Automation and Robotics Management in Textile Industries

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 12 | Dec 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 40
Automation and Robotics Management in Textile Industries
Nirmal Chodavadiya1, Darshil Kanpariya2, Kapu Chodavadiya3
1Dept. of Textile Engineering, The Maharaja Sayajirao University of Baroda, India
2Dept of Civil Engineering, The Maharaja Sayajirao University of Baroda, India
3Bachelor of Business Administration, Saurashtra University, Amreli, India
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Abstract - For many years, the industrial world has
benefited greatly from the use of automation. High degrees
of repeatability and accuracy in production tools as well as
high levels of consistency and precision in work items
have been required. Only for production in high volumes
can economic justification be demonstrated. We need
robotics-based adaptive manipulation systems to
accomplish this. Robotics is no longer a niche subject; it is
now a global one! As a result, the use of robotics in both
the industrial sector and the textile industry has produced
notable advantages. Robotics in the textile industry is used
to reduce labor-intensive procedures that need a lot of
human work. Robotics and automation are frequently
synonyms in the textile business today.
Key Words: - Robotics, Automation, Textile Industry
1. INTRODUCTION
In the world request, survival in the competition of
vesture assiduity depends on the advanced technology,
robotization and robotics, which are used from the
designing to product process and product transportation
of the assiduity. There's no mistrustfulness that
robotization can increase product effectiveness, reduce
the number of faults and reduce the overall cost of
product. The global demand for quality apparel, low
product costs and competitive advantage can be achieved
through robotization relinquishment. In numerous
developing countries, budget constraints help garment
manufacturers from espousing advanced technology. But
for the vesture assiduity to survive in the request, it needs
to be suitable to produce further indefectible products in a
lower time and at a lower cost. Operation of robotics and
robotization in the cloth assiduity had begun over two
centuries alone when John Kay’s constructed the flying
shuttle. The flying shuttle machine not only enabled an
increase in product but also brought down the number of
people needed to operate the weaving impend, from two
to one. The geographical distribution in the cloth assiduity
has seen a dramatic shift in the once 50 times. Textile
manufacturers have moved a proportion of their cloth
product installations from homemade to robotization. In
recent times, the operation of robotics has increased,
coupled with the fleetly rising stipend in Asia, has seen
some manufacturers made interested in the robotics
product- grounded business model. It’s clear that cloth
manufacturers are shifting precedence’s to robotization to
increase productivity and boost effectiveness. To achieve
this, cloth assiduity needs to borrow robotics robotization,
manipulation systems need to some artificial intelligence
(AI). Robotization and robotics are two nearly analogous
technologies. Principally, robotics is a form of artificial
robotization. This composition will describe a wide range
of robotization in cloth process by using robots which is
eventually adding both introductory demand of cloth
assiduity both productivity and effectiveness. Areas of
robotics and robotization in Textile Industry There are
several areas of robotization in the product of cloth
accoutrements including the yarn and fabric
manufacturing process. In this composition I'll try to
concentrate on the operation of robotics and robotization
in the cloth fabric manufacture process and garments
product. These include Robotics in running of bales in
blow room, Robotics in registering, Robotics in the splicing
in bus- corners, Robotics in cleaning of cloth assiduity,
Robotics in fabric running, Fabric Inspection, CAD & CAM,
Fabric Spreading & Cutting, Sewing, Pressing, Material
Handling & Radio frequency Identification (RFID) in
robotization.
1.1 Robotics in Handling of Bales in Blow Room:
Samples of the bales are transferred to a grading
laboratory for observation. After it has been entered,
corroborate the quality of the payload incontinently. Also
passing, each overload is moved by the conveyor to a
lading station. Where it’ll be picked up by a robot and
brought to the storehouse. All the bales in blow room will
be stored aimlessly in racks and position of overload with
applicability overload number, weight, and fiber
characteristics. When overload is being named for
processing, it’ll be removed from the storehouse by a
robot on a “first in, first out” base. Robotics in Carding
Robot could be programmed to pick up cams from each
card, place them on to a truck and transport them to a
product area for drawing frame for conventional
operation. This can give excellent cross blending and it’ll
be an easy matter for a driver to clear the barrels from the
touch into a delineation frame. Robotics in The Splicing in
Auto- Corners and Other Winders Each time there’ll be an
end break or bobbin change. This joins the yarn ends with
a splice that’s nearly analogous to the yarn. The strength
and extension values of the spliced joint are nearly always
similar, which is relatively 90, with those of the yarn itself.
Rearmost automatic splicer arm is an act kind of robot. It

offers indeed better opening of the yarn ends and a more
favorable imbrication in splicing zone.
1.2 Robotics in Cleaning of Textile Industry:
Lately, operation of robotics in cleaning of cloth assiduity
has been started with a mobile robot. A robot named MRP
Nomad 200 can clean and polish of bottom shells in cloth
assiduity.
1.3 Robotics in Fabric Handling:
Fabric handling tasks bear colorful tools and detectors in
cloth assiduity. To accommodate these tasks, ATI Artificial
robotization Gamma30/1 00 FIT detector is mounted at
the robot arm. A tool changer is also mounted on the FT
detector. The custom- erected tool rack provides space for
a standard curvaceous gripper and other special end
effectors for fabric manipulation in the cloth assiduity.
Robotics Simulator in Fabric Handling The robot simulator
allows running the robot control programs in simulation
mode, without penetrating tackle.
This is veritably effective for remedying robot programs
without the threat of damaging the robot during fabric
running. The driver can fluently navigate by using the
mouse, opting, and defining custom shoes
1.4 Robotics in Airbag Manufacturing:
Fabric In automotive assiduity, realistic manipulation
processes involve commerce of fabric corridor with other
objects similar as work shells, robot manipulators, and
other fabrics. That’s why the capability to model contact
had been enforced.
1.5 Robotics in Laser Cutting:
Ray slices are helpful to fabric slice. Among the colorful
types cutting technologies computer- controlled spotlights
cutting system are suitable formulate-ply slice of heavy
cloth accoutrements. It has been most extensively
espoused to increase the mass product in cloth assiduity.
1.6 Robotics in Folding and Packing:
The products folding and quilting can be carried out by
robots. They can take the garment, fold it, and pack it duly.
It can be an automatic or semi-automatic system.
1.7 Robotics in Nonwovens:
The product of nonwoven and 3D structures for defensive
apparels by using robotics is under development by the
experimenters. Particularly, the combination of robotics
and a small-scale melt blowing unit is also possible.
2. Garment Automation in Fabric Inspection:
Preliminarily fabric examinations were performed in a
homemade process, so numerous times blights could not
be directly linked. The use of automated outfits helps to
enhance the effectiveness of the fabric examination
process. Fabric examination has proven to be one of the
most delicate of all cloth processes to automate. Colorful
fashion like Statistical Approach, Spectral Approach and
Model grounded Approach can be espoused for automatic
fabric examination. In all these styles, the fabric image is
manipulated by a software or modeling tool to prize
information about the inflexibility of the fabric
disfigurement. The linked blights are automatically linked
on the fabric, if the quantities of blights in a fabric lot
exceed a certain limit, they're rejected.
2.1 Auto CAD and CAM:
Fabric design was traditionally done by hand. To spend a
lot of time and capture the design on paper. However,
modern clothing factories create clothes using computer-
aided design (CAD) and manufacturing (CAM). Computer
programmers called CAD are used to create 3D designs for
clothing, and CAD also transmits that data to CAM. Based
on that data, CAM oversees and controls the production
process.

2.2 Automation in Fabric Spreading:
Numerous times ago, fabric spreading was done manually;
workers spread the fabric by hand. It also needed more
than one worker to complete the work. Also came the
robotic machine, where one could operate the machine
and get the job done. At present fabric spreading can be
done with the help of completely automatic machines. This
invention is very amazing and can be helpful in every
textile industry. Really, automation in Fabric is imperative
and has a high capability to produce massive amount of
production within a few times. Moreover, faults might also
be lessened with the help of Automation.
2.3 Automation in Fabric Cutting:
Prior to today, this operation was also carried out
manually, however automatic fabric cutting machines are
now in use. As a result, cutting the fabric more directly and
easily than before is conceivable. According to the
pattern's design for the garment, it is now saved directly in
the computer's memory without being printed on marker
paper. Following that instruction, the cutting machine
instantly and automatically cuts numerous layers of fabric
together. In a similar manner, rays are used to perform
this slice. When compared to manually or driver-operated
devices, the usage of automatic slice machines has
decreased both the number of workers and the amount of
time.
2.4 Automation in Sewing:
Most of the garment manufacturing process, particularly
the sewing process, is still carried out by skilled
employees in nations like Vietnam, Vietnam, Cambodia,
and Laos. Manufacturers haven't made much headway in
acquiring Sewing Robots or automatic sewing machines,
which has helped keep their investment modest. However,
manufacturers who haven't made the investment in
cutting-edge equipment face fierce rivalry to keep labor
costs down. Artificial robots that can handle fabric during
sewing conditions, where labour is not required, are now
being built in preparation for the robotization of the
sewing process. These autonomous devices form
confluence in a manner like that of conventional sewing
machines. Different sorts of sewing hurts, such as double
chain, double cinch, and over cinch aches, can be created
by sewing machine
2.5 Sewing Robot (Sewbot):
The Sewbot is a commercial robot used in the clothing
industry for manipulating and grabbing fabric. There have
been several test runs employing robots to sew the entire
garment. Sewbot, a robot created by Zornow that can
automatically handle fabric components during sewing, is
one such example. Zornow created the "Sewbo" robot in
2015, which can sew a T-shirt from beginning to end. This
accomplishment represented a significant step toward
obtaining complete outfit automation at 100%. It is
possible to programme the robot for a particular size and
look. The robot must be reprogrammed if the clothing's
size or style changes.

2.6 LOWRY SewBot:
LOWRY SewBot is constructed by Atlanta grounded
company of USA ‘Software robotization”, it’s a special type
of robot that's designed for the vesture assiduity. These
SewBots are erected using the advanced artificial4.0
revolution technology similar as computer vision or
advanced robotics, which can analyze and manipulate the
fabric like mortal. SewBots can perform multiple garments
manufacturing tasks similar as Fabric Cutting, sewing,
Awaking, labeling, examination etc. this entire workshop is
controlled with just one touch panel.
Sews because it can result in high-quality clothing. Philipp
Moll GmbH & Co. developed 3D Sewing Technology, which
could generate 3D Confluence automatically. A 3D sewing
robotic arm was also developed in China, and it can
quickly cut the garments and stitch the fabric pieces
together using pre-programmed designs. The entire
operation takes just a few blinks to complete. The stitching
of automobile interiors is currently done with 3D robotic
arms. Clothing (trousers, coats, and shirts), auto seat
covers, and airbag textiles can all be produced using 3D
sewing technology. With the aid of this 3D technology,
better-quality, more functional sewing goods can be
produced. The use of 3D stitching technology significantly
boosts productivity and lowers labour expenses.
2.7 Automation in Pressing:
One of the crucial stages to improve the product's
appearance before it is delivered to the consumer is
pressing. Any creases in the garment are removed
throughout the pressing process to ensure that it looks
good when the consumer purchases it. Finding and
keeping skilled staff for urgent operations is never an easy
task.
When operators reach a certain level of proficiency, they
move on to other industries in search of higher pay. As a
result, this industry is lacking skilled people. By
implementing automation strategies in the critical sector,
these issues can be resolved. Presently being sold
commercially are several cutting-edge technologies like
pressing robots, jacket finishers, shirt finishers, and shirt
pressers.
3. CONCLUSIONS
Robotization and robotics are now extensively used in the
cloth sector. In the cloth assiduity, significant robotics
improvements are formerly being made. Still, the sectors
that produce fabrics don't use mass produce. There are
frequently smaller studies on robots and robotization in
cloth manufacturing. As a result, the use of robots in the
cloth sector has not swerved significantly from standard
running, assembly, welding, slice, and other processes. As
a result, our cloth manufacturer must make the necessary
investments and take the necessary conduct to further
probe the use of robotics in the cloth assiduity.
We now understand that robotics and automation are
essential for boosting production and prosperity in the
textile and clothing sector, as was covered above. The
sooner robotics and automation are introduced into the
textile and garment industries, the more benefits are
available to us. Therefore, the textile and garment
industries cannot compare robotics and automation to
remain in the current cutthroat market.
REFERENCES
1. https://www.textileblog.com/application-of-
robotics-in-textile-industry/
2. https://link.springer.com/article/10.1023/A:102
6194432448
3. https://www.sciencepublishinggroup.com/journa
l/paperinfo?journalid=220&doi=10.11648/j.ijmea
.20130101.13
l/paperinfo?journalid=220&doi=10.11648/j.ijmea
.20130101.13
5. https://www.academia.edu/49639357/Robotics_
and_Automation_in_Textile_Industry
l/paperinfo?journalid=220&paperId=6001724
AUTHORS
Mr. Nirmal A. Chodavadiya
Student of Textile Engineering,
The maharaja Sayajirao
University, Baroda.
Mr. Darshil Kanpariya
Student of Civil Engineering,
The maharaja Sayajirao
University, Baroda.

Mrs. Kapu M. Chodavadiya
Student of Bachelor of Business
Administration
Saurashtra University, Amreli

Automation and Robotics Management in Textile Industries

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