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Confined Space  Entry
Confined Space Overview Definitions Confined Space Hazards Equipment Requirements
Learning Objectives Regulatory Requirements Definitions Confined Space Hazards Hazard Identification
Learning Objectives Responsibilities Entry Permits Lock-Out / Tag Out Atmospheric Monitoring Training Requirements
Learning Objectives Alternate Entry Procedures Reclassification Respiratory Protection
Facts About 2.1 million workers enter permit confined spaces Annually The majority of fatalities in confined space emergencies occur to rescuers
Confined space is defined as the interior of an enclosed area or structure (a) is enclosed or partially enclosed, (b) is not designed or intended for continuous human occupancy, (c) has limited or restricted means for entry or exit that may complicate the provision of first aid, evacuation, rescue or other emergency response service, and (d) is large enough and so configured that a worker could enter to perform assigned work;
Engulfment Being buried by free flowing loose granular materials such as sawdust or earth Being drowned in liquids
Isolation Separating piping from a confined space May include blanking, blinding and double block & bleed
Examples of  Confined Spaces Are: Vessels Tanks (septic, etc.) Pipes (sewer, drain, utility, etc.) Vaults Pits Silo’s Trenches Tunnels Storage Bins Manholes Bore holes
Entry into Confined Spaces may be necessary to periodically perform the following functions: Inspection Cleaning Repairing Construction Maintenance Removal
Hazards presenting a potential for injury, illness or death Toxic gases above the PEL Oxygen deficiency Oxygen enrichment Potential for engulfment Flammable gas above 10% of the LEL Potential for IDLH atmospheres
Ignition Sources A fire or explosion can occur due to: Static electricity Metal friction Unapproved lamps or electrical equipment Cigarettes Therefore  NO SMOKING Sparks from grinding or welding
Toxic Contaminants Above TLV should be considered a serious potential hazard IDLH conditions pose serious danger to workers Contaminants may already be inside the space  and/or  introduced by work operations
Oxygen deficient atmosphere May occur as a result of The work being done (welding) Chemical reactions (rusting) Bacterial decomposition May also occur by displacement of another gas
Low oxygen symptoms 16% - Rapid breathing, drowsiness 14% - Faulty judgement, rapid fatigue 12% - Unconscious 6% - Death
In Potential Oxygen deficient atmospheres Users Must wear SCBA or combination airline with egress cylinder
The hazards of each confined space shall be identified by: Review of the past and current  uses  of the confined space Physical characteristics, configuration and location of the space
Existing or potential confined space hazards Oxygen deficiency Flammable or explosive atmosphere Toxic Atmosphere Mechanical devices Physical obstacles
Hazards identified need to be evaluated by a qualified person with respect to: Scope  of the hazard exposure Likelihood  of hazard  occurrence Consequence  of hazard  occurrence Potential  for  changing conditions Strategies  for eliminating or controlling Emergency response capabilities
Pre-Planning - Blinding/Flushing Pipes/lines  must  be disconnected, blinded or blocked off Physical locks are placed on breakers, valves and chains Space  shall be  emptied, flushed or purged of flammable or hazardous substances to the  extent feasible
Entry - Air Quality Test air initially & periodically with  calibrated and tested  air monitor to determine whether dangerous and/or oxygen deficiency exists Eliminate  ignition source introduction until the hazardous condition has been eliminated Obtain hot work permit for ignition producing activities
Entry - Air monitoring Oxygen deficient or enriched atmospheres Test for Oxygen first Less than 19.5% are IDLH Greater than 23.5 are Oxygen enriched
Entry - Air monitoring Flammable or Explosive Atmospheres Greater than 10% LEL are deemed hazardous
Entry - Air monitoring If other toxics are suspected, must test or provide adequate protection for worker if above the PEL for the substance CO & H2S are most common toxics in confined space entry
Entry - Air monitoring Maintain a  written record  of the monitoring performed prior to and during confined space operations. Employees shall have access to the monitoring results
Entry - Air monitoring If dangerous air contamination/Oxygen deficiency does not exist, entry into the space requires that: Air monitoring shall be done with  sufficient frequency  to ensure that a dangerous air contamination and/or oxygen deficiency does not occur during the operation
Entry - Retrieval Systems Approved retrieval system shall be set up Provide, inspect and test safety, rescue and retrieval equipment The retrieval system shall be attached to the workers using an approved harness and line Wristlets may be used if it can be demonstrated that a harness is not feasible or creates a greater hazard
Entry - Retrieval Systems Retrieval line must be attached to a properly rated mechanical devise or fixed point outside the permit space The mechanical device must be available to retrieve personnel from a vertical type permit space 5 or more feet deep Lines & ropes should be configured within the space as the Entrants’ route
Entry Permit Shall authorize entry  only by  designated and trained workers,  into  a specific confined space  and  for a specific purpose.  The following items are required on each entry permit
Items for Entry Permit Known or suspected hazards Steps to isolate the space; lockout/tagout Measures to remove or control potential hazards purging, inerting, ventilation Testing/monitoring equipment and procedures for their use
Items for Entry Permit Emergency response team available Rescue equipment provided on-site The personal protective equipment to be used
Items for Entry Permit Check list  to assure & certify that all pre-entry requirements have been met Name  of person authorizing or in charge of entry Name of attendant
Entry Recommended  positive ventilation before and during all confined space entries Where no fixed ventilation system exists, use a portable explosion proof mechanical blower Place the blower intake line so that the make-up air is not taken from a contaminated environment
Evaluation - Reclassification The only  actual  or  potential  hazard  is atmospheric contamination Continuous  forced ventilation alone is sufficient to maintain entry conditions Collect monitoring and inspection data to support decision
Reclassification Compliance Must have written entry procedures Non-atmospheric hazards remain eliminated Testing and inspection confirm all hazards have and remain eliminated throughout operations
Reclassification Compliance Written documentation of hazard elimination Documentation available to employees If hazards develop: employer must reevaluate confined space operations to see if permit-required entry is required
Pre-entry Barricade/guard rail entrance Test atmosphere with  Calibrated  instrument Provide continuous forced ventilation Until hazards are eliminated Until entrants have vacated space Must be clean air supply
Entry Perform periodic atmospheric testing to insure no hazardous atmosphere develops If hazardous atmosphere is detected: Immediately evacuate Investigate causes Implement additional protective measures prior to re-entry
Confined Space Definition A space with concurrent existence  Existing ventilation is insufficient to remove dangerous air contamination and/or oxygen deficiency which may  exist  or  develop Ready access or egress for the removal of a suddenly disabled employee is difficult due to the location and/or size of the openings
Dangerous Air Contamination Greater than 20% of the LEL Toxics greater than IDLH Oxygen less than 19.5%
Operating Procedures Written program Employee Training Potential hazards Operating procedures Rescue procedures (may be self rescue)
Pre-entry Hazardous lines must be blocked/blinded Exceptions! Sewers & storm drains where no dangerous air contamination could occur Gas Utility distribution systems
Procedures Purge, flush & empty to extent feasible Test air - record data
Air Quality Acceptable Air - no hazards Test air frequently/continuously Dangerous Air Contamination augment existing ventilation retest atmosphere Controlled Air Quality enter space
Possible Dangerous Air Use appropriate, approved respiratory protection Use belt or harness for possible rescue One standby employee required suitable respiratory protection with independent air source entry for rescue only upon notice to another employee with sight communication is required if employee out of sight
Possible Combustible Gases No ignition sources (welding/cutting) Approved intrinsically safe lighting
Top opening entry Approved suspension harness  Hoisting devise or other means of retrieval
Respiratory Protection
Program   Requirements Written Plan on how it will be administered Complete assessment and knowledge of the respiratory hazards Procedures and equipment to control the hazards; engineering controls, work practices Guidelines for selection of PPE
Program Requirements Employee Training Program Covering: Hazard Recognition Dangers associated with respiratory hazards Proper care, use, maintenance and inspection of respirators
Respiratory Hazards Oxygen Deficiency Must use supplied air respirator with egress cylinder or Self contained breathing apparatus
Particulate Contaminants Dust Mist Fume
Gas & Vapor Contaminants Inert gases Acidic gases Alkaline gases Organic compounds Organometallic compounds
Respirator Selection What is the Hazard What is the concentration level
Respirator Protection Factors Depends on the applicable OSHA standard Lead Asbestos General Industry Other regulation DOE/DOD Your company policy
Respirator Maximum Use Concentrations PEL of the contaminant times the respirator protection factor is the Maximum Use Concentration, but Must be less than the IDLH level Must have adequate warning properties Must be able to be filtered/absorbed

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Confined Space Ppt

  • 2. Confined Space Overview Definitions Confined Space Hazards Equipment Requirements
  • 3. Learning Objectives Regulatory Requirements Definitions Confined Space Hazards Hazard Identification
  • 4. Learning Objectives Responsibilities Entry Permits Lock-Out / Tag Out Atmospheric Monitoring Training Requirements
  • 5. Learning Objectives Alternate Entry Procedures Reclassification Respiratory Protection
  • 6. Facts About 2.1 million workers enter permit confined spaces Annually The majority of fatalities in confined space emergencies occur to rescuers
  • 7. Confined space is defined as the interior of an enclosed area or structure (a) is enclosed or partially enclosed, (b) is not designed or intended for continuous human occupancy, (c) has limited or restricted means for entry or exit that may complicate the provision of first aid, evacuation, rescue or other emergency response service, and (d) is large enough and so configured that a worker could enter to perform assigned work;
  • 8. Engulfment Being buried by free flowing loose granular materials such as sawdust or earth Being drowned in liquids
  • 9. Isolation Separating piping from a confined space May include blanking, blinding and double block & bleed
  • 10. Examples of Confined Spaces Are: Vessels Tanks (septic, etc.) Pipes (sewer, drain, utility, etc.) Vaults Pits Silo’s Trenches Tunnels Storage Bins Manholes Bore holes
  • 11. Entry into Confined Spaces may be necessary to periodically perform the following functions: Inspection Cleaning Repairing Construction Maintenance Removal
  • 12. Hazards presenting a potential for injury, illness or death Toxic gases above the PEL Oxygen deficiency Oxygen enrichment Potential for engulfment Flammable gas above 10% of the LEL Potential for IDLH atmospheres
  • 13. Ignition Sources A fire or explosion can occur due to: Static electricity Metal friction Unapproved lamps or electrical equipment Cigarettes Therefore NO SMOKING Sparks from grinding or welding
  • 14. Toxic Contaminants Above TLV should be considered a serious potential hazard IDLH conditions pose serious danger to workers Contaminants may already be inside the space and/or introduced by work operations
  • 15. Oxygen deficient atmosphere May occur as a result of The work being done (welding) Chemical reactions (rusting) Bacterial decomposition May also occur by displacement of another gas
  • 16. Low oxygen symptoms 16% - Rapid breathing, drowsiness 14% - Faulty judgement, rapid fatigue 12% - Unconscious 6% - Death
  • 17. In Potential Oxygen deficient atmospheres Users Must wear SCBA or combination airline with egress cylinder
  • 18. The hazards of each confined space shall be identified by: Review of the past and current uses of the confined space Physical characteristics, configuration and location of the space
  • 19. Existing or potential confined space hazards Oxygen deficiency Flammable or explosive atmosphere Toxic Atmosphere Mechanical devices Physical obstacles
  • 20. Hazards identified need to be evaluated by a qualified person with respect to: Scope of the hazard exposure Likelihood of hazard occurrence Consequence of hazard occurrence Potential for changing conditions Strategies for eliminating or controlling Emergency response capabilities
  • 21. Pre-Planning - Blinding/Flushing Pipes/lines must be disconnected, blinded or blocked off Physical locks are placed on breakers, valves and chains Space shall be emptied, flushed or purged of flammable or hazardous substances to the extent feasible
  • 22. Entry - Air Quality Test air initially & periodically with calibrated and tested air monitor to determine whether dangerous and/or oxygen deficiency exists Eliminate ignition source introduction until the hazardous condition has been eliminated Obtain hot work permit for ignition producing activities
  • 23. Entry - Air monitoring Oxygen deficient or enriched atmospheres Test for Oxygen first Less than 19.5% are IDLH Greater than 23.5 are Oxygen enriched
  • 24. Entry - Air monitoring Flammable or Explosive Atmospheres Greater than 10% LEL are deemed hazardous
  • 25. Entry - Air monitoring If other toxics are suspected, must test or provide adequate protection for worker if above the PEL for the substance CO & H2S are most common toxics in confined space entry
  • 26. Entry - Air monitoring Maintain a written record of the monitoring performed prior to and during confined space operations. Employees shall have access to the monitoring results
  • 27. Entry - Air monitoring If dangerous air contamination/Oxygen deficiency does not exist, entry into the space requires that: Air monitoring shall be done with sufficient frequency to ensure that a dangerous air contamination and/or oxygen deficiency does not occur during the operation
  • 28. Entry - Retrieval Systems Approved retrieval system shall be set up Provide, inspect and test safety, rescue and retrieval equipment The retrieval system shall be attached to the workers using an approved harness and line Wristlets may be used if it can be demonstrated that a harness is not feasible or creates a greater hazard
  • 29. Entry - Retrieval Systems Retrieval line must be attached to a properly rated mechanical devise or fixed point outside the permit space The mechanical device must be available to retrieve personnel from a vertical type permit space 5 or more feet deep Lines & ropes should be configured within the space as the Entrants’ route
  • 30. Entry Permit Shall authorize entry only by designated and trained workers, into a specific confined space and for a specific purpose. The following items are required on each entry permit
  • 31. Items for Entry Permit Known or suspected hazards Steps to isolate the space; lockout/tagout Measures to remove or control potential hazards purging, inerting, ventilation Testing/monitoring equipment and procedures for their use
  • 32. Items for Entry Permit Emergency response team available Rescue equipment provided on-site The personal protective equipment to be used
  • 33. Items for Entry Permit Check list to assure & certify that all pre-entry requirements have been met Name of person authorizing or in charge of entry Name of attendant
  • 34. Entry Recommended positive ventilation before and during all confined space entries Where no fixed ventilation system exists, use a portable explosion proof mechanical blower Place the blower intake line so that the make-up air is not taken from a contaminated environment
  • 35. Evaluation - Reclassification The only actual or potential hazard is atmospheric contamination Continuous forced ventilation alone is sufficient to maintain entry conditions Collect monitoring and inspection data to support decision
  • 36. Reclassification Compliance Must have written entry procedures Non-atmospheric hazards remain eliminated Testing and inspection confirm all hazards have and remain eliminated throughout operations
  • 37. Reclassification Compliance Written documentation of hazard elimination Documentation available to employees If hazards develop: employer must reevaluate confined space operations to see if permit-required entry is required
  • 38. Pre-entry Barricade/guard rail entrance Test atmosphere with Calibrated instrument Provide continuous forced ventilation Until hazards are eliminated Until entrants have vacated space Must be clean air supply
  • 39. Entry Perform periodic atmospheric testing to insure no hazardous atmosphere develops If hazardous atmosphere is detected: Immediately evacuate Investigate causes Implement additional protective measures prior to re-entry
  • 40. Confined Space Definition A space with concurrent existence Existing ventilation is insufficient to remove dangerous air contamination and/or oxygen deficiency which may exist or develop Ready access or egress for the removal of a suddenly disabled employee is difficult due to the location and/or size of the openings
  • 41. Dangerous Air Contamination Greater than 20% of the LEL Toxics greater than IDLH Oxygen less than 19.5%
  • 42. Operating Procedures Written program Employee Training Potential hazards Operating procedures Rescue procedures (may be self rescue)
  • 43. Pre-entry Hazardous lines must be blocked/blinded Exceptions! Sewers & storm drains where no dangerous air contamination could occur Gas Utility distribution systems
  • 44. Procedures Purge, flush & empty to extent feasible Test air - record data
  • 45. Air Quality Acceptable Air - no hazards Test air frequently/continuously Dangerous Air Contamination augment existing ventilation retest atmosphere Controlled Air Quality enter space
  • 46. Possible Dangerous Air Use appropriate, approved respiratory protection Use belt or harness for possible rescue One standby employee required suitable respiratory protection with independent air source entry for rescue only upon notice to another employee with sight communication is required if employee out of sight
  • 47. Possible Combustible Gases No ignition sources (welding/cutting) Approved intrinsically safe lighting
  • 48. Top opening entry Approved suspension harness Hoisting devise or other means of retrieval
  • 50. Program Requirements Written Plan on how it will be administered Complete assessment and knowledge of the respiratory hazards Procedures and equipment to control the hazards; engineering controls, work practices Guidelines for selection of PPE
  • 51. Program Requirements Employee Training Program Covering: Hazard Recognition Dangers associated with respiratory hazards Proper care, use, maintenance and inspection of respirators
  • 52. Respiratory Hazards Oxygen Deficiency Must use supplied air respirator with egress cylinder or Self contained breathing apparatus
  • 54. Gas & Vapor Contaminants Inert gases Acidic gases Alkaline gases Organic compounds Organometallic compounds
  • 55. Respirator Selection What is the Hazard What is the concentration level
  • 56. Respirator Protection Factors Depends on the applicable OSHA standard Lead Asbestos General Industry Other regulation DOE/DOD Your company policy
  • 57. Respirator Maximum Use Concentrations PEL of the contaminant times the respirator protection factor is the Maximum Use Concentration, but Must be less than the IDLH level Must have adequate warning properties Must be able to be filtered/absorbed

Editor's Notes

  • #2: If you have any questions regarding this presentation or the use of personal protective equipment, please contact MSA at:
  • #6: I’d like to encourage you to ask questions as we go along to clarify individual points of the standard.
  • #7: Announce before Keying next slide Identifying what is a confined space appears to be the single biggest challenge to industry managers and safety professionals. Under California 5157: Key next Slide
  • #8: The last definition is probably the most important criteria which today's managers have difficulty facing
  • #11: Does anyone have any additional examples of confined spaces they have encountered?
  • #14: A fire or explosion can occur in a confined space by Static Electricity Metal Friction Unapproved lamps or electrical equipment Cigarettes Sparks from grinding or welding
  • #16: Examples include using Nitrogen or Carbon Dioxide to inert an atmosphere
  • #17: The symptoms of Low Oxygen include Rapid Breathing at 16% Faulty Judgement and Rapid fatigue at 14% Unconsciousness at 12% Death at 6% Give Example of Chgo Deep tunnel Give example of Utility worker in hole
  • #19: Say: The hazards associated with confined spaces must be identified by:
  • #23: Say: In testing air quality, Q: How often do you calibrate your portable instrumentation: What is a calibrated monitor in OSHA’s view?
  • #25: Say: you may not enter a permit required confined space if you exceed 10% of the LEL
  • #26: If there is any potential for toxics, you must test for these Carbon Monoxide & Hydrogen Sulfide have poor warning properties.
  • #28: Question:Audience what is sufficient Frequency?
  • #32: And:
  • #33: And: And:
  • #37: AND
  • #41: Under California 5158, A confined space is defined as: There is a lot of confusion among Gas & Electric Utility workers on how to determine if the space they wish to enter is really a confined space. Examples include: small pits, dig ins bell holes, above ground vaults
  • #42: Say: Dangerous Air contamination is defined as: Note: Under Cal OSHA 5158, LEL is 20%
  • #48: Say: If you have possible or potential combustible gases,