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Computer aided machine drawing manual
DEPARTMENT OF AERONAUTICAL ENGINEERING
DAYANANDA SAGAR COLLEGE OF ENGINEERING
COMPUTER AIDED MACHINE DRAWING
MANUAL
Sub Code: 10ME46A
2015-2016
COMPILED BY : HAREESHA N G
Asst. Professor
Dept of Aeronautical Engg
DSCE, Bangalore-78
i
DAYANANDA SAGAR INSTITUTIONS
VISION
To be a centre of excellence in education, research & training and to produce
human resource of exceptional leadership quality to serve national needs.
MISSION
To achieve our objectives in an environment that enhances creativity,
innovation and scholarly pursuits within the stated values.
DEPARTMENT OF AERONAUTICAL ENGINEEERING
VISION
To develop the department as one of the finest, competitive with International
Standards in the field of Aerospace Engineering to provide human resource of
high technical caliber and excellent leadership qualities to serve the national
needs.
MISSION
The Mission is achieved,
 By providing the best teaching, learning and research environment for a
successful career in Aerospace Engineering and interdisciplinary field.
 By preparing the students for pursuing higher education and research.
 By producing professional with human values and concern to the society.
ii
SYLLABUS AS PER VTU
COMPUTER AIDED MACHINE DRAWING
Subject Code : 10ME46A IA Marks: 25
No. of Lecture Hrs/Week : 04 Exam Hours: 03
Total no. of Lecture Hrs : 52 Exam Marks: 100
Introduction:
Review of graphic interface of the software. Review of basic sketching commands and
navigational commands. Starting a new drawing sheet. Sheet sizes. Naming a drawing,
Drawing units, grid and snap. 02 Hours
PART-A
UNIT1:
Sections of Solids: Sections of Pyramids, Prisms, Cubes, Tetrahedrons, Cones and Cylinders
resting only on their bases (No problems on, axis inclinations, spheres and hollow solids),
True shape of sections.
Orthographic Views: Conversion of pictorial views into orthographic projections, of simple
machine parts with or without section. (Bureau of Indian Standards conventions are to be
followed for the drawings) Hidden line conventions, Precedence of lines. 08 Hours
UNIT 2:
Thread Forms: Thread terminology, sectional views of threads. ISO Metric(Internal &
External) BSW (Internal & External) square and Acme. Sellers thread,American Standard
thread.
Fasteners: Hexagonal headed bolt and nut with washer (assembly), squareheaded bolt and
nut with washer (assembly) simple assembly using stud boltswith nut and lock nut. Flanged
nut, slotted nut, taper and split pin for locking,counter sunk head screw, grub screw, Allen
screw. 08 Hours
PART-B
UNIT 3:
Keys &Joints :Parallel key. Taper key, Feather key, Gibhead key and WoodrufTkey Riveted
Joints: Single and double riveted lap joints, butt joints with single/ double cover straps (Chain
and Zigzag, using snap head rivets), cotter joint (socket and spigot), knuckle joint (pin joint)
for two rods. 08 Hours
UNIT 4:
Couplings:
Split Muff coupling, Protected type flanged coupling, pin (bush) type flexible coupling,
Oldham's coupling and universal coupling (Hooks'Joint) 08 Hours
PART - C
Assembly Drawings
(Part drawings should be given)
1. Plummer block (Pedestal Bearing)
2. Rams Bottom Safety Valve 3.1.C. Engine connecting rod
4. Screw jack (Bottle type)
iii
5. Tailstock of lathe
6. Machine vice
7. Tool Head of a shaper 18 Hours
Text Books:
1. 'A Primer on Computer Aided Machine Drawing-2007', Published byVTU, Belgaum.
2. 'Machine Drawing', N.D.Bhat&V.M.Panchal
Reference Books:
1. 'A Text Book of Computer Aided Machine Drawing', S. Trymbaka Murthy, CBS
Publishers, New Delhi, 2007
2. '.Machine Drawing', K.R. Gopala Krishna, Subhash Publication.
3. 'Machine Drawing with Auto CAD', GoutamPohit&GouthamGhosh, 1st Indian print
Pearson Education, 2005
4. Auto CAD 2006, for engineers and designers'. Sham Tickoo. Dream tech 2005
5. 'Machine Drawing', N. Siddeshwar, P. Kanniah, V.V.S. Sastri, published by Tata
McGraw Hill.2006
NOTE:
Internal assessment: 25 Marks
All the sheets should be drawn in the class using software. Sheet sizes should be A3/A4. All
sheets must be submitted at the end of the class by taking printouts.
Scheme of Examination:
Two questions to be set from each Part-A, Part-B and Part-C. Student has to answer one
question each from Part-A and Part-B for 20 marks each and one question from Part-C for 60
marks.
i.e.
PART-A 1 x 20 =20 Marks
PART-B 1 x 20 =20 Marks
PART-C 1 x 60 =60 Marks
Total =100 Marks
iv
COMPUTER AIDED MACHINE DRAWING
(10ME46A)
COURSE OBJECTIVES
This course is designed to meet the following objectives:
1) Train students to use a commercial solid modeling package.
2) Introduce the students to draw the views of some aircraft components and other
mechanical elements.
3) To learn the basic concepts and to draw the views of section of solids, orthographic
projections and threaded fasteners.
4) This course will give the insight into the design, creation of assembly and get the
detailed drawing of machine components.
5) This course will also introduce students to draw riveted joints, threaded fasteners and
couplings.
COURSE OUTCOMES
Upon completion of this course, students are expected to get:
1) Ability to use standard software tools to create part assemblies and check for
clearances.
2) Ability to create fully constrained solid models that can be quickly modified using
standard software tools.
3) Ability to use, identify and explain standard features in solid modeling including
protrusions, revolutions, cutouts, and patterns
4) Ability to use standard software tools to create engineering drawings, or other
documents, to fully describe the geometries and dimensions of parts, as well as to
document assemblies according to standard practice.
5) Demonstrate standards of part and assembly creation allowing an adaptable design of
a medium size project
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 1
UNIT 2:
THREAD FORMS
Whitworth Thread (British Standard)
Draw Whitworth Thread (British Standard) taking pitch, P = 30mm. Show at least three
threads.
Sellers Thread (American Standard)
Draw Sellers Thread (American Standard)taking pitch, P = 30mm. Show at least three
threads.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 2
ISO Thread (Indian Standard) - Internal and external
Draw the ISO thread ( Both internal and External) taking pitch, P = 30mm. Show at least
three threads.
Basic Form of Square Thread
Draw Square Thread taking pitch, P = 30mm. Show at least three threads.
Acme Thread
Draw Acme Thread taking pitch, P = 30mm. Show at least three threads.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 3
FASTENERS
Table gives Empirical Proportions of Hexagon and Square Head Bolt & Nut
Nominal Diameter d, Size of Bolt or Nut, mm
Width Across Flats 1.5d + 3mm
Width Across Corners 2d
Thickness of Bolt Head 0.8d
Thickness of Nut 0.9d
Root Diameter 0.9d (approximate)
Length of Bolt As specified
Thread Length 2d + 6mm(for l< 150mm)
2d + 12mm(for l> 150mm)
Chamfer of Bolt End Depth of Thread x 45°or
0.ld (Approximate)
Chamfer Angle of Bolt Head & Nut 30°
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 4
Exercise.1
Draw the three views of ISO threaded hexagonal bolt 100mm long, 20mm diameter and a
thread length of50mm and hexagonal nut assembly in the axis horizontal position .Indicate all
the proportions and the actual dimensions.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 5
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 6
Exercise.2
Draw the three views of ISO threaded square bolt 100 mm long, 20 mm diameter and a thread
length of 50mm and square nut assembly in the axis horizontal position. Show the assembly
of bolt and nut in the view across corners across corners. Indicate all the proportions and the
actual dimensions.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 7
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 8
Exercise.3
Draw the two views of ISO threaded square bolt 100 mm long, 20 mm diameter and a thread
length of 50 mm and square nut assembly in the axis horizontal position. Show the assembly
of bolt and nut in the view across flats. Indicate all the proportions and the actual dimensions.
Exercise. 4:
Draw the two views of dome nut taking d=20mm
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 9
Exercise. 5:
Draw the two views of flange nut taking d=20mm
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 10
UNIT 3:
RIVETED JOINTS
Table gives Empirical Proportions for Riveted Joints. All Dimensions in mm
S.N. Particulars Empirical Formulae
1. Diameter of Rivet d = t6 , t=thickness of the plate
2. Longitudinal Pitch p = 3d
3. Distance of Centre of the Rivet
from edge of the Plate
= 1.5d
4. Margin m = d
5. Transverse Pitch pt= 0.8p for Chain Riveting
pt = 0.6p for Zig-zag Riveting
6. Thickness of Straps or Cover Plates
(i) Single Cover Plate t1 = 1.125t
(ii) Double Cover Plates t2 = 0.7 to 0.8t
0.7D
D
1.6D
SNAP HEAD RIVET
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 11
Draw to 1 :1 scale, the top and front views of a single riveted lap joint. The thickness of the
plates is 9 mm. Show at-least three rivets. Indicate all the dimensions. Use snap head rivets.
Draw to 1:2 scale the top and sectional front views of a double riveted lap joint with (i) Chain
and (ii) Zig-zag riveting. The thickness of the plates is 9 mm. Show atleast three rivets in
each row. Indicate all the dimensions. Use snap head rivets.
Solution:
Fig. A shows Chain Riveting; Fig. B shows Zig-zag Riveting
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 12
Draw to 1:1 scale, the top and sectional front views of a single riveted butt joint with (i)
Single caver plate and (ii) Double cover plate. The thickness of the plates is 9 mm. Show at-
least three rivets in each row. Indicate all the dimensions. Use snap head rivets.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 13
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 14
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 15
Create the following view in A2 sheet
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 16
COTTER AND KNUCKLE JOINTS
KNUCKLE JOINT
Draw the following views an assembled knuckle joint to 1:1 scale assuming the diameter of
the rods d = 20mm.
1. Front view with top half in section,
2. Top view,
3. A view from the eye end of the rod.
Indicate the important assembly dimensions and write the item list.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 17
Knuckle Joint
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 18
COTTER JOINT
Draw the following views of an assembled Socket and Spigot Cotter Joint to 1:1 scale
assuming the diameter of the rods d=20mm.
1. Front view in half section,
2. Top view,
3. A view looking from socket end.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 19
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 20
PART-C
ASSEMBLY DRAWINGS
1. ASSEMBLY OF SCREW JACK
The details of a SCREW JACK are shown in Fig,. Assemble the parts of the jack and draw
the following views of the assembly when the top face of the load bearing cup is raised to a
height of 350 mm above the bearing surface of the body.
1. Front view in half section.
2. Top view.
Show only the important dimensions on the assembly drawing. Write the title SCREWJACK.
Add the item list.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 21
Details of a SCREW JACK
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 22
Create the following views in separate sheet along with part list.
3D ISOMETRIC VIEW
Item Number Document
Number
Title Material Quantity
1* 01 Body CAST IRON 1
2* 02 Nut GUN METAL 1
3* 03 Spindle Fe410W 1
4* 04 Cup CAST STEEL 1
5* 05 washer special FE-410W 1
6* 06 CSK Screw Fe-410W 1
7* 07 TOMMY BAR Fe-410w 1
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 23
Front and Top View of Screw Jack
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 24
2. ASSEMBLY OF PLUMMER BLOCK
Views of the parts of a PLUMMER BLOCK are shown in Fig. Draw to 1:1 scale, the
following views of the bearing.
1. Front view showing right half in section.
2. Top view
3. Left side view.
Indicate on the assembly important overall dimensions. Write the title-PLUMMER BLOCK
and the scale. Add the item list.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 25
Details of PLUMMER BLOCK
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 26
Create the following views in separate sheet along with part list.
3D ISOMETRIC VIEW
Item Number Document
Number
Title Material Quantity
1 01 Body Cast Iron 1
2 03 Bearing Bottom Half Brass 1
3 04 Bearing top Half Brass 1
4 02 Cap Cast iron 1
5 05 Bolt M10 2
6 06 Nut M10 Fe-410w 2
7 07 Lock Nut M10 Fe-410w 2
8 08 Shaft Fe-410w 1
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 27
Front view in half section Left side view
Top View
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 28
3. ASSEMBLY OF MACHICE VICE
Exercise 1:
The details of a MACHICE VICE are shown in Fig. Draw the following views of the
assembled vice to 1:1 scale with the jaws spread 50 mm apart.
1. Front view
2. Top view
3. Left view showing the movable jaw in half section.
Exercise 2:
The details of a MACHICE VICE are shown in Fig. Draw the following views of the
assembled vice to 1:1 scale with the jaws spread to hold the work-piece of maximum size.
1. Half sectional front view showing fixed jaw in section.
2. Top view.
3. Left view.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 29
Details of MACHICE VICE
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 30
Create the following views in separate sheet along with part list.
3D Isometric View with movable jaw in section
Isometric View In Full Section
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 31
FRONT VIEW LEFT SIDE VIEW WITH
MOVABLE JAW IN SECTION
TOP VIEW
Item Number Document
Number
Title Material Quantity
1* 01 Body of Vice CAST IRON 1
2* 02 Movable Jaw Cast Iron 1
3* 03 Jaw Grip cast steel 2
4* 06 Screw Rod Fe-410W 1
5* 07 Nut Fe-410w 1
6* 06 Washer Fe-410W 1
7* 08 Lock Nut Fe-410w 1
8* 09 Clamping Plate Fe-410W 1
9* 04 Screw M 6 Fe-410W 6
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 32
4. ASSEMBLY OF PETROL ENGINE CONNECTING ROD
Fig. shows the details of a PETROL ENGINE CONNECTING ROD. Draw the following
assembled views of the connecting rod with its axis horizontal to 2:1 scale.
1. Front view with top half in section.
2. Top view with front half in section.
3. Side view with bottom half in section looking from the big end.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 33
Details of PETROL ENGINE CONNECTING ROD
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 34
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 35
Front View
Top View
Left side View
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 36
5. ASSEMBLY OF RAMSBOTTOM SAFETY VALVE
The parts of a RAMSBOTTOM SAFETY VALVE are shown in Fig. Draw to 1:2 scale, the
following views.
1. Front view in section.
2. Top view.
3. Left side view in section.
Show major dimensions and print the title —RAMSBOTTOM SAFETY VALVE and the
scale. Also add the item list.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 37
Details of RAMSBOTTOM SAFETY VALVE
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 38
Create the following views in separate sheet along with part list.
3D ISO view
Item Number Document
Number
Title Material Quantity
1* 01 Body CAST IRON 1
2* 02 Valve seat GUN METAL 2
3* 10 valve FE410W 2
4* 12 PIVOT FE410W 1
5* 11 LEVER FE-410W 1
6* 08 PIN FE-410W 3
7* 03 SHACKLE Fe-410W 1
8* 06 Nut M20 Fe-410W 1
9* 05 Lock Nut M20 Fe-410W 1
10* 07 LINK FE-410w 2
11* 04 Washer Fe-410W 1
12* 9 SPLIT PIN FE410W 3
13* 13 Spring Fe-410W 1
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 39
Front, Top and Side of Safety Valve
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 40
5. ASSEMBLY OFTAIL STOCK OF A LATHE
Figure shows the details of a tail stock of a lathe. Assemble the parts and draw
i) Front view
ii) Top view
iii) Side view looking from hand wheel.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 41
Details of a tail stock of a lathe
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 42
Create the following views in separate sheet along with part list.
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 43
Front, Top and Left side view of Tail stock
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 44
TOOL HEAD OF A SHAPER
Computer Aided Machine Drawing Manual (10ME46A) 2015-16
Department of Aeronautical Engineering, DSCE, Bangalore -78 45

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Computer aided machine drawing manual

  • 2. DEPARTMENT OF AERONAUTICAL ENGINEERING DAYANANDA SAGAR COLLEGE OF ENGINEERING COMPUTER AIDED MACHINE DRAWING MANUAL Sub Code: 10ME46A 2015-2016 COMPILED BY : HAREESHA N G Asst. Professor Dept of Aeronautical Engg DSCE, Bangalore-78
  • 3. i DAYANANDA SAGAR INSTITUTIONS VISION To be a centre of excellence in education, research & training and to produce human resource of exceptional leadership quality to serve national needs. MISSION To achieve our objectives in an environment that enhances creativity, innovation and scholarly pursuits within the stated values. DEPARTMENT OF AERONAUTICAL ENGINEEERING VISION To develop the department as one of the finest, competitive with International Standards in the field of Aerospace Engineering to provide human resource of high technical caliber and excellent leadership qualities to serve the national needs. MISSION The Mission is achieved,  By providing the best teaching, learning and research environment for a successful career in Aerospace Engineering and interdisciplinary field.  By preparing the students for pursuing higher education and research.  By producing professional with human values and concern to the society.
  • 4. ii SYLLABUS AS PER VTU COMPUTER AIDED MACHINE DRAWING Subject Code : 10ME46A IA Marks: 25 No. of Lecture Hrs/Week : 04 Exam Hours: 03 Total no. of Lecture Hrs : 52 Exam Marks: 100 Introduction: Review of graphic interface of the software. Review of basic sketching commands and navigational commands. Starting a new drawing sheet. Sheet sizes. Naming a drawing, Drawing units, grid and snap. 02 Hours PART-A UNIT1: Sections of Solids: Sections of Pyramids, Prisms, Cubes, Tetrahedrons, Cones and Cylinders resting only on their bases (No problems on, axis inclinations, spheres and hollow solids), True shape of sections. Orthographic Views: Conversion of pictorial views into orthographic projections, of simple machine parts with or without section. (Bureau of Indian Standards conventions are to be followed for the drawings) Hidden line conventions, Precedence of lines. 08 Hours UNIT 2: Thread Forms: Thread terminology, sectional views of threads. ISO Metric(Internal & External) BSW (Internal & External) square and Acme. Sellers thread,American Standard thread. Fasteners: Hexagonal headed bolt and nut with washer (assembly), squareheaded bolt and nut with washer (assembly) simple assembly using stud boltswith nut and lock nut. Flanged nut, slotted nut, taper and split pin for locking,counter sunk head screw, grub screw, Allen screw. 08 Hours PART-B UNIT 3: Keys &Joints :Parallel key. Taper key, Feather key, Gibhead key and WoodrufTkey Riveted Joints: Single and double riveted lap joints, butt joints with single/ double cover straps (Chain and Zigzag, using snap head rivets), cotter joint (socket and spigot), knuckle joint (pin joint) for two rods. 08 Hours UNIT 4: Couplings: Split Muff coupling, Protected type flanged coupling, pin (bush) type flexible coupling, Oldham's coupling and universal coupling (Hooks'Joint) 08 Hours PART - C Assembly Drawings (Part drawings should be given) 1. Plummer block (Pedestal Bearing) 2. Rams Bottom Safety Valve 3.1.C. Engine connecting rod 4. Screw jack (Bottle type)
  • 5. iii 5. Tailstock of lathe 6. Machine vice 7. Tool Head of a shaper 18 Hours Text Books: 1. 'A Primer on Computer Aided Machine Drawing-2007', Published byVTU, Belgaum. 2. 'Machine Drawing', N.D.Bhat&V.M.Panchal Reference Books: 1. 'A Text Book of Computer Aided Machine Drawing', S. Trymbaka Murthy, CBS Publishers, New Delhi, 2007 2. '.Machine Drawing', K.R. Gopala Krishna, Subhash Publication. 3. 'Machine Drawing with Auto CAD', GoutamPohit&GouthamGhosh, 1st Indian print Pearson Education, 2005 4. Auto CAD 2006, for engineers and designers'. Sham Tickoo. Dream tech 2005 5. 'Machine Drawing', N. Siddeshwar, P. Kanniah, V.V.S. Sastri, published by Tata McGraw Hill.2006 NOTE: Internal assessment: 25 Marks All the sheets should be drawn in the class using software. Sheet sizes should be A3/A4. All sheets must be submitted at the end of the class by taking printouts. Scheme of Examination: Two questions to be set from each Part-A, Part-B and Part-C. Student has to answer one question each from Part-A and Part-B for 20 marks each and one question from Part-C for 60 marks. i.e. PART-A 1 x 20 =20 Marks PART-B 1 x 20 =20 Marks PART-C 1 x 60 =60 Marks Total =100 Marks
  • 6. iv COMPUTER AIDED MACHINE DRAWING (10ME46A) COURSE OBJECTIVES This course is designed to meet the following objectives: 1) Train students to use a commercial solid modeling package. 2) Introduce the students to draw the views of some aircraft components and other mechanical elements. 3) To learn the basic concepts and to draw the views of section of solids, orthographic projections and threaded fasteners. 4) This course will give the insight into the design, creation of assembly and get the detailed drawing of machine components. 5) This course will also introduce students to draw riveted joints, threaded fasteners and couplings. COURSE OUTCOMES Upon completion of this course, students are expected to get: 1) Ability to use standard software tools to create part assemblies and check for clearances. 2) Ability to create fully constrained solid models that can be quickly modified using standard software tools. 3) Ability to use, identify and explain standard features in solid modeling including protrusions, revolutions, cutouts, and patterns 4) Ability to use standard software tools to create engineering drawings, or other documents, to fully describe the geometries and dimensions of parts, as well as to document assemblies according to standard practice. 5) Demonstrate standards of part and assembly creation allowing an adaptable design of a medium size project
  • 7. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 1 UNIT 2: THREAD FORMS Whitworth Thread (British Standard) Draw Whitworth Thread (British Standard) taking pitch, P = 30mm. Show at least three threads. Sellers Thread (American Standard) Draw Sellers Thread (American Standard)taking pitch, P = 30mm. Show at least three threads.
  • 8. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 2 ISO Thread (Indian Standard) - Internal and external Draw the ISO thread ( Both internal and External) taking pitch, P = 30mm. Show at least three threads. Basic Form of Square Thread Draw Square Thread taking pitch, P = 30mm. Show at least three threads. Acme Thread Draw Acme Thread taking pitch, P = 30mm. Show at least three threads.
  • 9. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 3 FASTENERS Table gives Empirical Proportions of Hexagon and Square Head Bolt & Nut Nominal Diameter d, Size of Bolt or Nut, mm Width Across Flats 1.5d + 3mm Width Across Corners 2d Thickness of Bolt Head 0.8d Thickness of Nut 0.9d Root Diameter 0.9d (approximate) Length of Bolt As specified Thread Length 2d + 6mm(for l< 150mm) 2d + 12mm(for l> 150mm) Chamfer of Bolt End Depth of Thread x 45°or 0.ld (Approximate) Chamfer Angle of Bolt Head & Nut 30°
  • 10. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 4 Exercise.1 Draw the three views of ISO threaded hexagonal bolt 100mm long, 20mm diameter and a thread length of50mm and hexagonal nut assembly in the axis horizontal position .Indicate all the proportions and the actual dimensions.
  • 11. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 5
  • 12. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 6 Exercise.2 Draw the three views of ISO threaded square bolt 100 mm long, 20 mm diameter and a thread length of 50mm and square nut assembly in the axis horizontal position. Show the assembly of bolt and nut in the view across corners across corners. Indicate all the proportions and the actual dimensions.
  • 13. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 7
  • 14. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 8 Exercise.3 Draw the two views of ISO threaded square bolt 100 mm long, 20 mm diameter and a thread length of 50 mm and square nut assembly in the axis horizontal position. Show the assembly of bolt and nut in the view across flats. Indicate all the proportions and the actual dimensions. Exercise. 4: Draw the two views of dome nut taking d=20mm
  • 15. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 9 Exercise. 5: Draw the two views of flange nut taking d=20mm
  • 16. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 10 UNIT 3: RIVETED JOINTS Table gives Empirical Proportions for Riveted Joints. All Dimensions in mm S.N. Particulars Empirical Formulae 1. Diameter of Rivet d = t6 , t=thickness of the plate 2. Longitudinal Pitch p = 3d 3. Distance of Centre of the Rivet from edge of the Plate = 1.5d 4. Margin m = d 5. Transverse Pitch pt= 0.8p for Chain Riveting pt = 0.6p for Zig-zag Riveting 6. Thickness of Straps or Cover Plates (i) Single Cover Plate t1 = 1.125t (ii) Double Cover Plates t2 = 0.7 to 0.8t 0.7D D 1.6D SNAP HEAD RIVET
  • 17. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 11 Draw to 1 :1 scale, the top and front views of a single riveted lap joint. The thickness of the plates is 9 mm. Show at-least three rivets. Indicate all the dimensions. Use snap head rivets. Draw to 1:2 scale the top and sectional front views of a double riveted lap joint with (i) Chain and (ii) Zig-zag riveting. The thickness of the plates is 9 mm. Show atleast three rivets in each row. Indicate all the dimensions. Use snap head rivets. Solution: Fig. A shows Chain Riveting; Fig. B shows Zig-zag Riveting
  • 18. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 12 Draw to 1:1 scale, the top and sectional front views of a single riveted butt joint with (i) Single caver plate and (ii) Double cover plate. The thickness of the plates is 9 mm. Show at- least three rivets in each row. Indicate all the dimensions. Use snap head rivets.
  • 19. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 13
  • 20. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 14
  • 21. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 15 Create the following view in A2 sheet
  • 22. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 16 COTTER AND KNUCKLE JOINTS KNUCKLE JOINT Draw the following views an assembled knuckle joint to 1:1 scale assuming the diameter of the rods d = 20mm. 1. Front view with top half in section, 2. Top view, 3. A view from the eye end of the rod. Indicate the important assembly dimensions and write the item list.
  • 23. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 17 Knuckle Joint
  • 24. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 18 COTTER JOINT Draw the following views of an assembled Socket and Spigot Cotter Joint to 1:1 scale assuming the diameter of the rods d=20mm. 1. Front view in half section, 2. Top view, 3. A view looking from socket end.
  • 25. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 19
  • 26. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 20 PART-C ASSEMBLY DRAWINGS 1. ASSEMBLY OF SCREW JACK The details of a SCREW JACK are shown in Fig,. Assemble the parts of the jack and draw the following views of the assembly when the top face of the load bearing cup is raised to a height of 350 mm above the bearing surface of the body. 1. Front view in half section. 2. Top view. Show only the important dimensions on the assembly drawing. Write the title SCREWJACK. Add the item list.
  • 27. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 21 Details of a SCREW JACK
  • 28. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 22 Create the following views in separate sheet along with part list. 3D ISOMETRIC VIEW Item Number Document Number Title Material Quantity 1* 01 Body CAST IRON 1 2* 02 Nut GUN METAL 1 3* 03 Spindle Fe410W 1 4* 04 Cup CAST STEEL 1 5* 05 washer special FE-410W 1 6* 06 CSK Screw Fe-410W 1 7* 07 TOMMY BAR Fe-410w 1
  • 29. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 23 Front and Top View of Screw Jack
  • 30. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 24 2. ASSEMBLY OF PLUMMER BLOCK Views of the parts of a PLUMMER BLOCK are shown in Fig. Draw to 1:1 scale, the following views of the bearing. 1. Front view showing right half in section. 2. Top view 3. Left side view. Indicate on the assembly important overall dimensions. Write the title-PLUMMER BLOCK and the scale. Add the item list.
  • 31. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 25 Details of PLUMMER BLOCK
  • 32. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 26 Create the following views in separate sheet along with part list. 3D ISOMETRIC VIEW Item Number Document Number Title Material Quantity 1 01 Body Cast Iron 1 2 03 Bearing Bottom Half Brass 1 3 04 Bearing top Half Brass 1 4 02 Cap Cast iron 1 5 05 Bolt M10 2 6 06 Nut M10 Fe-410w 2 7 07 Lock Nut M10 Fe-410w 2 8 08 Shaft Fe-410w 1
  • 33. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 27 Front view in half section Left side view Top View
  • 34. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 28 3. ASSEMBLY OF MACHICE VICE Exercise 1: The details of a MACHICE VICE are shown in Fig. Draw the following views of the assembled vice to 1:1 scale with the jaws spread 50 mm apart. 1. Front view 2. Top view 3. Left view showing the movable jaw in half section. Exercise 2: The details of a MACHICE VICE are shown in Fig. Draw the following views of the assembled vice to 1:1 scale with the jaws spread to hold the work-piece of maximum size. 1. Half sectional front view showing fixed jaw in section. 2. Top view. 3. Left view.
  • 35. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 29 Details of MACHICE VICE
  • 36. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 30 Create the following views in separate sheet along with part list. 3D Isometric View with movable jaw in section Isometric View In Full Section
  • 37. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 31 FRONT VIEW LEFT SIDE VIEW WITH MOVABLE JAW IN SECTION TOP VIEW Item Number Document Number Title Material Quantity 1* 01 Body of Vice CAST IRON 1 2* 02 Movable Jaw Cast Iron 1 3* 03 Jaw Grip cast steel 2 4* 06 Screw Rod Fe-410W 1 5* 07 Nut Fe-410w 1 6* 06 Washer Fe-410W 1 7* 08 Lock Nut Fe-410w 1 8* 09 Clamping Plate Fe-410W 1 9* 04 Screw M 6 Fe-410W 6
  • 38. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 32 4. ASSEMBLY OF PETROL ENGINE CONNECTING ROD Fig. shows the details of a PETROL ENGINE CONNECTING ROD. Draw the following assembled views of the connecting rod with its axis horizontal to 2:1 scale. 1. Front view with top half in section. 2. Top view with front half in section. 3. Side view with bottom half in section looking from the big end.
  • 39. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 33 Details of PETROL ENGINE CONNECTING ROD
  • 40. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 34
  • 41. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 35 Front View Top View Left side View
  • 42. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 36 5. ASSEMBLY OF RAMSBOTTOM SAFETY VALVE The parts of a RAMSBOTTOM SAFETY VALVE are shown in Fig. Draw to 1:2 scale, the following views. 1. Front view in section. 2. Top view. 3. Left side view in section. Show major dimensions and print the title —RAMSBOTTOM SAFETY VALVE and the scale. Also add the item list.
  • 43. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 37 Details of RAMSBOTTOM SAFETY VALVE
  • 44. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 38 Create the following views in separate sheet along with part list. 3D ISO view Item Number Document Number Title Material Quantity 1* 01 Body CAST IRON 1 2* 02 Valve seat GUN METAL 2 3* 10 valve FE410W 2 4* 12 PIVOT FE410W 1 5* 11 LEVER FE-410W 1 6* 08 PIN FE-410W 3 7* 03 SHACKLE Fe-410W 1 8* 06 Nut M20 Fe-410W 1 9* 05 Lock Nut M20 Fe-410W 1 10* 07 LINK FE-410w 2 11* 04 Washer Fe-410W 1 12* 9 SPLIT PIN FE410W 3 13* 13 Spring Fe-410W 1
  • 45. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 39 Front, Top and Side of Safety Valve
  • 46. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 40 5. ASSEMBLY OFTAIL STOCK OF A LATHE Figure shows the details of a tail stock of a lathe. Assemble the parts and draw i) Front view ii) Top view iii) Side view looking from hand wheel.
  • 47. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 41 Details of a tail stock of a lathe
  • 48. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 42 Create the following views in separate sheet along with part list.
  • 49. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 43 Front, Top and Left side view of Tail stock
  • 50. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 44 TOOL HEAD OF A SHAPER
  • 51. Computer Aided Machine Drawing Manual (10ME46A) 2015-16 Department of Aeronautical Engineering, DSCE, Bangalore -78 45