Veerasekar api inspectorresume
- 1. VEERASEKARAN Page 1 of 7 VEERASEKARAN Mobile+919865474633/ 9442002746 E-Mail:veera.inspec@gmail.com Veeras36@gmail.com ACADAMIC QUALIFICATION D.M.E – Diploma in Mechanical Engineering CertificationQualification API 510 Plant Inspector - Cert. No: 55367 CSWIP Welding Inspector 3.1 - Cert. No : 41706 AWS(CWI) Welding Inspector Cert. No : 09015181 IWS(Indian Welding Society) Welding Research Institute, Trichy Piping Technology, Bits Asia, Trichy ASNT Level II Magnetic Particle Test (MPT) ASNT Level II Liquid Penetrant Test (LPT) ASNT Level II Ultrasonic Test (UT) ASNT Level II Radiographic Test (RT) ASNT Level II Eddy current testing (ET) ASNT Level II Visual Inspection Testing (VT PERSONALSUMMARY I have 13 YEARS of professional engineering onshore experience field Of Inspection Engineering & Quality Control activity for Static Equipment, Welding & Painting in oil refineries, gas plant& petro chemical In-service inspection of Static equipment, Heat Exchangers, header pressure vessel, column, heater and tanks. Third party inspection in of pipe line projects. Review and witness the WPS, PQR, NDT activities. Implementation of Quality Control Procedure, Inspection Test Plan requirements for piping, NDT, PWHT, Hydro test & Mechanical team Familiar of Major Codes & Standards ASME B 31.1, B 31.3, B 16.20, B 16.21, B 16.11, B 36.10, B 36.19 ASME Sec II, Sec V, Sec IX, Sec VIII AWS D1.1 API 510, API 577, API 572,571
- 2. Applicable ANSI / ASTM Specification, standards& codes. WORK EXPERIENCE SHUTDOWN PROJECTS Oct 2010-Till date - Working as an API 510 Plant Inspector (Freelancer) Project #14 - PETRO RABIGH, KSA – PLANT INSPECTOR Duration - SEP 2015 OCT 2015 DATE Unit - MONOMAR(Turn around) Project#13 - IBN SAGIR, KSA PLANT INSPECTOR Duration - SEP 2014 TO OCT 2014 UNIT - MTBE 1(Turn around) Project#12 -CHEMPEL FERTILISERS, RAJASTHAN PLANTINSPECTOR Duration - JUNE 2014 TO AUG 2014 Unit - UTILITY(Turn around) Project #11 - IBN SAGR, KSA - PLANT INSPECTOR Duration - JUNE 2013 TO JULY 2013 Unit - MTBE 1& 2(Turn around) Project #10 - AR-RAZI, KSA - Plant Inspector Duration - JUNE 2012 TO SEP 2012 Unit - METHANOL(Turn around) Project#9 -KEMYA PETROCHEMICAL, KSA, Plant Inspector Duration - DEC2011 TO FEB 2012 Unit - SEP TIE-IN (Project) (Turn around) Project#8 -IBN SAGR, KSA - Plant Inspector Duration - SEP 2011 TO OCT 2011 Unit - MTBE-2(Turn around) Project#7 -SASOL IN, SOUTH AFRICA, Inspection Engineer Duration - AUG2011 TO SEP 2011 Unit - SYNTHOL CARAVAN, (Turn around) Project#6 - IBN SAGR, KSA - Plant Inspector Duration - JAN2011 TO FEB 2011 Unit - MTBE-1(Turn around)
- 3. VEERASEKARAN Page 3 of 7 Project#5 - SASOL IN, SOUTH AFRICA, Inspection Engineer Duration - AUG2010 TO SEP 2010 Unit - PP (Turn around) Project#4 - YANPET, SAUDI ARABIA, PLANT INSPECTOR Duration - MAY 2010 to JUNE 2010 Unit -EG 1 &2(Turn around) - Project#3 - CHEMPEL fertilizers, Rajasthan Welding Inspector Duration - FEB 2010 to MAR 2010 Unit - UTILITY (Tube Replacement) (Turn around) Project# 2 - QATAR PETROLEUM–REFINERY, Welding Inspector Duration - OCT2009 TO DEC 2009 Unit -UTILITY(Turn around) Project# 1 - SASOL SOUTH AFRICA, Welding Inspector Duration - OCT2009 TO DEC 2009 Unit - SYNTHOL CARAVAN,PP(Turn around) RESPONSIBILITIES: Ensure compliance to all relevant Safety, Quality and Environmental management policies, procedures and controls. Prepare Review & Develop plans and programs for the QA/QC function of the technical services department, in line with the Technical Services & Quality Assurance strategies in order to support effective execution of projects as per defined standards & parameters. Identification of damage mechanism & Development of corrosion loops. Preparation of Inspection test plan (ITP) forprocess piping, pressure vessel & storage tanks. Development of repair methodologies for static equipment’s as per API/ASME PCC -2. Calculation of minimum required thickness of pressure vessel components and piping systems based on Internal / External pressure/supplemental loading condition related to Design temperature as per ASME codes.
- 4. Determination of MAWP of pressure vessel component to the next scheduled inspection date using current thickness data reports. Determination of retirement thickness calculation, corrosion rate calculation, remaining service life calculationfor process piping / Equipment and advising for any repair/replacement/re-rating requirement. Establish the extent of inspection and inspection interval as per APIcodes. Prepare / Review the calculationof Re-rating/Alterations/Repair parameters which meet the original construction code Ensure the integrity of vessel cladding, metallic lining and weld overlay to the code requirement during turn around. PerformInternal inspection of Distillation column and asses the condition of Distributor piping, Tray deck,Tray valve,Nozzle bore , Random & structured packing, Feed inlet line, Liquid collectorchimney tray, Demister pad, Tray support ring etc. Conduct internal inspection of radial/axial flow reactor,CCR units. Asses the integrity of internal attachment such as Scallops, Inner basket screen, Outer basket screen, Perforated plate distributor, Deflectionbaffle plate, Centre pipe, Catalyst transfer pipe, Inlet distributor etc. during outage. Performinternal inspection of fired heater and asses the integrity of refractory,Burner, radiant/convection coil,stack, fuel line, dampers etc. during outage. Perform External inspection of static equipment and asses the condition of concrete support, Anchor bolt, Grounding connection,Nozzle, Misalignment, hot spots, Vibration, Protectivecoating /insulation and Skirt supports of vessel. Inspection of expansion joint both at maintenance outage and during operation prior to shut downand shortly after start up and record the "hot" & "cold"setting position of connected pipe support/ guides and reviewedagainst design condition. Inspection of injection point, process mix point, dead legs, soil to air interface and buried piping system as per API 570 Ability to supervise & co-ordination of all on-stream and shut-down inspection activities of static equipment, plant piping and pressure relieving devices. Inspection and installation of pressure relieving devices as per APIand ASME code. Inspection of valves(Globe/Plug/Gate/Check/Ball) and conductValves pressure testing such as Shell test, Back seat test and Closure test as per API598.
- 5. VEERASEKARAN Page 5 of 7 Performseat tightness test and pop up test of PRVas per API527. Thickness survey data analysis. Evaluate inspection findings to determine if deficiency exist that require repair or re- rating. Evaluate NDTdata, inspection results etc.todetermine whether equipment’s meet code requirement for continued service Finding the Damage mechanism such as Stress corrosioncracking, hydrogen induced cracking, caustic embrittlement, hydrogen blistering, chloride stress corrosion cracking and corrosion under insulation in the Static equipment and piping system as per API571. Review & analysis of previous inspection reports to summarize the integrity status of the piping system. Monitor Coating & insulation condition of plant equipment and piping system Evaluation of service induced defects in plant equipment’s & piping system Failure investigation relating to corrosion/erosion affectsand recommends remedial action. Witnessing NDT activities such as MT, PT,UTand evaluate radiographic film interpretation. Prepare/Review WPS/PQRin accordancewith ASME SECIX,AWSD1.1, and API 110. Conduct welder qualification test forvarious WPS as per ASME SEC IX, API1104 & AWS D1.1. Ensure blasting & painting of vessel, pipes, spools, steel structure & fittings are done in accordancewith specification. Conversant withcoating inspection techniques such as surface cleanliness/profile check, chloride test, Holiday test, WFT/DFTcheck,adhesion test, bresel test, dust test etc. Familiar with PMItest, Hardness test & PWHT. To review the QC concerned documents i.e. welding records, welder qualification record, WPS/PQR,weldmaps, NDE summary, NDE reports, material test certificates, material summary, fit-up inspection report, visual and dimensional report. Co-ordination
- 6. Attends / participates as member in the various technical and / investigation committee, coordination meetings with contractors and other sections formed in the Refinery. Daily contacts with Maintenance, Operations and other Technical Services personnel up to Section Head and occasional contacts with Managers to coordinate inspection activities as well as to discuss technical aspects and ensures quality repair work Frequent contacts with contractor representatives during shutdown as well as for project and plant jobs. Direct and supervise all on-stream and shutdown inspection activities for Stationary Equipment, Piping systems, Pressure relieving devices. Supervises and participates to the limited extent in non-destructive testing of equipment and piping, including review of preliminary interpretations carried out by subordinates. WORK EXPERIENCE LONG TERM PROJECTS JUNE 2003 – Sep 2010 - Worked as a Position: QA/QC Inspector National Inspection Services.Trichy Analyses all applicable drawings and standards Prepare the WPS of qualified welders Conducted consumable test for CS, Alloy steels and SS materials. Review and familiarize, project design specification, code's i.e. (ASME B31.1, 31.3Sec II, Sec V, Sec VIII, Sec IX, API 1104. AWS D1.1, API 650).Material Specification and Engineering Standards, Review & check Quality Assurance Procedure. Witnessing of materials, dimensions, joint preparation, fit-up & Weld visual. (Super Heater Coils) as per section IX. Check the orientation of the job Check all the dimensions and measuring before the fabrication Fit up checking, weld visual, NDT offering, PWHT offering and charts Reviewing for fabricated piping. Review of calibration certificates for ovens, welding machines and inspection tools. Review of welder Qualification and applicable ranges of welder performance APR 2002 to MAY 2003 - Welding Engineer, worked as a in Meclin fabricators PVT LTD, Trichy
- 7. VEERASEKARAN Page 7 of 7 In coming material inspection as per the MTC / Job requirement. Co-ordination with client for witness of PMI (Positive Material Identification). Inspection of all SS material is stored in a safe place against contamination. Receiving welding consumable and review of test certificates as per the project / WPS requirement. QC activities in Controlling of Welding consumables in baking oven as recommended by the manufacturer. Controlling / Monitoring the welding as per relevant welding procedure specification ( WPS )& welder qualification test (WQT). Witnessing of WQT’s as per approved WPS, in accordance with the company engineering requirements, applicable industry procedures, codes, and standards Inspected the Welding Operations, all the Welding Processes like GTAW, , SMAW, SAW, Checking the suitability of protections and precautionary measures adopted by the welder both for the preservation of electrodes and for facing adverse atmospheric conditions. Personal Profile Fathers Name : Mr. Kalyanasundaram Date of Birth : 09-06-1979 Nationality : Indian Martial Status : Married Address : Mela Street, Melanatham Post, Mannargudi (TK) Thiruvarur (DT), Tamilnadu, India 614 015 Languages Known : English, Tamil Passport Number : J 0268401 Date of Issue : 22.12.2010 Date of Expiry : 21-12-2020