CASE Group: All You Need To Know

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WORKING FOR A CLEANER TOMORROW………..
Composite Aqua Systems & Equipments Pvt. Ltd.,
117, Charmwood Plaza, Surajkund, Faridabad, Haryana 121 009
+91-129-4266 666
www.casepl.com; case@casepl.com
Company’s Introduction
We take this opportunity to introduce ourselves as a professionally managed company working relentlessly in
the following fields of manufacturing and service:
1. Iron Ore Beneficiation
2. Iron Ore Pelletization
3. Iron Ore Reduction
4. Coal Gasifiers
5. Rolling Mills Equipments
6. Industrial Cooling Towers
7. Water Treatment Equipment Scale Ban (A Non-Chemical Water Treatment Equipment)
8. Air Pollution Control Devices
9. Material Handling
After a span of more than 25 years of presence in the global market, we have accomplished a high level
of excellence in the manufacturing of these equipments. This has enabled us to cater our products and
services to Organizations of high repute with the likes as of yours.
Our company fabricates products, which have been specifically designed for the purpose. The materials
used are carefully selected to ensure the highest standards of performance and to guarantee the
consistent quality we aspire. All products are subjected to rigorous quality control procedures prior to
delivery. The relevant standard authorities and professional associations regularly assess our
operatives’ skill and competency.
Our aim is to provide the plant designer, constructor and operator with an efficient, reliable and
economical facility. Our products are wholly approved and accepted by all the INDIAN GOVERNMENT
ORGANISATIONS. Understanding the need of market development as a method of increasing
confidence in our products worldwide, we are pleased to inform you that we have reached a high level
of price effectiveness, by which we can supply our products at the most economical rates within
stipulated time.
CASE has manufacturing unit situated at Bahadurgarh, Haryana to cater to the client’s needs all across
INDIA. Our factories are equipped with the latest technological advancements required for the
processing and fabrication. These products are scrutinized through our stringent quality control cell,
which ensures an excellent quality product.

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CASE is an ISO-9001 approved company.
CASE is also member of the prestigious COOLING TECHNOLOGY institute, USA. which makes sure that
we offer international technology at Indian rates.
Over the years CASE has entered into many strategic partnerships with overseas companies for a
number of different technologies. These partnerships are a result of our in-depth experience and the
technical know-how which we possess. Understanding the importance of technological advancements
has been the driving force for these partnerships. By synergizing technology and cost competitiveness,
we have been successfully able to introduce many anew systems which have been extremely beneficial
for the Indian Industry.
CASE is sincerely determined and willing to provide dedicated service to domestic and international
customers, cooperate with all friends and work together to create brilliance in work and people’s lives.
Welcome to CASE Group and feel free to explore the world of Engineering experienced through the
eyes of CASE.

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The CASE “EDGE”
CASE has a dedicated engineering and metallurgical consulting team in India and can prove to be a
perfect partner for solving manufacturing and product quality problems. Several senior consultants
with many years’ experience are available to help and advice on corrosion or materials selection
queries. Our team can also advise on welding engineering and heat treatment problems. From initial
product design, through final production, CASE in-depth engineering consulting services ensures that
clients are producing the best possible product.
The Principal Function

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The Philosophy

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Project Services Offered
Project Design
ê Planning
ê Building New Optimum Plant
ê Installation Old Plant
ê Replacing Existing Plant and Equipment
ê Modifying Existing Plant and Equipment
ê Engineering
ê Plant general Layout
ê Individual Shop Layout
ê Manufacturing Process Selection
ê Production Units – Capacity Selection
ê Auxiliary Production Facilities
ê Design of Utilities and Auxiliary Services:
ê Electrical, Water, Compressed Air, Fuel Oil, Lubrication, Material Handling, Work.
ê Transport, Research and Testing Lab, Workshop, Fire Fighting, Telecommunication and
Lighting.

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Civil & Structural (Design & Construction)
ê Production shops and Buildings for Utility and Auxiliary Services.
ê Equipment Foundations.
ê Equipment and Materials Procurement.
ê Construction of Civil and Structural works.
ê Equipment Installation and Commissioning.
ê Techno Commercial Analysis of Tenders.
ê Assistance in Placement of purchase orders and finalizing works contracts.
ê Equipment Inspection and Testing at manufacturers works.
ê Equipment Installations Drawings.
ê Electrical Cabling Layouts and Schedules.
ê Piping Layout and Schedules.
ê Drawings for statutory approvals.
ê Plant Site Visits for General Guidance.
ê Project Co-ordination.
Site Supervisory Activities
ê Works Programming and direction.
ê Co-ordination.
ê Technical Guidance and Supervision.
ê Constant Checking of work in progress.
ê Ensuring Compliance of site work with specification and drawings.
ê Progress Payment Determination.
ê Progress Reporting.
ê Updating Construction Schedule.
ê Certificate Test Result of No-Load and On-Load Trial Run.
ê Performance Guarantee Test Result Certification.
ê Assist client in taking over completed works.

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Areas of Consulting Assistance
ê Determining the right material for a product.
ê Corrosion engineering, corrosion testing and corrosion investigations.
ê Metallurgical failure analysis and welding evaluations.
ê Investigate the effect of environmental conditions on a product or material
ê Prepare material and process specifications for in-house quality control.
ê Compare vendor or competitive products.
ê Estimate the remaining service life of a product or machine component.
ê Develop Non Destructive Testing (NDT) Plan and TOFD/ Phased Array procedures.
ê Manage Quality Control Projects.
ê Identify equivalents between Indian and foreign specifications.
ê Assist to solve product quality problems.
ê Assist in cost-benefit analysis post failure analysis.
ê Expert witness and opinion assistance in case of trade conflicts, materials disputes, and
litigation issues.
ê Creating a custom Metallurgical Image Analysis Software.
The consulting practice has recently added the following additional advanced services offering:
ê Finite Element Analysis and Stress Analysis.
ê Advanced materials & processes.
ê Fractography.
ê Surface Engineering.
ê Tribology.
ê Welding especially repair welding and cast iron welding.
ê Thermal Spraying.
ê Atomized Powder Production(technology, QA, application wise requirements of powders).
ê Life Cycle Analysis and Engineering Asset Management.

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ê Global Warming--Role of Tribology & Surface Engineering.
ê CAD/CAM Modelling.
The engineering consulting team at CASE routinely banks upon its professional team with strong
engineering experience and fully equipped material testing laboratory facility to efficiently uncover the
root cause of a failure and help recommend the best solution to prevent recurrence.

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Technical Assistance for Indigenization
To unfold the metallurgical status/properties of imported components by destructive / non-destructive
studies, to generate baseline standard for indigenization. Technical help is provided to decide
manufacture route and guidance is provided to derive quality checks on indigenously developed
components.
Details required from client:
ê Working condition of component.
ê Type of loading & stresses.
ê Design and operation condition.
ê Service history of component.
ê Life of an important component.
SELECTION OF MATERIALS
Weight loss experiments
Samples of different metals/alloys are exposed under simulated or actual process plant solution in the
laboratory with and without stirring. This technique has limited application. Coupon of different
metals/alloys is exposed to actual plant environment. A systematic approach is formulated based on
requirement of intended services, literate survey, and relevant standards like NACE, ASTM and API.
The laboratory study is performed on exposed sample to categorize their performance and suitable
MOC is recommended. Electrochemical experiments to find out relative corrosion resistance
performed by accelerated testing under laboratory conditions. MOC selection is done with readymade
database and experience of others from published literature.
QUALITY IMPROVEMENT
CASE undertakes total quality improvements for stringent requirements against international
specifications. Thorough survey is undertaken by auditing existing manufacturing procedure. Stage
wise investigations are followed for manufacturing of product including raw material. Effects of
processing conditions are derived with respect to different properties of the component. Based on the

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+91-129-4266 666
study recommendations are made for improvements in metallurgical process/raw material. Required
optimum quality control checks are suggested to ensure consistency in quality for continuous
production. CASE deputes a team of metallurgical engineers to perform this task. Report comprises of
fundamentals of metallurgical processing variables on final properties of component is submitted along
with recommendations.
SOLUTIONS OF CRITICAL WELD PROBLEMS
CASE has vast expertise of solving critical weld repair solution of the aged plant components. Nowadays
the material resources are limited and value of new product is increasing day by day. The repair weld
solutions can salvage the critical components of process plant and can make huge saving in terms of
production loss. The repair weld technology requires in depth understanding of metallurgical
degradations vis-a-vis operating conditions. Clear understanding of physical metallurgy and welding
technology is a forte of CASE. There is a right solution of every problem and the solution can be found
out by engineering and technical common sense with strong fundamentals. CASE has been leader in
many aspects. This insight in to the failure mechanisms has strengthened the knowledge of CASE
technical team which is directly implemented for repair weld solution.
When any plant of critical machinery component is under breakdown, the immediate right solution is
sought. Many a times the repair welding are done with little or no understanding about the metallurgical
fundamentals which in turn proves to be disastrous and management loses the trust in the technical
competency. This philosophy promotes hasty decisions for replacing the components at premium cost.
Instead of this a systematic detailed metallurgical investigation would provide the extent and nature of
degradation there by utilizing knowledge of metallurgy a proper welding procedure can be devised. CASE
has helped the industry by providing the repair solutions on critical pump casing, shaft, nitride
components reformers, and so on.
The engineering consulting team can be approached with detailed history of problem. Our team can
reach to your site within 24 hours and start generating information and data on the components to be
repaired. For successful repair a mockup test is necessary from the same material preferably for the
aged material of similar grade. In case it is not available then virgin material of the similar grade is also
useful. A mockup test will establish the confidence in welder and welding parameters. After successful
welding through NDT testing is recommended to ensure the trouble-free welding joint for future service.

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Third Party Inspection & Quality Assurance Services
CASE, from its office in NCR (Delhi), provides inspection and quality assurance services to help retailers,
trading partners, importers and manufacturers assess product quality and meet the regulatory
requirements of their industry vertical. Independent, third-party inspection and quality assurance
services results in improved product quality, with a reduction in customer complaints, noncompliance
and product recalls.
The on-site inspection team covers all states across India. The pricing structure for the on-site
inspection services is set competitively and is based on man-day charges.
Typically CASE inspectors undertake:
ê Review of suppliers internal records, test certificates for identified stages in the approved
Quality Plan or material procurement for verifying conformance of requirements of the
equipment's / systems as per Purchase Orders, agreed
ê Technical Specifications / approved drawings / data sheets approved Quality Plan and other
documents available with the contractor.
ê Carry out stagewise and final inspection at works as per above documents. Inspection could be
by CASE alone or along with Customer's representatives.
ê Verification of calibration status of all the inspection, test and measuring instruments used by
vendor/supplier for inspection.
ê Preparation and submission of Inspection Reports in the prescribed format along with the
necessary supporting documents such as Stage Inspection Reports / Test Certificates, etc. as
per approved technical documentation and approved quality plans.
ê Identify any deviations to our requirements and indicate along with supplier the proposed
corrective actions.

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ê The Inspection reports along with all the necessary supporting documents such as Stage
Inspection reports / Test certificates, etc. are sent through courier immediately to the Client by
post or email
ê CASE inspection services activities include:
FACTORY AUDIT
CASE Engineering Services Factory Audit service verifies the capability of a manufacturer to meet
contract conditions for quality, quantity and delivery terms. Such assessments are often tailor-made
as per a client's needs and requirements. By availing of this service, we eliminate the need for a client
to be present on-site at the manufacturer's plant or factory.
OEM DEVELOPMENT
CASE with over 25 years of experience has a team possessing a strong engineering background. This
team stands ready to offer consultation based on the latest technological advances, incorporating
current national and international norms and standards. CASE can help assist in creating a first
production prototype, technical documentation, standards evaluation, establishing production and
quality criteria, and technical transfer to the supplier.
RAW MATERIAL INSPECTION SERVICES
As part of all product sourcing projects, CASE undertakes Raw Material Inspection Services. We conduct
on-site visits to the supplier / manufacturer's plant to determine evaluate fabrication techniques,
assembly procedures or quality issues, and ensure that the production is as per client specified
requirement. Inspection can range from a simple walkthrough to extensive sample retrieval and onsite
analysis. Our sample custody is continuous from on-site photography and logging, through laboratory
analysis and secure storage. Prior to initiating a raw material inspection service, CASE seeks to obtain
a data sheet for the assignment.
Material Inspection Services are essential to ensure that all material supplied meets client / project
defined specifications. CASE can perform quality analysis (QA) on all engineering goods sourced from
India and validate them as per ASTM, BS, GS, JS, IS and other international standards.

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PICKING OF SAMPLES AND TESTING COORDINATION
Our inspectors can select a pre-determined number of samples from production at a factory and seal
them, label & send them to our material testing laboratory for testing according to customer
requirements. We provide Mechanical Testing, Chemical Analysis, Positive Material Identification
(PMI), Non Destructive Testing, Metallographic, Corrosion Testing, Failure Analysis, Raw Material
Inspection, Metallurgical Product evaluation, Engineering Research and Consulting.
INITIAL PRODUCTION CHECK
The inspection team from CASE can perform a visual inspection of products as available at the
beginning of the production cycle against a client's instructions and Purchase Order specifications. The
"Initial Production Check" when combined with a "Final Random Inspection" and any other on-line
production checks, helps in taking corrective actions at an early stage of production cycle. The
inspection team will send out intermediary reports to the client and keep them informed about the
production progress relative to the delivery terms.
IN-PRODUCTION CHECK
The inspection team performs a visual inspection of products as available during production. The
inspection team may subject some products for random material testing. The in-production check
service helps in reducing the final random inspection failure risk.
RANDOM INSPECTION
The CASE inspection services team performs a final random inspection comprising of a detailed visual
inspection of goods before shipment. It is generally conducted on the premises of the manufacturer,
on samples selected according to defined sampling procedures. The inspection criteria covering quality,
quantity, marking and packing are based on the client's specifications and reference samples, as
provided. Upon completion of the final random inspection a detailed inspection report is sent to the
client and the inspection certificate issued to the supplier if all findings are positive.

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LOADING SUPERVISION
To further manage the product delivery, the CASE inspection team offers Loading Supervision which
involves, "as appropriate," the checking of the container condition, identification of the loaded packing
units with the previously inspected consignment, tallying of the total number of shipping packing units
and sealing of the container. Loading Supervision service is offered in combination with the Final
Random Inspection.

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Engineering Design & Analysis
We are providing Computer Aided Designing (CAD) including Engineering Design, Legacy Data
Conversion, Detailing Plant & Process Layout, CAM, Computer Aided Engineering (CAE) including Finite
Element Modeling, Structural Analysis and Noise, Vibration, Harshness (NVH) analysis, and Project
Management Services.
CAD (Computer Aided Design)
Designing Legacy Data Conversion Detailing
Plant &
Process Layout
* Initial concept
* 3D Modeling
* 3D Surfacing
* Concept layout
* Product
definition
* Drafting Conversion from 2D to 3D
* Data extraction
* Data validation
* Parametric models
* Castings
* Plastic parts
* Sheet metal parts
* Part drawings
* Assembly layouts
* Manufacturing drawing
* GD & T
* Process sheets
* Tool drawings
* Product drawing
* Part lists
* Structural
* Mechanical
* Hydraulics
* Pneumatic
CAE (Computer Aided Engineering)
Finite Element Modeling Structural Analysis Noise, Vibration, Harshness (NVH)
* 2D Mesh
* Hybrid Mesh
* Hexa Mesh
* Tetra Mesh
* Linear
* Non-linear
* Static
* Dynamic
* Contact Stress
* Steady State & Transient Thermal
Analysis
* Fatigue Analysis
* Failure Analysis
* Impact and Crash Analysis
* Moldflow Analysis
* Sound Transmission
* Sound Radiation
* Sound Quality Study
* Vibration
* Structure Borne Noise
* Air Borne Noise

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Consulting & Project Management
CorporateTraining Reverse Engineering Prototyping
* CAD Fundamentals
* CAE Fundamentals
* Software Applications for CAD
&CAE
* CMM
* Micro Profile Tester
* Roundness
* Roughness tester
* Profile Projector
* CAD Modeling & Surfacing
* Rapid prototyping
* CNC Machining
* Jigs and Fixtures

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Engineering, Procurement & Construction (EPC)
ENGINEERING, PROCUREMENT & CONSTRUCTION
Basic & Detail Engineering, Total Station survey and soil investigation, Site preparation, Enabling works,
General Arrangement drawings, Detailed Engineering drawings for civil, structural, electrical, utilities
and services. Plants & facilities layouts, Process flow sheet, Material Balance, Energy Balance, Flue
gas/Air balance, Material handling and storage, Tender specification, Tender evaluation, Procurement
services / Vender Selection and supply of Equipments.
ê Construction & Project Management
ê Construction planning
ê Civil foundations
ê Supervision of fabrication & erection of structures and equipments. Alignment of critical
Mechanical equipments
ê Project monitoring
ê Manpower planning
ê Commissioning Activity, Document Preparation. Commissioning
ê Supervision of start-up and commissioning
ê Sourcing of critical spares and consumables
ê Spares inventory management
ê Plant waste management

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The Core “TEAM”
Mr. Roger Kumar (MD- CASE Group)
Profile: Primary & Secondary Steel making
routes and Technologies
Qualification: BE (Mechanical)
Industry Experience: 34 years
Mr. Rahuel George (Country Head- CASE Group))
Profile: Business Development, Project Planning
& Execution
Qualification: MBA (International Business)
Member CIM
Mr. Ajay Mishra
Profile: Technical Consultant (Iron Ore
Pelletization and Reduction)
Qualification: BE (Mechanical)

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Dr. Narendra Mohan
Profile: Technical Consultant (Metals &
Metallurgy)
Qualification: ME (Metallurgy)
Mr. Vipin K. Goel
Profile: Technical Consultant (Electrical,
Instrumentation & Automation)
Qualification: BE (Electrical)
Mr. Amandeep Garg
Profile: Technical Consultant (Civil and Structure)
Qualification: BE (Civil), Chartered Engineer

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Our Associations for Iron Ore Beneficiation, Pelletization, & Reduction Technologies
INDIA
ê Mr. S.S. Mishra, All mineral Asia Limited, Kolkata
ê Mr. Mukul Dwivedi, McNally Sayaji Engineering Limited, Bangalore
ê Mr. Sudhir Kamath, Metso Minerals (India) Private Limited, Bangalore
CHINA
ê Mr. Huang Baoan, CITIC Heavy Engineering Company, Luyang.
ê Mr. Zhu Qianlong, Mr. Tan, Jiangsu Hongda Special Steel Machinery Company, Taixing City
ê Miss. Yunlin, Mr. Lee, NHI, Kaifa Road, Shenyang
ê Mr. James, Mr. Mike Tang, Zhongda Bright Filter Press Company, Jinan
ê Mr. Guojian, Mr. Yuan, Tangshan Environmental Protection Co. Ltd., Tangshan
ê Liu Yuan Bing, JINAN HUIXIN INDUSTRIAL CO., LTD., Zhangqiu City
ê Philips Guo, Land Sky Screen, Beijing, China
ê Mr. Wang, OTSK, Tangshan
ê Mr. Zhao, Tangshan CISHI Metallurgical Technology Trade Co. Ltd.
ê Mr. Chen, CASE China
GERMANY
ê Mr. Hans J. Bittner, RGI Industriemessgerate, GMBH
ê Mr. Ralaf Lobe, Maschinenfabrik Gustav Eirich, GMBH
RUSSIA
ê Miss Nina Berestova, UralMash, Russia

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Work Profile for Iron Ore Beneficiation, Pelletization & Reduction
Sr. Company & Location Scope Status
1.
Ankit Metal & Power
Limited, Phase II,
Bankura (West Bengal)
Basic & Detail Engineering of
160TPH Iron Ore Beneficiation &
0.6MTPA Pelletizing Plant.
Plant Successfully Run
(Commissioning done
in June 2013 &
Achieved the Get
Production up-to
98%)
Procurement Assistance, Erection
Supervision & Commissioning
assistance,
Operation & Maintenance
Monitoring
2.
Rashi Steel & Power
Limited, Bilaspur
(Chhattisgarh)
175TPH Iron Ore Beneficiation & 2 X
0.4MTPA Pelletizing Plant
Commissioned in Nov
2014.
assistance
Monitoring
3.
Sushant Mineral s
Private Limited,
Barbil Dist. Keonjhar
(Odisha)
1.2MTPA Pelletizing Plant Waiting for
Environment
Clearance from
Odisha State Govt.
assistance
Monitoring

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4.
Ankit Metal & Power
Limited, Jajpur
(Odisha)
1.2MTPA Pelletizing Plant
Hold
assistance
Monitoring
5.
Gulf Ispat Limited,
Jabalpur (Madhya
Pradesh)
0.6MTPA Pelletizing Plant with Two
Phase
Hold due to land
Issues
assistance
Monitoring
6.
Vikram Private
Limited, Rourkela
(Odisha)
Basic & Detail Engineering of 50TPH
Iron Ore Dry Grinding System &
0.25Mtpa Iron Ore Pelletizing Plant
Hold due to finance
(Basic engineering
and detail
engineering work
completed)
assistance
Monitoring

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7.
MSP Sponge Iron
Limited
Haldiguina, Keonjhar,
Odhisha
Operation and Maintenance of 01.0
MTPA iron ore beneficiation unit
with 0.6 MTPA pellet plant
From 1st
Oct 2016
(contract Period 01
year)
8.
Ankit Metal & Power
Ltd
Jorehira, Bankura, WB
Operation and Maintenance of 01.0
MTPA iron ore beneficiation unit
with 0.6 MTPA pellet plant
From 18th
Feb 2017
(contract Period Two
& half year)

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CASE Corporate Strength

CASE GROUP
117, CHARMWOOD PLAZA,
CHARMWOOD VILLAGE, SURAJKUND,
FARIDABAD, HARYANA-121009, INDIA
TEL: +91-129-4266666
Website: www.casepl.com
E-mail: case@casepl.com
CASE CORPORATE OFFICE

CASE Group: All You Need To Know

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