Asets Defense Presentation Fpwj 07 Feb2011
- 1. Development of Forced Pulse Water Strip of HVOF Coatings and Chrome Plating on Aircraft, Landing Gear, Engine and Propeller Components Fred Laguines ES3 (478) 258-2889 Fred.Laguines@es3inc.com Jay Randolph ES3 (478) 957-1278 Jay.Randolph@es3inc.com Andrew Tieu VLN (613) 747-0107 andrewt@vln-tech.com ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098. ASETSDefense 2011, New Orleans, LA 8-10 Feb, 2011
- 2. Objective Objective The objective of Phase II SBIR is to validate the crack Project Status detectibility and fatigue characteristics of the substrates after pulse waterstrip application application. Other Coatings FRC-East and Southeast: Focus is Engine Contact Inconel 718 & Titanium substrates Information HVOF coatings are Cr-C and T-800 ti C C d T 800 Questions Abradable/Bond Coatings are Metco 450/101B & 312 Hill AFB: Focus is Landing Gear 300M High Strength Steel substrates, 280-300 KSI HVOF coating is WC-Co Chrome plating Robins AFB: Focus is Aircraft and Propeller 4340 Low Strength Steel substrates HVOF coating is WC-Co-Cr Chrome Plating ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 3. Project Status Objective Phase II SBIR underway: Project Status Parameter Development Testing • HVOF and Cr strip testing concluded in Dec09 d C t i t ti l d d i D 09 Other Coatings • Abradable/Ceramics testing concluded Jul10 DemVal Testing Contact • HVOF and Cr testing concluded in Dec09 Information • Ab d bl /C Abradable/Ceramics testing concluded Jul10 i t ti l d d J l10 Questions Crack Detection Testing • Concluded in Jun10 Fatigue Testing • HVOF stripped Inc718 coupons - On-going (ECD Apr 2011) • HVOF & Cr stripped 4340 coupons - On-going (ECD Apr 2011) • HVOF & Cr stripped 300M coupons - On-going (ECD Jun 2011) Phase III SBIR Commercialization efforts underway for Commerciali ation nder a technology insertion at NAVAIR. Plans to insert into production in POC depots. OEM s OEM’s being coordinated with, for complimentary test with programs. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 4. Project Status Crack Detection Testing C k D t ti T ti Objective Project Status Other Coatings Contact Information Questions View of Inc718 Crack Detection Coupon With Crack Prior to FPWJ (View Typical for 4340 and 300M Crack Detection Coupons) ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 5. Project Status Crack Detection Testing C k D t ti T ti Objective Project Status Other Coatings Contact Information Questions Typical View of Crack During FPI Prior to FPWJ ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 6. Project Status Crack Detection Testing C k D t ti T ti Objective Crack Detectability Test Matrix Project Status Other Coatings Contact Information Questions View of FPWJ Orientation Relative to Crack Vi f O i t ti R l ti t C k ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 7. Project Status Crack Detection Testing C k D t ti T ti Objective Project Status Other Coatings Contact Information Questions View of INC718 Coupon at 200X Mag (Run w/ T-800 Parameters). View also typical for 4340 and 300M coupons. The FPWJ actually enhanced the crack detectability by cleaning/removing any contaminates or material that may hide the cracks. The crack length measured pre- and post- FPWJ were consistent. All coupons passed consistent the detectability testing. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 8. Project Status Fatigue Testing F ti T ti Objective Project Status Other Coatings Contact Information Questions Typical View of Fatigue coupon in FPWJ booth at VLN. Typical View of the fatigue coupon inspection sequence yp g p p q conducted before and after FPWJ ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 9. Project Status Fatigue Testing F ti T ti Objective Project Status Other Coatings Contact Information Questions Left: Shows Typical View of .013-.015” T-800 HVOF Coated Inconel 718 Fatigue coupon prior to FPWJ. Right: View of the coupon after complete coating removal by FPWJ. f f View also typical for 4340 and 300M HVOF coated and Chrome plated fatigue specimens. There were no visual or dimensional damage to the b t t th substrate. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 10. Project Status INC718 F ti Fatigue Test Results T tR lt Objective Project Status Other Coatings Contact Information Questions Note: Curve reflects test results completed to date. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 11. Project Status 4340 Fatigue Test Results F ti T tR lt Objective 4340 Fatigue Data 160 Project Status Other Coatings 150 Contact 140 Information i) Stress level(ksi Questions 130 120 110 100 100 1000 10000 100000 Cycles Bare, Unpeened Bare, Peened Note: Curve reflects test results completed to date. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 12. Project Status 300M Fatigue Test Results F ti T tR lt Objective 300M Fatigue Data 230 Project Status 220 Other Coatings Contact 210 Information 200 Questions Stress Lev (KSI) 190 vel 180 170 160 100 1,000 10,000 100,000 Cycles Bare Upeended Bare Peened Chrome thin (Chem) Chrome thick (Chem) HVOF thin (Chem) HVOF thick (Chem) Note: Curve reflects test results completed to date. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 13. Project Status Abradable/Ceramic C t d P Ab d bl /C i Coated Parameter Development Testing t D l t T ti Objective Project Status Other Coatings Contact Information Questions View of Metco 450/312 coated coupon in FPWJ @10 Ksi View of the Metco 450/312 coupon inspection process after FPJW ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 14. Project Status Abradable/Ceramic C t d P Ab d bl /C i Coated Parameter Development Testing t D l t T ti Objective Project Status Other Coatings Contact Information Questions Left: View of Metco 450/312 coated coupon prior to FPWJ. Right: View of the coupon after complete coating removal by FPWJ @ 10 Ksi. View also typical for Metco 450/101B coating. Process time was approximately 9 minutes to remove 0.055 inch thick Metco 450/312 coating along the length of a 1 inch diameter, eight inch long coupon. Th There is no visual or dimensional damage to the Ti-6Al-4V i i l di i ld t th Ti 6Al 4V substrate. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 15. Project Status Abradable/Ceramic C t d P Ab d bl /C i Coated Parameter Development Testing t D l t T ti Objective Project Status Other Coatings Contact Information Surfaces were visually Questions inspected under 20X magnification to observe surface texture characteristics. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 16. Project Status Abradable/Ceramic C t d Dem/Val Testing Ab d bl /C i Coated D /V l T ti Objective Project Status TF34 HPC Fwd Stator Case, Other Coatings P/N 6037T10G04 Contact M/F Ti-6Al-4V, Annealed and Information Coated with Metco 450/312 Questions View FPWJ Test Set-up with 0.054” nozzle orifice @10Ksi and 2.25” Standoff ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 17. Project Status Abradable/Ceramic C t d Dem/Val Testing Ab d bl /C i Coated D /V l T ti Objective Project Status Other Coatings Contact Information Questions View of Case Prior to FPWJ View of Case After FPWJ FPWJ successfully removed the Metco 405/312 from case using a single 0.054” diameter nozzle orifice and a pump pressure of 10 Ksi. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 18. Project Status Abradable/Ceramic C t d Dem/Val Testing Ab d bl /C i Coated D /V l T ti Objective Project Status F404 LPT Fwd Seal, P/N Other Coatings 6049T70P03 Contact M/F Inconel 718 and Information Coated with Metco 450/101B Questions View FPWJ Test Set upwith 0.054 nozzle orifice Set-upwith 0 054” @10Ksi and 2.5” Standoff ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 19. Project Status Abradable/Ceramic C t d Dem/Val Testing Ab d bl /C i Coated D /V l T ti Objective Project Status Other Coatings Contact Information Questions Typical View of Knife Edge Surface (at 50X Mag) after FPWJ @ 10Ksi FPWJ successfully removed the Metco 405/101B from seal using a single 0.054” diameter nozzle orifice and a pump pressure of 10 Ksi. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 20. Other Coatings Phase II SBIR F ll Ph Follow-On P O Parameter Development t D l t Objective Pulse Waterstrip Process has the capability of removing Project Status all of these coatings, and many more: WC-Co from INC-718, and other substrates. Other Coatings Other TBCs, Abradable and Build-up coatings Contact such as: Information Metco 204 Metco 443, Metco 601, M t 204, M t 443 M t 601 Questions Rubber, etc… Paint and Primers Chrome and other platings. platings Parameter development needs to be completed for processing each coating properly. ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 21. Contact Information Objective ES3 Jay Randolph Fred Laguines Project Status (478) 922-1460 (478) 922-1460 Other Coatings jay.randolph@es3inc.com fred.laguines@es3inc.com Contact Craig Pessetto Don Crawford Information (801) 926-1150 (478) 922-1460 Questions craig.pessetto@es3inc.com don.crawford@es3inc.com VLN – Advanced Technologies Mohan Vijay Willie Bloom (613) 749-2244 (613) 747-0107 mvijay@vln-tech.com j y wbloom@vln-tech.com ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.
- 22. Objective Project Status Other Coatings Contact Information Questions Questions? ES3 PROPRIEATARY INFORMATION. DISTRIBUTION AUTHORIZED TO DEPARTMENT OFDEFENSE ONLY; CRITICAL TECHNOLOGY. REFER OTHER REQUESTS FOR THIS DOCUMENT TO WR-ALC/ENFM TECHNOLOGY & RELIABILITY BRANCH, ROBINS AFB, GA 31098.