CompleteCNG - Clean Energy Compression’s CompleteCNG includes proven CleanCNG technology in a package that combines portability with configurable plug-and-play installation.
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CompleteCNG is a portable, self-contained CNG fueling system that offers a compact design with minimal on-site construction and installation time. It features advanced non-lubricated compressor technology, allowing for low operational and maintenance costs, and can fuel up to eight vehicles simultaneously. Clean Energy Compression (CEC), the manufacturer, provides global support and emphasizes environmentally friendly solutions in the CNG fueling market.
CompleteCNG - Clean Energy Compression’s CompleteCNG includes proven CleanCNG technology in a package that combines portability with configurable plug-and-play installation.
- 3. What is CompleteCNG? CEC’s CompleteCNG includes proven CleanCNG technology in a package that combines portability with configurable plug-and-play installation. The self-contained system has a smaller footprint than a standard built-in station and requires minimal on-site construction, making it fast to install and easy to relocate. CEC designers and engineers have responded to the needs of the market to deliver a comprehensive sustainable CNG fueling system with minimal environmental impact.
- 4. Why Choose Complete CNG? FEATURES Semi-permanent mounting, including concrete, asphalt, and prepared gravel. Compact integrated footprint featuring all major systems required to dry, compress and dispense natural gas on one skid. Versatile on-skid and off-skid dispensing solutions for growing fleets Two levels of oil containment, preventing soil contamination. Additional space provided for 3rd party fire and security panel (in MCC). Redundancy of twin compressors which can be operated independently. Vibration isolation pads provided which reduce vibration transmission to ground. CECC’s CleanCNG non-lubricated compressor technology Worldwide support through IMW offices and affiliates
- 5. Why Choose CompleteCNG? BENEFITS Lower total cost as a result of smaller site requirement and reduced installation costs. Reduced design and permitting during installation. All-in-one package includes compressors, MCC, priority, buffer storage and optional gas dryer and on-skid dispensing modules. Can fuel up to 8 vehicles with on-skid dispenser modules. Off-skid connections for standalone dispensers and fill posts. Provides upfront capital savings and the ability to expand the system. Self-monitoring and fully automatic operation with safety shutdowns. Safe design with gas detection and vent systems providing early warning and/or shut down in case of gas leaks. Simplifies future redeployment with non-permanent mounting solutions. Remote Monitoring, which reduces on-site maintenance.
- 7. 1 2 3 4 5 6 7 8 CompleteCNG Station How many trucks can CompleteCNG fill at once? This is a proposed site layout for a Refuse site utilizing the CompleteCNG fueling system. Using eight time fill houses (four modules) it is possible to fuel eight Natural Gas Vehicles at once.
- 8. TECHNICAL SPECIFICATIONS: Configuration Single or Twin Weight 38,000 lbs Enclosure dimensions 26’8”Lx8’6”Wx10’2”H Horsepower 50HP (37kW), 100HP (75kW), 150HP (112kW) Flow range (per compressor) SCFM: 72-427 DGE/h: 30 – 178 Nm³/h: 116 – 686 Sm³/h: 122-724 Inlet Pressure Range 5-150 PSIG Electrical Supply 575 VAC, 60 hz /480 VAC, 60 hz Discharge Pressure 4500 PSIG Stages 4 or 5 Code Compliance ANSI, ASME, CASE, NFPA, UL
- 9. CompactCNG 50-150 Small Pilot/Test Project CompleteCNG 50-150 Medium Refuse Fleet CleanCNG 150-300 Large Bus Fleet HP Where does CompleteCNG FIT?
- 10. Why Clean Energy Compression? 5 Exclusive Advantages
- 11. CEC Exclusive Advantages CEC’s non-lubricated compressors set the global standard for minimum oil carry-over in CNG compressors without the waste, cost and negative environmental issues of additional filters, auto oil drain systems and supplementary oil tanks. Only 5 parts-per-million or less vs. 100 PPM or more. Lower operating costs: Oil litres/year: Lubricated systems= up to 1200 vs. IMW = 80 in crankcase Lower maintenance costs: no oil accumulation in compressor or vehicle systems. Happier customers and increased station profitability. Inside a CNG vehicle, onboard CNG stored at 3600 psig is regulated to 100 psig by a regulator and then injected into engine. There are many examples of oil soaking the regulator diaphragm, affecting its accuracy and, in some cases, causing a rupture of the regulator internals if oil clogs the regulator. The majority of engine performance issues are attributable to oil carryover, which is a problem that begins at the fueling station. Leo Thomason, Executive Director Natural Gas Vehicle Institute “The Achilles Heel of Natural Gas Vehicles” “ ”
- 12. CEC Exclusive Advantages CEC is the largest and only exclusive manufacturer of non-lubricated CNG compressors globally making us a proven manufacturer with the world class experience you need supporting you A century of manufacturing experience 3 decades of non-lubricated CNG compressor manufacturing experience Sales Service
- 13. CEC Exclusive Advantages The best durability and reliability in the industry CEC has the most northerly long term operational installation in the world in Barrow Alaska, which, combined with our installations in Qatar demonstrate reliable commercial operation across more than a 110oC temp range and some of the most abusive conditions on earth Gas dryers are installed on low pressure inlet not the high pressure discharge, keeping CECC compressor system dry with better chances of not freezing during the extreme temperatures of winter. Existing installation in South America still running at 70,000 hours
- 14. CECC Exclusive Advantages CECC is the only manufacturer offering advantages of multiple modular configurations • Allows for variable supply for higher efficiency at low demand periods • Full redundancy and enhanced reliability
- 15. CECC Exclusive Advantages The only manufacturer that covers the widest spectrum of compression requirements with a single block instead of multiple, unique machines: • Less training required – better maintained machines • Common parts – lower inventory, lower cost of ownership
- 16. Clean Energy Compression is the leading provider of CNG equipment, including compressors, dispensers, gas control systems and CNG storage worldwide. We manufacture high-quality products with superior reliability and unique technological advantages to reduce operating costs, improve efficiency, increase flow capacity and optimize station performance. Clean Energy Compression delivers timely after-market service worldwide, including technical support and parts. Clean Energy Compression operates as a wholly owned subsidiary of Clean Energy Fuels Corp. (NASDAQ: CLNE). Clean Energy is the largest provider of natural gas fuel for transportation in North America and a global leader in the expanding natural gas vehicle market. Clean Energy has operations in CNG and LNG vehicle fueling, construction and operation of CNG and LNG fueling stations, biomethane production, and compressor technology. 43676 Progress Way Chilliwack, BC, V2R 0C3, Canada o +1 604.795.9491 f +1 604.792.3806 www.cleanenergyfuels.com/compression