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ICE401: PROCESS INSTRUMENTATION
AND CONTROL
Class 20
Effect of Kp, Ki & Kd and PID Control Mode
Dr. S. Meenatchisundaram
Email: meenasundar@gmail.com
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
Function of the Proportional Term:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• The plot below illustrates the variation in process variable
for a set point response.
• The error used in the proportional calculation is shown on
the plot:
• At time t = 25 min, e(25) = 60–56 = 4, at time t = 40 min,
e(40) = 60–62 = –2
Function of the Proportional Term:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• Computing and plot e(t) at each point in time t
Function of the Integral Term:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• The integral sum of error is computed as the shaded areas
between the SP and PV traces as
Function of the Integral Term:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• Since it is controller error that drives the calculation, we
get a direct view the situation from a controller error plot
as shown below
Function of the Integral Term:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• At time t = 60 min on the plots, the integral sum is 135 –
34 = 101. The response is largely settled out at t = 90 min,
and the integral sum is then 135 – 34 + 7 = 108.
• The response is largely complete at time t = 90 min, yet
the integral sum of all error is not zero.
• In this example, the integral sum has a final or residual
value of 108.
• It is this residual value that enables integral action of the
PI controller to eliminate offset.
Effects of Kp, Ki and Kd:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• Effects of Kp:
Effects of Kp, Ki and Kd:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• Effects of Ki:
Effects of Kp, Ki and Kd:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• Effects of Kd:
Three-Mode Controller (PID):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• One of the most powerful but complex controller mode
operations combines the proportional, integral, and
derivative modes.
• This system can be used for virtually any process
condition. The analytic expression is
• This mode eliminates the offset of the proportional mode
and still provides fast response.
0
( ) (0)
t
p
P P P I p P D I
de
p t K e K K e dt K K p
dt
= + + +∫
Three-Mode Controller (PID):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
• For a three-mode controller with KP = 5, KI = 0.7 s-1, KD =
0.5 s and PI(0) = 20%, draw a plot of the controller output
for the error given in figure.
Solution:
• The error can be expressed in three time regions.
0 ≤ t ≤ 1 ep = t %
1 ≤ t ≤ 3 ep = 1 %
3 ≤ t ep = -0.5t +2.5 %
Three-Mode Controller (PID):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
Case 1: 0 ≤ t ≤ 1 ep = t %
Case 2: 1 ≤ t ≤ 3 ep = 1 %
1
1
0
5 3.5 2.5 20pde
p t t dt
dt
= + + +∫
1 5 1.75 2.5 20p t= + + +
( )2 3.5 1 26.75p t= − +
2 p
1
5 3.5 e 2.5 21.75
t
p
p
de
p e dt
dt
= + + +∫
Three-Mode Controller (PID):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
Case 3: 3 ≤ t ≤ 5 ep = -0.5t +2.5 %
( )
2
3
0.5 4.5
5 0.5 2.5 3.5 2.5 7.5 28.75
2 2
t
p t t
 −
= − + + + + − + 
 
3 p
3
5 3.5 e 2.5 28.75
t
p
p
de
p e dt
dt
= + + +∫
2
3 0.875 6.25 21.625p t t= − + +
Three-Mode Controller (PID):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
References:
• Process Control Instrumentation Technology, by Curtis D.
Johnson, Eighth Edition, Pearson Education Limited.
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015

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Class 20 effect of kp, ki & kd and pid control mode

  • 1. ICE401: PROCESS INSTRUMENTATION AND CONTROL Class 20 Effect of Kp, Ki & Kd and PID Control Mode Dr. S. Meenatchisundaram Email: meenasundar@gmail.com Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
  • 2. Function of the Proportional Term: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • The plot below illustrates the variation in process variable for a set point response. • The error used in the proportional calculation is shown on the plot: • At time t = 25 min, e(25) = 60–56 = 4, at time t = 40 min, e(40) = 60–62 = –2
  • 3. Function of the Proportional Term: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • Computing and plot e(t) at each point in time t
  • 4. Function of the Integral Term: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • The integral sum of error is computed as the shaded areas between the SP and PV traces as
  • 5. Function of the Integral Term: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • Since it is controller error that drives the calculation, we get a direct view the situation from a controller error plot as shown below
  • 6. Function of the Integral Term: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • At time t = 60 min on the plots, the integral sum is 135 – 34 = 101. The response is largely settled out at t = 90 min, and the integral sum is then 135 – 34 + 7 = 108. • The response is largely complete at time t = 90 min, yet the integral sum of all error is not zero. • In this example, the integral sum has a final or residual value of 108. • It is this residual value that enables integral action of the PI controller to eliminate offset.
  • 7. Effects of Kp, Ki and Kd: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • Effects of Kp:
  • 8. Effects of Kp, Ki and Kd: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • Effects of Ki:
  • 9. Effects of Kp, Ki and Kd: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • Effects of Kd:
  • 10. Three-Mode Controller (PID): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • One of the most powerful but complex controller mode operations combines the proportional, integral, and derivative modes. • This system can be used for virtually any process condition. The analytic expression is • This mode eliminates the offset of the proportional mode and still provides fast response. 0 ( ) (0) t p P P P I p P D I de p t K e K K e dt K K p dt = + + +∫
  • 11. Three-Mode Controller (PID): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 • For a three-mode controller with KP = 5, KI = 0.7 s-1, KD = 0.5 s and PI(0) = 20%, draw a plot of the controller output for the error given in figure. Solution: • The error can be expressed in three time regions. 0 ≤ t ≤ 1 ep = t % 1 ≤ t ≤ 3 ep = 1 % 3 ≤ t ep = -0.5t +2.5 %
  • 12. Three-Mode Controller (PID): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 Case 1: 0 ≤ t ≤ 1 ep = t % Case 2: 1 ≤ t ≤ 3 ep = 1 % 1 1 0 5 3.5 2.5 20pde p t t dt dt = + + +∫ 1 5 1.75 2.5 20p t= + + + ( )2 3.5 1 26.75p t= − + 2 p 1 5 3.5 e 2.5 21.75 t p p de p e dt dt = + + +∫
  • 13. Three-Mode Controller (PID): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015 Case 3: 3 ≤ t ≤ 5 ep = -0.5t +2.5 % ( ) 2 3 0.5 4.5 5 0.5 2.5 3.5 2.5 7.5 28.75 2 2 t p t t  − = − + + + + − +    3 p 3 5 3.5 e 2.5 28.75 t p p de p e dt dt = + + +∫ 2 3 0.875 6.25 21.625p t t= − + +
  • 14. Three-Mode Controller (PID): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015
  • 15. References: • Process Control Instrumentation Technology, by Curtis D. Johnson, Eighth Edition, Pearson Education Limited. Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Jan – May 2015