Am100 introduction
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The AM100 is a scalable, cost-effective SMT placement machine suited for high-mix and new product introduction environments. It features a 14-nozzle head capable of placing a wide range of components at high speeds. The machine offers efficient changeovers using feeder and nozzle anywhere technologies. It also provides various optional capabilities like 3D inspection cameras and automatic board support useful for new product development.
Am100 introduction
- 1. AM100 Your scalable, cost-effective solution for high mix and new product introduction www.smt11.co m
- 2. Especially suited for high mix and NPIenvironments EFFICIENT • Asset utilization optimized by zero changeover • Offline set-up, teach and changeover tools • Highly-accurate, any-time inventory management: in-product, in-process, on-floor, in-drybox Machine layout and supply options Rear left and rear right Fixed feeder base Feeder cart Tray feeder1 Tray tower2 Front left and front right Feeder bank Feeder cart Standard features 14-Nozzle head 3 Nozzle changer (Front side) 4 Line camera (Front side) 5 Options Nozzle changer (Rear side) 6 Line camera 5 3D sensor (Rear side) 9 Stadium lighting 7 Side view camera 8 INTEGRATED • For any machine platform or business system • Communicates with various PCBA systems • Multi-leveltraceabilitythroughout SMT process Design concept The AM100 combines the capability, flexibility and reliability you expect from Panasonic’s award-winning NPM and PanaCIM® Manufacturing Execution (MES) into a cost-effective, high-mix solution. Modular single-beam placement machine with a 14-nozzle head capable of placing an impressive component array at upwards of 35,800 cph with 160 reel inputs: • Single head design for 01005 to 6" long connectors • Pneumatic grippers and custom nozzles for odd-shaped parts • Inherent capability for advanced processes Non-stop changeover featuring Feeder Anywhere and Nozzle Anywhere enables online setup during production. Quality-enhancing features like a 3D camera, side-view camera, auto-support pin set up, board warp detection, and tray verification are also available. Added value • Single-head solution with a vast component range • Common feeders with CM and NPM Series • Common programming and conversion tools available Superb placement accuracy Highly versatile head unit Intelligent Feeder Anywhere Part range The AM100 balances productivity with versatility in asingle head design using linear drives: • Component range spanning 01005 chips to 6" (150mm) connectors over 1" (28mm) tall • Multi-pitch, multi-width smart feeders are interchangeable with our CM and NPM Series • Material Verification ensures error-free setup with Feeder Anywhere or quick exchange carts • 2D barcoded nozzles and grippers simplify setup • Auto calibration verifies accuracy during production without using fixtures SCALABLE • Match production levels to line capacity • Integrate software modules when businessdictates • Single line facilities to multi-national corporations... over 100,000 solutions installedworldwide www.smt11.com
- 3. Numerous compositions, unlimited possibilities Machine configurations A common frame, gantry, vision, and head placement system form the foundation for myriad configurations depending on production needs. More importantly, this commonality provides an inherent investment protection, which allows onsite modification to integrate new features and options as technologies evolve. Feeder cart • Integrated fiducials and tapecutter • Single button exchange of 40 part numbers • Supports tape, tube, bulk and custom feeders Feeder bank • Handles 40 part numbers, integrated tape cutter • Quick bank setup via Feeder Anywhere • Supports tape, tube, bulk and custom feeders Line configurations Tray elevator • On-the-fly reload sequence • Magazine-fed system • 20 unique traylevels Manual tray pallet • Two unique traylocations • Easily removable for added feedercapacity • Accomodates ten part numbers of strip tape • 140 feeders, 20 trays, 71,600 cph Catalog of options Intelligent tape feeders • Common with CM and NPM Series • Multi-pitch, multi-width feeders reduce investment • Self-adjusting with auto teach and splice detection • Safely Hot Swap during production • 4 x 1mm pitch available Special feeders • Common with CM and NPM Series • Tape up to 104mm wide • Deep pocket and large reel options Stick feeder • Common with CM and NPM Series • Panasonic-designed feeder supports up to three tubes • Custom guides and optionsavailable Support station box • Reduces changeover time with offline cart setup • Wireless scanner guides operator through setup • Combine with PanaCIM Material Verification for correct setup Multi-function transfer unit • Linear slide with auto reload for successful PoP process • Supports solder and flux • Programmable squeegee gap Nozzles • Long-life ceramic design • Integrated 2D barcode for Nozzle Anywhere setup • Lifetime traceability of nozzle history with 2D barcode Gripper • Pneumatic, adjustable stroke • Integrated 2D barcode for Nozzle Anywhere setup • Compatible with nozzleholderforon-the- fly changes Custom nozzles • Eliminate manual placement with custom vacuum and gripper tools • Local design expertise with quick turnaround • Thousands of specialdesigns Material verification • Provides authenticated setup and fast changeover • Manages alternate component part numbers and supplytypes • Operator login tracks actions Offline vision data system • Easily create files offline and save directly to program • Performs data reliability test • Uses same vision recognition system as machine platform Component vision series • Digital, color line scan system • Front, side and stadium lighting • 80 x 80mm field of view • Only one camera type needed for complete part range 3D vision inspection • Industry’s only 3D laser reflection scanning system • Simultaneously combines X, Y, and Theta alignment with coplanarity • Measures bump and lead height Side-view camera • CCD camera measures part thickness to detect abnormal pickup • Verifies nozzle tip status • Ideal for 0201 and smaller chips Board warp mapping • Head-mounted laser system measures board topography • Controls part placement height • Measurement data shared downstream Automated board support • Utilizes DGS data to position pins for complete support • Eliminates manual pin placement errors • Reduces changeover time One machine solution Great versatility, allowing production to start with a single machine • Mounts entire range of components from chips to leaded and arraycomponents • Fixed feeder banks reduce investment • 60 feeders, 20 trays, 35,800 cph General purpose line Providing the best balance of cost and net productivity • High productivity and balance across both machines • Grip nozzle supported (chuck size can change) High-mix, low-volume manufacturing solution A group of modules to support increasedproductivityinhigh-mix,low- volume manufacturing • Higher feeder count allows for family setup • On-the-fly changeover during production • 220 feeders, 20 trays, 107,400 cph Cost-effective totalline solution Panasonic SPG printer boosts productivity andquality • Automatic changeover capability with 15-second pulse rate • One contact support • 140 feeders, 20 trays, 71,600 cph www.smt11.com
- 4. Online component teach• Automatically teach basic or ® Essential capabilities for new product introduction complex component shapes • Retrieve rejected component images from production and reteach offline • Accepted changes sync to master database library DGS and PanaCIM to worktogether , designed Multi-CAD import Multi-line optimizer (option) New product introduction Competitive pressures, cost challenges and increased customer expectations are driving improvements in the way manufacturers develop and introduce products to the market. Whether cultivating internally-born ideas as an OEM or responding to customer requirements as an EMS, the new product introduction process is mission- critical to speed up “time-to-market” and your company’s success. Panasonic solutions provide the following capabilities that are essential for effective execution of new product introduction: Setup verfication • Material verification guides feeder setup • Machine confirms setup, reels, trays, part numbers and data • DGS verifies programintegrity Fiducial teach and adjustment • Lightingautomatically adjusts for fiducial recognition • Change shape, colors, dimensions orlocation • Accepted changes sync to master database library Automatic feeder teach • Aligns first component pick • Adjusts component orientation and index speed • Auto pick correction Offline component teach • Create parts library offline on the same system as machine • Minimize machinedowntime • Generates tested vision file Software and Programming DGS (Data Generation System) is our intuitive, PC-based programming software. Taking line balance into consideration, it assigns parts from CAD data, optimizes and then creates the placement program for the line. DGS server DGS client Line 1Line 2 retrieves data and allows for properties like polarity to be checked in advance Simulator provides on-screen confirmation in advance Component library Registers and unifies the component data of all placement machines Optmizes production data to commonly arrange component feeder units Off-line component data creator (option) Creates component data using a store bought scanner Changeover mode • Continue production on one side of the machine while changing over on the opposite side • Uses quick change carts with Nozzleand Feeder Anywhere • Hot swapable intelligent feeders Virtual PCB inspection • Graphically overlays DGS Program Data on PCB image to ensure proper alignment and rotation • Validate placement offline to preserve live components for production • Easily adjust X, Y and Theta PanaCIM Enterprise Edition effectively delivers a feature-rich, manufacturing software suite through a scalable, small-footprint appliance that can grow with the manufacturer, while providing unprecedented integration of Panasonic and best-in-class, complementary technology partner equipment. Alocally-developedManufacturingExecutionSystem(MES) sustained by an extensive global support infrastructure, cost-effective PanaCIM Enterprise Edition solutions ensure manufacturers can focus on their core competencies, while Panasonic supports the enterprise. Differentiating features • Panasonic has over 50 years of exceeding customer needs with proven industry excellence in SMT and over 100,000 solutions installed • Complete MES software solutions for Smart Factories – developed in the US, deployed and supported globally • Built on a solid, innovative history of connecting “things” for nearly 100 years... We are Industry 4.0 ready ANY LEVEL PanaCIM is a multi-level, MES solution spanning from the machine to cloud levels. PanaCIM Scanner controls setup Scan barcode Load reel onto feeder Place feeder onto correct cart Machine verifies correct parts Cloud level Enterprise level Facility level Line level Machine level www.smt11.com
- 5. AM100 Built with technologies that move us Specifications Features Standard Available Shenzhen ETA Technology CO.,LTD Website:www.smt11.com Email:etasmt@foxmail.com LinkedIn:https://www.linkedin.com/company/13647672 YouTube:https://www.youtube.com/channel/UCrjQtG86plRI3ipGMSJwF5w Address:No.3,Road 3,Yangyong Industrial Zone,Shapu Village,Songgang Model name (Number) AM100 (NM-EJM4D) Concept Scalable single gantry hybrid drive platform Drive system Highly accurate linear motor hybrid drive Component alignment Digital color line scan camera, fixed position Head design 14-spindle ultra high flex head Board dimensions 510 x 460mm (20 x 18") standard 1,200 x 460mm (47 x 18") optional 1,500 x 460mm (59 x 18") optional Board thickness Up to 8mm Placement accuracy ±40 micron Cpk ≥1.0 chip ±30 micron Cpk ≥1.0 QFP Throughput Ideal 35,800 cph IPC9850 22,000 cph Component range Minimum 01005 (0402M) Maximum 120 x 90mm (4.7 x 3.5") and 150 x 25mm (6 x 1") Height Up to 28mm (1.1") Bumps 0.15mm diameter, 0.5mm pitch Feeder capacity Reels Up to 160 reels Tubes Up to 78 tubes Trays Up to 40 trays Strip tape Up to 200 part numbers, optional Facilities Electric Three-phase AC 200/220V ±10V, AC 380/400/420/480V±20V 2.0 kVA400V 2 KVA Pneumatic Min 0.5 MPa to Max 0.8MPa, 200 L/min (A.N.R.) Mass 2370 Kg (Main body with four feeder banks) Dimensions W 1,970 x L 2,019 x H 1,500mm 14-nozzle highly versatile head High resolution line camera Nozzle changer CAD data import utility Pre-defined part library Adaptive component pick Auto placement calibration Multi-line optimizer (MLO) Auto feeder teach Fiducial teach with auto adjust Virtual PCB inspection PoP process capable NPI software tool set Feeder banks (Fixed base) Feeder exchange capability Tray tower (20 positions) Manual tray feeder Rear line camera Rear nozzle changer Intelligent Nozzle Anywhere Intelligent Feeder Anywhere 3D vision inspection Side view component camera Board warp mapping Automatic board support Auto load spliceless feeder LED binning software www.smt11.com