camphor and allied product presentation (ppt)
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Sachin Kumar submitted a report on the manufacturing process of camphor to the Mechanical Department. The report details the production process which includes 7 steps: isomerization of α-pinene, distillation of crude camphene, esterification, distillation of crude isoborneol acetate, saponification, dehydrogenation, and final distillation of crude camphor. The Camphor and Allied Products Ltd. plant in Bareilly, India produces camphor through this 7-step process using α-pinene as the raw material.
camphor and allied product presentation (ppt)
- 1. SUBMITTED TO PRESENTED BY MECHANICAL DEPARTMENT SACHIN KUMAR ROLL NO. – 1447440104 B.TECH (MECHANICAL ) 4TH YEAR (7TH SEM.) SESSION :- 2017 - 18
- 2. 1. INTRODOCTION 1.DEPARTMENT A. ADMINISTRATION DEPARTMENT B. ENGINEERING DEPARTMENT C. PRODUCTION DEPARTMENT
- 3. 3.MANUFACTURING PROCESS A. ISOMERIZATION B. DISTILLATION OF CRUDE CAMPHENE C. ESTERIFICATION D. DISTILLATION OF CRUDE IBA (ISOBORNEOL ACITED) E. SPONIFICATION F. DEHYDROGENATION G. DISTILLATION OF CRUDE CAMPHOR
- 4. The industry of Camphor & Allied Products Ltd.in Bareilly was stabilised in 1961 by the chair man shri Jayant Dayal. The camphor firstly published by Gustaf Komppa in 1903 from the camphoric acid. But industry of CAP Ltd. Bareilly is produce the camphor by the α-pinene. The major source α-pinene is in Asia and China. Camphor is a waxy, flammable, white or transparent solid with a strong aroma.
- 5. In simple word Administration Department related to management and whole administration of the industry. In “Camphor & Allied products Ltd”, work of Administration Department is to control all the administrative work of the Industry.
- 6. In “Camphor & Allied Products Ltd”, Engineering department maintaining the supply of raw material different type of engineering and machinery. Maintain efficiency of plant and also improve it. Automation of whole plant. Control production and working of plant.
- 7. As the name suggests the purpose of production plant is to maintain the production process and produce finish product from raw material. Produce tablets of camphor in different size from the camphor powder.
- 8. Crude Camphene Pure Camphene Alpha Pinene Distillation (with acetic acid) Pure Isoborneol Acetate TiO2 Catalyst (isomerisation ) Esterification (Acetic Acid) Cu - Ni catalyst ( Dehydration ) Crude Isoborneol Acetate Saponification (NaOH) Distillation Crude Camphor Isoborneol Distil Pure camphor
- 9. First of α-pinene is taken as raw material from the storage tank. These α-pinene feed in reactor R-1 at the room temperature or above and heated up to 155oC with TiO2 . α-pinene is converted in to crude camphene.
- 10. Crude camphene is feed in distillation tower at 250C. Crude camphene and acetic acid are mixed together in mixture tank. These crude camphene is heated by the steam.
- 11. Crude camphene further mixed with the acetic acid. Start esterification process in the presence of Tulsan catalyst in the esterification reactor. In this process crude IBA is produce.
- 12. Remove the moisture from crude IBA in presence of acetic acid. After removing the moisture pure Isoborneol acetate is occur. Pure IBA is supply to the CPP – 2.
- 13. This process is occur in CPP -2. Distilled IBA is supply in this plant. These IBA is mixed with caustic in presence of solvent (Xylene) at 1650C. After reaction Isoborneol and sodium acetate are produced.
- 14. In this process Isoborneol is supply. IB mixed with the CuCO3 or NiCO3 . These mixture is heated up to 2500C, then xylene is remove from IB. Crude camphor is take place. These crude camphor is supply in the distillation plant.
- 15. G. DISTILLATION OF CRUDE CAMPHOR In this process three tower are installed namely T2 , T3 , T4 . In this tower we separate mainly xylene and it collected in storage tank. Further product from T2 to feed in T3 here, we separate mainly low boiled camphor oil and collected in storage tank. product from T3 (Distillate) crude Camphor feed in tower T4. The final product of Crude camphor will be separate out in the form of pure camphor.
- 16. • WWW.capl.com • All the officers and employees are the source of this particular information for making training report.