Zhuzhou China Shenzhen Line 5 - EMU PA, PR and ATS Fittings CSR Zhuzhou China Shanghai Line 11 - EMU PA, PR and ATS Fittings
- 5. Rail Projects Completed as at June 2011 Company Country Client Project Product Used (Conduit & Fittings) SCOMI Indonesia MMRD mumbai Monorail PR and ATS Fittings SPLHC Conduit and Fittings CAF Spain Madrid Metro 8000 Series PR and ATS Fittings CAF Spain Madrid Metro 3000 Series PR and ATS Fittings CAF Spain / Brazil Sao Paulo Metro PR and ATS Fittings CAF Spain / Turkey Izmir DMU PR and ATS Fittings RCF / ICF India Indian railways DMU PR & ATS Fittings NEVZ Russia Various DMU & Lokos PI and PSL Conduit Metrovagonmash Russia Moscow C.C. Moscow U-Ground PR and ATS Fittings RSI (Corifer) Italy Alstom Pendolino TI CP and AL Fittings CSR Zhuzhou China Guangzhou Line 3 EMU PR and ATS Alstom Italy Finland / Russia St Petersburg / Finland Pendolino SPLHC Conduit and Fittings BOMBARDIER AUSTRIA VIENNA UNDERGROUND S Conduit – S Fittings ELIN AUSTRIA ELIN TRAMS PR – ATS Fittings METRA Chicago USA Chicago Rail cars PR – ATS Fittings Union Carriages SA Spoornet DMU – 19E PR, SP, SPL and ATS Union Carriages SA Spoornet DMU – 15E PR, SP, SPL and ATS CAF Spain Edinburgh Trams Electric Trams PR, PI and ATS CAF Spain Chile Metro - Santiago PR, PI and ATS Shanghai Faiveley Railway Technology Co Ltd China China Rail 200KMh HST PR and PI ATS
- 6. Rail Projects Completed as at June 2011 Company Countr y Client Project Product Used (Conduit & Fittings) Shanghai Faiveley Railway Technology Co Ltd China China Rail KDL42-5HL, Shanghai Line 9 &7 PR and PI ATS Shanghai Faiveley Railway Technology Co Ltd China China Rail KL42-5ZL – Shenzhen Line 1 PR and PI ATS Shanghai Faiveley Railway Technology Co Ltd China China Rail Wuhan Line 2 PR and PI ATS Shanghai Faiveley Railway Technology Co Ltd China China Rail KL29-BJD A/C units PR and PI ATS CSR Zhuzhou China China Rail Shanghai Line 11, DMU PR and PI ATS Nanjing Puzhen Rolling Stock China Indian Rail Dehli Line DMU PR and PI ATS Alstom (Shanghai) China Shanghai Region Line 10 – EMU Upgrade PR and PI ATS Alstom (BCN) Spain Various Various PR, PI and AL Fittings and ACB Clips Volssloh (Valencia) Spain Various Various PR, PAFL, LFH-SP + Fittings SIEMENS (SGP) AUSTRIA DB 1016 LOKOS PR & PI Conduit and Adaptalok Fittings SIEMENS (SGP) AUSTRIA OBB 1116 LOKOS PR & PI Conduit and Adaptalok Fittings SIEMENS (SGP) AUSTRIA U-Bahn Nurnberg U-Bahn PR and Adaptalok Fittings SIEMENS (SGP) AUSTRIA S-BAHN WIEN S-BAHN WIEN PI & PA Conduit & Adaptalok Fittings CAF SPAIN PITTSBURGH PITTSBURGH Adaptalok Fittings with Stainless Steel Ends PR/PI Conduit CAF SPAIN RENFE RENFE Adaptalok Fittings ALSTOM FERROVIARIA ITALY TORINO TRAMS TORINO TRAMS PR Conduit and Adaptalok Fittings ALSTOM FERROVIARIA ITALY PENDOLINO CECHIA CECHIA PR Conduit and Adaptalok Fittings TRANSWERK SOUTH AFRICA SPOOLNET LOCOMOTIVES METALLIC Conduit/Fittings CAF SPAIN ROME METRO LIGHTWEIGHT PR Conduit and Adaptalok Fittings
- 7. Rail Projects Completed as at June 2011 Company Country Client Project Product Used (Conduit & Fittings) CAF SPAIN SEVILLA TRAM EGYPT PR/PI Conduit and Adaptalok Fittings ALSTOM SPAIN LOCOMOTIVE SPAIN Metallic/Nylon Systems HITACH JAPAN TAIWAN EXPRESS TAIWAN PRCS80 Conduit KAWASAKI HEAVY INDUSTRIES JAPAN TAIWAN EXPRESS TAIWAN PRCS80 Conduit NIPPON SHARYO JAPAN TAIWAN EXPRESS TAIWAN PRCS80 Conduit ALSTOM SPAIN VARIOUS BOGIES LFH-SP and SPLHC and Fittings SIEMENS SKV Czech IRAN RAIL TRAM PR and PI, Adaptalok Fittings CAF SPAIN METRO MADRID METRO PR and Adaptalok Fittings CAF ITALY CITY OF ROME UT 300 PR and Adaptalok Fittings CAF SPAIN BRUSSELS UNDERGROUND U-GROUND PR and Adaptalok Fittings ELIN EBG AUSTRIA CITY OF VIENNA U-GROUND PR and Adaptalok Fittings ALSTOM ITALY CISALPINO PENDOLINO CP and Adaptalok Fittings ALSTOM ITALY TREN ITALIA PENDOLINO CP and Adaptalok Fittings TRANSWERK SOUTH AFRICA JO’BURG SPOOLNET LOCOMOTIVES PR and Adaptalok Fittings CAF SPAIN RENFE EMU PR and PI - ATS Fittings CAF SPAIN RENFE DMU PR and PI – ATS Fittings HELLENIC SHIPYARDS GREECE STADLER REFURB PRFS, PRCS Conduit & Adaptalok Fittings DEVZ UKRAINE UKRAINIAN RAILWAYS Electric Trolley Bus PR & PA Conduit and Adaptalok Fittings PLASSER THEURER AUSTRIA TBC SPECIAL TRAINS PA – ATS Fittings
- 8. Rail Projects Completed as at June 2011 Company Country Client Project Product Used (Conduit & Fittings) BOMBARDIER UK Not Available Class 166 Locomotive SPLHCB& METALLIC Fittings BOMBARDIER UK Not Available Class 465 Locomotive SPLHCB, PACH & Adaptalok Fittings BOMBARDIER FRANCE Not Available Strasbourg Trams PAFM & Adaptalok Fittings BOMBARDIER UK Not Available Classic Project DMU PR& Adaptalok Fittings BOMBARDIER UK Not Available Eurotram Phase 2 PRFS& Adaptalok Fittings ALSTOM UK Not Available Arlandaban Rail PA & PR& Adaptalok Fittings ALSTOM UK London Underground Jubilee Line PAFM & PRFS& Adaptalok Fittings ALSTOM UK London Underground Northern Line PA & PRFS& Adaptalok Fittings ALSTOM UK EUROSTAR Eurostar Night Stock PR& Adaptalok Fittings SIEMENS GERMANY London Underground Jubilee Line PR Braided SIEMENS GERMANY London Underground Northern Line PK Braided, PRTC SIEMENS Germany Not Available Not Available PA, PR, PR& Adaptalok Fittings SIEMENS Portugal Not Available Not Available PA, PR, PR& Adaptalok Fittings SIEMENS GERMANY Deutsche Bahn BR 189 PA, Adaptalok Fittings GPT UK London Underground Jubilee Line PR, PK, LFH-SP& Adaptalok Fittings DSL UK London Undergound Northern Line PK, PR& Adaptalok Fittings WALKER PTY AUSTRALIA Not Available Kuala Lumpur Suburban Railway PA& Adaptalok Fittings GONINAN AUSTRALIA Not Available Melbourne Tram PA& Adaptalok Fittings
- 9. Rail Projects Completed as at June 2011 Company Country Client Project Product Used (Conduit & Fittings) BRUSH TRACTION UK Not Available Class 92 – Channel Tunnel S & SB VARIOUS UK Not Available West Coast Mainline PK, PICH, SS, PR Metallic & Adaptalok Fittings CAF SPAIN WMATA Washington Project PA, PR, PI, Adaptalok & Adaptaseal Fittings BOMBARDIER BELGIUM Not Available Not Available PA, PR, PI, Adaptalok Fittings BOMBARDIER UK Royal Mail Royal Mail SPLHCB, PACH, Adaptalok Fittings ANSALDO / BREDA ITALY San Francisco TRAMS San Francisco Trams PA, PR& Adaptalok Fittings
- 10. World Leader in Flexible Conduit Systems Adaptaflex is the market leading flexible conduit system brand in Europe and is rapidly becoming a leading global player. Adaptaflex provide flexible conduit systems for critical power and data cable protection. We supply leading organisations in technically demanding markets such as Rail, Marine, Machinery, CCTV and Telecoms. With over 6,000 products, the range includes metallic and non-metallic flexible conduit. It combines innovative design with dedicated manufacture, offering customers the widest possible selection of critical cable protections systems.
- 12. Nanjing Puzhen RST Inter-Car Connections SA Fittings PI Conduit
- 13. Bombardier PK Braided Systems Installed on UK Units
- 14. China CSR ATS Break outs from Aluminium trunking PR Conduit and ATS Fittings
- 15. Projects Break out and assembly points HD Connector Combi’s and sub assembly for brake units
- 16. OFV Italy PF Conduit Braided
- 17. Testing • • • • • • Fire, product and performance testing All documentation available electronically All certifications from Accredited Third Party agencies Bespoke & EN approved testing – internal & third party agencies Technical assistance from the design stage to specify and design the correct cable management product for the application. Working with the engineers from the outset of the project through design iterations to completion & future maintenance and upgrades. – – – – – – Design support Applications engineering Integrated product supply Technical support Global supply Drawing interchange between engineering functions
- 19. Rail Approvals UK BS6853 – Rolling Stock Three tests covering Flammability, Smoke and /toxicity giving classes for use 1a 1b and 2 1-085 London underground Three tests covering Flammability, Smoke and /toxicity giving 2 classes for Unlimited and Limited use. French NFF16-101/102 Four tests carried out – I and F rating for flammability and Smoke Toxicity German DIN5510 Three tests carried out - S, SR and ST rating for flammability & Toxicity test Italy CEI 11170 – Tran Italia Three Tests on Flammability, Smoke & Toxicity USA ASTM E162 & E662 Two tests covering flammability and smoke
- 20. Additional Testing Mechanical & Chemical Chemical Resistances oils acids solvents and bases Vibration - BS EN 61373 IP 66 67 68 to ISO 60529 IP69k to DIN 40050 Dynamic IP66 test (Siemens Specification E44010-B0251-U301) Sand Testing Mechanical Tests – Impact, Flexibility, Compression, Tensile REACH & SVHC, RoHS & WEEE Fully Compliant Product
- 21. Nylon PA6 Flame Retarded Conduits Type PA • • • • • • • • Standard Limited Fire Hazard Standard and Heavyweight Low Smoke & Low Toxicity DIN5510 S4, SR2 ST2 NFF16-101 I3 F3 BS6853 Class 2 TS45545 HL2 LOI 28% Type PR • Enhanced Limited Fire Hazard • Standard weight (Heavyweight on request) • Low Smoke & Low Toxicity • DIN5510 S4, SR2 ST2 • NFF16-101 I2 F2 • BS6853 Class 1b • TS45545 HL3 • LOI 34%
- 22. Nylon PA12 Flame Retarded Conduits Type PI Type PF • • • • • • • • • Standard Limited Fire Hazard Highly Flexible & High Impact resistance at low temperatures Standard and Heavyweight Low Smoke & Low Toxicity DIN5510 S4, SR2 ST2 NFF16-101 I4 F2 Rating LOI 24% • • • • • • Enhanced Limited Fire Hazard Highly Flexible & High Impact resistance at low temperatures Standard and Heavyweight Low Smoke & Low Toxicity DIN5510 S4, SR2 ST2 NFF16-101 I3 F1 BS6853 Class 2 TS45545 HL2 LOI 29%
- 23. Polyetherketone Conduit Type PK • • • • • • • Almost zero toxicity Only CO2, H2O, CO gas species No acid gas emission High oxygen index >35% FTI > 350°C Low Heat Release ISO 5660: 223 kW/m2 Light weight & High Crush strength Lowest smoke & fume emission • • • • • • • High radiation resistance High operating temperature 2600C continuous High Impact resistance at low temperatures DIN5510 S4, SR2 ST2 NFF16-101 I2 F1 BS6853 Class 1a TS45545 HL3
- 24. Co-Polyester Flame Retarded Conduit Type CP • Standard Limited Fire Hazard • Highly Flexible & High Impact resistance at low temperatures • Medium weight • Very Low Smoke & Toxicity • LOI 30% • • • • TS45545 BS6853 DIN5510 NFF16-101 HL2 Class 2 S4, SR2 ST2 I4 F1
- 25. Conduit Approval Summary Rail Approvals PR PR BS6853 45545 NFF DB UNI Class 1b HL3 I2F2 S4 ST2 SR2 LR3/LR4 PK PK BS6853 45545 NFF DB Class 1a HL3 I2F1 S4 ST2 SR2 PF PF BS6853 45545 NFF DB UNI Class 2 HL2 I3F1 S4 ST2 SR2 LR3/LR4
- 26. Conduit Approval Summary Rail Approvals CP CP BS6853 45545 NFF DB UNI Class 2 HL2 I4F1 S4 ST2 SR2 LR3/LR4 PA PA BS6853 45545 NFF DB Class 2 HL2 I3F3 S4 ST2 SR2 PI PI NFF DB UNI I3F1 S4 ST2 SR2 LR3/LR4
- 27. Adaptalok ATS Fittings 1-piece manufactured component • Rapid fit product - time saving • Very easy to install • No parts to lose • Seal and washer permanently fitted • Highly visible for inspections • Safe installation - Tool required for disassembly • Rapid disassembly with simple tool when required • Low Smoke - Zero Halogen IP66, 67, 68 (4 bar) & 69k (DIN40050) • Fit and Forget • Easier selection • Reliability & Integrity in application • • NFF16-101 BS6853 I3F2 <100g No testing
- 28. Adaptalok ATS Fittings Features and Benefits Proven clip design, pitch independent Nylon 66 body IP66,67,68 & 69k Performance as standard Visual aid to correct fitting One piece ‘out of the tool’ fitting, no customer assembly Integral Face seal washer, guaranteed fit, cannot be lost no assembly 3 visible confirmation points of seal being in place Internal elastomer conduit seal guaranteed fit, cannot be lost, no assembly, protects wires
- 29. Fixed Nylon Threads Straight 45° Elbow Swept 90° elbow Big bore Large metric thread Replacement for PG threads No bore restriction
- 30. Swivel Nickel Plated Brass Threads Straight Fitting Male Type SA Female Type SFA Swept 90° Elbow Male Type CS90 Female Type CSF90 45° Elbow Male Type S45 Female Type SF45
- 31. Swivel UNEF Aluminium Threads Straight Swept 90° elbow 45° Elbow
- 32. Nylon Flange and Coupler Swivel flange straight Swivel flange 45° Elbow Swivel flange 90° elbow Swivel Couplers
- 33. ATS Cable Gland Strain Relief Range • • • • • IP68 4 Bar for 30 minutes Metric threads – other threads on request Long and short thread options Multiple cable diameters High pull out strength
- 34. ATS Cable Gland Strain Relief Range • • • • • Nickel plated brass Alternative seal Materials Straight 90 and 45 elbows Wide Cable sealing range Special inserts for cable available on request (e.g. double hole, square and flat cable) • EMC version available
- 35. Case Study – Edinburgh Tram CAF • • Edinburgh Tram 2011 Specification and design • Beasain – HQ • Joint technical visits • Manufactured Irun • Factory – assembly training • Local product support • • • • Qty – 40 x 7 cars Delivery (on-going) - 2011 Value est £100K Products – Internal PR – External PI – Fittings - ATS • Approvals – BS-6853
- 36. Summary • ATS – world leading fittings – All IP levels and applications. • Conduit to suit all rail applications. • 3rd Party testing & approval – all international standards. • Global industry references. • Global application engineering. • Project co-ordination – – – – Product availability Technical Support Commercial support After sales support • Maintenance and service UK Adaptaflex – The Brand You Can Trust!