Advanced motion controls mc1xdzr02 hp1
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The MC1XDZR02-HP1 mounting card is designed to host DZR or DZXR series digital servo drives with a 60 amp peak current rating. It provides a compact assembly with readily accessible connectors and switches. The mounting card has connectors for signals, power, I/O, feedback, communication, and motor/power connections. It is suitable for prototyping or integrating the digital servo drives.
Advanced motion controls mc1xdzr02 hp1
- 1. Mounting Card MC1XDZR02-HP1 Description Drive Compatibility* The MC1XDZR02-HP1 mounting card is designed to host a DZR or DZXR series Digiflex® PerformanceTM digital servo drive. The drive plugs into the bottom side of the mounting card, providing a compact assembly with connectors and switches readily accessible. The MC1XDZR02-HP1 is ideal for prototyping and integrating a DZR or DZXR series digital servo drive in your machine. The MC1XDZR02-HP1 utilizes side-entry right angle fixed screw terminals for the Motor and Power connectors. For vertical-entry quick-disconnect Motor and Power connections use the MC1XDZR02-QD mounting card. The MC1XDZR02-HP1 is designed to host DZR and DZXR drive models with a 60 amp peak current rating (-060L080 models). Drives with a lower peak current rating may be used with the MC1XDZR02-HP1, although ADVANCED Motion Controls recommends the MC1XDZR02 or MC1XDZR02-QD for other drive models. DZ (Standard Environment) DZX (Extended Environment) 80 V Models 80 V Models 60A 40A 40A 15A 20A 8A 12A *For 175 V DZ drive models, use MC1XDZR02 or MC1XDZR02-QD mounting card models. Features Mounts DZR- and DZXR-Series DigiFlex® PerfomanceTM Digital Servo Drives Single Axis Mounting Card On-board Signal Conditioning On-board 8-position DIP Switch for Configuration and Communication Settings DESIGNED FOR DZRALTE-060L080 ADDITIONAL DRIVES SUPPORTED DZRALTE-012L080 DZRALTE-020L080 DZRALTE-040L080 DZXRALTE-008L080 DZXRALTE-015L080 DZXRALTE-040L080 FEEDBACK SUPPORTED Incremental Encoder Hall Sensors COMPLIANCES & AGENCY APPROVALS RoHS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 2. Mounting Card MC1XDZR02-HP1 BLOCK DIAGRAM & SPECIFICATION SUMMARY GNDPDO-1,2,3MOT ENC A,B,I + MOT ENC A,B,I – HALL A,B,C+ RS32 RX RS232 TXHIGH VOLTAGEMOTOR AMOTOR BMOTOR CGND Motor FeedbackI/O Interface 5k+5V5k+5V6.7k6.7k2k5k+5V I/O Interface Power StageDriveLogicRS485 TXRS485 RXMotor Feedback PDI-1,2,3 (CAP-A) PDI-4,5 + (PWM+ / STEP+ / DIR+ / AUX ENC A,B + / CAP-B,C +) PDI-4,5 –(PWM–/ STEP–/ DIR–/ AUX ENC A,B –/ CAP-B,C –) PAI-1 + (REF+) PAI-1 –(REF-) DZ SERVO DRIVEMC1XDZR02-HP1 MOUNTING CARD Feedback ConnectorMotor Power ConnectorPower Connector 10k10k10k+5V20k20k+5V10k+5V20k20k+5V+5V LOGIC SUPPLY INPUTGNDCommunication InterfaceGND I/O Connector Logic PowerC Mechanical Specifications Mounting Signal Connector: P1 30-pin, dual-row, 2.54 mm pitch socket Mounting Power Connector: P2 24-pin, dual-row, 2.54 mm pitch socket Mounting Power Connector: P3 24-pin, dual-row, 2.54 mm pitch socket I/O Connector: P4* 16-port, dual-row, 2.00 mm spaced plug terminal Communication Connector: P5* 10-port, dual-row, 2.00 mm spaced plug terminal Feedback Connector: P6* 12-port, dual-row, 2.00 mm spaced plug terminal Motor Power Connector: P7 4-port, 5.08 mm spaced fixed screw terminal Power Connector: P8 3-port, 5.08 mm spaced fixed screw terminal Bus Capacitance 470 μF / 100 V Size (L x W x H) 2.5 x 3.0 x 1.2 inches Weight 50.7 g (1.8 oz) *Mating Connector Kit Mating connector housing and crimp pins can be ordered as a kit using ADVANCED Motion Controls part number KC-MC1XDZ02. This includes mating connector housing and crimp style contacts for the I/O, Feedback, and Communication connectors. The recommended tool for crimping the contacts is Molex part number 63811-6300. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 3. Mounting Card MC1XDZR02-HP1 PIN FUNCTIONS P1 – Mounting Signal Connector This connector mates directly to the drive. For pin functions refer to the drive datasheet. P2 – Mounting Power Connector This connector mates directly to the drive. For pin functions refer to the drive datasheet. P3 – Mounting Power Connector This connector mates directly to the drive. For pin functions refer to the drive datasheet. P4 – I/O Connector Pin Name Description I/O 1 +5V LOGIC +5V Logic Supply Input I 2 GND Ground GND 3 PDI-3 Programmable digital input 3, or High Speed Capture A I 4 PAI-1 + (REF +) Differential reference signal input, 12-bit resolution. Can also be used as programmable analog input 1. I 5 PDI-2 Programmable digital input 2 I 6 PAI-1 - (REF -) Differential reference signal input, 12-bit resolution. Can also be used as programmable analog input 1. I 7 PDI-1 Programmable digital input 1 I 8 PDO-3 Programmable digital output 3 O 9 GND Ground GND 10 PDO-2 Programmable digital output 2 O 11 PDI-5 + Programmable, differential digital input or Direction+ or Aux Enc B+ or Capture C+ I 12 PDO-1 Programmable digital output 1 O 13 PDI-5 - Programmable, differential digital input or Direction- or Aux Enc B- or Capture C- I 14 PDI-4 + Programmable differential digital input, or PWM+ or Step+ or Aux Enc A+ or Capture B+ I 15 GND Ground GND 16 PDI-4 - Programmable differential digital input, or PWM- or Step- or Aux Enc A- or Capture B- I P5 – Communication Connector Pin Name Description I/O 1 2-WIRE RS485 JUMPER For RS-485 2-Wire system, attach a jumper between pins 1 and 2. Also attach a jumper between pins 3 and 4. - 2 2-WIRE RS485 JUMPER - 3 RS232 RX RS-232 Receive/Transmit. For RS-485 2-Wire system, attach a jumper between pins 3 and 4. I/O 4 RS232 TX I/O 5 GND Ground GND 6 GND GND 7 RS485 RX- Receive Line (RS-485) I/O 8 RS485 TX- Transmit Line (RS-485) I/O 9 RS485 RX+ Receive Line (RS-485) I/O 10 RS485 TX+ Transmit Line (RS-485) I/O ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 4. Mounting Card MC1XDZR02-HP1 P6 – Feedback Connector Pin Name Description I/O 1 HALL B Commutation Sensor Inputs. I 2 HALL A Commutation Sensor Inputs. I 3 MOT ENC A+ Differential Encoder A Channel Input I 4 HALL C Commutation Sensor Inputs. I 5 MOT ENC A- Differential Encoder A Channel Input (for single-ended signals use only the positive input) I 6 GND Ground GND 7 +5V OUT +5V Encoder Supply Output O 8 MOT ENC B+ Differential Encoder B Channel Input I 9 MOT ENC I+ Differential Encoder Index Input I 10 MOT ENC B- Differential Encoder B Channel Input (for single-ended signals use only the positive input) I 11 MOT ENC I- Differential Encoder Index Input (for single-ended signals use only the positive input) I 12 GND Ground GND P7 – Motor Power Connector Pin Name Description I/O 1 MOTOR A Motor phase A O 2 MOTOR B Motor phase B O 3 MOTOR C Motor phase C O 4 PE Protective Earth Ground (motor cable shield) PE P8 –Power Connector Pin Name Description I/O 1 PE Protective Earth Ground PE 2 HIGH VOLTAGE DC Power Input I 3 POWER GND Power Ground (Common with Signal Ground) GND ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 5. Mounting Card MC1XDZR02-HP1 BOARD CONFIGURATION DIP Switch Functions Drive Address Settings Node-ID SW1 SW2 SW3 SW4 SW5 SW6 Load from non-volatile memory OFF OFF OFF OFF OFF OFF 1 ON OFF OFF OFF OFF OFF 2 OFF ON OFF OFF OFF OFF 3 ON ON OFF OFF OFF OFF … … … … … … … 63 ON ON ON ON ON ON RS485 Bit Rate Settings Bit Rate (bits/sec) SW7 Load from non-volatile memory OFF 9.6K ON RS485 Termination Node Selection RS485 Termination SW8 Not Terminated OFF Terminated ON LED Functions The MC1XDZR02-HP1 contains LEDs that indicate DC Power and Logic power supply status. The Power LED will light up when power is applied to P8-Power Connector, and the Logic LED will light up when the +5 VDC Logic Power is applied to P4-I/O Connector. Mounting Configuration Note that a DZ servo drive plugs into the MC1XDZR02-HP1 from the underside of the mounting card to allow easy access to the mounting card switches and connectors. The drive and mounting card assembly can be secured to a panel or heatsink through the mounting holes in the drive baseplate, or with standoffs at the four mounting holes in the corners of the mounting card (standoff height must be at least 22.11mm for DZ-012L080 drive models, and 26.65mm for all other drive models). ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 6. Mounting Card MC1XDZR02-HP1 CONNECTOR INFORMATION P1 – Mounting Signal Connector Connector Information 30-pin, dual-row, 2.54 mm pitch header Mating Connector Example No Mating Connector Required. Mate directly to drive P2 – Mounting Power Connector Connector Information 24-pin, dual-row, 2.54 mm pitch header Mating Connector Example No Mating Connector Required. Mate directly to drive P3 – Mounting Power Connector Connector Information 24-pin, dual-row, 2.54 mm pitch header Mating Connector Example No Mating Connector Required. Mate directly to drive P4 – I/O Connector Connector Information 16-port, dual-row, 2.00 mm spaced plug terminal, vertical mount Mating Connector Details Molex: P/N 51353-1600 (housing); 56134-9100 (contacts) Included with Card No 1+5V LOGIC15GND2GND3PDI-35PDI-27PDI-113PDI-5 - 11PDI-5 + 9GND16PDI-4 - 14PDI-4 + 12PDO-110PDO-24PAI-1 + (REF +) 6PAI-1 -(REF -) 8PDO-3 P5 – Communication Connector Connector Information 10-port, dual-row, 2.00 mm spaced plug terminal, vertical mount Mating Connector Details Molex: P/N 51353-1000 (housing); 56134-9100 (contacts) Included with Card No 12-WIRE RS485 JUMPER9RS485 RX+ 22-WIRE RS485 JUMPER3RS232 RX5GND7RS485 RX- 10RS485 TX+ 8RS485 TX-4RS232 TX6GND ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 7. Mounting Card MC1XDZR02-HP1 P6 – Feedback Connector Connector Information 12-port, dual-row, 2.00 mm spaced plug terminal, vertical mount Mating Connector Details Molex: P/N 51353-1200 (housing); 56134-9100 (contacts) Included with Card No 1HALL B11MOT ENC I- 2HALL A3MOT ENC A+ 5MOT ENC A- 9MOT ENC I+ 7+5V OUT12GND10MOT ENC B- 8MOT ENC B+ 4HALL C6GND P7 – Motor Power Connector Connector Information 4-port, 5.08 mm spaced fixed screw terminal Mating Connector Details Not Applicable Included with Card Not Applicable PE4MOTOR C3MOTOR B2MOTOR A1 P8 –Power Connector Connector Information 3-port, 5.08 mm spaced fixed screw terminal Mating Connector Details Not Applicable Included with Card Not Applicable POWER GND3HIGH VOLTAGE2PE1 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 8. Mounting Card MC1XDZR02-HP1 MOUNTING DIMENSIONS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 9. Mounting Card MC1XDZR02-HP1 PART NUMBERING INFORMATION XDrive IndicatorIndicates the drive type(s) compatible with the mounting cardAxisNumber of axes supportedProduct TypeMC indicates mounting cardSeriesMounting card seriesMC1DZ02Additional OptionsQD: Quick DisconnectHP1: High Power (for 60A DZ series) HP1RCommunication TypeR:RS-485C:CANopen DigiFlex® Performance™ series of products are available in many configurations. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Examples of Customized Products Optimized Footprint Tailored Project File Private Label Software Silkscreen Branding OEM Specified Connectors Optimized Base Plate No Outer Case Increased Current Limits Increased Current Resolution Increased Voltage Range Increased Temperature Range Conformal Coating Custom Control Interface Multi-Axis Configurations Integrated System I/O Reduced Profile Size and Weight Feel free to contact Applications Engineering for further information and details. All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: