Auto Setting Area Auto Setting Area (1-1-1)

Technical Specification for
PT. KMK Global Sports AS/RS Project
Automated Material Handling System
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Auto Setting Area Technical Specification
for

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Specifications :
• Foot Print : 28.5m x 7m (included fence/safety guard)
• Capacity : ± 2 days for 3 Smart Lines
Boxes Rack : 336 Location
o Single Box Rack Dimension : 600 x 400 x 300 mm
o Max. 20 kg/box
o Rack Layout : 2 Rows, 12 Bays, 14 Levels
o In-Out : 14 boxes/2 hrs/1 SL
Roll Rack : 120 Location
o Single Roll Rack Dimension : 1460 x 400 x 350 mm
o Max. 70 kg/box
o Rack Layout : 2 Rows, 5 Bays, 12 Levels
o In-Out : 6 rolls/2 hrs/1 SL
• Speed : Travel 80 m/min, Up-Down 30 m/min, Fork 20 m/min
• Power Consumption
o System : 50 kwh, 89 A, 3 Phase
o Control : 7 kwh, 33 A, 1 Phase
RESUME

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Page No. : 3
Contents
4. Project execution plan
4.1 AS/RS Construction Schedule
5. Training Schedule
5.1 General
5.2 Proposed Training Program
6. The Spilt of Supply Scope
1. AS/RS Design Condition
1.1 System Basic Specification
1.2 Codes and Standards
1.3 AS/RS Main Equipment
1.4 AS/RS Main Components
2. System Construction Plan
2.1 Master Plan
2.2 System Operation Plan
2.3 Flow Plan
2.4 Stacker Crane Cycle Time Calculation
2.5 Loading Data
3. AS/RS Equipment Specification
3.1 Storage Rack
3.2 Stacker Crane
3.3 Conveyor System
3.4 Safety Fence (Reference)
3.5 Speed Roll Up Door
3.6 Air Curtain
3.7 Conveyor Control Part
3.8 Power Consumption
3.9 Automated Warehouse Management System
(WMS)

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Part Description Remarks
Project Name Automated Storage & Retrieval System (AS/RS) Project
AS/RS Type Unit Rack & Load - Arm Type
Utility
Main Power AC 380V x 3Phase x 50Hz ± 5% (with Ground)
Stacker Crane AC 380V x 3Phase x 50Hz ± 5% (with Ground)
Control Power AC 220V x 1Phase x 50Hz
Installation
environment
Room General environmental standards
temperature 0 ~ Max.
℃ 50℃
Humidity 55 ~ 85%
Others
- The condition which is not combustibility and causticity Gas.
- The condition which is not the particle, the dust and vapor of the
petroleum oil and lubricants.
Installation place PT. KMK Global Sports
1.1.1 General Condition
1.1 System Basic Specification
1. AS/RS Design Condition
Page No. : 4

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Parts Description Remarks
Roll
Empty pallet Size 1,460mm(W) x 400mm(L) x 33mm(H)
Load Size Max. 300mm x 1,400mm(L)
∮
Handling Size Max. 1,460mm(W) x 400mm(L) x 350mm(H)
Handling Weight Max. 70kg/Pallet (Including empty pallet)
Tote Box
Handling Size Max. 600mm(W) x 400mm(L) x 300mm(H)
Handling Weight Max. 20kg/Box (Including empty box)
1) KS A 1650 Design rules of stacker crane
2) KS A 1651 Rules for components of stacker crane
3) KS B 6701 Automated storage and retrieval system - General specifications
1.1.2 Design Standard
1.2 Codes and Standards
Page No. : 5
S/C Fork
S/C Fork

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1.3 AS/RS Main Equipment
Page No. : 6
No
.
Equipment Description Q’ty Uses Remarks
1 Storage Rack - Type : Unit Rack, Load-Arm type
- Storage Capacity :
Roll : 2Row x 5Bay x 12Level = 120 Location
Box : 2Row x 12Bay x 14Level = 336 Location
-Load Size (Max.)
Roll : Max. 400mm x 1,460mm(L) x 350mm(H) (incl. empty pallet)
Box : Max. 400mm(L) x 600mm(W) x 300mm(H) (incl. empty box)
- Load Weight
Roll : Max. 70kg/Pallet (Including empty pallet)
Box : Max. 20kg/Box (Including empty box)
Roll : 1 Lot
Box : 1 Lot.
Storage
2 Stacker crane - Type : Double mast single reach single fork
- Load Size (Max.)
Roll : Max. 1,460mm(W) x 400mm(L) x 350mm(H) (incl. empty pallet)
Box : Max. 600mm(W) x 400mm(L) x 300mm(H) (incl. empty pallet)
Roll : 1set
Box : 1set
Input & Output
3 Input & Output Conveyor - Roller & Chain conveyor
Drive motor : Geared motor
- Home Station & Diverter
- Safety fence & Forklift protect etc.
1 Lot Cargo Remove
4 Stacker crane Controller - Controller : PLC(MITSUBISHI) Control Type
- SRC (System remote controller) & SCC (Stacker crane controller)
1 Lot Stacker crane control
5 Conveyor Controller - Controller : PLC(MITSUBISHI) Control Type 1 Lot Conveyor control
6 Computer H/W & S/W - AS/RS Server : WMS & MFC Server x 1set
- Operating System : MS Windows 7 Pro
- Database (DB) : ORACLE 12c STANDARD 10 USER
1 Lot Inventory management
and control
7 Application Software - Application of AS/RS inventory management and equipment control
- Equipment Monitoring
1 Lot AS/RS Application
software

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Page No. : 7
Parts Item Specification Maker Remarks
Stacker crane Mechanical
part
Travelling Motor & Gear box 5.0KW x 4P, AC380V 50Hz SEW, Germany
Lifting Motor & Gear box 5.0KW x 4P, AC380V 50Hz SEW, Germany
Fork Motor & Gear box 0.75KW x 4P, AC380V 50Hz SEW, Germany
Bearing Refer to the drawing KBC, Korea & Japan
Control
part
Panel Combination Panel
Operation panel (OP) : Touch panel
Panel : Korea
Touch panel : LSIS, Korea
Others : K.S, Korea
Controller PLC (Q03UDE CPU Series) MITSUBISHI, Japan
Inverter Travelling
Lifting
Forking
LSIS, Korea
Sensor & Limit switch Photo Sensor & Proximity switch
Limit Switch
OMRON, Japan
AUTONICS, Korea
Conveyor Mechanical
part
Motor & Gear box 0.4KW x 3P, AC380V 50Hz DSK or Samyang , Korea
Type Roller Drive Type
Chain Drive Type
K.S, Korea
Control
part
Sensor & Limit switch Photo Sensor & Proximity switch
Limit Switch
AUTONICS, Korea
Others electronics MCCB(NFB), MC, Cable, Switch etc. K.S, Korea

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Page No. : 8
Parts Item Specification Q’ty Maker Remarks
AS/RS
Computer
Hardware Server (WMS + MFC) Lenovo Thinkstation P500
- CPU : Intel xeon E-51620 v3.4 Core, 3.5Hz
- RAM : 4GB ECC DDR3
- HDD : 1TB SATA
- 23” Monitor
- PC Rack
1 set Lenovo Workstation level
Client PC Lenvo Elitedesk
- CPU : Intel i5 processor
- RAM : 4GB , HDD : 500GB
- OS : Windows 7 Pro
- 23” Monitor
- PC Rack
4 set’s Lenovo CCR : 1 set
Input : 1 set
Output : 1 set
Cooling room : 1 set
HUB 24 port 10/100
UPS SMART UPS – SUA3000RI 1 set APC
Printer hp Laserjet Pro (monocrom, A4) 1set HP
Computer Rack Server rack & site rack K.S, Korea
Fixed Scanner DS4800 (1D)
- Scan speed : 600 – 1000 scan/sec
- Oscillating type
2 set’s Datalogic
Hand held scanner DS-33578 (Bludetooth type) 4 set’s Datalogic
Label Printer ZT-410
- 200dpi
- Print wide : 104mm
- Print spedd : 356mm/sec
1 set zebra
Display Display 42” LCD TV 3 set’s Korea
Commercial
Software
Operating System
(OS)
MS Windows 7 Pro 1 COPY Microsoft Used server
Database (DB) ORACLE 12c STANDARD 10 USER 1 Copy Microsoft
Application
Software
- Application of AS/RS inventory management and equipment control Software
- Equipment Monitoring
1 Lot K.S, Korea

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AS/RS Layout
2.1 Master Plan
2. System Construction Plan
Roll Capa : 120 Cells
Output
Page No. : 9
Box Capa : 336 Cells
Input

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2.1 Master Plan (Front & Side View)
Page No. : 10
Roll AS/RS
Box AS/RS
Roll AS/RS Box AS/RS

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2.2 System Operation Plan
Page No. : 11
Storage
Input information
registration
Input/Output
Command
Input/Output
Performance reports
Output schedule
AS/RS Computer
(Warehouse
Management System)
Output (Box)
Customer
Host Computer
AS/RS
Input schedule
Input/Output
Performance reports
Client PC using window and
enters the information inquiry
and registration.
Information flow
* Legend
Material flow
and registration.
and registration.
Re-input
Picking
Output (Roll)
Input (Box)
Input (Roll)
and registration.
Area
Output Status
Item Code
1
2
3
4
A B C D E F G H I J
K L M N O P Q R S T
U V X Y Z A B C D E
F G H I J K L M N O
Area
Output Status
Item Code
1
2
3
4
A B C D E F G H I J
K L M N O P Q R S T
U V X Y Z A B C D E
F G H I J K L M N O
Display
Area
Output Status
Item Code
1
2
3
4
A B C D E F G H I J
K L M N O P Q R S T
U V X Y Z A B C D E
F G H I J K L M N O
Display
Cooling Room

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2.3 Flow Plan
Page No. : 12
Client PC using window
and enters the information
inquiry and registration
System Remote
Controller (SRC)
CCR
Out of scope
Picking
Box
Roll
Storage line
Retrieval Line
* Regend
Cooling Room
Leather Room

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Page No. : 13
2.3.1 Box Input Flow
※ Box AS/RS IN-PUT FLOW
Totebox Loading
(By Manual)
Conv’ Move
Barcode
scan
Label check &
change
Conv’ Move
Stacker crane
Loading
Storage (Rack)
O.K
ERROR
Barcode scan
Cooling Room
Cooling Room
Box AS/RS
Roll AS/RS

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Page No. : 14
※ Roll AS/RS IN-PUT FLOW
Roll Pallet
Loading
(By Manual)
Roll Loading
On the Pallet
(By Manual)
Barcode
scan
Label check &
change
Conv’ Move
Stacker crane
Loading
Storage (Rack)
O.K
ERROR
Conv’ Move
Box AS/RS Roll AS/RS
2.3.2 Roll Input Flow
Barcode scan

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Page No. : 15
2.3.3 Box Output Flow
※ Box AS/RS OUT-PUT FLOW
Retrieval
(By Stacker crane)
Conv’ Move
Picking
ToteBox Unloading
(on the conveyor) Storage (Rack)
Output
Re-Input
Conv’ Move
Stacker crane
Loading
Picking Zone

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Page No. : 16
2.3.4 Roll Output Flow
※ Roll AS/RS OUT-PUT FLOW
Retrieval
(By Stacker crane)
Roll Unloading
On the Pallet
(By Manual)
Conv’ Move
Roll Pallet
Unloading
On the Pallet
(By Manual)
Picking Zone

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2.4 Stacker Crane Cycle Time Calculation
Page No. : 17
2.4.1 KMK Throughtput Check
1. Box (Accessories/Sole) :
- 14 Box/2Hr x 3 Cell = 42 Box/2Hr => 21 Box/Hr
2. Roll (Textile) :
- 6 Roll/2Hr x 3 Cell = 18 Roll/2Hr => 9 Roll/Hr

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Page No. : 18
Box AS/RS
(Stacker Crane)
Box
Output
Output :
21 Box/Hr
Box
Input
Input :
21 Box/Hr
Roll AS/RS
(Stacker Crane)
Roll
Output
Output :
9 Roll/Hr
Roll
Input
Input :
9 Roll/Hr
2.4.2 KMK Throughtput Flow
2.4.3 Stacker crane ThroughtPut
1. Box :
- In + Output : 21 + 21 = 42 Box/Hr
2. Roll
- In + Out put : 9 + 9 = 18 Roll/Hr

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1. Required volume :
1) Number of Stacker Cranes : Box - 1Set
2) Input : 21 Box/Hr , Output : 21 Box/Hr
2. Consideration :
1) Input : 21 Box/Hr , Output : 21 Box/Hr
☞ SINGLE : 2,245 sec/Set
46.1sec x 42 Box/Hr / 1 Sets = 1,936 sec/Set
☞ DUAL : 1,823 sec/Set
86.8sec x 21 Box/Hr / 1 Sets = 1,823 sec/Set
3. Result :
1) 3,600sec > 1,936sec ---- O.K
2) Operation Rate of equipment : Less than 54%
2.4.4 Stacker Crane Cycle Time Calculation (FEM 9.851) - Box
Page No. : 19

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1. Required volume :
1) Number of Stacker Cranes : Roll - 1Set
2) Input 9 Roll/Hr , Output 9 Roll/Hr
2. Consideration :
1) Input 9 Roll/Hr , Output 9 Roll/Hr
☞ SINGLE : 830 sec/Set
46.1sec x 18 Roll/Hr / 1Sets = 830 sec/Set
☞ DUAL : 708 sec/Set
78.7sec x 9 Roll/Hr / 1Sets = 708 sec/Set
3. Result :
1) 3,600sec > 708sec ---- O.K
2) Operation Rate of equipment : Less than 20%
2.4.5 Stacker Crane Cycle Time Calculation (FEM 9.851) - Roll
Page No. : 20

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2.5 Loading data
Page No. : 21
Box AS/RS
• Total Loading weight (Ton) Static load ( Rack + Load ) : 7 + (0.02 x 2 x 12 x 14) = 13.7 Ton
Live load ( Stacker crane + Load ) : (4 + 0.02) x 1.2 (Moving weight factor) = 4.8 Ton / set
Sum : 13.7 + 4.8 = 18.5 Ton
• Total Area ( ㎡ ) 1.82 x 9.24 = 16.8 ㎡
• Loading weight per Area
( ㎡ )
18.5 / 16.8 = 1.1 Ton/ ㎡
Roll AS/RS
• Total Loading weight (Ton) Static load ( Rack + Load ) : 4 + (0.07 x 2 x 5 x 12) = 12.4 Ton
Live load ( Stacker crane + Load ) : (4 + 0.07) x 1.2 (Moving weight factor) = 4.9 Ton / set
Sum : 12.4 + 4.9 = 17.3 Ton
• Total Area ( ㎡ ) 1.82 x 7.95 = 14.5 ㎡
• Loading weight per Area
( ㎡ )
17.3 / 14.5 = 1.19 Ton/ ㎡
* Result
Loading weight per area : 1.1 Ton/ ㎡ < 1.19 Ton/ ㎡ => 1.19 Ton/ ㎡
Note)
* Set anchor bolt : 150mm (Foundation Hole deep)
* Foundation thickness : Min. 200 mm

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1) Unit Rack
2) Load arm, Single Deep Box (pallets) per compartment
3) High Bay Rack Area
Rack Size
Roll : 1.82m(W) x 7.95m(L) x 7.0m(H)
Box : 1.82m(W) x 9,24m(L) x 7.0m(H)
Height :Top Cross beam lower
Storage Capacity Roll : 120 Loc.
Box : 336Loc.
Load weight
Roll : Max. 70kg/Pallet (Including empty
pallet)
Box : Max. 20kg/Box
Rack Pitch
Roll : 1590mm
Box : 770mm
Aisle Width 940 mm
First Level
Roll : 450mm
Box : 400mm
Last Level
Roll : 1,100mm
Box : 850mm
No. of Rows No. of Bays No. of Levels
Roll : 2
Box : 2
5
12
12
14
 Floor Condition (ground floor) : Flatness within max. 10 mm
 Concrete floor thickness : 250mm(To be discussed. 100 mm is not acceptable.)
< Reference >
3.1 Storage Rack
3. AS/RS Equipment Specification
3.1.1 Rack Configuration
Page No. : 22

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1) Rack frame
- Post Size to be decided based on structural analysis and design.
- Lattice bar Rack post connected material.
Size to be decided based on structural analysis and design
2) Load Arm
The part on which the load is placed
Size to be decided based on structural analysis and design
3) Vertical brace : Round pipe (size according to structural analysis and design)
4) Horizontal brace : Round pipe (size according to structural analysis and design)
5) Top guide rail : Guide rail to hold the upper part of stacker crane
< note >
- Upright of racks is designed to carry 100% of maximum load in AS/RS area.
Load Beams are designed to handle 100% of Max. load.
- Generally formed steel, such as C-channel, Square pipe, and other structural formed
steel, is used as rack members.
- The material of the member is rolled steel and that of bolts and nuts is galvanized steel.
- The rack members including post modules are painted according to following progress;
a. removing oil by washing
b. removing dust by air
c. painting (Powder paints)
d. baking
e. cooling
3.1.2 Rack Component
Page No. : 23

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Parts Description Remark
Post Ω- 50×60×2.3t or – 60x40x2.3t / SS400
□
Load Arm
Box : PL – 2.3t / SS400
Roll : – 40x20x2.3t / SS400
□
Lattice Bar SQ – 30x30x1.6t or Φ-27.2x2.3t / SS400
Horizental Bracing SQ – 30x30x1.6t or Φ-27.2x2.3t / SS400
Top Bracing SQ – 30x30x1.6t or Φ-27.2x2.3t / SS400
Top Beam C – 75x40x5x7x3.2t / SS400
Gate C – 75x40x5x7x3.2t or – 60x40x2.3t / SS400
□
S/C Upper Rail –
□ 75x75x3.2t / SS400
Rack Anchor Set Anchor
Note 1) Above specification could be changed in accordance with
design
< See Figure>
3.1.3 Rack Member Specification
Page No. : 24

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1) After completion of production-spot inspection before shipment, installation, adjustment and completion inspection
is carried out as shown below.
ITEMS FOR INSPECTION REMARKS
External inspection
• When creating a dimensional inspection, installation, degree of
adjustment when the test
Width, aisle, relative tolerance between
Load Beam
Externality inspection • Processing conditions, Welding status check
Painting inspection
• Upper and lower seal status, check-specified color, film
measurement
Measurement items DEGREE How to measure
Post Verticality
• After the war, the left and right± H / 1000mm
(H : Rack Height )
- Scale and measured in Transit
Space Beam, Brace • ± 5mm from plane
- Space Beam, Horizontal Brace Lattice Steel Tape
measure for each horizontal
Facing
Load Beam Horizontal
there
• ± 5mm
- ‘ ㄱ ' characters into the one side of the Post Load Beam
is measured based on
Post facing the relative
distance
• Right and left ± 5mm - Scale measured by pulling the piano wire
Rack Post aisle side • 5mm from plane
- Transit or using piano wire across the surface as
measured by Rack Post
3.1.4 Rack Inspection
3.1.5 Rack Measurement
Page No. : 25

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In order to keep the freight which is a in the atmosphere in rack in order the product which is kept in Rack with Conveyor Station automatic
delivery of goods from a warehouse or in conveyor Station to put on the product automatic is an equipment which stocks.
☞ Note : Motor, Bearing and Cam Follower, Reducer and Chain etc. use the purchase width of the efficiency which is sufficient.
Stacker
Crane
Mast Frame Double Mast Type
Lifting Unit
Motor & Reduction gear , Wire Drum & Rope,
Sheave, Lifting Guide Roller Device etc.
Carriage Raises the product and the shelf which puts
Travelling Unit Motor, Reduction gear , Travelling Wheel etc.
Forking Unit Fork, Motor, Reduction gear etc.
Others unit system Safety Device & Safety Fence
Use materials and parts
- Motor and control important materials
- Other materials and parts: The non-standardized
article uses the parts of above same class
Parts
Main body
perpendicular
Top and lower part
Rail horizontality
Travelling/Lifting/Fork
operational permitted
limit
Tops and lower part
Carriage Guide Roller
clearances
The fork
deflecting,
Remarks
clearances ±H/1000 ± 10 ±H/1000 ≤ 5 ≤ 20
( Unit : mm )
3.2 Stacker Crane
3.2.1 Equipment Overview
3.2.2 Important Composition System
3.2.3 Permitted Limit of each Operation Region
Page No. : 26

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Type Double Mast , Single Fork Type
Throughput
- Input + Output : 42 Box/hr (Box)
- Input + Output : 18 Roll/hr (Roll)
Travelling
Structure Rolled steel structure bottom frame
Speed 80m ~ 5 m/min
Travelling Unit Direct Wheel Drive
Motor 5.0Kw x 4P(SEW), AC Geared Motor with brake
Speed control Inverter
Position accuracy ± 5mm
Position Detection Measure distance by Slot Sensor (Photo, Dog Plate)
Travelling rail ㅁ - 75 x 75 x 3.2t
Top
Frame
Structure Bolted & Welded structure frame
Components
- Top side guide roller
- Wire Sheave for vertical hoist
Upper Rail ㅁ - 75 x 75 x 3.2t
Mast
Structure Double mast all steel structured
Size Square pipe 200 x 200 x 12t
Accessory Striker & Limit switch for positioning
(1/2)
Carriage
Upper Rail
Mast
Fork
Traveling unit
Under Frame
Under Rail
Hoisting unit
Wire Rope
Upper Frame
SRC
Stacker Crane
Controller (SCC)
Forking
Travelling
Hoisting
3.2.4 Stacker Crane Specification
Page No. : 27
Note 1) Details in the design process can be changed by the Meeting.

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Hoisting
Structure Wire rope
Speed 30m ~ 5 m/min
Motor 5.0Kw X 4P(SEW), AC Geared Motor with brake
Speed control Inverter (MITSUBISHI), Encoder, Level check Sensor
Position Detection Measure distance by Slot Sensor (Photo, Dog Plate)
Fork
Type Single deep single fork & Telescopic
Speed 20m ~ 5 m/min
Motor 0.5Kwx4P(SEW), AC Geared Motor with brake
Speed control Inverter (MITSUBISHI), Encoder
Position Detection Measure distance by Proximity sensor
Carriage
Structure
Accessory
Angular pipe plate and rolled steel
- Center guide roller & Side guide roller
- Sensors and switch
- Anti-dropping device
Others
Power supply Trolley - Duct
Power AC 380V, 3Φ, 50Hz
Communication Optical Modem
Operation Function Full Automation / Semi-Automation / Manual operation
(2/2)
3.2.4 Stacker Crane Specification (Continue)
Page No. : 28
Carriage
Upper Rail
Mast
Fork
Traveling unit
Under Frame
Under Rail
Hoisting unit
Wire Rope
Upper Frame
SRC
Stacker Crane
Controller (SCC)
Forking
Travelling
Hoisting

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The safety device is equipped with sufficient safety measures as follows.
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Function
Lifting speed forced reduction
(upper, lower)
Lifting emergency stop
Travel speed forced reduction
Travel stop (both ends)
Travel forced stop
Regular position
deviation stop
Fork emergency stop
Fork forced stop (both ends)
Fork Interlock
Lifting & traveling overtime
Fork overtime stop
Empty outlet
Dual loading prevention
Product width
abnormality stop
Description
The limit button installed at upper and lower limit of ascent reduces ascending speed by force.
This device, installed at upper and lower limit of ascent, stops the entire functions of crane, once it activates.
The limit button which operates on certain segment of traveling path reduces traveling speed by force,
if activated.
The limit button that operates at traveling both ends stops traveling if activated.
If the limit button for travel stop fails, the device Prevents deviation of both ends by mechanical stopper.
If travel and ascent operate at a place away from correct location,
the device display Abnormality and stops the operation.
If the proximity sensor installed at fork activates, fork comes to a stop.
If the sensors at both ends of fork fail, the mechanical stoppers at both ends stop the fork.
If fork is not at the center, travel and ascent operation does not go on.
If operation is not completed within certain period after start of ascent and travel,
the device displays abnormality and stops operation.
If fork does not return to the center within certain period after start of operation,
If the product on fork is not sensed after completion of crane product loading operation,
If there is already any product within rack where another product arrived,
the device Displays abnormality and stops operation.
If product width deviates from specified dimension after forking it from station.
or rack, the device displays abnormality and stops operation.
3.2.5 Stacker Crane Safety Device
Page No. : 29

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As Remote Controller where is established in ground does Optical communications with Stacker crane controller
(SCC), does a work completion report with data set and work instruction. Also with the high position ECS Computer
Data transmission and receiving process leads and does the integrated functions of management of Stacker crane
equipment.
Panel outside System configuration
운
전방식
자동 반자 동
비상정
지
M
A IN POWER
ON O FF
운전
방식
자동 반자동
비상
정지
M
AIN PO W
ER
ONOFF
MODE
AUTO MANU
OFF_L
MANU ON_L
Power Down
MANU AUTO
OFF-L ON-L
MAIN
Computer
SRC
SCC
Manual
OFF-LINE
ON-LINE
Power Down
3.2.6 Stacker Crane Remote Controller (SRC)
Page No. : 30

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Stacker crane control panel outside
Stacker as Controller where is loaded in Crane oneself receives Job Data where is ordered from System remote
controller relation Status with System remote controller and Actuator drive making work under executing well!,
completion Signal and transmits. Also in compliance with oneself System mode selections (On-L/Off-L/Manual)
the case where do not become On-Line operations will be able to execute Stacker crane operations in
compliance with Data inputs.
3.2.7 Stacker Crane Controller (SCC)
Page No. : 31

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Scope of Supply
Out of Scope
M
M
Stacker Crane
Control Panel
S
Trolley Duct
Lower Rail
Stopper Operation Box
Optical Data Transmitter
System Remote Control Panel
Electrical Power :
3P 4W 380V, 50Hz
MC
DS
Disconnection
Switch
Upper Rail
Safety
Plug
운 전방 식
자동 반자 동
비상 정지
M
AIN PO W
ER
ON OFF
M
Switching HUB
ECS (CCR)
Power
Distribution
3.2.7 Stacker Crane Controller (Continue)
Page No. : 32

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3.2.7 Stacker Crane Controller (Continue)
• Fork Unit
- Stopper
Fork beyond the prevention of mechanical Stopper
- Operation Interlock
. Fork stacker crane only when the exact location of
the Travelling and hoisting.
. Torque Limiter.
. Slide Fork of the overload protection.
→ Load Protrusion Detection Sensor detects the product
overhang on the Carriage: stacker crane stop.
→ Mode Key Switch
→ E-Stop Button
→ Over Load Detection
To each of the motor caused
by overload circuit protection.
Operation Panel
Optical Modem
→ Pre-Occupied Sensor
Rack Location and Station on the product
detects and double inlet protection.
→ Mechanical End Stopper
(Travel & Hoist End)
→ Buzzer
Page No. : 33

Division
System configuration
Modem outside
Stacker the directness Program monitoring
and repair is possible from crane controller and ECS
Optical
Modem
1) Device synopsis
Optical in order for Modem in order to deliver from a warehouse in order to put on the product and between Rack of the
warehouses Stacker crane Controller where moves and with automatic warehouse Computer convert the electric signal
of necessary information which is exchanged with the light and Data Communication to become accomplished, has the
function.
2) Specification
- Computer & Interface Method : Serial communication (RS 422)
- Communication Speed :19,200 bps
- Power : DC 24V
- Transmission method : Full coupling transmission
- Modulation method : FSK Modulation
- Communication method : Polling method
3.2.8 Optical Modem
Page No. : 34

Division
1) PLC MITSUBISHI MELSEC Q - Series
parts Description Remarks
PLC Model  MITSUBISHI MELSEC Q - Series
CPU  Q03UDE CPU (Standard memory 114Kbyte, Input/Output 4,096Poit (Program inside 8,192Point)
Power unit  AC 110 ~ 240V Input, DC 5V, 5A Output
Base  Power + CPU + I/O Card Configured possibility
Communication unit  T10/T100 Ethernet, RS232C / RS422 1Channel 등
Input & Output card  DC 12/24V Input(16/32Point), Output(16/32Point) LED Display
2) Inverter Drive
Manufacture
Feature
Model
 When with PLC of existing comparing, at smallest style size Pursued spatial streamlining.
 Controls the maximum 252K steps and 8192 input and output control
 Controls 12 steps with 1ms. Also the high performance/high precision uses control
possibility
 Uses, with easy integrated environment development and maintenance Effectiveness
improvement
Q03UDE CPU Series
MITSUBISHI, JAPAN
PLC MELSEC Q - Series
Manufacture
Spec
Model
 [Output]
Rated capacity(kW, A) : by design
Overload current rating: 150% 60s, 200% 3s (inverse-time characteristics)
Voltage: Three-phase 380 to 480V
FR-E740 SERIES
MITSUBISHI, JAPAN
3.2.9 Important Electricity and Control Parts Specification
Page No. : 35

Division
Marker Specification Remarks
SEW (Germany) Helical-bevel geared motor
4) Stacker Crane motor
The machine do the control of the factory and building equipment etc. information PLC with the graphic the monitor,
executes PLC Device Data fringe land etc. is an indication set Unit for.
Ports Description
Serial Connection Cable  3M
Software  Windows / Eng.
Manufacture
Feature
Model
 10.4" TFT Color
 The memory of the dosage which is expanded
 RS232C/RS422 communications and Fnet/Rent communications
 The software which considers seriously a fabrication result convenient
characteristic
IXP-70-TTA, Touch screen
LS Industrial Co., Ltd.
Touch Panel (XP-70 - TTA)
3) Graphic operation terminal Touch Panel
3.2.9 Important Electricity and Control Parts Specification (Continue)
Page No. : 36

Division
Marker Specification Outside Remarks
OMRON, Japan
- The object perception is excellent,
- wiring and Sensor sensitivity regulations simple
- Sensor angle control easy
- Sensor operational conditions with LED indication
5) Photo Sensor
No Description Maker Country Remarks
1 PLC MITSUBISHI Japan
2 Inverter LSIS Korea
3 Photo Sensor & Proximity Switch
OMRON
AUTONICS
Japan
Korea
4 Proximity Switch
5 Limit Switch
6 Trolley duct DUCT-SOO Korea Stacker crane
7 Touch panel & No Fuse Breaker LSIS Korea Stacker crane
8 Magnetic Switch & EOCR LSIS Korea
9 Select & Button Switch KOINO Korea
10 Power Supply SUNTRONICS Korea
11 Measure distance laser sensor P&F Germany
12 Modem HOKUYO Japan
6) Electric vendor list
3.2.9 Important Electricity and Control Parts Specification (Continue)
Page No. : 37

Division
Conveyor, which is characteristic of diverse application, cost effect price, being utilized in conveying products, offer functions like products
pause, buffer and standby and classification. Conveyor plays key role in all logistics system, and as its system efficiency and flexibility
changes depending on the composition, an optimally implemented conveyor system can improve productivity and reduce production cost.
Our company is proudly contributing to the establishment of advanced logistics system through production of various types of conveyors
and peripheral devices.
1) Kinds of product
- Roller Conveyor
3.3 Conveyor System
3.3.1 Equipment Overview
Page No. : 38
(1) Type : Roller Drive
(2) Drive motor : 0.4 KW x 1/50 x 3P geared motor
(3) Position control : Proximity Switch
(4) Positioning accuracy : ± 10 mm
(5) Others
- Conveyor Speed 10 m/min
- Power supply Cable
- Data communication PLC (Mitsubishi)
- Position control Photo Sensor and Proximity Switch
- Operation mode Automatic / Manual

Division
- Chain Conveyor
Page No. : 39
(1) Type : Chain Drive
(5) Others
- Homeposition
(1) Type : Power base + Rack & pinion
(5) Others

Division
Maker Description Outside Remarks
DSK, Korea
Samyang, Korea
- 0.4Kw x 1/50 x 3P
- Terms of use and the purpose of use to suit a wide
range of gear ratio
- Compact, lightweight, powerful mold
- Low noise gear box
1) Conveyor motor
2) Duct/Wiring Specifications
Wiring
Power & Signal Cable ■ V.C.T K.I.V Others ( )
■ □
The moving parts of the
Cable
■ Lapp Cable □ Others ( )
Piping
Cable Duct ■ Exposure type □ Others ( )
Duct Thickness ■ 2.0t 2.3t Others ( )
□ □
Duct Material
■ Metal materials Impact resistant PVC material
□
□ Others ( )
Power & Signal Duct
□ Separation ■ partitioning Separation
□ Others ( )
Connection piping parts
processing
■ Socket Fitting
□ □ Others ( )
3.3.1 Important Electricity and Control Parts Specification
Page No. : 40

Division
No Description Maker Country Remarks
1 Motor
DSK
Samyang
Korea Conveyor
2 PLC MITSUBISHI Japan
3 Inverter LSIS Korea
4 Photo Sensor
AUTONICS Korea
5 Proximity Switch
6 Limit Switch
7 No Fuse Breaker LSIS Korea
8 Magnetic Switch LSIS Korea
9 EOCR LSIS Korea
10 Button Switch KOINO Korea
11 Select Switch KOINO Korea
12 Tower Lamp Q-Light Korea
13 Power Supply SUNTRONICS Korea
3) Electric vendor list
Page No. : 41

Division
Purpose of Use Access Protection Related to Operation Point
Descriptions Dimensions Painting Color Code Remarks
Line Post (Floor Braces) 2” x 2” x1/8 14gauge steel tubing Yellow Munsell 2.5Y 8/16
Frames 1¼” x 1¼ x 1/8” angle Yellow Munsell 2.5Y 8/16
Center Stiffeners 1/8” x 1” Flat bar or 3/4”x 3/4” x 1/8” angle Yellow Munsell 2.5Y 8/16
Wire #10 W&M gauge steel wire, ※(2”) mesh Yellow Munsell 2.5Y 8/16
3.4 Safety Fence (Reference)
Page No. : 42

Division
3.5 Speed Roll Up Door
Page No. : 43
3.6 Air Curtain
(1) Drive motor : 0.75 KW (Siemens geared motor)
(2) Curtain material : soft PVC + FAVRIC 0.9T
(3) Open speed : Max. 1.5m/sec
(4) Others
- Controller : PCB type
- Safety Sensor : Photo sensor
- Maker : K.S (korea)
(1) Wind speed : 15 m/sec
(2) Airflow : 2400 / 3000 m^2/h
(3) Power Consumption : 314/547 w
(4) Noise : 66dB
(5) Weight : 24 kg
(6) Maker : K.S (korea)
Details in the design process can be changed by the Meeting.
Details in the design process can be changed by the Meeting.

Division
PLC Panel MCC Panel
System Remote
Controller (SRC)
Sensor
Motor
Solenoid
V/V
OP Panel
#1
Stacker
Crane
Ethernet
(TCP/IP)
AS/RS ECS
(Equipment Control System)
Main power (AC380V, 3Φ, 50Hz)
1) System Block Diagram
3.7 Conveyor Control Part
Page No. : 44

Division
PLC Panel
CPU
Ethernet
CC-Link Master
Local I/O
OP Panel
CC-Link
Remote I/O
OP Panel
CC-Link
Remote I/O
OP Panel
CC-Link
Remote I/O
OP Panel
CC-Link
Remote I/O
AS/RS ECS
(Equipment Control System)
Ethernet
(TCP/IP)
PLC NETWORK
(CC-LINK)
2) System Network Block Diagram
Page No. : 45

Division
• Power Distributor & Main PLC Panel * Operation Panel (OP)
OP Outside
Panel Outside
3) Conveyor Controller (CVC) & Operation Panel (OP)
* Details in the design process can be changed by the Meeting.
Page No. : 46

Division
3.8 Power Consumption
Page No. : 47
(1) POWER : AC 380V x 50Hz x Φ3 x 4W
50 KW/H , 89A
(2) CONTROLL POWER : AC 220V x 50Hz x Φ1 x 2W
7KW/H , 33A

Division
1) Warehouse Management Solution (WMS)
A Warehouse Management System handles various tasks ranging from Data Management, Machine Control and Reporting Tools at both
Operations and System level. The WMS is a modular design best suited to facilitate customization depending on the warehouse operations
of Client.
The WMS is full featured standalone software for warehouse operations, where all the functionalities are independent of other existing
Enterprises software. The WMS can interface with various data logging sensors i.e. RFID, Barcode readers, Barcode printers, etc., thus
facilitating ease in integration with automated warehouse processes.
Optionally, the WMS can be integrated with the existing ERP system thro’ selective online data transaction.
(1) Structure Of WMS
The WMS consists of bias modular structure, where each module handles a dedicated function of the software. The modules are as
listed below :
- Inventory Management Module
- Location Management Module
- Management Tools (Reports)
2) Equipment Control System (ECS)
While the WMS is performing the logical management of the Warehouse, ECS handles the physical process of the automated material
handling system. ECS is the bridge between WMS and machine controls. ECS controls the warehouse at physical level.
The ECS package is a software application for low-level supervisory and control tasks.
The main features are as listed below :
- Machine movement task management
- ID Device resource management (barcode readers, etc)
- System log and transaction log
- Error logging and handling
3.9 Automated Warehouse Management System (WMS)
3.9.1 System for AS/RS
Page No. : 48

Division
Basic Information / Puts on plan / delivery of goods
from a warehouse plan
Puts on result/delivery of goods from a warehouse
result/stock information
Customer
HOST (ERP) AS/RS WMS Interface management
AS/RS
Inventory
management
System
(WMS)
Host system interface Process
Delivery of goods from
A warehouse
work distribution Process
Work completion
Control Process
Request
information
Processing Process
Equipment relation
Control Process
Automatic warehouse inventory administration system (WMS) interface managements
Puts on and delivery orders / destination information/
Picking work instructions
Equipment state information/result information
Unit equipment
control system
- Equipment monitoring and control
- Work records management
- Communication condition monitoring
- Corresponding JOB execution
- Result information transmission and reception
- Equipment Status
E C S Various Controller
Basic
Information
Management
Puts on
Manageme
nt
delivery of goods
from a warehouse
Management
Puts on and
delivery of
goods from a
warehouse
program
management
Stock
Location
Manageme
nt
Stock and
buying/sale
management
Check and
report
manageme
nt
User
manageme
nt
Program
manageme
nt
System
manageme
nt
3.9.2 Application Software Configuration
Page No. : 49

Division
 With Full Graphic the whole Layout with 2D
expression
 Each Machine actual movement indications
 Work progress freight indication - products and
Machine Error status displays
 Operational situation and mode and location of all
connections Machine Information, product information etc.
summary or detailed grasp indication
 Stacker Crane
 Conveyor etc.
 Progress situation indication of progress work.
 Task step by progress status display.
 On/Off Line work instruction managements.
 Re-Scheduling of instruction work and equipment
optimum allocation.
 Job number by location marks.
 Connection of all systems which are composed
expression.
 All computers /Controller which are composed ECS with
the center Communication condition all at once
confirmation.
 Operation of each equipment control.
- Stacker Crane Home returns
- Safety device (Lock and Unlock)
 Equipment operationally ready justice.
 Equipment Panel Mode indications.
 From-To product movement instructions.
 Help function.
 Error work comparative data.
 Puts on and delivery of goods from a warehouse work water
content comparative data.
 Each Machine Power Failure.
3.9.3 Equipment Control and Monitoring (ECS) Details and Sample Screens
Page No. : 50

Division
3.9.4 Equipment Control and Monitoring (ECS) Details and Sample Screens
Page No. : 51

Division
SRC
NO.1~2
SCC
NO.1~2
Serial Modem
(RS422)
Stacker Crane No.1~2
Switching HUB
LOCAL
Crane system
Ethernet (TCP/IP)
Ethernet (TCP/IP)
Ethernet (TCP/IP)
Input PC
USER HOST
COMPUTER
(MES & ERP)
Client PC
No. 1
DB
Label
Printer
WMS
CCR HOST
※ Out of Scope
Conveyor System
Input & Output Conveyor
AS/RS
Conveyor
Controller
PLC
Network
(CC-Link)
Local
OP Box
3.9.5 System Hardware Configuration
Page No. : 52
Input BCR
IT System
Roll Input
Box Input
42” Inch
Box Output
42” Inch
Roll Output
Hand held scanner
x 4ea
(Box, Roll, Cooling Room
Output)
Output
PC
Cooling
room
AP x 1ea
42” Inch
Roll Output
Barcode Scanner
(1D)
Barcode Scanner
(1D)
Output Status Display
WMS & ECS
Server
Monochrom
Printer (A4)

Division
This project requires approx. 5 months of project schedule, from design to on-site commissioning.
The delivery time includes design, production, shipping, site installation and trial test.
Parts
M+1 M+2 M+3 M+4 M+5 M+6 M+7 M+8 M+9 M+10 M+11 M+12
Remark
15 30 15 30 15 30 15 30 15 30 15 31 15 30 15 30 15 30 15 30 15 30 15 30
1 Design
2 Production
3 Packing
4 Shipping
5 Installation
6
Commissioning
and training
* Note 1) Above schedule subject to change depending on the prior discussion with the customer.
4.1 AS/RS Construction Schedule
4. Project Execution Plan
Page No. : 53

Division
Page No. : 54
5. Training Schedule
5.1 General
Supplier shall train Owner's technical personnel at the project site during test operation and commissioning of the project as per the
program & schedule proposed. The further training which may be required by User or may exceed over the proposed training period due to
the Owner's own reason shall be carried out at the cost of the User.
5.2 Proposed Training Program
The training will cover the necessary skills for operation and maintenance of the project. As a part of the training, Supplier's
personnel will instruct Owner's operators the procedures of checking out pre-commissioning, commissioning and start up of the
project.
Supplier recommends that training program would be as below:
No. Items Period Remarks
1 Operating of Equipment 2 Hours
The training will be
performed
simultaneously with
test running
2 Instruction on Controller Theory 2 Hours
3 Practical exercise on Computer and Controller 2 Hours
4 Training on Supervising and Maintaining of all Equipment 2 Hours
Total 8 Hours

Division
Page No. : 55
6. The Split of Supply Scope
No. Work Item
Split of Scope
User emFrontier
1. Utility
Utility for Operation ○
2. Site plottage
1) Area for Temporary Office ○
2) Area for Temporary Storage ○
3) Area for Local Assembling ○
4) Area for AS/RS ○
5) Others in this items ○
3. Fire Alarm & Fire Fighting System ○
4. Paging (Telephone) System ○
5. Lighting System ○
6. CCR & Air Conditioning for CCR ○
7. Rack and Structure ○
8. Equipment for AS/RS
1) Stacker Crane ○
2) Conveyor & BCR system ○
9. Computer System
1) Device Master & Network Equipment List ○
2) Modification of WMS & ECS Program ○
10. Electric System
1) Power Panel ○
2) Cabling and Local construction for Electric System ○

Division
Page No. : 56
No. Work Item
Split of Scope
User emFrontier
11. Others
1) 1 year System warranty ○
2) Training (Excluding Trainee’s expenses)
at Site ○
3) Test limited in AS/RS
Commissioning & Acceptance ↙ ○
4) Empty Pallet ○
5) Safety Guard from the Thief ○
6) Local Inland Transportation in Indonesia for Off Shore portion ○
7)
Import license, customs clearance and all kinds of Duties, Taxes and
Charges imposed in Indonesia ○
8)
Insurances for Equipment & Workers at the site limited in emFrontier’s
scope ○
9) Drawing & Documentation limited in AS/RS ○
1. “○” means that the defined work item is charged by the marked company.
2. “↙” means that the marked company will support the defined work item to the main duty’s party.

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