C O N T R O L U S E R M A N U A L
PIC 5+ Control for 19 Series Centrifugal Chiller
Original document
2
CONTENTS
1 - SAFETY CONSIDERATIONS................................................................................................................................................4
1.1 - General Description.................................................................................................................................................................4
1.2 - Avoid Electrocution..................................................................................................................................................................4
2 - GENERAL DESCRIPTION.....................................................................................................................................................4
2.1 - General Description.................................................................................................................................................................4
2.2 - Abbreviations Used..................................................................................................................................................................4
3 - HARDWARE DESCRIPTION................................................................................................................................................5
3.1 - General Description.................................................................................................................................................................5
3.2 - Sensors........................................................................................................................................................................................7
3.3 - Controls Outputs.......................................................................................................................................................................8
3.4 - Connections at the User’s Terminal Block.............................................................................................................................8
3.5 - LEN/CCN Communication Cable Cequirements:..............................................................................................................11
4 - SETTING UP THE USER INTERFACE.............................................................................................................................12
4.1 - User Interface..........................................................................................................................................................................12
4.2 - Web Connection......................................................................................................................................................................12
4.3 - General Features.....................................................................................................................................................................12
4.4 - Welcome Screen......................................................................................................................................................................12
4.5 - Synoptic Screen.......................................................................................................................................................................13
4.6 - Setpoint Screen........................................................................................................................................................................13
4.7 - On/Off Screen..........................................................................................................................................................................13
4.8 - Password/Language Screen....................................................................................................................................................14
4.9 - Menu Screen............................................................................................................................................................................14
4.10 - Configuration Screen............................................................................................................................................................14
4.11 - Time Schedule Screen...........................................................................................................................................................15
4.12 - 19XR6/7 Status Display Screens.........................................................................................................................................15
4.13 - 19XR2~E/V/D Status Display Screens...............................................................................................................................17
4.14 - 19DV Status Display Screens...............................................................................................................................................18
5 - 19 SERIES PIC 5+ CONTROL OPERATION....................................................................................................................20
5.1 - Start/Stop Control ..................................................................................................................................................................20
5.2 - Compressor Run Status..........................................................................................................................................................20
5.3 - Chiller Start-up Sequence......................................................................................................................................................20
5.4 - Chiller Shutdown Sequence...................................................................................................................................................21
5.5 - Oil Lubrication Control..........................................................................................................................................................21
5.6 - Refrigerant Lubrication Control...........................................................................................................................................22
5.7 - Control Point...........................................................................................................................................................................22
5.8 - Capacity Control.....................................................................................................................................................................23
5.9 - Ramp Loading.........................................................................................................................................................................24
5.10 - Surge Correction Control.....................................................................................................................................................24
5.11 - Envelope Control Valve (EC) Control..............................................................................................................................25
5.12 - Economizer Damper Valve Control...................................................................................................................................25
5.13 - Damper Vapor Source..........................................................................................................................................................25
5.14 - Demand Limit........................................................................................................................................................................25
5.15 - Override Control...................................................................................................................................................................26
5.16 - Recycle Control.....................................................................................................................................................................27
5.17 - Running Timers and Counters.............................................................................................................................................27
5.18 - Water Pumps Control...........................................................................................................................................................27
5.19 - Controls Test..........................................................................................................................................................................28
5.20 - Swift Restart..........................................................................................................................................................................29
5.21 - Cooling Tower Control.........................................................................................................................................................29
5.22 - Head Pressure Control.........................................................................................................................................................29
5.23 - Ice Build Option....................................................................................................................................................................29
5.24 - Time Schedule........................................................................................................................................................................29
5.25 - Black Box...............................................................................................................................................................................29
5.26 - Pressure Transducer Calibration.........................................................................................................................................29
5.27 - Temperature Sensor Calibration.........................................................................................................................................29
5.28 - ISM Calibration ....................................................................................................................................................................30
5.29 - Alarm Email...........................................................................................................................................................................30
5.30 - Prognostic...............................................................................................................................................................................30
5.31 - Master Slave Control............................................................................................................................................................31
5.32 - Oil EXV Control...................................................................................................................................................................31
5.33 - Pumpdown/Lockout..............................................................................................................................................................31
5.34 - Trending..................................................................................................................................................................................31
3
5.35 - Electronic Document............................................................................................................................................................32
5.36 - Hydraulic Option Control....................................................................................................................................................32
5.37 - Marine Option.......................................................................................................................................................................33
5.38 - Extended Open Protocol Connector..................................................................................................................................33
5.39 - Purge Control........................................................................................................................................................................33
5.40 - Motor Rotation Check.........................................................................................................................................................34
5.41 - Heat Reclaim UI...................................................................................................................................................................34
5.42 - Onboard Service Log............................................................................................................................................................34
5.43 - Carrier Smart Password........................................................................................................................................................34
5.44 - Heat Exchange Performance Plot.......................................................................................................................................34
6 - DIAGNOSTICS – TROUBLESHOOTING..........................................................................................................................34
6.1 - General.....................................................................................................................................................................................34
6.2 - Displaying Alarms...................................................................................................................................................................34
6.3 - Resetting Alarms.....................................................................................................................................................................34
6.4 - Alarm Codes............................................................................................................................................................................35
6.5 - Event States.............................................................................................................................................................................46
7 - COLOUR TOUCH SCREEN INTERFACE PARAMETER SETTING........................................................................47
7.1 - Main Configuration Menu......................................................................................................................................................47
7.2 - Find and Modify the Unit IP Address..................................................................................................................................47
7.3 - Configuration of the Web Connection..................................................................................................................................47
7.4 - System Configuration ............................................................................................................................................................48
7.5 - Display Configuration (Contrast, Ccreensaver, Calibration).............................................................................................49
7.6 - Languages Available for the Touch Screen Configuration.................................................................................................49
8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING....................................................50
8.1 - Hardware Problems................................................................................................................................................................50
8.2 - Problems with the Use of the Web Interface.......................................................................................................................50
8.3 - Ethernet/IP Connection.........................................................................................................................................................50
9 - SCREEN STRUCTURE..........................................................................................................................................................53
9.1 - Detailed Menu Description...................................................................................................................................................54
4
1 - SAFETY CONSIDERATIONS
1.1 - General Description
Installation, start-up and servicing of equipment can be
hazardous if certain factors particular to the installation are
not considered: operating pressures, presence of electrical
components and voltages and the installation site (elevated
plinths and built-up up structures). Only properly qualified
installation engineers and highly qualified installers and
technicians,fully trained for the product,and are authorized
to install and start-up the equipment safely. During all
servicing operations all instructions and recommendations
which appear in the installation and service instructions for
the product, as well as on tags and labels fixed to the
equipment, components and accompanying parts supplied
separately, must be read, understood and followed.
-
- Apply all standard safety codes and practices.
-
- Wear safety glasses and gloves.
-
- Use the proper tools to move heavy objects.Move units
carefully and set them down gently.
1.2 - Avoid Electrocution
Only personnel qualified in accordance with IEC
(International Electro technical Commission)
recommendations may be permitted access to electrical
components. It is particularly recommended that all sources
of electricity to the unit should be shut off before any work
is begun. Remember to shut off the main power supply at
the main circuit breaker or isolator.
CAUTION: The equipment uses and emits electromagnetic
signals. Tests have shown that the equipment conforms to
all applicable codes with respect to electromagnetic
compatibility.
RISKOFELECTROCUTION:Evenwhenthemaincircuit
breaker or isolator is switched off, certain circuits may still
be energized, since they may be connected to a separate
power source.
RISK OF BURNS: Electrical currents cause components
to get hot either temporarily or permanently. Handle power
cable, electrical cables and conduits, terminal box covers
and motor frames with great care.
2 - GENERAL DESCRIPTION
2.1 - General Description
PIC 5+ control is a control system for controlling 19 Series
which include both legacy and next generation centrifugal
water-cooled chillers. The control system monitors and
controls all operations of the chiller. The microprocessor
control system matches the cooling or heating capacity of the
chiller to the cooling or heating load while providing state-
of-the-art chiller protection. The system controls cooling or
heating load within the set point plus and minus the dead
band by sensing the water or brine temperature and regulating
the inlet guide vane via a mechanically linked actuator motor
and regulating VFD speed if the compressor is a variable
speed compressor.The guide vane is a variable flow pre-whirl
assembly that controls the refrigeration effect in the cooler
by regulating the amount of refrigerant vapor flow into the
compressor. An increase in guide vane opening increases
capacity.A decrease in guide vane opening decreases capacity.
The microprocessor-based control center protects the chiller
by monitoring the digital and analog inputs and executing
capacity overrides or safety shutdowns, if required.
PIC 5+ control also gives access to a Control Test function
covering all outputs except compressor relay outputs.
2.2 - Abbreviations Used
The following abbreviations are used frequently:
CCN Carrier Comfort Network
CCN mode Operating mode: CCN
ECDW Entering Condenser Water
ECW Entering Chilled Water
EC Envelope Control
LCDW Leaving Condenser Water
LCW Leaving Chilled Water
LED Light Emitting Diode
LEN Local Equipment Network
(internal communication linking the main board to slave boards)
RLA Rated Load Amps
VFD Variable Frequency Drive
ISM Integrated Starter Module
MCB Main Control Board
IOB Input/Output Board
5
3 - HARDWARE DESCRIPTION
3.1 - General Description
The 19 Series PIC 5+ control system consists of one main
control board (SAIA board), an ISM (Integrated Starter
Module) and three basic IOBs (Input/output Board Module)
and optional IO boards per system requirements.All boards
communicate via an internal LEN bus.If a Rockwell or Eaton
Unit Mounted VFD is installed, a LEN-MODBUS protocol
converter module is required.
3.1.1 - Main Control Board
Figure 1: 19 Series PIC 5+ Control Interface
Figure 2: 19 Series PIC 5+ Control Interface
(View From Below)
B
C
D
E
F
Legend
1.	 Power supply connector (24 VAC)
2.	 LEN connector
3.	 CCN connector
4.	 Ethernet connector
5.	 USB connector
The main control board is supplied from a 24 VAC supply
referred to earth.
CAUTION: Maintain the correct polarity when connecting
the power supply to the boards; otherwise the boards may
be damaged.
In the event of a power supply interrupt, the unit restarts
automatically without the need for an external command.
However, any faults active when the supply is interrupted
are saved and may in certain cases prevent a circuit or unit
from restarting.
3.1.2 - ISM (Integrated Starter Module)
ISM is motor control module, and it is supplied from an
115VAC supply referred to earth.
ISM input / output description is as below:
DESCRIPTION POINT NAME TYPE PIN NUMBER
STARTER FAULT STARTFLT Dry Contact J2-7,8
COMPRESSOR START CONTACT STAR_AUX Dry Contact J2-9,10
COMPRESSOR RUN CONTACT RUN_AUX Dry Contact J2-11,12
LINE VOLTAGE V1 LN_VOLT1 0-5 Volt J3-1
LINE VOLTAGE V2 LN_VOLT2 0-5 Volt J3-2
LINE VOLTAGE V3 LN_VOLT3 0-5 Volt J3-3
LINE CURRENT C1 LN_AMPS1 0-5 Volt J4-1,2
LINE CURRENT C2 LN_AMPS2 0-5 Volt J4-3,4
LINE CURRENT C3 LN_AMPS3 0-5 Volt J4-5,6
GROUND FAULT PHASE 1 GRFLT_31 0-5 Volt J5-1,2
GROUND FAULT PHASE 2 GRFLT_23 0-5 Volt J5-3,4
GROUND FAULT PHASE 3 GRFLT_12 0-5 Volt J5-5,6
VFD SPEED FEEDBACK VFD_IN 0-10 Volt/ 0-5 Volt J6-1,2
VFD TARGET SPEED VFD_OUT 0-20 mA J8-1,2
COMPRESSOR START RELAY COMP_SR Relay J9-1,2
COMPRESSOR TRANS RELAY TRANS Relay J9-3,4
SHUNT TRIP RELAY TRIPR Relay J9-5,6
6
3.1.3 - IO Board
IO Board is Input/output Board, and it is supplied from a 24VAC supply referred to earth.
For the IOB input / output description, please refer to section 3.4.
3.1.4 - LEN -> MODBUS Protocol Converter
PIC5 Port
LED1
SEND
LED2
RECEIVE
LED3
POWER
LED4
RUNNING
LED5
ERROR
LED6
SEND
LED7
RECEIVE
VFD Port
+
-
GND
+
-
Unused
Unused
GND
24V AC
GND
24V
8
7
6
5
1
ON
RS-232
RS-485
2 Wire
4 Wire
OFF
2
3
4
LEN -> MODBUS Protocol converter is connected between IOBs andVFD.Please refer the decription in the above picture.
7
3.2 - Sensors
Pressure transducers:
Pressure transducers are used to measure and control the pressures in the unit.These electronic sensors deliver 0 to 5 VDC.
The transducers can be calibrated through the controller.The pressure transducers are connected to the IOBs.
Sensor Detailed Description Chiller Configuration
Evaporator pressure transducer This transducer measures the pressure of the evaporator. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Condenser pressure transducer This transducer measures the pressure of the condenser Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Economizer pressure transducer This transducer measures the pressure of the economizer Standard for 19XR6/7
Oil supply pressure transducer This transducer measures the oil pressure in the oil discharge piping Standard for 19XR2~E/V/D and 19XR6/7
Oil sump pressure transducer This transducer measures the Oil pressure in the oil sump Standard for 19XR2~E/V/D and 19XR6/7
Pump Output Pressure This transducer measures the pressure of pump output Standard for 19DV
Bearing Outlet Pressure This transducer measures the pressure of bearing outlet Standard for 19DV
Bearing Inlet Pressure This transducer measures the pressure of bearing inlet Standard for 19DV
Pump Input Pressure This transducer measures the pressure of pump input Standard for 19DV
Evaporator water pressure difference
transducer (Option)
This optional transducer measures the evaporator pressure difference
between entering and leaving water.
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Condenser water pressure difference
transducer (Option)
This optional transducer measures the condenser pressure difference
between entering and leaving water.
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Evaporator entering water pressure
transducer (Option)
This is an option transducer, and it measures the pressure of evaporator
entering water
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Evaporator leaving water pressure
transducer (Option)
This is an optional transducer, and it measures the pressure of
evaporator leaving water
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Condenser entering water pressure
transducer (Option)
This is an optional transducer, and it measures the pressure of
condenser entering water
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Condenser leaving water pressure
transducer (Option)
This is an optional transducer, and it measures the pressure of
condenser leaving water
Optional for 19XR2~E/V/D, 19XR6/7 and 19DV
Temperature sensors:
The system uses electronic sensors to measure and control the temperatures in the unit.
There are three types of temperature sensors, 5K thermistor, 10K thermistor and RTD (three wirings, MINCO S100308)
based on the IOB channel configurations.
Sensor Detailed Description Chiller Configuration
Entering chilled water temperature sensor measures the temperature of entering evaporator water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Leaving chilled water temperature sensor measures the temperature of leaving evaporator water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Entering condenser water temperature
sensor
measures the temperature of entering condenser water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Leaving condenser water temperature
sensor
measures the temperature of leaving condenser water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Evap refrig liquid temperature sensor measures the temperature of evaporator refrigerant liquid. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Comp discharge temperature sensor measures the Compressor discharge temperature. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
Low speed motor end bearing temperature
sensor
measure the low speed motor end bearing temperature Standard for 19XR6/7
Low speed comp end bearing temperature
sensor
measure the low speed compressor end bearing temperature Standard for 19XR6/7
High speed motor end bearing temperature
sensor
measure the high speed motor end bearing temperature Standard for 19XR6/7
High speed comp end bearing temperature
sensor
measure the high speed compressor end bearing temperature Standard for 19XR6/7
Comp thrust bearing oil temperature sensor Measure the compressor thrust bearing oil temperature Standard for 19XR2~E/V/D
1st Stage Bearing Temp Measure the 1st stage bearing temperature Standard for 19DV
2nd Stage Bearing Temp Measure the 2nd stage bearing temperature Standard for 19DV
Bearing Ref Supply Temp Measure the bearing ref supply temperature Standard for 1-9DV
Motor winding temperature sensors The 3 sensors measure the temperature of compressor motor windings Standard for 19XR2~E/V/D, 19XR6/7 and 19DV
19XR2~E/V/D and 19DV only has 1 sensor.
Oil sump temperature sensor measures the compressor sump temperature of oil Standard for 19XR2~E/V/D and 19XR6/7
Oil supply temperature sensor measures the oil temperature in the oil discharge piping Standard for 19XR2~E/V/D and 19XR6/7
The temperature sensor range is -40 ~ +245°F.
8
3.3 - Controls Outputs
Evaporator / Condenser water pump
The controller can regulate an optional evaporator /
condenser water pump.
Inlet Guide Vane
The Inlet Guide vane (IGV) is used to adjust the refrigerant
vapor flow into compressor to change in the operating
conditions of the machine.To adjust the refrigerant flow, the
guide vane moves open or close to vary the cross-section of
the refrigerant path.The high degree of accuracy with which
the guide vane is positioned ensures that the flow of
refrigerant is precisely controlled.
Economizer Damper valve (used for NGC chiller or the
chiller which is equipped with electrical damper valve)
The economizer damper control positions the economizer
damper valve open or closed to maintain a minimum
refrigerant pressure difference between the evaporator and
economizer.
Damper vapor source solenoid valve (used for 19XRC)
Damper vapor sorce solenoid valve adjusts the pressure
difference between Economizer and Evaporator according
to pressure difference between damper cap and flow passage.
EC Valve
The envelope control function is used to artificially load the
chiller and keep it running under low load conditions or to
prevent surge conditions.Since this also reduces the operating
efficiency of the machine, this is a user selectable option.
VFD
The VFD allows compressor start-up and capacity control
by modifying the motor frequency. The aviator continually
monitors many compressor parameters in order to ensure its
protection.If a problem occurs,the frequency aviator triggers
an alarm and, if necessary, stops the compressor.
3.4 - Connections at the User’s Terminal Block
The components listed below are available at the user’s
terminal block on the IOB. Some of them can only be used
if the unit operates in the remote operating type (Remote
mode).
The following table summarizes the connections at the I/O
boards.
19XR6/7 I/O Mapping:
Description Channel # Board # Option
Entering Chilled
Water Temperature
AI1 IOB1
Leaving Chilled Water
Temperature
AI2 IOB1
Entering Condenser
Water Temp
AI3 IOB1
Leaving Condenser
Water Temp
AI4 IOB1
Evap. Refrigerant
Liquid Temperature
AI5 IOB1
Comp Discharge
Temperature
AI6 IOB1
Condenser Pressure AI7 IOB1
Evaporator Pressure AI8 IOB1
Economizer Pressure AI9 IOB1
FS VFD Load Current AI10 IOB1 For Freestanding VFD
option
Chiller Status
Output mA
AO1 IOB1 User option, 4~20mA
4mA=OFF 8mA=Tripout
12mA=Shutdown
20mA=Running
Oil EXV Output
(4-20ma)
AO2 IOB1 Factory option, 4~20mA
Evap Wate
Flow Switch
DI1 IOB1 User option, dry contact,
“Closed” indicates “FLOW”
Cond Water
Flow Switch
DI2 IOB1 User option, dry contact,
“Closed” indicates “FLOW”
Remote Contact Input DI3 IOB1 User option, dry contact,
“Closed” indicates Turn ON
the chiller
Remote Emergency
Stop Input
DI4 IOB1 User option, dry contact,
“Closed” indicates chiller
emergency stop
Stage 1 IGV Increase DO1 IOB1 Used for ON/OFF type
guide vane actuator
Stage 1 IGV
Decrease
DO2 IOB1 Used for ON/OFF type
guide vane actuator
Chiller Alarm Relay DO3 IOB1 User option, 24VAC output,
recommend with external
power supply
Chiller Alert Relay DO4 IOB1 User option, 24VAC output,
recommend with external
power supply
Motor Winding
Temperature 1
AI1 IOB2
Motor Winding
Temperature 2
AI2 IOB2
Motor Winding
Temperature 3
AI3 IOB2
Oil Supply
Temperature
AI4 IOB2 Factory option
Oil Sump
Temperature
AI5 IOB2
Oil Supply Pressure AI6 IOB2
Oil Sump Pressure AI7 IOB2
Auto Demand Limit
Input
AI8 IOB2 User option, 4~20mA
Refrigerant Leak
Sensor
AI9 IOB2 User option, 4~20mA
Displacement Switch AI10 IOB2
Guide Vane1 Output AO1 IOB2
Damper Valve
Feedback Fully Open
DI1 IOB2
9
Description Channel # Board # Option
Damper Valve
Feedback Fully Close
DI2 IOB2
High Pressure Switch DI3 IOB2
Ice Build Contact DI4 IOB2 User option, dry contact
Oil Heater Relay DO1 IOB2
Oil Pump Relay DO2 IOB2
Economizer Damper
Valve Open
DO3 IOB2
Economizer Damper
Valve Close
DO4 IOB2
Low Speed ME Brg
Temp
AI1 IOB3
Low Speed CE Brg
Temp
AI2 IOB3
High Speed ME Brg
Temp
AI3 IOB3
High Speed CE Brg
Temp
AI4 IOB3
Remote Reset Sensor AI5 IOB3 User option, 5K thermistor
Guide Vane 1 Actual
Pos
AI6 IOB3
Common CHWS
Temp
AI7 IOB3 Used for lead lag option
Auto Water Temp
Reset
AI8 IOB3 User option, 4~20mA
Common CHWR
Temp
AI9 IOB3 Used for lead lag option
Head Pressure
Output
AO1 IOB3 Factory option
EC Valve Feedback
Fully Open
DI1 IOB3 Factory option
EC Valve Feedback
Fully Close
DI2 IOB3 Factory option
Spare Safety DI3 IOB3 User option, dry contact,
normal open
Power Request
Feedback
DI4 IOB3 Marine option
EC Valve Solenoid /
Open
DO1 IOB3 Factory option
EC Valve Close DO2 IOB3 Factory option
Free Cooling Mode DO3 IOB3 Factory option
Power Request
Output
DO4 IOB3 Marine option
Entering Evap Water
Pressure
AI3 IOB4 User option, if IOB4
installed, same as follows
Leaving Evap Water
Pressure
AI4 IOB4 User option
Entering Cond Water
Pressure
AI5 IOB4 User option
Leaving Cond Water
Pressure
AI6 IOB4 User option
Evap Water Flow
Measurement
AI8 IOB4 User option, 4~20mA
Cond Water Flow
Measurement
AI9 IOB4 User option, 4~20mA
Chilled Water Pump
(Variable)
AO1 IOB4 User option, 4~20mA/0~5V
Condenser Water
Pump (Variable)
AO2 IOB4 User option, 4~20mA/0~5V
Tower Fan (Variable) AO3 IOB4 User option, 4~20mA/0~5V
Customer Alert DI3 IOB4 Marine option, dry contact
Free Cooling Start
Switch
DI4 IOB4 Marine option, dry contact
Chilled Water Pump DO1 IOB4 User option
Condenser Water
Pump
DO2 IOB4 User option
Tower Fan High DO3 IOB4 User option
Tower Fan Low DO4 IOB4 User option
19XR2~E/V/D I/O, 19XRC mapping:
Description Channel # Board # Option
Entering Chilled
Water Temperature
AI1 IOB1
Leaving Chilled Water
Temperature
AI2 IOB1
Entering Condenser
Water Temperature
AI3 IOB1
Leaving Condenser
Water Temperature
AI4 IOB1
Evap. Refrigerant
Liquid Temperature
AI5 IOB1
Comp Discharge
Temperature
AI6 IOB1
Condenser Pressure AI7 IOB1
Evaporator Pressure AI8 IOB1
FS VFD Load Current AI10 IOB1 For free standing VFD
Variable Speed Oil
Pump
AO1 IOB1 Factory option
Oil EXV Output AO2 IOB1 Factory option, 4~20mA
EC Valve Output mA AO3 IOB1 Factory option, 4~20mA
Chiller Lockout Input DI1 IOB1 User option, dry contact,
normal open
Spare Safety DI2 IOB1 User option, dry contact,
normal open
Remote Contact Input DI3 IOB1 User option, dry contact,
“Closed” indicates Turn ON
the chiller
Remote Emergency
Stop Input
DI4 IOB1 User option, dry contact,
“Closed” indicates chiller
emergency stop
Stage 1 IGV Increase DO1 IOB1
Stage 1 IGV
Decrease
DO2 IOB1
Chiller Alarm Relay DO3 IOB1 User option, 24VAC output,
recommend with external
power supply
Motor Winding
Temperature 1
AI1 IOB2
Thrust Bearing Oil
Temperature
AI2 IOB2
Oil Sump
Temperature
AI3 IOB2
Oil Supply
Temperature
AI4 IOB2 Factory option
Guide Vane 1 Actual
Pos
AI5 IOB2
Oil Supply Pressure AI6 IOB2
Oil Sump Pressure AI7 IOB2
EC Valve Feedback AI8 IOB2 Factory option, 4~20mA
Motor Winding
Temperature 2
AI9 IOB2 For high voltage motor
Motor Winding
Temperature 3
AI10 IOB2 For high voltage motor
Diffuser Pressure AI11 IOB2 Factory option
Guide Vane1 Output AO1 IOB2 Factory option, for 4~20mA
type guide vane
Diffuser Output AO2 IOB2 Factory option
Evap Water Flow
Switch
DI1 IOB2 User option, dry contact,
“Closed” indicates “FLOW”
Cond Water Flow
Switch
DI2 IOB2 User option, dry contact,
“Closed” indicates “FLOW”
Ice Build Contact DI4 IOB2 User option, dry contact
Oil Heater Relay DO1 IOB2
Oil Pump Relay DO2 IOB2
EC Valve Soleniod /
Open
DO3 IOB2 Factory option
Vapor Source SV DO4 IOB2 Factory option, for 19XRC
Heat Reclaim
Entering Temp
AI3 IOB3 Heat reclaim option
Heat Reclaim Leaving
Temp
AI4 IOB3 Heat reclaim option
Remote Reset Sensor AI5 IOB3 User option, 5K thermistor
10
Description Channel # Board # Option
Auto Water Temp
Reset
AI6 IOB3 User option, 4~20mA
Common CHWS
Temp
AI7 IOB3 Used for lead lag option
Auto Demand Limit
Input
AI8 IOB3 User option, 4~20mA
Common CHWR
Temp
AI9 IOB3 Used for lead lag option
Refrigerant Leak
Sensor
AI10 IOB3 User option, 4~20mA
Chiller Status Output
mA
AO1 IOB3 User option, 4~20mA
4mA=OFF 8mA=Tripout
12mA=Shutdown
20mA=Running
Fire Security Interlock DI1 IOB3 User option, dry contact,
normal open
Customer Alert DI2 IOB3 Marine option, dry contact
Free Cooling Start
Switch
DI3 IOB3 Marine option, dry contact
Power Request
Feedback
DI4 IOB3 Marine option
Chiller Alert Relay DO2 IOB3 User option, 24VAC output,
recommend with external
power supply
Free Cooling Mode DO3 IOB3 Marine option
Power Request
Output
DO4 IOB3 Marine option
Entering Evap Water
Pressure
AI3 IOB4 User option, if IOB4
installed, same as follows
Leaving Evap Water
Pressure
AI4 IOB4 User option
Entering Cond Water
Pressure
AI5 IOB4 User option
Leaving Cond Water
Pressure
AI6 IOB4 User option
Evap Water Flow
Measurement
AI8 IOB4 User option, 4~20mA
Cond Water Flow
Measurement
AI9 IOB4 User option, 4~20mA
Chilled Water Pump
(Variable)
AO1 IOB4 User option, 4~20mA/0~5V
Condenser Water
Pump (Variable)
AO2 IOB4 User option, 4~20mA/0~5V
Tower Fan (Variable) AO3 IOB4 User option, 4~20mA/0~5V
Chilled Water Pump DO1 IOB4 User option, 24VAC output,
recommend with external
power supply
Condenser Water
Pump
DO2 IOB4 User option, 24VAC output,
recommend with external
power supply
Tower Fan High DO3 IOB4 User option, 24VAC output,
recommend with external
power supply
Tower Fan Low DO4 IOB4 User option, 24VAC output,
recommend with external
power supply
19DV mapping:
Description Channel # Board # Option
Entering Chilled
Water Temperature
AI1 IOB1
Leaving Chilled Water
Temperature
AI2 IOB1
Entering Condenser
Water Temperature
AI3 IOB1
Leaving Condenser
Water Temperature
AI4 IOB1
Evap. Refrigerant
Liquid Temperature
AI5 IOB1
Comp Discharge
Temperature
AI6 IOB1
Condenser Pressure AI7 IOB1
Evaporator Pressure AI8 IOB1
FS VFD Load Current AI10 IOB1 For free standing VFD
Chiller Status Output
mA
AO1 IOB1 User option, 4~20mA
4mA=OFF 8mA=Tripout
12mA=Shutdown
20mA=Running
Evap Water Flow
Switch
DI1 IOB1 User option, dry contact,
“Closed” indicates “FLOW”
Cond Water Flow
Switch
DI2 IOB1 User option, dry contact,
“Closed” indicates “FLOW”
Remote Contact Input DI3 IOB1 User option, dry contact,
“Closed” indicates Turn ON
the chiller
Remote Emergency
Stop Input
DI4 IOB1 User option, dry contact,
“Closed” indicates chiller
emergency stop
Economizer Bypass
Valve
DO1 IOB1 x
Refrigerant Pump DO2 IOB1
Chiller Alarm Relay DO3 IOB1 User option, 24VAC output,
recommend with external
power supply
Vapor Venting Line SV DO4 IOB1 x
Motor Winding
Temperature 1
AI1 IOB2
EC Valve Feedback AI3 IOB2 Factory option
Pump Outlet Pressure AI5 IOB2
Bearing Outlet
Pressure
AI6 IOB2
Bearing Inlet Pressure AI7 IOB2
Auto Demand Limit
Input
AI8 IOB2 User option, 4~20mA
Refrigerant Leak
Sensor
AI9 IOB2 User option, 4~20mA
Pump Inlet Pressure AI10 IOB2
Guide Vane1 Output AO1 IOB2
EC Valve Output mA AO3 IOB2 Factory option
Liquid Level Switch DI2 IOB2
High Pressure Switch DI3 IOB2
Ice Build Contact DI4 IOB2 User option, dry contact
Condenser Control
Valve
DO1 IOB2 x
Evaporator Control
Valve
DO2 IOB2 x
Condenser Filling
Valve
DO3 IOB2 x
Economizer Isolation
Valve
DO4 IOB2 x
1st Stage Bearing
Temp
AI1 IOB3
2nd Stage Bearing
Temp
AI2 IOB3
Bearing Ref Supply
Temp
AI3 IOB3
Guide Vane 2 Actual
Pos
AI4 IOB3
Remote Reset Sensor AI5 IOB3 User option, 5K thermistor
Guide Vane 1 Actual
Pos
AI6 IOB3
11
Description Channel # Board # Option
Common CHWS
Temp
AI7 IOB3 Used for lead lag option
Auto Water Temp
Reset
AI8 IOB3 User option, 4~20mA
Common CHWR
Temp
AI9 IOB3 Used for lead lag option
Head Pressure
Output
AO1 IOB3 Factory option
Guide Vane 2 Output AO3 IOB3
Spare Safety DI3 IOB3 User option, dry contact,
normal open
Power Request
Feedback
DI4 IOB3 Marine option
Evaporator Drain
Valve
DO1 IOB3
Condenser Drain
Valve
DO2 IOB3
Free Cooling Mode DO3 IOB3 Factory option
Power Request
Output
DO4 IOB3 Marine option
Entering Evap Water
Pressure
AI3 IOB4 User option, if IOB4
installed, same as follows
Leaving Evap Water
Pressure
AI4 IOB4 User option
Entering Cond Water
Pressure
AI5 IOB4 User option
Leaving Cond Water
Pressure
AI6 IOB4 User option
Evap Water Flow
Measurement
AI8 IOB4 User option, 4~20mA
Conde Water Flow
Measurement
AI9 IOB4 User option, 4~20mA
Chilled Water
Pump(Variable)
AO1 IOB4 User option, 4~20mA/0~5V
Condenser Water
Pump(Variable)
AO2 IOB4 User option, 4~20mA/0~5V
Tower Fan(Variable) AO3 IOB4 User option, 4~20mA/0~5V
Customer Alert DI3 IOB4 Marine option, dry contact
Free Cooling Start
Switch
DI4 IOB4 Marine option, dry contact
Chilled Water Pump DO1 IOB4 User option
Condenser Water
Pump
DO2 IOB4 User option
Tower Fan High DO3 IOB4 User option
Tower Fan Low DO4 IOB4 User option
Purge Level Switch
Low
cDI-01 SIOB User option
Purge Level Switch
High
cDI-02 SIOB User option
Purge Comp Suction
Temp
AI-01 SIOB User option
Purge Cond Valve DO-01 SIOB User option
Purge Comp Valve DO-02 SIOB User option
Purge Pumpout Valve DO-03 SIOB User option
Purge Drainage Valve DO-04 SIOB User option
Purge Regeneration
Valve
cDO-05 SIOB User option
Purge Discharge
Valve
cDO-06 SIOB User option
Purge Vaccum Pump DO-07 SIOB User option
Purge Compressor DO-08 SIOB User option
Purge Heater DO-10 SIOB User option
3.5 - LEN/CCN Communication Cable Cequirements:
The electrical characteristics of the transmission Cables shall
be comprised of three conductors,(1.5 Pairs) two signals and
one ground of 20 AWG or larger with 100% shield plus a
tinned copper braid (65% coverage),embodied as one of the
following types is recommended by Carrier:
-
- Belden #8772 (for intra building, 60 deg C)
-
- Belden #85240 (high temperature, 150 deg C)
-
- Belden #89418 (plenum cable, 200 deg C)
When LEN-MODBUS gateway which described in section
3.1.4 is used in the system,the communication cable for LEN
and MODBUS sides should also follow this requirement.
The communication cable between ISM and IOB should be
as far away from high voltage cable and other disturbance
equipment as possible.The communication cable should be
as short as possible and should be separated from other
cables. Making the communication cable go through metal
shield conduct is preferred.
12
4 - SETTING UP THE USER INTERFACE
4.1 - User Interface
The user interface is a colorful 10.4” TFT touch screen.
Navigation is either direct from the touch screen interface
or by connecting to a web interface via the Ethenert IP port
of the controller.
The navigation menus are the same for both connection
methods. Please note that only two web connections may be
authorized at the same time.
4.2 - Web Connection
Connection from a PC is using a web browser with Java.
In order to access the HMI , the operator should enter the
IP address of the unit in the address bar of the web browser.
The IP address can be viewed or changed from the screen
(see also section 8.2).
Minimum web browser configuration:
•	 Microsoft Internet Explorer (version 8 or higher) or
MozillaFirefox(version3.5.2orhigher).Intheadvanced
connection options add the unit address to the address
list. Do not use a proxy server.
•	 Javaplatform(version6orhigher).(Inthecontrolpanel,
click the option that allows storing temporary internet
files and use a direct connection.)
For more information on the web browser and Java platform
configuration, please refer to section 8 “Diagnostics and
communication problem trouble shooting”and contact your
network administrator.
NOTE:Two users can be connected simultaneously with no
priority between users;the last modification will take effect.
4.3 - General Features
4.3.1 - Buttons
Unit is
running
Unit is off Home
Main menu Logged off Logged in
No alarms Alarm/ Alert
Back* Up & Down
* Note that the “Back” button is not present in the main menu.
4.3.2 - Screens
The interface includes the following screens:
•	 Welcome screen,
•	 Synoptic screen with direct display of the main
parameters,
•	 Menu screens for navigation,
•	 Data/configuration screens listing the parameters by
type,
•	 Operating mode selection screen,
•	 Password entry and language selection screen,
•	 Parameter modification screen,
•	 Time schedule screen.
NOTE: If the interface is not used for a long period, it will
go into screen saver mode with black screen. The control is
always active, the operating mode remains unchanged. The
interface screen is re-animated when the user presses the
screen. The welcome screen is displayed.
4.4 - Welcome Screen
The welcome screen is the first screen shown after switching
the unit on or after the re-animation of the screen.It displays
the application name as well as current software version
number.
To exit from this screen press the following button:
Go to Home
Screen
Software version number
13
4.5 - Synoptic Screen
1 Synoptic screen access button
2 Main Menu access button
3 User Login screen access button
4 Unit Start/Stop access button
5 Alarm menu access button
6 Setpoint
7 Unit capacity percentage (motor load current percentage)
8 Guide Vane Position percentage
9 Oil temperature
10 Oil pressure delta
11 Condenser pump status (hydraulic System option is Enabled)
12 Evaporator pump status (hydraulic System option is Enabled)
13 Condenser water inlet and outlet temperature
14 Evaporator water inlet and outlet temperature
15 Condenser saturated temperature and pressure
16 Evaporator saturated temperature and pressure
Message: all screens described below can display an
information message in the band at the bottom.
MESSAGE STATUS
COMMUNICATION
FAILURE!
Equipment controller did not respond while reading the
table content.
ACCESS DENIED! Equipment controller does not allow accessing one of the
table data blocks.
LIMIT EXCEEDED! The value entered exceeds the table limits.
Save changes? Modifications have been made.The web interface waits to
confirm exit by pressing Save or Cancel.
HIGHER FORCE IN
EFFECT!
Force or Auto command was rejected by the equipment
controller because the interface force level is lower than the
equipment controller’s.
4.6 - Setpoint Screen
4.7 - On/Off Screen
The On/Off screen allows users to select the unit operating
mode.
4.7.1 - Unit Start-up
With the unit in the Local Off mode,press the button
to display the list of operating modes. Select the expected
mode to startup the chiller
Shows the
last mode
selected
Operating
mode list
4.7.2 - Unit Stop
To Stop the unit - press the following button:
Confirm the unit shut-down or return to the previous screen.
14
4.8 - Password/Language Screen
B
D
E
F
C
1 Cursor showing the activated language
2 Log in
3 Unit of measurement selection: Metric/Imperial
4 Enter the password
5 Log off
NOTE: Password validation is effective after pressing the
Log-in button.
4.9 - Menu Screen
To access Main menu, press the following button:
N av i g a t i o n
through tables
Touch the items to access the corresponding table/menu.
4.10 - Configuration Screen
B
D
E F
C
1 Save
2 Cancel
3 Message
4 Previous page
5 Next page
Below is an example to show how to force a point.
B
1 Forcible point
Forced value
Force Auto
The Auto button cancels the force action on the point.
15
4.11 - Time Schedule Screen
B
D E F G
C
1 Selection of the applicable days for the time schedule
2 Modification of the period start and end schedules
3 Save
4 Cancel
5 Previous period
6 Next period
4.12 - 19XR6/7 Status Display Screens
The following screens are designed for end user to check the
components status.
4.12.1 - System Overview
The following screen is the system overview screen (default
screen), by clicking the component in this screen, user can
enter the specific component screen.
4.12.2 - Condenser Status
4.12.3 - Evaporator Status
4.12.4 - Compressor Status
16
4.12.5 - Motor Status
4.12.6 - Economizer Status
The pressure difference shown in this screen is the pressure
difference between economizer pressure and evaporator
pressure.
4.12.7 - Transmission Status
4.12.8 - Envelope Control Status
4.12.9 - VFD Status
4.12.10 - Startup Sequence
The following screen shows the sequence of startup check
items. Touch the mode title of main screen to access this
screen. Users are able to see which items has been checked
in startup process.
17
4.13 - 19XR2~E/V/D Status Display Screens
The following screens are designed for end user to check the
components status.
4.13.1 - System Overview
The following screen is the system overview screen (default
screen), by clicking the component in this screen, user can
enter the specific component screen.
4.13.2 - Condenser Status
4.13.3 - Evaporator Status
4.13.4 - Compressor Status – Single Stage
4.13.5 - Compressor Status – Dual Stage
4.13.6 - Motor Status
18
4.13.7 - Transmission Status
4.13.8 - Envelope Control Status
4.13.9 - VFD Status
4.13.10 - Startup Sequence
The following screen is showing the startup sequence after
user push the startup button. User can check where we are
in the startup process.
4.14 - 19DV Status Display Screens
4.14.1 - System Overview
4.14.2 - Condenser Status
19
4.14.3 - Evaporator Status
4.14.4 - Compressor Status
4.14.5 - Motor Status
4.14.6 - Envelope Control Status
4.14.7.	 VFD Status
4.14.8.	 Startup Sequence
20
4.14.9.	 Purge System Status 5 - 19 SERIES PIC 5+ CONTROL OPERATION
5.1 - Start/Stop Control
This function determines the chiller STATSTOP command.
There are 4 control modes (LOCAL,LOCAL SCHEDULE,
REMOTE,NETWORK) can be selected.In a certain control
mode, only appropriate control sources are valid to start or
stop chiller.
Local
When control mode is LOCAL, the chiller can be started by
“Local ON” button on UI screen and be shut down by
“Confirm Stop”buttons on screen,EMSTOP software point.
Network
When control mode is NETWORK, chiller can be started and
stopped by the CHIL_S_S and CHIL_OCC software point
which is written by other equipment through network command
and network schedule. Only when both points are written as
“YES”
, the chiller will start up. Also, chiller can be shut down
by EMSTOP software point, STOP button on UI screen.
Local Schedule
When control mode is LOCAL SCHEDULE, chiller will be
automatically started if configurable local schedule is
occupied and be shut down by unoccupied schedule,
EMSTOP software point, STOP button on UI screen.
Remote
When control mode is REMOTE,chiller will be started and shut
down by the remote discrete input (IOB1_DI3: REM_CON)
located on the I/O board. Also, chiller can be shut down by
EMSTOP point, STOP button on UI screen.
NOTE: there is a STOP OVERRIDE point in GENUNIT
table, if this point is enabled, the chiller cannot be started
and chiller should be stopped if it is running.
5.2 - Compressor Run Status
Compressor Run Status is shown on the top of default screen.
STATUS # STATUS NAME DESCRIPTION
0 OFF STATSTOP is STOP, no alarm.
1 CTLTEST Control test is active
2 PUMPDOWN Pump down is active
3 LOCKOUT Lockout in is active
4 RECYCLE Recycle shutdown completed on low load in effect until
the need for cooling resumes; non-fault condition
5 TRIPOUT Shutdown completed due to alarm fault condition.
6 TIMEOUT The control is delaying the start sequence until the
Start to Start and Stop to Start timers have elapsed
7 PRESTART The chiller is in the process of the checks prior to
energizing the compressor motor
8 STARTUP Normal Startup in progress
9 AUTORST Auto Restart in pending
10 RAMPING Ramp loading in progress. The chiller has started
and is slowly increasing its load to control electrical
demand charges
11 RUNNING The chiller has completed ramp loading following
start up. Normal running mode, no override or
demand limit
12 OVERRIDE Running with Override active
13 DEMAND Running with Demand Limit Active; The chiller is
prevented from loading further because it has
reached the an AVERAGE LOAD CURRENT Limit or
a MOTOR KILOWATTS Limit
14 SHUTDOWN Shutdown compressor in progress
15 FREECOOL Free Cooling in progress
16 CONDFLSH Condenser Flush in progress
21
5.3 - Chiller Start-up Sequence
5.3.1 - Prestart Check
Once start-up begins, the controller performs a series of
pre-start tests to verify that all pre-start alerts and safeties
are within the limits.
PRESTART ALERTCONDITION
State
Number
Alarm
or Alert
STARTS IN 12 HOURS >= 8 100 Alert
OIL SUMP TEMP <= 140F AND OIL SUMP TEMP
<= EVAP_SAT + 50F
101 Alert
CONDENSER PRESSURE >= COND PRESS OVERRIDE
- 20 PSI
102 Alert
Number of recycle restart in the last 4 hours is greater than 5 103 Alert
COMP BEARING TEMP >= COMP BEARING ALERT- 10F 230 Alarm
COMP MOTOR WINDING TEMP >= MOTOR TEMP
OVERRIDE - 10F
231 Alarm
COMP DISCHARGE TEMP >= COMP DISCHARGE
ALERT- 10F
232 Alarm
EVAP_SAT < Evap trip point + EVAP OVERRIDE DELTA T
OR
EVAP REFRIG LIQUID TEMP < Evap trip point + EVAP
OVERRIDE DELTA T
NOTE: Evap trip point = 33F(water) or EVAP REFRIG
TRIPPOINT(brine)
233 Alarm
ACTUAL LINE VOLTAGE <= UNDERVOLTAGE
THRESHOLD
(N/A for Eaton/Rockwell UM VFDs) 234 Alarm
ACTUAL LINE VOLTAGE >= OVERVOLTAGE THRESHOLD
(N/A for Eaton/Rockwell UM VFDs) 235 Alarm
Guide vane 1 has not been calibrated successfully 236 Alarm
The compressor RUN STATUS parameter on the default
screen line now reads PRESTART. If one test is not
successful, the start-up is delayed or aborted. If all the tests
are successful, the chilled water pump relay energizes, and
the main screen line now reads STARTUP.
5.3.2 - Startup
One second later, the chilled and condenser water pump
relays are energized.
Five seconds later the control monitors the chilled water and
condenser water flow devices and waits until the WATER
FLOWVERIFYTIME (service-configured,default 5 minutes)
expires to confirm water flow.
After water flow is verified, the water temperature will be
compared to CONTROL POINT plus 1/2 CHILLED
WATER DEADBAND. If the temperature is less than or
equal to this value,the control turns off the condenser pump
relay and goes into a RECYCLE mode.
If the RECYCLE condition is not satisfied, the start-up
sequence continues and checks the guide vane position. For
single-stage compressor ( Comp(Single=0,Dual=1)=0 in
FACTORY configuration ), if the guide vanes are more than
GUIDEVANE CLOSUREAT STARTUP,the start-up waits
until the controller closes the vanes.For dual-stage compressor
(Comp(Single=0,Dual=1)=1 in FACTORY configuration ),
guide vane is to be opened to the initial position“GV1 Closure
at Startup” at “Option Configuration” menu.
If EC valve or Economizer damper valve is equipped and
enabled,control checks the status of these valves position to
be fully closed.
If the vanes and valves position are verified.
When chiller type is 19XR, the oil pump pressure difference
is less than 6 psi (41.4 kPa), the oil pump relay will be
energized.The control then waits until the oil pressure
difference (OIL PRESS VERIFY TIME, operator-
configured, default of 40 seconds) reaches a maximum of 18
psi (124 kPa).After oil pressure is verified, the control waits
40 seconds for oil prelube.
When chiller type is 19XR6/7, and oil pump kept OFF for
over 50 hours.The oil prelube time will be 6 minutes instead
of 40 seconds.
When chiller type is 19DV, The control will check the
refrigerant pump pressure difference, refrigerant pump will
be turned ON if it passed. Then controller waits until the
refrigerant pump pressure difference reaches 12 psi (82.7
kPa).After ref pressure is verified,if high side float chamber
with liquid level, refrigerant pump will be kept ON for 20
seconds; if not, refrigerant pump will be kept ON until there
is liquid level, and then kept on 10 seconds after that.
The compressor start relay energizes to start the compressor.
5.4 - Chiller Shutdown Sequence
Chiller shutdown begins if any of the following occurs:
-
- Local OFF button is pressed
-
- Arecycleconditionispresent(seeRecycleModesection)
-
- Thetimeschedulehasgoneintounoccupiedmodewhen
in Network or Local Schedule control mode
-
- The chiller protective limit has been reached and chiller
is in alarm
-
- The start/stop status (CHIL_S_S) is overridden to stop
from the network when in Network mode
If the chiller is normally shutdown from running, soft stop
shutdown will be performed.The soft stop feature closes the
guide vanes of the compressor automatically if a non-alarm
stopsignaloccursbeforethecompressormotorisdeenergized.
Any time the compressor is directed to STOP (except in the
cases of a fault shutdown), the guide vanes are directed to
close and VFD will be command to minimum speed for
variable speed compressor, and the compressor shuts off
when any of the following is true:
-
- PERCENT LOAD CURRENT (%) drops below the
SOFT STOP AMPS THRESHOLD
-
- ACTUALGUIDEVANEPOSITIONdropsbelow4%
-
- 4 minutes have elapsed after initinize the stop
When any one of the above condition is true, the shutdown
sequence stops the compressor by deactivating the
compressor start relay.
Then the guide vane shall be closed and stay at the fully
closed position.
When chiller type is 19XR2~E, the oil pump relay will be
Turned OFF after 60 seconds post lube.
When chiller type is 19XR6/7, the oil pump relay will be
Turned OFF after 120 seconds post lube.
When chiller type is 19DV, the refrigerant pump relay will
be Turne OFF after 120 seconds post lube.
And then the chilled water/brine pump and condenser water
pump will be shutdown.
22
5.5 - Oil Lubrication Control
As part of the pre-start checks executed by the controls, the
oil sump temp is compared to evaporator saturated
refrigerant temperature. If the oil temperature is less than
140° F (60° C) and less than evaporator saturated refrigerant
temperature plus 50 ^ F (27
.8^ C),the start-up will be delayed
until either of these conditions is no longer true. Once this
temperature is confirmed, the startup continues.
The oil heater relay is energized whenever the chiller
compressor is off and the oil sump temperature is less than
140° F (60.0° C) or the oil sump temperature is less than the
evaporator saturated refrigerant temperature plus 53^ F
(29.4^ C). The oil heater is turned off when either of the
following conditions is true:
Oil sump temperature is more than 152° F (66.7° C)
Oil sump temperature is more than 144° F (62.2° C) and more
than the evaporator saturated refrigerant temperature plus
55^ F (30.6^ C).
The oil heater is always off when the compressor is running.
For chiller type 19XR2~E/V/D, oil pump will be energized
for 30 seconds after each 30 minutes of oil heat relay being
energized in order to stir the oil for more evenly distributed
heating.
For chiller type 19XR6/7, 30sec/30min time interval is
configurable in Service Parameters table->Oil Stir
Cycle(19XR6/7):
Option 0(No stir), there will be no oil stir;
Option 1(30s/30m),oil pump will be energized for 30 seconds
after each 30 minutes of oil heat relay being energized;
Option 2(1m/4h), oil pump will be energized for 1 minute
after each 4 hours of oil heat relay being energized;
Option3(Comb.0&1), for the first 50 hours of chiller in not
running status,oil stir will execute as option1.After 50 hours
elapses, there will be no oil stir.
PIC 5+ can support variable oil pump control and this option
is only available for 19XR2~E currently.The terminal channel
is located in IOB1 AO1, and it is a 4~20mA signal. During
operation, PIC 5+ control system will modulate the VFD
speed to control the lubrication system oil pressure difference
to between 25psi and 35psi.
5.6 - Refrigerant Lubrication Control
For the 19DV system,refrigerant is used to lubricate and cool
the compressor bearings.The refrigerant lubrication system
mainly includes refrigerant pump, four control valves,
evaporator and condenser filter,moisture removal desiccant,
bearing filter,liquid level switch and additive reclaim system.
When the chiller is powered on,the controller will maintains
liquid level in condenser float chamber.Once operator push
start button, the system will go into prestart check process.
After prestart check ok, when refrigerant pump request is
on for pre-lube and the bearing pressure difference is less
than 5psi,if Liquid Level is not satisfy,then pump refrigerant
from evaporator to condenser until Liquid Level is satisfied.
Then,if evaporator temp plus leaving condenser water is less
than 10F, pump refrigerant from evaporator to condenser,
after bearing pressure difference reaches 12psi, keep lasting
for 20s unitil compressor is on; else if evaporator temp plus
leaving condenser water is equal or larger than 10F, pump
refrigerant from condenser to bearing and drain to condenser,
if refrigerant pump didn’t open for pumping liquid when
start, open refrigerant pump after 10s, and after then, when
bearing pressure difference reaches 12psi, keep lasting this
process for 10s until compressor is on..During pre-lubrication,
if the bearing pressure difference is less than 8 psi for
continuously 8 seconds, the chiller will shutdown.
The compressor will run after the pre-lubrication process.
Refrigerant will be pumped to bearing and drain to
evaporator from condenser float chamber. When chiller
shutdown,the condenser control valve will be closed and the
refrigerant will be pumped from evaporator to bearing and
drain to condenser.
When the chiller is off ,always open evaporator control valve.
If liquid level is low, refrigerant will be pumped from
evaporator to condenser float chamber until the liquid level
swith is on and last 1 minutes after that.
5.7 - Control Point
5.7.1 - Set Point
Set point can be configured at menu “Setpoint” at “USER”
access level.
The SETPOINT is determined by the HEAT/COOL MODE,
EWT OPTION,and ICE BUILD OPTION in the below table.
Setpoint Determination
EWT Control Option: Heat/Cool Mode = Cooling Heat/Cool Mode = Heating
Disable Cooling LCW Setpoint Heating LCDW Setpoint
Enable Cooling ECW Setpoint Heating ECDW Setpoint
NOTE: Ice Build Option is Disabled when Heat/Cool Mode is set to Heating.
When Ice Build Option is Enabled and ice build is active, the control point is the Ice
Build Setpoint and the controlled water temperature is leaving chilled water
temperature.
5.7.2 - Control Point
Capacity control is based on achieving and maintaining a
CONTROL POINT temperature, which is the sum of the
valid set point (from the SETPOINT screen) and a
temperature reset value.
In cooling mode, Control Point is equal to the set point plus
temperature reset, while in heating Control Point will be set
point minus temperature reset.
The control point can be viewed directly on the main screen
or “General Parameters” menu.
5.7.3 - Temperature Reset
Three types of chilled water or brine reset are available and
can be viewed or modified on the “Reset Configuration”
screen.
The default screen indicates when the chilled water reset is
active. Control point Reset on the “General Parameters”
screen indicates the amount of reset.
To activate a reset type, access the RESETCFG screen and
input all configuration information for that reset type.
RESET TYPE 1: 4 to 20 mA TEMPERATURE RESET
Reset Type 1 is an “automatic” reset utilizing a 4 to 20 mA
23
analog input signal provided from any external sensor,
controller,or other device which is appropriately configured.
At this type, Degrees Reset At 20 mA shall be configured in
RESETCFG table.
RESET TYPE 2: REMOTE TEMPERATURE RESET
Reset Type 2 is an automatic water temperature reset based
on a remote temperature sensor input signal. This function
can be accessed by the following configurations:
-
- Configure the remote temperature at no reset occurs
(Remote temp –> NO RESET).
-
- Configure the remote temperature at full reset occurs
(remote temp –> FULL RESET).
Finally, enter the amount of reset (Deg reset water DT full).
RESET TYPE 3 — CONTROLLED WATER TEMP
DELTA RESET
Reset Type 3 is an automatic controlled water temperature
reset based on heat exchanger temperature difference.This
function can be accessed by the following configurations:
-
- Configure the Controlled water temperature delta T at
no reset occurs (Controlled Water DELTA T NO
RESET).
-
- Configure the Controlled water temperature delta T at
full reset occurs (Controlled Water DELTA T FULL
RESET).
-
- Finally,entertheamountofreset(DegresetwaterDTfull).
5.8 - Capacity Control
Capacity control shall provide chilled or condenser water temperature control by modulating the position of the inlet guide
vane 1, and VFD speed for variable speed compressor based.
If VFD OPTION is set to with VFD, when need to increase capacity, the control will first try to increase IGV TARGET
POSITION if it has not reached the travel limit,otherwise increaseVFDTARGET SPEED;when need to decrease capacity,
the control will first try to decreaseVFDTARGET SPEED if it has not reached the minimumVFD speed,otherwise decrease
IGV TARGET POSITION.
100
TRAVEL LIMIT
GUIDE VANES % POSITION
GUIDE VANES AT MAX.
MODULATE VFD
VFD AT START-UP SPEED.
MODULATE GUIDE VANES
STARTUP;
VFD TO START-UP SPEED,
GUIDE VANES CLOSED
GUIDE VANES
VFD
START
MIN.
MAX.
VFD% SPEED
0
Guide vane control
The control regulates the guide vane position as determined
by the Capacity Control function in normal condition and
other functions in abnormal conditions which include
capacity inhibit request,capacity decrease request.The guide
vane actuator is driven by guide vane target position and
comparing to the actual feedback value.. Guide vane actual
position is limited to between zero and “GV1 TRAVEL
LIMIT”which is configured at“Service Configuration”menu.
When chiller is shutting down or off, guide vane is always
driven to zero.
VFD speed control
If VFD option is set to NO VFD, or compressor relay is not
closed,VFD TARGET SPEED will be 0.
From compressor relay is commanded to be closed to the
end of ramp loading, VFD TARGET SPEED will be set to
startup speed.
When chiller is running normally, the control will get input
from capacity control to see whether to change VFD
TARGET SPEED and how much to change.
When chiller is in shut down process,VFDTARGET SPEED
will be set to minimum VFD speed.
After the compressor relay is cut off,VFDTARGET SPEED
will be set to 0.
24
5.9 - Ramp Loading
The ramp loading control slows down the rate at which the
compressor loads up.This control can prevent the compressor
from loading up during the short period of time when the
chiller is started and the chilled water loop has to be brought
down to CONTROL POINT (Setpoint Table). This helps
reduce electrical demand charges by slowly bringing the
chilled water to CONTROL POINT. The total power draw
during this period remains almost unchanged.
There are two methods of ramp loading:
Temperature ramp loading shall limit the rate at which the
controlled water temperature decreases for cooling and
increase for heating during ramping by reducing on cooling
mode and increasing on heating the Pulldown Set Point
(Maintenance Menu - Capacity) at the configured rate until
the pulldown setpoint is less than for cooling mode Control
point or greater than Control point for heating mode
Pull down ramp type shall be configured to 0 for temperature
ramping.
Motor load ramp loading shall limit the rate at which either
the percent load current or motor percent kilowatts increases
by incrementing the ramp demand limit at the configured
rate.
Pull down ramp type shall be configured to 1 for load
ramping.
PULLDOWN RAMP TYPE (Configuration Menu – General
Configuration) is configured to 1 then motor load shall
determine the ramp rate. If DEMAND LIMIT SOURCE
(Configuration Menu – General Configuration) is set toAMPS
then PERCENT LOAD CURRENT shall be used as motor
load.IfDEMANDLIMITSOURCEissettokWthenMOTOR
PERCENT KILOWATTS shall be used as motor load
The motor load ramp algorithm shall be deactivated when
the Ramp Demand Limit is greater than or equal to the
ACTIVE DEMAND LIMIT (General Parameters). It shall
also be deactivated when Ramp Demand Limit is greater or
equal to 80%. There shall be one minute delay for the
compressor to be uploaded to target load after ramping load
demand limit is set to 80%.
If the power outage more than 3 hours, then Temperature
Ramp Loading will be used regardless user configuration.
And the minimum loading rate (1^F/min) will be used.
5.10 - Surge Correction Control
There are two stages for surge correction, surge prevention
control and surge protection control.
Lift is defined as the difference between the saturated
temperature at the impeller eye and at the impeller discharge.
The maximum lift a particular impeller wheel can perform
varies with the gas flow across the impeller and the size of
the wheel.
A surge condition occurs when the lift becomes so high that
the gas flow across the impeller reverses. This condition can
eventually cause compressor damage. The envelope control
algorithm notifies the operator that chiller operating conditions
are marginal and to take action to help prevent compressor
damagesuchasloweringenteringcondenserwatertemperature.
A high sound condition occurs in low guide vane position
case,envelope control valve can be used to decrease the sound
level by opening this valve in low guide vane position case.
To enable this function, we need configure “high efficiency
mode” to “disable” in CFGSURGE table.The default is low
noise mode(this mode is only valid for 19XR6&7)
5.10.1 - Surge Prevention Control
The surge prevention control algorithm is an operator-
configurable feature that can determine if lift conditions are
too high for the compressor and then take corrective action.
If Actual Lift is higher than reference lift, a capacity inhibit
signal will be sent; If Actual Lift is higher than reference lift
plus surge line Upper Deadband, a capacity decrease signal
will be sent; If Actual Lift is lower than reference lift minus
surge line Lower Deadband, these 2 signals will be canceled.
Capacity Control will respond to these 2 signals and make
correction onVFDTARGET SPEED,EC valve actuator IGV1
TARGET POSITION with the priority from high to low.
Before surge protection event occurs, if there is no surge
prevention in the past 5 min, SURGE PROFILE OFFSET
will increment by 1. Reference lift will minus SURGE
PROFILE OFFSET before comparing to actual lift.SURGE
PROFILE OFFSET is configurable in Surge Correction
Configuration Table.
5.10.2 - Surge Protection
The Surge Protection algorithm will run after SURGE
DELAY TIME elapsed when compressor has been
commanded to turn ON. It will compare the present
PERCENT LOAD CURRENT value with the previous value
once every second. If the difference exceeds the maximum
AMPS change value (SURGE DELTA % AMPS +
(PERCENT LOAD CURRENT / 10)),an incidence of surge
has occurred, and surge protection signal will be sent.
When an incidence of surge determined in this manner has
occurred,the SURGE COUNTS will be incremented by one.
On receiving surge protection signal, Capacity Control will
do correction by modulating VFD TARGET SPEED, EC
valve actuator IGV1TARGET POSITION with the priority
from high to low.
When correction is in effective, Surge Protection Count will
be increased by 1 when either one of IGV, VFD or EC
actuator is operated to do correction.
Guide vane should be inhibited for 1 minute after surge
protection ends.
Chiller will do alarm shutdown under following conditions:
-
- IfSURGEPROTECTIONCOUNTSexceed20within
aSURGETIMEPERIODandVFDspeedhasreached
the maximum speed
-
- If IGV,VFD and EC are not able to be operated to do
surge protection, when surge count is greater than 4.
25
5.11 - Envelope Control Valve (EC) Control
The envelope control function is used to artificially load the
chiller and keep it running under low load conditions or to
prevent surge conditions. Since this also reduces the
performance of the machine, this is a user selectable option.
There are 3 types of EC valve.
-
- Continuous:A valve controlled by 2 contactors, one to
open valve, the other to close valve. If both contractors
are opened,the valve will hold its position.This kind of
valvehas feedbacksignaloffullyclosedorfullyopened.
-
- On/Off:Avalvecontrolledbyonly1contactor.Itcan’thold
its current position, and has no position feedback signal.
-
- mA: A valve controlled by 4-20mA signal. It has the
most precise control and feedback.
-
- Envelope Control Valve operation will have three
different modes when installed (hgbp_opt>0) and
enabled (hgbp_sel>0).
-
- Envelope Control for surge correction
Most of the inputs to the function are required for determining
theoperatingregionforthecompressormap.Eachcompressor
has unique lift characteristics that can be plotted to determine
performance. The controller will determine operating
conditions that could result in surging of the compressor and
activate the Envelope Control valve to prevent surge until
the chillers operating parameters are in a safe area on the
curve where the valve may be closed again.
-
- Envelope Control for low load operation
In this condition, envelope control valve will be opened to
prevent a recycle shutdown from occurring. The envelope
control valve will remain open until this minimal loading
condition has passed and there is no surge condition present.
-
- Combinationforsurgecorrectionandlowloadoperation
When this option is selected, both EC for surge correction
and EC for Low Load Operation will be performed. Surge
condition will take higher priority if both conditions are
satisfied.
5.12 - Economizer Damper Valve Control
The economizer damper control is to maintain the pressure
difference between Evaporator Pressure and Economizer
Pressure. Pressure in economizer should be always kept
higher than the pressure in evaporator.
IftheChillerType(ConfigurationMenu–FactoryParameters)
is configured to 19XR2~E/V/D and without this electrical
damper valve, this function shall be bypassed.
When the chiller is initially powered ON, the damper valve
will be commanded to close.When compressor shuts down,
the damper valve will be commanded to close.
The damper valve shall be acted based on the following table:
Condition Economizer Damper Valve Status
Chiller initially Power ON Fully Close
Compressor shutdown Fully Close
During Damper Valve Act Delay Fully Close
Economizer Pressure > Evaporator
Pressure + Damper Valve Open DB
Open
Economizer Pressure < Evaporator
Pressure + Damper Valve Close DB
Close
Otherwise Keep the current position
Economizer Damper Control - 1
If the damper valve has been command to open for a
continuous 5 minutes, and the Damper Valve Full Opened
is still not TRUE, then control system should generate an
alert 154.
If the damper valve has been command to close for a continuous
5 minutes,and the DamperValve Full Closed is still notTRUE,
then control system should generate an alert 154.
If compressor is running and if economizer pressure becomes
less than or equal to evaporator pressure, alarm 268 shall be
tripped and compressor shall be shutdown.
5.13 - Damper Vapor Source
For 19XRC improvement unit,there is vapor source damper
which is controlled by a NC(normal closed when valve coil
is deenergized) solenoid valve and the pressure difference
between damper cap and flow passage.
The SV is closed when chiller is not running,and keep closed
until a delay period after chiller starts up(delay timer vssv_dly
is configurable in CONF_OPT table).And after this timer is
timeout, the SV should be energized.
5.14 - Demand Limit
The 19 Series PIC 5+ controls provide a feature for limiting
AVERAGE LOAD CURRENT or Motor KILOWATTS by
limiting capacity via guide vane control/VFD control. The
limit applied is called ACTIVE DEMAND LIMIT, which is
equal to a BASE DEMAND LIMIT value (set in the
SETPOINT Screen, default value 100%), or be determined
byAUTO DEMAND LIMIT INPUT (an optional 4-20 mA
input, described below). ACTIVE DEMAND LIMIT may
also be forced to be different from BASE DEMAND LIMIT
by manually overriding the value (forcing) writing a value
via a CCN network device.
If the DEMAND LIMIT SOURCE exceeds the ACTIVE
DEMAND LIMIT by 5% or less, capacity will be inhibited.
If the DEMAND LIMIT SOURCE exceeds the ACTIVE
DEMAND LIMIT by more than 5%, capacity will be
decreased.
Demand Limit Control Option — the demand limit control
option (4-20 mA DEMAND LIMIT TYPE) is externally
controlled by a 4 to 20 mA signal.The option is set up on the
C O N F I G U R A T I O N M E N U / G E N E R A L
CONFIGURATION screen. When enabled, 4 mA will set
ACTIVE DEMAND LIMIT to 100% of the DEMAND
LIMIT SOURCE (regardless of the value of BASE
DEMAND LIMIT),and 20 mA will setACTIVE DEMAND
LIMIT to the value configured as “DEMAND LIMIT AT
20 mA” in the CONFIGURATION MENU/SERVICE
PARAMETERS screen.
26
5.15 - Override Control
Capacity overrides can prevent some safety shutdowns caused by exceeding the motor amperage limit,evaporator refrigerant
low temperature safety limit, motor high temperature safety limit, and condenser high pressure limit. In all cases there are
2 stages of capacity control.
1.	 When the value of interest crosses the First Stage Set Point into the Override Region, the capacity are prevented from
increasing further, and the status line on the 19 Series PIC 5+ controller indicates the reason for the override. Normal
capacity control operation is restored when the value crosses back over the First Stage Set Point, leaving the Override
Region.
2.	 When the value of interest is in the Override Region and further crosses the Second Stage Set Point, the capacity shall
be decreased until the value meets the Override Termination Condition.The 19 Series PIC 5+ controls resume normal
capacity control operation after the override termination condition has been satisfied. (In the case of high discharge
superheat, there is an intermediate stage.)
Besides the above overrides, other types of override will not override control guide vane or VFD. Only override events are
reported.
High Compressor Discharge Temperature Override
If the COMP DISCHARGE TEMP is greater than the COMP DISCHARGE ALERT threshold then high discharge
temperature override will be displayed in the main screen until the COMP DISCHARGE TEMP is less than the COMP
DISCHARGE ALERT threshold – 2F.
High Compressor Bearing Temperature Override
For 19XR6/7 and 19DV, if one of the compressor bearing temperature is greater than the compressor bearing temperature
Alert threshold then High Bearing Temperature Override will be active until all of the compressor bearing temperature is
less than Comp Bearing Temp Alert minus 2F.
For 19XR2~E/V/D chiller, if the calculated bearing temperature is greater than the bearing temperature alert threshold,
then high bearing temperature override will be active until the calculated bearing temperature is less than the threshold
minus 2F.
Low Discharge Superheat Temperature Override
Ignore low discharge superheat override during first 5 minutes after chiller startup completed. After 5 minutes elapse, for
two stage 19XRE chiller, keep ignoring it until the first time (Cond pressure – Evap pressure)>10psid; for 19XR6/7, keep
ignoring it until the first time Damper becomes not fully closed for a consecutive 20 seconds; for 19DV, Ignore low discharge
superheat override during first 5 minutes after chiller startup completed.
Override Condition Override Parameter First Stage Capacity Inhibit
Configurable Range
Value
Second Stage Capacity
Decrease
Override Termination
High Condenser
Pressure OVERRIDE
(185Psi condenser)
CONDENSER
PRESSURE
> COND PRESS OVERRIDE
LOW
For low condenser type
140psig (90 - 157 psig)
> COND PRESS OVERRIDE
HIGH + 2.4 psi
< COND PRESS
OVERRIDE HIGH - 1 psi
High Condenser
Pressure OVERRIDE
(300Psi Condenser)
CONDENSER
PRESSURE
> COND PRESS OVERRIDE
HIGH
For high condenser type
250 psig (200 – 265 psig)
> COND PRESS OVERRIDE LOW
+ 2.4 psi
< COND PRESS
OVERRIDE LOW - 1 psi
High Condenser
Pressure OVERRIDE
(44Psi condenser)
CONDENSER
PRESSURE
> COND PRESS OVERRIDE
DV 44
For low condenser
type20psig (18 - 25psig)
> COND PRESS OVERRIDE
HIGH + 2.4 psi
< COND PRESS
OVERRIDE HIGH - 1 psi
High Condenser
Pressure OVERRIDE
(72Psi Condenser)
CONDENSER
PRESSURE
> COND PRESS OVERRIDE
DV 72
For high condenser type
55 psig (20 – 56 psig)
> COND PRESS OVERRIDE LOW
+ 2.4 psi
< COND PRESS
OVERRIDE LOW - 1 psi
Low Evaporator
Temperature override
CALC EVAP SAT TEMP
or
EVAP REFRIG LIQUID
TEMP
< EVAP SAT OVERRIDE
TEMP
Note: EVAP SAT OVERRIDE
TEMP = EVAP TRIPPOINT +
EVAP OVERRIDE DELTA T
< EVAP SAT OVERRIDE TEMP – 1F
> EVAP SAT OVERRIDE
TEMP
High Motor
Temperature
OVERRIDE
COMP MOTOR
WINDING TEMP
> COMP MOTOR TEMP
OVERRIDE
200 F
150 to 200 F
COMP MOTOR WINDING TEMP
> COMP MOTOR TEMP
OVERRIDE + 10 F (5.6 C)
COMPR MOTOR
WINDING TEMP < COMP
MOTOR TEMP OVERRIDE
- 2 F (1.1 C)
High CURRENT
override
PERCENT LINE
CURRENT
PERCENT LINE CURRENT
> 100%
or RECTIFIER OVERLOAD
(Only for 32VS VFD) > 100%
PERCENT LINE CURRENT >
105%
(If 32VS VFD is installed,
PERCENT LINE CURRENT or
RECTIFIER OVERLOAD > 102%)
PERCENT LINE
CURRENT <= 100%
Low Discharge
Superheat Override
Discharge Superheat < DSH REQUIRED + 1 < DSH REQUIRED – 3 > DSH REQUIRED + 2
Low Source Temp
Protection Override
Leaving chilled water
temperature (Heating
mode)
< LWT Protection Setpoint
(Protective Limit Config)– 2F
> LWT Protection Setpoint
(Protective Limit Config)– 2F
27
5.16 - Recycle Control
Recycle Mode —The chiller may cycle off and wait until the
load is increased to meet restart requirements when the
compressor is running in a lightly loaded condition. This
cycling is normal and is known as “recycle.” A recycle
shutdown is initiated when any of the following conditions
are true:
Cooling Mode
-
- Leaving chilled water temperature (or entering chilled
water temperature, if the EWT CONTROL OPTION
is enabled) is more than 5° F (2.8° C) below the
CONTROL POINT.
-
- Leaving chilled water temperature (or entering chilled
water temperature, if the EWT CONTROL OPTION
is enabled) is below the CONTROL POINT, and the
chilled water temperature difference is less than the
RECYCLE SHUTDOWN DELTA T.
Heating Mode
-
- Leaving condenser water temperature (or entering
condenser water temperature, if the EWT CONTROL
OPTION is enabled) is more than 5° F (2.8° C) above
the CONTROL POINT.
-
- Leaving condenser water temperature (or entering
condenser water temperature, if the EWT CONTROL
OPTION is enabled) is above the CONTROL POINT,
and the condenser water temperature difference is less
than the RECYCLE SHUTDOWN DELTA T.
NOTE: Recycle shutdown will not occur if the CONTROL
POINT has been changed by more than one degree F within
the previous 5 minutes of operation.
When the chiller is in RECYCLE mode, the chilled water
pump relay remains energized so the chilled water
temperature can be monitored for increasing load. The
recycle control uses RECYCLE RESTART DELTA T to
check when the compressor should be restarted. The
compressor will restart when the chiller is:
Cooling Mode
-
- Leaving chilled water temperature (or entering chilled
water temperature, if the EWT CONTROL OPTION
is enabled) is greater than the CONTROL POINT plus
theRECYCLERESTARTDELTATfor5consecutive
seconds.
Heating Mode
-
- Leaving condenser water temperature (or entering
condenser water temperature, if the EWT CONTROL
OPTIONisenabled)islessthantheCONTROLPOINT
minus the RECYCLE RESTART DELTA T for 5
consecutive seconds.
5.17 - Running Timers and Counters
19 Series PIC 5+ control maintains two run time clocks:
COMPRESSOR ONTIME and SERVICE ONTIME.
COMPRESSOR ONTIME indicates the total lifetime
compressor run hours. SERVICE ONTIME is a resettable
timer that can be used to indicate the hours since the last
service visit or any other event. A separate counter tallies
compressor starts asTOTAL COMPRESSOR STARTS.All
of these can be viewed on the RUN TIMES screen on the
HMI. Both Ontime counters roll over to 0 at 500,000 hours.
Manual changes to SERVICE ONTIME from the screen are
permitted at any time.
The chiller also maintains a start-to-start timer and a stop-
to-start timer.These timers limit how soon the chiller can be
started. TIMERs are displayed on the RUNTIMES screen
and can be configured in CONFIGURATION MENU/
GENERAL CONFIGURATION screen.
These timers must expire before the chiller starts.If the timers
have not expired the RUN STATUS parameter on the
Default and GENERAL PARAMETERS screen reads
TIMEOUT.
The other two timers displayed on the RUNTIME screen
are ‘swift restarts in 1 hour’ and‘recy startup in 4 hours’
.The
first defines a maximum of 4 times of swift restarts can be
applied for the chiller in 1 hour.The other clarifies that recycle
restarts should be less than 5 times in 4 hours, otherwise
system will not pass prestart check.
5.18 - Water Pumps Control
NOTE: In order to energize the chilled and condenser pump
to prevent evaporator and condenser tube freeze-up, the
Hydraulic System should be enabled first (this can be
configuredinCONFIGUATIONMENU/FACTORYscreen).
Evaporator Freeze Prevention
When the evaporator saturated refrigerant temperature or
evaporator refrigerant temperature is less than the EVAP
REFRIG TRIPPOINT plus the REFRIG OVERRIDE
DELTA T (configurable from 2^F to 5^ F (1.1^C to 2.8^C)
in CONFIGURATION MENU/ PROTECTIVE LIMIT
CONFIG screen), event “OVERRIDE – LOW EVAP
REFRIG TEMP” will occur.
In all running status, if either of the following conditions is
true:
-
- evaporator saturated refrigerant temperature or
evaporator refrigerant temperature is equal to or less
than the EVAP REFRIG TRIPPOINT (33° F or 0.6°
Cforwater,configurableforbrineinCONFIGURATION
MENU/ PROTECTIVE LIMIT CONFIG screen) plus
one degree F.
-
- Leaving chilled water temperature or entering chilled
water temperature is less than EVAP REFRIG
TRIPPOINT plus 1 degree F.
28
Then Protective Limit Alarm evaporator freeze will be
displayed,the unit will shut down,if chiller is in recycle mode
then it will transition to TRIPOUT, and the CHILLED
WATER PUMP will remain on.The alarm will be clearable
when evaporator saturated refrigerant temperature,
evaporator refrigerant temperature, Leaving chilled water
temperature and entering chilled water temperature rise 5^F
(2.8^C) above the EVAP REFRIG TRIPPOINT.
Condenser Pump Control
The chiller will monitor the condenser pressure and may turn
on the condenser pump
If the condenser pressure is greater than or equal to the
COND PRESS OVERRIDE, and the entering condenser
water temperature is less than 115 ° F (46.1 ° C), the
condenser pump will energize to try to decrease the pressure
and alert 157 will be generated.The pump will turn off when
the condenser pressure is 3.5 psi (24.1 kPa) less than the
pressure override and the condenser refrigerant temperature)
is less than or equal to the entering condenser water
temperature plus 3^ F (1.7^ C).
NOTE: COND PRESS OVERRIDE is found in the
CONFIGURATION MENU/ PROTECTIVE LIMIT
CONFIG screen. The default value is 140 psig (965 kPa)
for 185PSI condenser and 250 psig (1724 kPa) for 300PSI
condenser; default value is 10 psig (137.9kPa) for 44PSI
condenser and 55 psig (379.2 kPa) for 72PSI condenser.
Condenser Freeze Prevention — This control helps prevent
condenser tube freeze-up by energizing the condenser pump
relay.The 19 Series PIC 5+ controls the pump and,by starting
it,helps to prevent the water in the condenser from freezing.
When the chiller is off and condenser saturated refrigerant
temperature is less than or equal to the condenser freeze
point, the condenser water pump will be energized (Alarm
State 262, PROTECTIVE LIMIT - CONDENSER
FREEZE).The fault state will clear and the pump will turn
off when the condenser saturated refrigerant temperature is
more than 5^ F (2.7^ C) above the condenser freeze point
and the entering condenser water temperature is greater than
the condenser freeze point. If the chiller is in recycle
shutdown Mode when the condition occurs,the controls will
transition to a non-recycle shutdown.
5.19 - Controls Test
This function is used to test all controlled outputs except
compressor output.The test function will only be allowed to
run when the unit is Off.
User password is required to active this test function. All
control test parameters shall be accessible in the table
“QCK_TEST”
.To perform the control test function, the first
item “Quick Test Enable” in the “QCK_TST” table shall be
set to enable. The “Quick Test Enable” item will be
automatically disabled in one hour in order to make the
controls go back to normal if someone forget to disable it.
Unless otherwise noted, all protective limits shall remain
active during Controls Test.
5.19.1 - Discrete Outputs
When control test is enabled, the following discrete outputs
can be enabled to be forced to ON by setting the according
points to Yes in the quick test table.
GuideVane Increase,GuideVane Decrease,Oil Pump Relay,
Oil Heater Relay, EC Valve Open, EC Valve Close,
Economizer DamperValve Open,Economizer DamperValve
Close,Alarm relay,Alert relay and Refrigerant Pump relay.
NOTE: the following outputs cannot be force to ON at the
same time
Guide Vane Increase and Guide Vane Decrease;
EC Valve Open and EC Valve Close;
Economizer Damper Valve Open and Economizer Damper
Valve Close
For oil pressure, a value >= 18 psi within 40 seconds after oil
pump is turn ON will indicate a confirmation of pressure (Oil
Pres Test Passed=YES).
For Refrigerant Pump, a value >=10 psi within 15 seconds
after refrigerant pump is turn ON will indicate a confirmation
of pressure.
5.19.2 - Analog Output
When control test is enabled, the following analog outputs
can be enabled to be driven to the commanded positions
which input in the quick test table.
Head PressureValve,DiffuserActuator,Oil EXV and chiller
status output (Q_CHST)
5.19.3 - Guide Vane Calibration
Guide vane position should be calibrated before startup
chiller.
Guide vane calibration can be started by setting“QuickTest
Enable”to Enable and“GV1 calibration Enable”to Enable.
If the actuator type is digital, then
-
- The fully closed guide vane feedback resistance will be
in the range of 62.5 Ohms to 688 Ohms
-
- The fully opened guide vane feedback resistance will
be in the range of 6190 Ohms to 11496 Ohms
Else if the actua.tor type is analog, then
-
- The fully closed guide vane feedback mA value will be
in the range of 3mA to 5mA
-
- The fully opened guide vane feedback mA value will
be in the range of 19mA to 20.8mA
When chiller type is 19DV,guide vane 2 also need calibration,
same as guide vane 1.
29
5.20 - Swift Restart
This function is designed for data center application, and it
allows the chiller to be restarted swiftly to meet the building
load requirements.
To enable this function, the “auto restart option” point in
CONF_OPT table should be set to “ENABLE”
.
The water flow verification time, oil prelube time and other
delays will be decreased accordingly. If the control system
and oil system are equipped UPS (uninterrupted power
supply), the startup time will be decreased accordingly.
5.21 - Cooling Tower Control
If“waterpressureoption”inCONF_OPTtableisENABLED,
there will be another optional hydraulic control I/O board
in the PIC 5+ control system to allow PIC 5+ control the
water pumps and cooling tower fans (high speed and low
speed).
The cooling tower fans are controlled by the pressure
difference between condenser and evaporator and entering
water temperature of condenser,the objective is to maintain
the entering condenser water temperature is the optimal
range.
5.22 - Head Pressure Control
If the chiller system is equipped with head pressure control
valve, and head pressure valve option in CONF_OPT table
is ENABLED, then PIC 5+ control system will control the
opening of head pressure valve to maintain the pressure
difference between condenser and evaporator. The output
of this valve is 4-20mA type.
Before using this function, the appropriate configurations
should be in place. They are pressure difference value for
20mA and pressure difference for 4mA.
The head pressure valve should be in fully closed position
when chiller is in OFF mode.
5.23 - Ice Build Option
PIC 5+ control provides ice build option based on efficiency
improving point,.
“ice build option” in CONF_OPT table should be set to
ENABLED to make ice build active, and another two
configurable parameters should be configured.
Ice_recy indicates whether recycle option is enabled in ice
build mode or not.
Ice_term indicates how the ice build is terminated.There are
threetypes,temperature,drycontactorcombinedtemperature
and dry contactor.
5.24 - Time Schedule
PIC 5+ control provides three schedules, they are:
Local schedule, Ice build schedule and Network schedule
There are 8 time segments in each schedule, if there is an
overlap on the two time segments, then occupied time
segment takes the high priority.
There are 16 holiday time segments in Holiday Menu, and
each time segment is determined by three parameters,month,
start date and holiday days. The controller will be in
unoccupied mode when holiday is active.
PIC 5+ also provides Daylight Saving function. Broadcast
Menu, enable this function and set the Daylight Saving start
time and end time.
5.25 - Black Box
The black box task continuously stores operation parameters
in the memory every 5 seconds. Reporting of chiller
operation alarm would trigger the controller to generate a
collection of the records. Each collection contains up to 180
records (15 minutes) which consist of 168 records (14
minutes) before the alarm and 12 records (1 minute) after.
Each record is associated with a time stamp.These collections
are saved as csv files. 20 files can be stored in total.
The black box file can be uploaded with Carrier S-Service
tool. Once the upload is done, the original files saved in
controller will be erased.
5.26 - Pressure Transducer Calibration
When pressure transducer calibration is performaned,
entering value shall result in a recalculation for the slope and
intercept of the 2 values. Thereafter, the new slope and
intercept values shall be used for voltage ratio to pressure
conversions.
•	 Step 1: Set CALIBRATION ENABLE for certain
pressure transducer
•	 Step 2: Put the transducer at atmosphere and enter 0
PSIG (0 kPa) to CALIB PRESS1
•	 Step 3: Give the transducer a known pressure (100-250
PSI (690-1700 kPa)) via Tool and enter this pressure to
CALIB PRESS2
•	 Step 4: Recalculate calibrated Slope and Intercept
5.27 - Temperature Sensor Calibration
The four water temperature sensors can be calibrated per
the following steps:
•	 Step 1: Place the temperature sensor at 32 °F (0 °C)
Drop each temperature sensor in a 32 °F (0 °C) water
solution.
•	 Step2:Readthesensorrawtemperatureinmaintenance
screen
Go to maintenance screen, read the corresponding sensor
raw temp
Calculate the offset to be applied = 32 - sensor raw temp
30
Example: 	
ECW sensor raw temp reads 32.6 °F
ECW temperature offset must be configured to -0.6 ^F (32–
32.6 = -0.6)
•	 Step 3: Configure the sensor offset
In temperature calibration screen, set the corresponding
sensor temperature offset calculated in step 2.
Note, the offset cannot exceed +/- 2 ^F.
Example:
ECW temperature offset must be configured to -0.6 ^F (32-
32.6= -0.6)
•	 Step 4: (optional) Verify that the sensor offset is
configured correctly
Verify the following:
-
- Sensor raw temp has not changed.
-
- Sensor temperature offset now shows the configured
value.
-
- Sensor control value is calibrated,and now shows 32 °F.
Example:
“ECW sensor raw temp” still reads 32.6 °F
“ECW temperature offset” now shows -0.6 ^F
“Entering Chilled Water” now shows 32 °F.
5.28 - ISM Calibration
5.28.1 - ISM Calibration on J8B 4-20mA Output
•	 Step 1: Input a test output mA value on the touchscreen
UI
The controller will make ISM output this mA value.
•	 Step 2: Input the actual reading of mA value fromVFD
or mA meter
•	 Step 3: Recalculate calibration factor
Calibration Factor = 1000 * (Actual Reading mA -
output mA)
Range: 0-2000.
5.28.2 - ISM Calibration on J6 0-10v Input
•	 Step1:Whenchillerisrunning,recordtheVFDfeedback
voltage and the actual reading on ISM.
•	 Step 2: Shut down the chiller, enable ISM Calibration
•	 Step 3: Input the VFD feedback voltage
•	 Step 4: Input the actual reading of ISM
•	 Step 5: Recalculate calibration factor
Calibration Factor = 1000 * (VFD feedback voltage / ISM
actual reading voltage)
Range: 800-1200
5.29 - Alarm Email
The purpose of the alarm email is to send e-mails to service
for remote maintenance.
A service configuration table EMAILCFG is used for
network properties configuration. Once the EMAILCFG
table configuration is changed, a test email will be sent for
checking configuration.
This task is checking the status of alarms. Once there is any
alarm switches on, it would send the email with relative
information. When all alarms go back to normal, an e-mail
would be sent too.
The e-mail provides the unit description and location stored
in the CTRL_ID table.
5.30 - Prognostic
This prognostic function is designed for service trouble
shooting, can be access from Alarm Menu. The prognostic
function enables the service engineer to resolve the problem
before they affected the operating efficiency and the chiller
bottom life.
The following functions could be active only if the prognostic
function is enabled (prog_en=YES)
The following screen is designed for prognostic. For each
items, there are three different colors of traffic lamps to
indicate the status. Green lamp indicate it is normal, red
indicate there is problem and yellow lamp indicate it is near
the problem region.
31
5.31 - Master Slave Control
The control shall provide the capability to operate 2 chillers
in Master/Slave mode. Slave chiller should be set to
NETWORK mode and controlled by Master chiller.
The two chillers in Master/Slave control can be configured
to be in parallel or in series mode. When they are in series
mode, master chiller’s evaporator must be in downstream,
and user is able to configure which one’s condenser is in
downstream. The master chiller shall monitor all external
commands as start/stop, demand limiting or setpoint
configuration.
The master slave function shall provide the ability to select
a lead chiller among the master and the slave chillers.
Selection shall be based on the delta between the master and
the slave run hours and shall try to optimize the runtime
hours. If this function is unused then, the lead chiller shall
always the master and should be changed to lag when it failed.
The lead chiller shall always be started firstly and the lag
chiller shall be maintained at zero percent capacity. When
the lead chiller cannot be loaded anymore then the lag start
timer is started.
The lag chiller shall always be stopped prior to lead chiller.
If a communication failure is detected between the master
and the slave then,all master/slave functions shall be disabled
and chillers shall return to standalone operations until
communication is reestablished.
If Middle sensor is installed,user can configure Middle Sensor
Option in Master Slave Config table.
5.32 - Oil EXV Control
If the chiller system is equipped with Oil EXV control valve,
and Oil EXV valve option in CONF_OPT table is
ENABLED, then PIC 5+ control system will control the
opening of Oil EXV valve to maintain the oil supply
temperature.The output of this valve is 4-20mA type.
Before using this function, the appropriate configurations
should be in place. They are Oil Temp High Threshold and
Oil Temp Low Threshold.
1 minute after compressor starts, if oil supply temperature >
Oil Temp High Threshold, oil EXV valve should be in fully
opened position; if oil supply temperature < Oil Temp low
Threshold, oil EXV valve should be in fully closed position;
otherwise,oil EXV valve position will be calculated according
to oil supply temperature.
During 1 minute after compressor starts or shutdown
completed, the oil EXV valve should be in fully closed
position
5.33 - Pumpdown/Lockout
The Pumpdown/Lockout feature prevents compressor start-
up when there is no refrigerant in the chiller. This function
is password-protected, user can access to this function via
maintenance menu
When using Pumpdown/Lockout function,will observe freeze
up precautions whiling using external pumpout to remove
refrigerant from chiller:
-
- Start water pumps and confirm flows
-
- Monitor Evaporator pressure, Condenser pressure,
Evaporator refrigerant temperature during pumpout
procedures
-
- Turn pumps off after pumpdown
-
- Proceed to locks out compressor
TheTerminate Lockout feature ends the Pumpdown/Lockout
after refrigerant is added:
-
- Starts pumps and confirm flows
-
- Monitor Evaporator pressure, Condenser pressure,
Evaporator temperature during charging process
-
- Terminates compressor lockout
5.34 - Trending
Accessing trending configuration screen does not require any
specific login level.
Just browse to Main Menu - > Trendings
Configuration is saved using the appropriate button:
The Trending screens are made to adjust and display the
trending curves recorded by the system.
32
5.35 - Electronic Document
PIC 5+ controller provides online electronic documents.
Users can view the electronic edition of User Manual online
via computer.
See the following picture, click the button with wrech icon
will lead you to user manual for chiller control. Click the
button with question mark will lead you to user manual for
Bacnet.
5.36 - Hydraulic Option Control
5.36.1 - Water Flow Measurement
PIC 5+ Controller provides the function of measuring water
flow rate.
It can compute the water flow rate from the input signal sent
from the evaporator/condenser water flow sensor (4-20ma)
to the IOB if water flow meter is installed.
•	 Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as
”Yes”
.
•	 Step 2: Set ”Option Configuration” -> ”Water Flow
Measurement” as ”Flow Meter”
, and the corresponding
value of Water Flow at 4ma and 20ma.
•	 Step3:In”InputsStatus”menu,confirmthatevaporator/
condenser water flow sensor is working and giving
correct readings.
•	 Step 4: In ”Hydraulic Status” menu, check evaporator/
condenser water flow rate value.(The flow rate value
will be linear interpolated by actual reading and
configured water flow rate at 4ma/20ma)
It also can compute the water flow rate from the water
pressure drop which is get from water pressure sensors or
water pressure drop sensors
•	 Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as
”Yes”
.
•	 Step 2: Set ”Option Configuration” -> ”Water Flow
Measurement” as ”Water PD”
, and the corresponding
valueofEvap/CondFlowRateBaselineandEvap/Cond
Pressure Drop Baseline.
•	 Step 3: See 5.34.2 for water pressure difference setting.
•	 Step 4: In ”Hydraulic Status” menu, check evaporator/
condenser water flow rate value.
If water flow switch is installed, then the water flow switch
status will directly indicate the flow status
•	 Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as
”Yes”
.
•	 Step 2: Set ”Option Configuration” -> ”Water Flow
Determination” as ”Flow Switch”
•	 Step 3: In ”Hydraulic Status” menu, check evaporator/
condenser water flow.
5.36.2 - Water Pressure Difference Measurement
PIC 5+ Controller provides the function of measuring water
pressure difference. When entering and leaving water
pressure transducer is installed,or when water pressure drop
transducer is installed,PIC 5+ can compute or read the water
pressure difference between entering and leaving water
pressure, and determine whether the water is flowing.After
the water pump is switched on, if the water pressure
difference reachs the threshold, the water flow check is
passed, then the chiller can start. Otherwise there will be an
alarm shutdown.
For entering and leaving water pressure transducer:
•	 Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as
”Yes”
.
•	 Step 2: Set ”Option Configuration”-> ”Water Pressure
Option” as ”Pressure”
.
•	 Step 3: In ”Hydraulic Status” menu, check Condenser
WaterDeltaP,CondenserWaterFlow,EvaporatorWater
Delta P, Evaporator Water Flow
For water pressure drop transducer:
•	 Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as
”Yes”
.
•	 Step 2: Set ”Option Configuration”-> ”Water Pressure
Option” as ”Pressure Drop”
.
•	 Step 3: Set ”Option Configuration”-> ”Water Pressure
Drop @20mA” the rated value of the transducer.
•	 Step 4: In ”Hydraulic Status” menu, check Condenser
WaterDeltaP,CondenserWaterFlow,EvaporatorWater
Delta P, Evaporator Water Flow
33
5.37 - Marine Option
Marine chillers are a little different from common chillers,
and have a few new functions.
5.37.1 - Oil Stir
If ”Factory Parameters”-> ”Marine Option”is enabled,when
chiller is not running, the oil pump will be switched on for
30 seconds every 3 hours, no matter oil heater is on or off.
When oir stir is in progress, oil heater will be switched off.
5.37.2 - Power Request
If ”Factory Parameters” -> ”Power Request Option” is
enabled,when chiller is starting up,it will send power request
signal and alert 104 while verifying water flow. After it
receives the permission to start feedback, the start up will
proceed.The power request signal will remain active till the
compressor is switched on. If there is still no permission to
start feedback 5 minutes after power request is sent, or
permission to start feedback is deactivated before compressor
is switched on,the start up process will terminate and trigger
an alarm.
If ”Factory Parameters” -> ”Cont Power Request Opt” is
enabled,the power request signal will remain active after the
compressor is switched on. If permission to start feedback is
deactivated while compressor is running,an alarm shutdown
will be triggered.
5.37.3 - Evaporator Approach Calculation
If ”Option Configuration” -> ”Evap App Calc Selection” is
set to SatTemp,evaporator approach will be caclulated from
evaporator leaving water temperature and evaporator
saturated temperature.
If this option is set to Ref Temp, evaporator approach will
be caclulated from evaporator leaving water temperature
and evaporator refrigerant temperature.
5.37.4 - Evaporator Liquid Temperature Calculation
If ”Option Configuration”-> ”Evap LiquidTemp Opt”is set
to Enable, the controller will read evaporator liquid
temperature from evaporator temperature transducer.
If this option is set to Dsable,evaporator liquid temperature
will be calculated from evaporator pressure transducer.
5.37.5 - Free Cooling
If ”Factory Parameters”-> ”Free Cooling Option”is enabled,
any one of the following will make the chiller start free cooling:
-
- Enable ”General Parameters” -> “Start Free Cooling”
-
- In Network Mode, Enable ”General Parameters” ->
“Start Free Cooling” from CCN or BACNet.
-
- Free Cooling Start Switch contact is closed.
When free cooling is in progress, the chiller will take these
actions:
-
- Switch on evaporator and condenser water pump
-
- Openheadpressurevalvetomaximumopeningposition
-
- Open guide vane to maximum opening position
-
- Activate free cooling mode output contact.
-
- Display Free Cooling mode on the homepage.
Free cooling mode will only be activated when chiller is not
running. If the chiller is running, free cooling start request
will be ignored. When free cooling is in progress, chiller is
not able to start up.
5.37.6 - Condenser Flushing
To prevent the chiller being corroded after left unused for a long
time, it is suggested to flush the condenser once every week.
If ”Option Configuration” -> ”Condenser Flush Alert” is
enabled, when condenser pump has been not running for 7
days, alert 166 will be triggered to remind user to flush
condenser.Then user can activate condenser flush by enabling
”General Parameters” -> “Start Condenser Flush”
.Alert 166
will be reset automatically after condenser flush is activated.
Condenser Flush will last for 2 hours and then automatically
end.During Condenser Flush,the chiller will take these actions:
-
- Switch on the condenser water pump
-
- Openheadpressurevalvetomaximumopeningposition
-
- Display Condenser Flush mode on the homepage.
Condenser Flush mode will only be activated when chiller is
not running. If the chiller is running, Condenser Flush start
request will be ignored. When free cooling is in progress, if
chiller is commanded to start, condenser flush will
automatically end and chiller will normally start up.
5.38 - Extended Open Protocol Connector
Ethernet connector and CCN connector on PIC 5+ controller
can be configured to be a Modbus connector from software
version 3.2 with the following steps:
•	 Step 1: Configuration Menu ->Network Configuration,
Modbus Option set to Enable
•	 Step 2: Modbus Server Type set to 0(IP), Ethernet
connectorwillbetheModbusconnector;Setto1(RS485),
CCN connector will be the Modbus connector.
•	 Step 3:Wait 40s,controller will reboot automatically to
save the configuration change.
Even if ethernet connector is configured to be the extended
Modbus connector, it still can be configured to Bacnet with
Bacnet dongle installed and Bacnet option set to enable.
5.39 - Purge Control
19DV equipped with purge control because the refrigerant
working with low pressure.
Purge Control can be active (when Purge InletTemperature
is greater than PurgeActiveTemperature Setpoint) or forced
ON whenever chiller compressor is ON or chiller is OFF
with Purge On Idle Option enable.
There will be 3 minutes delay after purge control is active. If
purge control is forced or 3 minutes delay is expired, the
system will purge refrigerant form condenser when chiller
compressor is running or from compressor when chiller
compressor is not running.
When Purge Compressor Suction Temp is less than 6F and
purge level switch low is off, the system start to vacuum for
about10s.After that the system shall start 20s delay and then
check Purge Compressor Inlet Temp again.
When refrigerant level in purge tank is high or Purge
Compressor Suction Temp is less than 12F and purge level
switch low is on, then drainage will be enable to drain
refrigerant from purge tank until refrigerant level is low.
Purge DrainageValve will be ON to drain refrigerant from purge
tank to evaporator regardless compressor is running or not
34
If Purge PumpoutValve is accumulated ON for 100 minutes,
purge system will do regeneration process regardless purge
active or not.
5.40 - Motor Rotation Check
19DV provides Motor Rotation check function. In Quick
Test table, enable quick test, then enable Motor Rotation
Check.The controller will initiate the check process.Service
will observe from the lens on chiller to see if the Motor is
properly installed.
5.41 - Heat Reclaim UI
When chiller type is 19XR2~E/V/D,Configure Heat Reclaim
option in Factory table, select Full or Partial. Heat Reclaim
Entering Temp and Heat Reclaim Leaving Temp will show
on the controller home page and condenser status page. (IO
channel: IOB3 AI3 & AI4)
5.42 - Onboard Service Log
PIC 5+ controller provides onboard service log, it can be
access fromAlarm Menu.Service can add General or Carrier
service log based on the login level. Service log contains
service technician basic information, service content, and
pre-stored maintenance sub items. Service log will be saved
when controller reboot or software upgraded.
5.43 - Carrier Smart Password
PIC 5+ provides smart password for better security, and the
password changes periodically. With smart password, only
authorized people can login controller and do chiller service.
Only carrier authorized technicians can access key product
configuration and maintenance data.
5.44 - Heat Exchange Performance Plot
PIC 5+ provides Heat Exchange Performance Plot,it can be
access from Alarm Menu. This function can be enabled in
Prognostic table, set the threshold for condenser and
evaporator LTD. After chiller running for 3 hours, the
controller will start plotting with color according to LTD
setting after chiller running 3 hours. So the user can get the
LTD information more intuitively.
6 - DIAGNOSTICS – TROUBLESHOOTING
This section provides the overview of actions to be taken in
case any operating problems occur.
6.1 - General
The 19 Series PIC 5+ control system has many fault tracing
aid functions.The local interface and its various menus give
access to all unit operating conditions.
If an operating fault is detected, an alarm is activated. The
alarm code is displayed in the Alarms menu, sub-menus
“Reset alarms”and“Current alarms”
.The control may record
up to 10 current alarms and alerts.
6.2 - Displaying Alarms
The alarm icon on the interface (see section 4.5) allows the
quick display of the unit status.
-
- A flashing LED shows that the unit is operating but
there is an alert.
-
- A steady LED shows that the unit has been shut down
due to a fault.
The “Reset alarms” menu on the main interface displays up
to five alarm codes that are active on the unit.
6.3 - Resetting Alarms
When the cause of the alarm has been identified and
corrected, the alarm can be reset, depending on the type
either automatically or manually (once the action has been
taken on the unit).
In the event of a power supply interrupt, if Auto Restart
Option is set to ENABLE in Option configuration menu,the
unit restarts automatically without the need for an external
command. However, any faults active when the supply is
interrupted are saved and may in certain cases prevent a unit
from restarting.
A manual reset must be run from the main interface via the
ALARMRST menu, item RST_ALM.
NOTE: Please note that once the alarm has been corrected
or reset, all information regarding solved alarms will be
stored in the Alarm History.
35
6.4 - Alarm Codes
6.4.1 - General Alarm Codes
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Temperature sensor faults
Alm-200 ALM-200 Sensor Fault - Leaving
Chilled Water
Automatic if the temperature
measured by the sensor
returns to normal
Unit shuts down Check sensor resistance.
Check for proper wiring between LEAVING CHILLED WATER
Temperature Sensor and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-201 ALM-201 Sensor Fault -
Entering Chilled Water
As above As above Check sensor resistance.
Check for proper wiring between Entering Chilled Water Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-202 ALM-202 Sensor Fault - Leaving
Cond Water Temp
As above As above Check sensor resistance.
Check for proper wiring between Leaving Cond Water Temp Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-203 ALM-203 Sensor Fault -
Entering Cond Water Temp
As above As above Check sensor resistance.
Check for proper wiring between Entering Cond Water Temp Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-204 ALM-204 Sensor Fault - Comp
Discharge Temp
As above As above Check sensor resistance.
Check for proper wiring between Comp Discharge Temp Sensor and
connector.
Check for disconnected, grounded, or shorted wiring.
Alm-205 ALM-205 Sensor Fault - Oil
Sump Temp
As above As above Check sensor resistance.
Check for proper wiring between Oil Sump Temp Sensor and IOB
connector.
Check for disconnected, grounded, or shorted wiring.
Alm-206 ALM-206 Sensor Fault - Oil
Supply Temp
As above As above Check sensor resistance.
Check for proper wiring between Oil Supply Temp Sensor and IOB
connector.
Check for disconnected, grounded, or shorted wiring.
Alm-207 ALM-207 Sensor Fault - Evap
Refrig Liquid Temp
As above As above Check sensor resistance.
Check for proper wiring between Evap Refrig LiquidTemp Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-208 ALM-208 Sensor Fault - Low
Speed Motor End Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring between Low Speed Motor End BearingTemp
Sensor and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-209 ALM-209 Sensor Fault - Low
Speed Comp End Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring between Low Speed Comp End Bearing
Temp 2 Sensor and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-210 ALM-210 Sensor Fault - High
Speed Motor End Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring between High Speed Motor End Bearing
Temp Sensor and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-211 ALM-211 Sensor Fault - High
Speed Comp End Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring High Speed Comp End BearingTemp Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-212 ALM-212 Sensor Fault - Comp
Motor Winding 1 Temp
As above As above Check sensor resistance.
Check for proper wiring between Compressor Motor Temp 1 Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-213 ALM-213 Sensor Fault - Comp
Motor Winding 2Temp
As above As above Check sensor resistance.
Check for proper wiring between Compressor Motor Temp 2 Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-214 ALM-214 Sensor Fault - Comp
Motor Winding 3 Temp
As above As above Check sensor resistance.
Check for proper wiring between Compressor Motor Temp 3 Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-221 ALM-221 Sensor Fault - Thrust
Bearing Oil Temp
As above As above Check sensor resistance.
Check for proper wiring betweenThrust Bearing OilTemp Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-222 ALM-222 Sensor Fault –
Bearing Refrig Supply Temp
As above As above Check sensor resistance.
Check for proper wiring between Bearing Refrig SupplyTemp Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-223 ALM-223 Sensor Fault – Purge
Comp Suction Temp
As above As above Check sensor resistance.
Check for proper wiring between Purge Comp Suction Temp Sensor
and IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-228 ALM-214 Sensor Fault –
Common CHWS Temp
As above As above Check sensor resistance.
Check for proper wiring between Common CHWS Temp Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
36
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-229 ALM-221 Sensor Fault –
Common CHWR Temp
As above As above Check sensor resistance.
Check for proper wiring between Common CHWR Temp and IOB
connector.
Check for disconnected, grounded, or shorted wiring.
Alm-350 ALM-350 Sensor Fault - 19DV
1st Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring between 19DV 1st BearingTemp Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
Alm-351 ALM-351 Sensor Fault - 19DV
2nd Bearing Temp
As above As above Check sensor resistance.
Check for proper wiring between 19DV 2nd BearingTemp Sensor and
IOB connector.
Check for disconnected, grounded, or shorted wiring.
Pressure transducer faults
Alm-215 ALM-215 Sensor Fault -
Condenser Pressure
Automatic if the voltage
transmitted by the sensor
returns to normal
Unit shuts down Check condenser pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-216 ALM-216 Sensor Fault -
Evaporator Pressure
As above As above Check Evaporator pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-217 ALM-217 Sensor Fault -
Economizer Pressure
As above As above Check Economizer pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-218 ALM-218 Sensor Fault - Diffuser
Pressure
As above As above Check Diffuser pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-219 ALM-219 Sensor Fault - Oil
Sump Pressure
As above As above Check Oil Sump pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-220 ALM-220 Sensor Fault - Oil
Supply Pressure
As above As above Check Oil Supply pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connectors.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-225 ALM-225 Sensor Fault – Pump
Inlet Pressure
As above As above Check Pump Inlet pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connectors.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-226 ALM-226 Sensor Fault –
Bearing Inlet Pressure
As above As above Check Bearing Inlet pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connectors.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-227 ALM-227 Sensor Fault –
Bearing Outlet Pressure
As above As above Check Bearing Outlet pressure transducer wiring.
Confirm that 5V reference signal is available between IOB connectors.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Alm-352 ALM-352 Sensor Fault - 19DV
Pump Outlet Pressure
As above As above Check 19DV Pump Outlet Pressure transducer wiring. Confirm that
5 V reference signal is available between IOB connector.
Check for disconnected, grounded, or shorted wiring.
Check for condensation in transducer connector.
Prestart failure
Alm-230 ALM-230 Prestart Failure - High
Bearing Temperature
Manual Unit shuts down.
Compressor is not allowed
to start
Check Comp Bearing Temp in Temperature screen.
Check oil heater and oil cooler for proper operation.
Check for low oil level, partially closed oil supply valves, clogged oil
filters.
Check the Comp Bearing Temp sensor wiring and accuracy to IOB
connector.
Check Comp Bearing Temp Alert setting.
Alm-231 ALM-231 Prestart Failure - High
Motor Temperature
As above As above Check Comp Motor Wind Temp in Temperature screen.
Check motor temperature sensor for wiring and accuracy to IOB
connector.
Check motor cooling line and isolation valves for proper operation, or
restrictions, check refrigerant filter/drier.
Check for excessive starts within a short time span.
Check Comp Motor Temp Override setting.
Alm-232 ALM-232 Prestart Failure - High
Discharge Temp
As above As above Check Comp Discharge Temp in screen.
Allow compressor discharge temperature sensor to cool.
Check compressor discharge temperature sensor wiring and accuracy
to IOB connector.
Check for excessive starts.
Check COMP DISCHARGE ALERT setting.
37
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-233 ALM-233 Prestart Failure - Low
Refrigerant Temp
As above As above Check Evaporator Pressure, Evap Sat Rrefig Temp, and Evap Rrefig
Liquid Temp.
Check Evaporator Pressure transducer and Evaporator Refrigerant
Liquid Temperature sensor wiring and accuracy.
Check for low chilled water supply temperatures.
Check refrigerant charge.
Check REFRIG OVERRIDE DELTAT and EVAP REFRIGTRIPPOINT
in configuration screen.
Alm-234 ALM-234 Prestart Failure - Low
Line Voltage
As above As above Check ACTUAL LINE VOLTAGE.
Check UNDERVOLTAGE THRESHOLD in ISM_CONF screen.
Check voltage supply. Check wiring to ISM J3-L1, J3-L2, and
J3-L3.
Check voltage transformers and switch gear.
Consult power utility if voltage is low.
Alm-235 ALM-235 Prestart Failure - High
Line Voltage
As above As above Check ACTUAL LINE VOLTAGE.
Check OVERVOLTAGE THRESHOLD in ISM_CONF screen.
Check voltage supply.
Check voltage transformers and switch gear.
Consult power utility if voltage is high.
Alm-236 ALM-236 Guide Vane 1
Calibration Not Completed
As above As above Guide Vane 1 Calibration in Quick Calibration screen.
Check guide vane actuator feedback potentiometer and wiring to IOB
connector.
Alm-237 ALM-234 Prestart Failure – No
Power Supply
As above As above Check the Power Request Output and the Power Feedback input
status.
Alm-238 ALM-238 Guide Vane 2
Calibration Not Completed
As above As above Guide Vane 2 Calibration in Quick Calibration screen.
Check guide vane actuator feedback potentiometer and wiring to IOB
connector.
Alm-239 ALM-239 Envelope Control
Valve Calibration Not Completed
As above As above Envelope control valve Calibration in Quick Calibration screen.
Check EC valve feedback potentiometer and wiring to IOB connector.
Protective limit
Alm-250 ALM-250 Protective Limit - Oil
Pressure Difference Failure
Manual Unit shuts down. Check oil pump
Check oil filter
Check oil pump wiring
Alm-251 ALM-251 Protective Limit - Low
Chilled Water Flow
As above As above Perform Chilled Water pump test in Quick Test screen.
Check Evap Refrig Liquid Temp and Leaving CHILLED WATER
temperature sensor accuracy and wiring to IOB.
Check chilled water valves, pumps, and strainers.
Check EVAP REFRIGTRIPPOINT, EVAP APPROACH ALERT, EVAP
FLOW DELTA P CUTOUT, andWATER FLOWVERIFYTIME settings.
Check load resistors, optional water flow switches or water flow delta
P transducer calibration and wiring to IOB.
Check for 5.0 V reference voltage between IOB connectors.
Alm-252 ALM-252 Protective Limit - Low
Condenser Water Flow
As above As above Perform Condenser Water pump test in Quick Test screen. Check
CONDENSER PRESSURE transducer and LEAVING CONDENSER
WATER temperature sensor accuracy and wiring.
Check condenser water valves and strainers.
Check COND PRESS OVERRIDE, COND APPROACH ALERT, COND
FLOW DELTA P CUTOUT, and WATER FLOWVERIFYTIME settings.
Check load resistors, optional water flow switches or water flow delta
P transducer calibration and wiring to IOB.
Check for 5.0 V reference voltage between IOB connectors.
Alm-253 ALM-253 Protective Limit - High
Discharge Temp
As above As above Check for closed compressor discharge isolation valve.
Check if chiller was operating in surge conditions.
Check COMP DISCHARGETEMP sensor resistance or voltage drop.
Check for proper wiring to IOB connectors.
Check for proper condenser flow and temperature.
Check for proper inlet guide vane and optional diffuser actuator
operation.
Check for COMP DISCHARGE TEMP > 220 deg F.
Check for fouled tubes, plugged water strainers, or non-condensable
in the condenser.
Alm-254 ALM-254 Protective Limit - Low
Evap Refrigerant Temp
As above As above Check for proper refrigerant charge.
Check float valve operation.
Check for closed condenser liquid line isolation valve.
If problem occurs at high load, check for low condenser pressure which
causes inadequate refrigerant flow through condenser flasc orifices.
Check for proper chilled water flow and temperature. Confirm that
condenser water enters bottom row of condenser tubes first, reversed
condenser water flow may cause refrigerant to stack in the condenser.
Check EVAPORATOR PRESSURE transducer and EVAP REFRIG
LIQUID TEMP and LEAVING CHILLED WATER sensors. Check for
division plate gasket bypass.
Check for fouled tubes.
Check pressure transducer and temperature sensor wiring to the IOB.
Alm-255 ALM-255 Protective Limit - High
Motor Temperature
As above As above Check COMP MOTOR WINDING TEMP accuracy and wiring to IOB.
Check motor cooling line and spray nozzle for proper operation, or
restrictions.
Check motor cooling filter/drier and isolation valves.
Look for refrigerant flow through motor cooling line sight glass.
Check for excessive starts within a short time span.
38
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-256 ALM-256 Protective Limit - High
Bearing Temperature
As above As above Check oil heater for proper operation, confirm that oil heater is de-
energized when compressor is running.
Check for low oil level, partially closed oil line isolation valves, or
clogged oil filter.
Check oil cooler refrigerant thermal expansion valves, confirm that
expansion valve bulbs are secured to the oil lines and insulated.
Check COMP BEARING TEMP sensors accuracy and wiring to IOB.
This fault can result from excessive operation at low load with low
water flow to the evaporator or condenser.
Very high discharge and volute temperatures may increase the oil
sump temperature.
Elevated sump temperature may result from an excessively high oil
level reaching the bottom of the bull gear causing it to churn the oil.
Alm-257 ALM-257 Protective Limit - High
Condenser Pressure
As above As above Check CONDENSER PRESSURE.
Check for high CondenserWater temperatures, low water flow, fouled
tubes.
Check for division plate/gasket bypass or plugged condenser water
strainers.
Check for noncondensables in condenser.
Check CONDENSER PRESSURE transducer wiring and accuracy
to IOB .
Configure COND PRESS OVERRIDE in configuration screen.
This Alarm is not caused by the High Condenser Pressure Switch.
Alm-258 ALM-258 Protective Limit -
Spare Safety Device
As above As above Spare safety input has been closed
Alm-259 ALM-259 Protective Limit -
Excessive Compressor Surge
As above As above Five SURGE PROTECTION COUNTS occurred within SURGE TIME
PERIOD. VFD Only: Surge prevention alarm declared when ACTUAL
VFD SPEED is at least 90%.
Check for high condenser water temperatures, low water flow, fouled
tubes.
Check CONDENSER APPROACH.
Check condenser water strainers.
Check for division plate/gasket bypass. Check for noncondensables in
condenser.
Check surge prevention parameters in OPTIONS screen.
Compare cooling tower control settings and performance against design/
selection temperatures across the entire operating range of the chiller.
Check EVAPORATOR APPROACH and chilled water flow.
Alm-260 ALM-260 Protective Limit -
Compressor Start Relay Start
failure
As above As above Check motor starter 1M contactor wiring
Check ISM current sensors
Alm-261 ALM-261 Protective Limit -
Evaporator Frozen
As above As above Check CALC EVAP SAT TEMP, EVAP REFRIG LIQUID TEMP, and
EVAP REFRIG TRIPPOINT.
Check for proper refrigerant charge.
Check float valve operation.
Confirm that optional refrigerant liquid line isolation valve is open.
Check for proper Chilled Water flow and temperature.
Confirm that condenser water enters bottom row of condenser tubes
first, reversed condenser water flow may cause refrigerant to stack in
the condenser.
Check EVAPORATOR PRESSURE transducer and EVAP REFRIG
LIQUID TEMP sensor.
Check for evaporator water box division plate gasket bypass. Check
for fouled tubes.
Alm-262 ALM-262 Protective Limit -
Condenser Frozen
As above As above The Cond Sat refrig Temp is less than the Condenser Freeze Point.
Check Condenser Freeze Point in configuration.
Condenser water too cold or chiller shut down with brine below 32 deg
F in cooler so equalization temperature in chiller approached 32 deg F.
Check CONDENSER PRESSURE transducer and wiring to IOB.
Check Condenser Water Temperature sensors and wiring to IOB.
Check refrigerant charge.
Alm-263 ALM-263 Protective Limit -
Invalid Diffuser Config
As above As above Check SRD configurations
Alm-264 ALM-264 Protective Limit -
Diffuser Position Fault
As above As above Confirm that Diffuser Option in SRD Configuration screen has not
been Enabled if compressor does not have a split ring diffuser. May
indicate rotating stall condition.
Check rotating stall transducer wiring accuracy and sealing.
Check diffuser schedule and guide vane schedule in SRD
Configuration screen.
Check for proper operation of diffuser and inlet guide vane actuators
including inlet guide vane calibration.
Check diffuser actuator coupling for rotational slip.
Check for electrical noise in IOB Diffuser Pressure wiring.
Do not continue to operate compressor except for diagnostic purposes.
Alm-265 ALM-265 Protective Limit -
Refrigerant Leak
Manual As above REFRIGERANT LEAK OPTION is Enabled and the REFRIGERANT
LEAK SENSOR output exceeded REFRIGERANT LEAK ALARM mA.
Check for refrigerant leaks.
Check leak detector for proper operation.
Check REFRIGERANT LEAK ALARM mA setting in the OPTIONS
screen.
Check 4-20 mA or 1-5 V output from refrigerant leak sensor to IOB
J15-5Confirm that IOB SW2 dip switch 1 is in the correct position.
39
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-266 ALM-266 Protective Limit - IOB
Low Voltage
Automatic As above Check IOB 24VAC power supply and the transformer output voltage
Alm-267 ALM-267 Protective Limit -
Guide Vane 1 Fault
Manual As above Alarm before start indicates guide vane opening has not closed to
less than 4%.
Alarm while running indicates guide vane position is < -1% or > 103%.
Enter Quick Calibration and conduct Guide Vane Calibration.
Check wiring between the guide vane feedback potentiometer and
IOB terminals.
Check the ohm guide vane position feedback potentiometer or 4-20mA
current
Alm-268 ALM-268 Protective Limit -
Damper Valve Fault
Manual As above Check damper valve wirings
Alm-269 ALM-269 Protective Limit -
Envelope Control Valve Fault
Manual As above Check Envelope Control valve wirings
Alm-270 ALM-270 Protective Limit - High
Cond Water Flow
Manual As above Check condenser water pressure sensor and wirings
Alm-271 ALM-271 Protective Limit -
Emergency Stop
Automatic As above Check EMSTOP command form network and the remote stop dry
contact from IOB
Alm-272 ALM-272 Protective Limit - ISM
Config Conflict
Automatic As above Configuration data in controller and ISM are mismatch.
In maintains menu, choose “maintains ISM config” ->“Delete ISM
config”
NO – upload ISM configuration data to HMI
YES– download ISM configuration to ISM
Alm-273 ALM-273 Protective Limit - Swift
Restarts Limit Exceeded
Manual As above Check the reason why swift restart happens so frequently.
Alm-274 ALM-274 Protective Limit –
Chiller Lockout
Automatic As above Check chiller lockout input in IOB
Alm-275 ALM-275 Protective Limit – Fire
Alarm
Automatic As above Check fire alarm input in IOB
Alm-276 ALM-276 Protective Limit –Stop
Override
Manual As above Check stop override point status in GENUNIT table
Alm-277 Protective Limit - UI Freeze
Reboot
Manual Same as above Power on reset PIC 5+ controller
Alm-278 Protective Limit - VFD Config
Conflict
Manual Same as above Reset shall be automatic when the communication comes back to
normal
Alm-279 Protective Limit - VFD Config
Failure
Manual Same as above Check VFD Configurations and save it again
Alm-280 ALM-282 Protective Limit – High
VFD Speed
Manual As above Check VFD actual speed
Alm-282 ALM-282 Protective Limit -
Displacement Switch
Manual As above Check impeller displacement switch for NGC chiller
Alm-283 ALM-283 Protective Limit - High
Pressure Switch
Manual As above Check high pressure switch for NGC chiller
Alm-284 ALM-284 Protective Limit -
Power Feedback Loss
Manual As above Check Power Feedback Input
Alm-285 ALM-285 Protective Limit - Low
Bearing Delta Pres Difference
Manual As above Check if the filter of refrigerant pump inlet is clogged.If clogged, please
replace that filter.
Check if refrigerant pump works.If pump fails, please replace refrigerant
pump.
Check if high float chamber has liquid.If no liquid, please wait until chiller
automatically charge refrigerant into high float chamber.
Check if bearing filter is clogged.If clogged, please replace bearing filter
Alm-286 Protective Limit - Low Liquid
Level in High Float VLV
Manual Same as above Reset shall be manual
Alm-290 ALM-290 Protective Limit –
Long Time Purge Active
Manual As above Check if there’s large leak on chiller.
Check if purge vacuum pump fails.If it fails, please replace this vacuum
pump.
Alm-291 ALM-291 Protective Limit –
Drainage System Failure
Manual As above Check if purge drain filter is clogged. If clogged, please replace that
filter.
Check if refrigerant pump can’t work. If refrigerant pump fails, please
replace this pump
Alm-292 ALM-292 Protective Limit -
Guide Vane 2 Fault
Manual As above Alarm before start indicates guide vane opening has not closed to
less than 4%.
Alarm while running indicates guide vane position is < -1% or > 103%.
Enter Quick Calibration and conduct Guide Vane Calibration.
Check wiring between the guide vane feedback potentiometer and
IOB terminals.
Check the 4-20mA current
Alm-293 ALM-293 Protective Limit - Low
Ref Pump Pressure Difference
Manual As above Check refrigerant pump
Check refrigerant pump wiring
Alm-294 ALM-294 Protective Limit - High
Ref Filter Pressure Difference
Manual As above Check refrigerant filter
Check refrigerant filter wiring
Alm-295 ALM-295 Protective Limit - High
Bearing Refrig Supply Temp
Manual As above Check bearing refrig supply temperature sensor
Alm-296 ALM-296 Protective Limit - High
Evaporator Pressure
Manual As above Check evaporator pressure sensor input
And check evaporator pressure cutout configurations
Alm-298 ALM-297 Protective Limit - Low
Bearing Refrig Supply Subcooling
Manual As above Check bearing inlet pressure sensor input
And check bearing ref supply temperature sensor
40
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Communication Failure
Alm-300 ALM-300 Loss Communication
With ISM
Automatic when the
communication comes back
to normal
Unit shuts down. Bus installation fault or defective slave board
Alm-301 ALM-301 Loss Communication
With IOB1
As above As above Bus installation fault or defective slave board
Alm-302 ALM-302 Loss Communication
With IOB2
As above As above Bus installation fault or defective slave board
Alm-303 ALM-303 Loss Communication
With IOB3
As above As above Bus installation fault or defective slave board As above
Alm-304 ALM-304 Loss Communication
With IOB4
As above As above Bus installation fault or defective slave board
Alm-305 ALM-305 Loss Communication
With IOB5
As above As above Bus installation fault or defective slave board
Alm-306 ALM-306 Loss Communication
With SIOB
As above As above Bus installation fault or defective slave board
Alm-307 ALM-307 LEN Scan Error Manual As above Check LEN bus hardware physical wiring and software log
Alm-308 ALM-308 Loss Communication
With VFD
Automatic when the
communication comes back
to normal
As above Bus installation fault or defective slave board
Alm-309 ALM-309 Loss Communication
With VFD Gateway (LEN)
As above As above Bus installation fault or defective slave board
Alm-310 ALM-310 Loss Communication
With VFD (Modbus)
As above As above Bus installation fault or defective slave board
Alm-350 Sensor Fault - 19DV 1st Stage
Bearing Temp
As above As above Tested when the compressor is on whatever the run status and the
communication between Main board and IOBs is ok, If compressor
1st Bearing Temp is outside the range of -39.5 to 244.5°F
Alm-351 Sensor Fault - 19DV 2nd Stage
Bearing Temp
As above As above Tested when the compressor is on whatever the run status and the
communication between Main board and IOBs is ok, If compressor
2nd Bearing Temp is outside the range of -39.5 to 244.5°F
Alm-352 Sensor Fault - 19DV Pump
Output Pressure
As above As above Tested when the compressor is whatever the run status and the
communication between Main board and IOBs is ok, if Bearing Outlet
Transducer voltage outside
Integrated Starter Module Alarms
Alm-400 ALM-400 ISM Fault - Line
Voltage Dropout
Manual Unit shuts down. Temporary loss of voltage.
SINGLE CYCLE DROPOUT in the ISM_CONF screen is Enabled and
two LINE VOLTAGES < 50% MOTOR RATED LINE VOLTAGE.
Check ISM_HIST screen.
Disable Single Cycle Dropout in VFD_CONF screen.
Alm-401 ALM-401 ISM Fault - Line
Phase Loss
As above As above Any LINE VOLTAGE < 50% MOTOR RATED LINE VOLTAGE or there
is an excessive difference between the smallest LINE CURRENT and
the largest LINE CURRENT.
Check the ISM_HIST screen.
Check MOTOR RATED LINE VOLTAGE in ISM_CONF screen.
Check phase to phase and phase to ground power distribution bus
voltage.
Check current transformer wiring leading to ISM terminal block J4 and
line voltage wiring leading to ISM terminal block J3.
Check wiring and hardware between building power supply and motor.
Current imbalance may improve if power or motor leads are rotated in
the same phase sequence.
Consult power company.
Medium voltage applications only:Check voltage potential transformers
and VOLT TRANSFORMER RATIO in ISM_CONF screen.
Alm-402 ALM-402 ISM Fault - High Line
Voltage
As above As above High LINE VOLTAGE for an excessive amount of time.
Check LINE VOLTAGE in ISM_HIST screen.
Check MOTOR RATED LINE VOLTAGE and OVERVOLTAGE
THRESHOLD in ISM_CONF screen.
Check phase to phase and phase to ground distribution bus voltage.
Consult power company.
Medium voltage applications only: Check voltage potential
transformers and VOLT TRANSFORMER RATIO in ISM_CONF
screen. Check wiring to ISM J3-VL1, J3-VL2 & J3-VL3.
Alm-403 ALM-403 ISM Fault - Low Line
Voltage
As above As above Low LINE VOLTAGE for an excessive amount of time.
Check LINE VOLTAGE in ISM_HIST screen.
Check MOTOR RATED LINE VOLTAGE and UNDERVOLTAGE
THRESHOLD in ISM_CONF screen.
Check phase to phase and phase to ground distribution bus voltage.
Check connections to ISM terminal block J3.
Consult power company.
Medium voltage applications only:Check voltage potential transformers
and VOLT TRANSFORMER RATIO in ISM_CONF screen.
Check wiring to ISM J3-VL1, J3-VL2 & J3-VL3.
41
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-404 ALM-404 ISM Fault - Line
Current Imbalance
As above As above Current imbalance > CURRENT % IMBALANCE for greater than the
CURRENT IMBALANCE TIME.
Check settings in ISM_CONF screen.
Check ISM_HIST screen.
Check current transformer wiring leading to ISM terminal block J4.
Verify phase to phase and phase to ground line voltage.
Check wiring and hardware between building power supply and motor.
Current imbalance may improve if power or motor leads are rotated
in the same phase sequence.
Alm-405 ALM-405 ISM Fault - Line
Voltage Imbalance
As above As above Voltage Imbalance > VOLTAGE % IMBALANCE for greater than the
VOLTAGE IMBALANCE TIME.
Check settings in ISM_CONF screen.
Check ISM_HIST screen.
Check line voltage wiring leading to ISM terminal block J3.
Verify phase to phase and phase to ground line voltage.Check wiring
and hardware between building power supply and motor.
Alm-406 ALM-406 ISM Fault - Overload
Trip
As above As above Any phase current > 108% RLA for excessive time period.
Alarm can result from significant load side current imbalance when
running at full load.
Check ISM_HIST screen.
Check for consistent entering condenser water temperature and water
flow rates.
Check MOTOR RATED LOAD AMPS and STARTER LRA RATING in
ISM_CONF screen.
VFD applications only: Any phase current > 120% for excessive time
period.
Alm-407 ALM-407 ISM Fault - Motor
Locked Rotor Trip
As above As above Any LINE CURRENT > MOTOR LOCKED ROTOR TRIP for excessive
time while running after the LOCKED ROTOR START DELAY has expired.
Check MOTOR LOCKED ROTOR TRIP and MOTOR CURRENT CT
RATIO in ISM_CONF screen.
Check motor nameplate data. Check ISM_HIST screen.
Check motor wiring and motor winding resistance.
Temporarily enable SINGLE CYCLE DROP OUT to capture power
disturbances.
Alm-408 ALM-408 ISM Fault - Starter
Lock Rotor Trip
As above As above Any LINE CURRENT > MOTOR LOCKED ROTOR TRIP for excessive
time while running after the LOCKED ROTOR START DELAY has expired.
Check MOTOR LOCKED ROTOR TRIP and MOTOR CURRENT CT
RATIO in ISM_CONF screen.
Check motor nameplate data. Check ISM_HIST screen.
Check motor wiring and motor winding resistance.
Temporarily enable SINGLE CYCLE DROP OUT to capture power
disturbances.
Alm-409 ALM-409 ISM Fault - Ground
Fault
As above As above Any GROUND FAULT current > GROUND FAULT CURRENT threshold
for a duration > GROUND FAULT PERSISTENCE after the GROUND
FAULT START DELAY has expired.
Check these settings and GROUND FAULT CT RATIO in ISM_CONF
screen.
Check ISM_HIST screen.
Confirm that ground fault current transformer orientation is correct and
that the correct motor leads have been routed through the ground fault
current transformers in the right direction.
Check for condensation on motor terminals or inside of motor leads.
Check motor power leads for phase to phase or phase to ground shorts.
Disconnect motor from starter and merger motor windings to ground
and phase to phase. Call Carrier Service.
Alm-410 ALM-410 ISM Fault - Phase
Reversal Trip
As above As above The ISM has detected that the input power is phased BAC instead of
ABC.
Confirm that the phase sequence wired to ISM terminal block J3 is
consistent with the power wiring to the starter.
Swap two power leads at the starter.
Alm-411 ALM-411 ISM Fault - Line
Frequency Trip
As above As above LINE FREQUENCY FAULTING in ISM_CONF screen is enabled and the
LINE FREQUENCY has deviated approximately 7% from nominal value.
Check ISM_HIST screen. Check FREQUENCY = 60 HZ? In ISM_CONF
screen. Check line frequency.
If operating from a generator, check generator size and speed.
Alm-412 ALM-412 ISM Fault - Starter
Module Reset
As above As above AUTO RESTART OPTION in OPTIONS screen is disabled and there
was a temporary loss of 115 V ISM control voltage supply.
Check ISM_HIST screen.
Check wiring leading to ISM terminals J1-LL1 and J1-LL2.
Check control power circuit breaker, control power transformer and
control power circuit fuses.
Monitor chiller utility power for disruptions. Improve ISM ground
connection, apply measures to reduce electrical noise to ISM.
Consult power company.
Alm-413 ALM-413 ISM Fault - Start
Contact Fault
As above As above Check 1M dry contact input
Alm-414 ALM-414 ISM Fault - Transition
Contact Fault
As above As above Check 2M dry contact input
Alm-415 ALM-415 ISM Fault - OIl Pump /
HPS Failure
As above As above Check high pressure switch and oil pump for legacy chiller and oil
pump for NGC chiller
42
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-416 ALM-416 ISM Fault - Starter
Fault
As above As above The ISM has received a start command and the starter has declared
a Fault.
The dry contacts connected to ISM J2-7 and J2-8 are open.
See starter display for starter Fault Code.
For Benshaw Inc. RediStart starters, view RediStart MICRO display.
For VFD, check VFD display Fault History.
Clear VFD faults with VFD keypad.
For Allen-Bradley wye delta starters with RLA > 718 A, the TR3 timer
may have expired as a result of a delayed transition.
Alm-417 ALM-417 ISM Fault - Motor
Amps Not Sensed
As above As above The ISM has not sensed sufficient current for an excessive delay after
1M has closed. If LF1, verify J4 jumper on regulator card is on pins
1 and 2 (4-20mA).
Check the MOTOR CURRENT CT RATIO and the MOTOR RATED
LOAD AMPS in the ISM_CONF screen.
Check VFD OPTION in SETUP 2 screen.
Check for wiring of current transformers to the J4 ISM terminals.
Check if main circuit breaker has tripped. Check ISM_HIST screen.
Alm-418 ALM-418 ISM Fault - Excessive
Acceleration Time
As above As above Any line current remains high for an excessive time duration following
1M aux and either 2M aux or transition contact closure.
Check that inlet guide vanes are fully closed at start up.
Check ISM_HIST screen.
Check Motor Rated Load Amps in ISM_CONF screen.
Reduce condenser pressure if possible.
Alm-419 ALM-419 ISM Fault - Excessive
Motor Amps
As above As above AVERAGE LINE CURRENT > 110% for an excessive amount of time.
Check MOTOR RATED LOAD AMPS and MOTOR CURRENT CT
RATIO in ISM_CONF time.
Check ISM_HIST screen.
Check for conditions that cause excessive lift.
Check guide vane actuator for proper operation.
Confirm that guide vanes will fully close prior to start-up.
Alm-420 ALM-420 ISM Fault - Start
Transition Contact Fault
As above As above Check 1M and 2M dry contact inputs
Alm-421 ALM-421 ISM Fault - Motor
Amps When Stopped
As above As above High line current measured on any phase after power up or STOP
command.
Check the MOTOR CURRENT CT RATIO and the MOTOR RATED
LOAD AMPS in the ISM_CONF screen.
Check VFD OPTION in SETUP 2 screen.
Check ISM_HIST screen.
Check for high inrush current during power-up.
Confirm that the starter de-energizes the motor when the ISM removes
115V from ISM J9-2.
Confirm that the correct STARTER TYPE has been selected in the
ISM_CONF screen.
Alm-422 ALM-422 ISM Fault - Starter
Module Failure
As above As above Check ISM Hardware
Alm-423 ALM-423 ISM Fault - Calibration
Factor Error
As above As above Check ISM Calibration Values
Alm-424 ALM-424 ISM Fault - Invalid
Configuration Error
As above As above Check ISM Configurations
Alm-425 ALM-425 VFD Fault - Single
Cycle Dropout
As above As above Temporary loss of voltage.
Disable Single Cycle Dropout in CFGUMVFD screen.
Alm-426 ALM-426 VFD Fault - Line
Current Imbalance
As above As above Check phase to phase and phase to ground power distribution bus
voltage.
Check Line Current Imbalance% in CFGUMVFD screen. Consult
power company.
Alm-427 ALM-427 VFD Fault - High Line
Voltage
As above As above Check phase to phase and phase to ground distribution bus voltage.
Consult power company.
Alm-428 ALM-428 VFD Fault - Low Line
Voltage
As above As above Check phase to phase and phase to ground distribution bus voltage.
Consult power company.
Alm-429 ALM-429 VFD Fault - Low DC
Bus Voltage
As above As above Verify phase-to-phase and phase-to-ground line voltage.VFD Circuit
Board malfunction.
Call Carrier Service.
Alm-430 ALM-430 VFD Fault - High DC
Bus Voltage
As above As above Verify phase to phase and phase to ground line voltage.
Monitor AC line for high transient voltage conditions.
VFD Circuit Board malfunction.
Call Carrier Service
Alm-431 ALM-431 VFD Fault - VFD
Power On Reset
As above As above Temporary loss of VFD control voltage.
Check VFD control power breaker, transformer and fuses
Alm-432 ALM-432 VFD Fault - Ground
Fault
As above As above Check for condensation on motor terminals.
Check motor power leads for phase to phase or phase to ground shorts.
Disconnect motor from VFD and megger motor.
Call Carrier Service.
Alm-433 ALM-433 VFD Fault - Line
Phase Reversal
As above As above Reverse connections of any two line conductors to circuit breaker.
Alm-434 ALM-434 VFD Fault - Motor
Overload Trip
As above As above Check VFD configurations
Any phase current > 106% RLA.
Can result from significant load side current imbalance when running
at full load.
Check entering condenser water temperature and water flow rate.
Check Motor Rated Load Amps in CFGUMVFD screen.
43
Alarm
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alm-435 ALM-435 VFD Fault - Rectifier
Power Fault
As above As above Check VFD Status
Malfunction within VFD Power Module.
Call Carrier Service.
Alm-436 ALM-436 VFD Fault - Inverter
Power Fault
As above As above Check VFD Status
Malfunction within VFD Power Module.
Call Carrier Service.
Alm-437 ALM-437 VFD Fault - Rectifier
Overcurrent
As above As above Check VFD Status
Check for high water temperatures or changes in water flow rates.
Alm-438 ALM-438 VFD Fault - Inverter
Overcurrent
As above As above Check VFD Status
Check for high entering water temperature or low condenser water flow.
Check current settings in CFGUMVFD screen.
Alm-439 ALM-439 VFD Fault -
Condenser High Pressure
As above As above Check Compressor Discharge High Pressure switch wiring and
accuracy.
Check for high condenser water temperatures, low water flow, fouled
tubes.
Check for division plate/gasket bypass.
Check for noncondensables in refrigerant.
Alm-440 ALM-440 VFD Fault - Motor
Amps Not Sensed
As above As above Check main circuit breaker for trip.
Increase Current % Imbalance in CFGUMVFD screen.
Alm-441 ALM-441 VFD Fault - Motor
Acceleration Fault
As above As above Check that inlet guide vanes are fully closed at start-up.
Check Motor Rated Load Amps in CFGUMVFD screen.
Reduce unit pressure if possible.
Alm-442 ALM-442 VFD Fault - Stop Fault As above As above Check Inverter Power Unit
VFD Circuit Board malfunction.
Call Carrier Service.
Alm-443 ALM-443 VFD Fault - Rectifier
Overtemp
As above As above Check Cooling and VFD Config.
Check that VFD refrigerant isolation valves are open.
Check VFD refrigerant cooling solenoid and refrigerant strainer.
Check for proper VFD cooling fan operation and blockage.
Alm-444 ALM-444 VFD Fault - Inverter
Overtemp
As above As above Check Cooling and VFD Config.
Check that VFD refrigerant isolation valves are open.
Check VFD refrigerant cooling solenoid and refrigerant strainer.
Check for proper VFD cooling fan operation and blockage.
Alm-445 ALM-445 VFD Fault - Motor
Current Imbalance
As above As above Check Motor Current Imbalance% in CFGUMVFD screen.
Alm-446 ALM-446 VFD Fault - Line
Voltage Imbalance
As above As above Check phase-to-phase and phase-to-ground distribution bus voltage.
Increase Line Voltage Imbalance% in CFGUMVFD screen.
Alm-447 ALM-447 VFD Fault - Frequency
Fault
As above As above Check Power Supply
If operating from a generator, check generator size and speed.
Check utility power supply.
Alm-448 ALM-448 VFD Fault - VFD
Comm Fail
As above As above Check VFD communication wiring and connectors.
Check status lights on DPI Communications Interface Board.
Call Carrier Service.
Alm-449 ALM-449 VFD Fault - VFD Fault As above As above Check fault code and possible cause in corresponding type of VFD
user manuals
Call Carrier Service
Alm-450 ALM-450 VFD Fault - VFD Start
Inhibit
As above As above TheVFD Start Inhibit is derived from the Alarm bit being set in theVFD.
The conditions causing the alarm must be corrected in the VFD to
enable subsequent starts and operation
Alm-451 ALM-451 VFD Fault - VFD
Checksum Error
As above As above Press Reset to Restore Configuration.
Actual VFD checksum does not match calculated value.
Alm-452 ALM-452 VFD Fault - Inductor
Overtemp Switch
As above As above Check Temp Switch and Cooling Fans.
Check for cooling fan air flow obstructions
Alm-453 ALM-453 VFD Fault -
Incompatibility Fault
As above As above Load compatible version files into drive
* Alarm code in ALARMRST table
44
6.4.2 - General Alert Codes
ALARMRST
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Prestart alert
Alt-100 ALT-100 Prestart Alert - Starts
Limit Exceeded
Automatic when the situation
comes back to normal
Turn On Alert Relay Check STARTS IN 12 HOURS in Run times screen.
Enable“Enable Excessive Starts”option in“service”menu if additional
start is required.
(Recycle restarts and auto restarts after power failure are not counted.)
Alt-101 ALT-101 Prestart Alert - Low Oil
Temperature
As above As above Check OIL SUMP TEMP in default screen.
Check oil heater contactor/relay and power.
Check Oil Sump Temperature Sensor wiring and accuracy.
Check oil level and oil pump operation. Check EVAP SAT TEMP.
Alt-102 ALT-102 Prestart Alert - High
Condenser Pressure
As above As above Check CONDENSER PRESSURE.
Check Condenser Pressure transducer wiring and accuracy.
Check for high condenser water temperatures.
Check COND PRESS OVERRIDE in confiuration.
Alt-103 ALT-103 Prestart Alert -
Excessive Recycle Starts
As above As above Chiller load is too low to keep compressor on line and there has
been more than 5 starts in 4 hours.
Increase chiller load, adjust ecv to open at a higher load, increase
recycle RESTART DELTA T in service menu.
Check ec isolation valve position.
Alt-104 ALT-104 Prestart Alert - Waiting
For Start Permission
As above As above Check whether Power Request Option is enabled by mistake.
If the ship’s power system not receive the power request signal,
check the connection of power request output.
If the ship’s power system does not give the power permission
signal, check the ship’s power system.
If the chiller does not receive the power permission signal, check
the connect of power permission input.
Sensor alert
Alt-120 ALT-120 Sensor Alert - Remote
Temperature Out of Range
Automatic when the situation
comes back to normal
Alert Relay is ON Type 2Temperature Reset is Enabled and RemoteTemperature Reset
sensor is out of range.
Check ENABLE RESETTYPE and TEMPERATURE RESET settings
in TEMP_CNTL screen.
Check RemoteTemperature Reset sensor resistance or voltage drop.
Check for proper wiring to CCM J4-13 & J4-14.
Alt-121 ALT-121 Sensor Alert - Auto
Water Temp Reset
As above As above CheckTemp Reset Configuration
Confirm that Auto Water Temp Reset Input is between 4 mA and
20 mA.
Confirm that wiring to IOB connector is not grounded.
Alt-122 ALT-122 Sensor Alert - Auto
Demand Limit Input
As above As above 20mA DEMAND LIMIT OPT is Enabled, Ice Build is not Active, and
Auto
Demand Limit Input on IOB is < 2 mA. Check 20 mA DEMAND
LIMIT OPT and DEMAND LIMIT AT 20 mA in Service screen.
Confirm that Auto Demand Limit Input is between 4 mA and 20 mA.
Confirm that wiring to IOB connector is not grounded.
Alt-123 ALT-123 Sensor Alert - VFD
Speed Out Of Range
As above As above Check VFD speed feedback input in ISM
Alt-124 ALT-124 Sensor Alert - Humidity
Sensor
As above As above Check humidity sensor input in IOB
Alt-125 ALT-125 Sensor Alert -
Refrigerant Leak Input
As above As above Check refrigerant leak optional input in IOB
Alt-126 ALT-126 Sensor Alert – Diffuser
Pos Feedback
As above As above Check Diffuser Position feedback
Alt-127 ALT-127 Sensor Alert - VFD
Current Input
As above As above Check VFD current input
Alt-128 ALT-128 Sensor Alert - High
Cond Water Pressure
As above As above Check optional condenser water pressure sensor
Check condenser water flow
Alt-129 ALT-129 Sensor Alert - Leaving
Cond Water Temp
As above As above LEAVING CONDENSER WATER temperature sensor reading is
out of range.
Check LEAVING CONDENSER WATER sensor resistance or
voltage drop..
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-130 ALT-130 Sensor Alert - Entering
Cond Water Temp
As above As above Entering Condenser Water temperature sensor reading is out of
range.
Check Entering CondenserWater sensor resistance or voltage drop..
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-131 ALT-131 Sensor Alert - Entering
Cond Water Press
As above As above Check Entering Condenser Water pressure sensor voltage drop.
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-132 ALT-132 Sensor Alert - Entering
Chilled Water Press
As above As above Check Entering Chilled Water pressure sensor voltage drop.
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-133 ALT-133 Sensor Alert - Leaving
Cond Water Press
As above As above Check Leaving Condenser Water pressure sensor voltage drop.
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-134 ALT-134 Sensor Alert - Leaving
Chilled Water Press
As above As above Check Leaving Chilled Water pressure sensor voltage drop.
Check for proper wiring to IOB. Check for grounded sensor leads.
Alt-135 ALT-135 Sensor Alert - Guide
Vane 1 Position
As above As above Check guide vane 1 position feedback
Alt-136 ALT-136 Configuration Error
- Temp Reset
As above As above Check temp reset configurations
Alt-137 ALT-137 Configuration Error -
Controlled Water Delta T Reset
As above As above Check controlled water temp reset configurations
45
ALARMRST
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alt-138 ALT-138 Configuration Error –
Head Pressure
As above As above Check head pressure configurations
Alt-139 ALT – 139 Sensor Alert - Guide
Vane 2 Position
As above As above Check guide vane 2 position feedback
Process alert
Alt-146 Process Alert - High Ref Filter
Delta Pressure
As above As above Reset shall be automatic when the situation comes back to normal
Alt-147 Process Alert - Drainage
System Failure
As above As above Reset shall be automatic when the situation comes back to normal
Alt-148 Process Alert- Purge Daily
Pumpout Limit Exceed
As above As above Reset shall be automatic when the situation comes back to normal
Alt-149 Process Alert - Low Bearing
Delta Pres Difference
As above As above Reset shall be automatic when the situation comes back to normal
Alt-150 ALT-150 Process Alert - Low
Discharge Superheat
Automatic when the situation
comes back to normal
Alert Relay is ON Check for oil loss from compressor or excess oil charge.
Check for excess refrigerant charge.
Verify that the valves in the oil reclaim lines are open. Check oil
reclaim strainers.
Check acyual SUPERHEAT in Temperature screen
Alt-151 ALT-151 Process Alert - High
Evaporator Approach
As above As above Check EVAP APPROACH ALERT setting.
Check Evaporator Water Flow.
Check EVAP REFRIG LIQUIDTEMP and LEAVING CHILLEDWATER
temperature sensor resistances and voltage drop.
Check EVAP REFRIG LIQUIDTEMP and LEAVING CHILLEDWATER
temperature sensor wiring to the IOB terminal block.
Check for oil loss or low refrigerant charge.
Check oil reclaim line isolation valves and strainers.
Confirm that the optional refrigerant Liquid Line IsolationValve is open.
Check for float valve operation and for refrigerant stacking in the
condenser.
Check chilled water valves and strainers.
Check for air in the evaporator water box or division plate bypass.
Check for fouled tubes.
Confirm that the oil reclaim system is working.
Take oil sample and check for mineral oil contamination.
Check for 20 degree temperature difference between leaving chilled
water and leaving condenser water.
Alt-152 ALT-152 Process Alert - High
Condenser Approach
As above As above Check COND APPROACH ALERT setting .
Check Condenser Water Flow.
Check CONDENSER PRESSURE transducer and LEAVING
CONDENSER WATER temperature sensor resistance or voltage
drop.
Check condenser shell temperature against condenser pressure
measured with a refrigerant gage for evidence of non-condensable
in refrigerant charge.
Check for condenser water box division plate bypass.
Check CONDENSER PRESSURE transducer and LEAVING
CONDENSER WATER sensor wiring to the CCM.
Check for air in the condenser water box.
Confirm that the condenser tubes are not fouled.
Alt-153 ALT-153 Process Alert - High
Noise Region
As above As above Check the envelope control configurations
Alt-154 ALT-154 Process Alert - Damper
Valve Alert
As above As above Check damper valve wiring and position feedback inputs
Alt-155 ALT-155 Process Alert - Low Oil
Pressure Difference
As above As above Check oil pump wiring and oil filter
Quick test oil pump as necessary
Alt-156 ALT-156 Process Alert - EC
Valve Alert
As above As above Check EC valve wiring and feedback inputs
Alt-157 ALT-157 Process Alert - High
Condenser Pressure Chiller Off
As above As above Check condenser pressure sensor input And check condenser
pressure override configurations
Alt-158 ALT-158 Process Alert -
Prognostic Alert
Automatic As above Check Alarm Menu – Prognostic table for detailed information
Alt-159 ALT-159 Process Alert – LEN
Scan Warning
Manual As above Check LEN bus traffic with bus monitor
Alt-160 ALT-160 Process Alert – Oil
Filter Replacement
Manual As above Check oil filter
Alt-161 ALT-161 Process Alert –
Transducer Calibration
Manual As above Do the indicated transducer calibration
Alt-162 ALT-162 Process Alert – Low
Refrigerant Charge
Manual As above Recharge the refrigerant into chiller
Alt-164 ALT-164 Process Alert –
Displacement Switch Manual
Check impeller displacement switch
Alt-165 ALT-165 Process Alert – High
Oil Supply Temp
Automatic As above Check oil supply temperature and OIL EXV status
Alt-166 ALT-166 Process Alert –
Condenser Flushing
Automatic As above Flush condenser
Alt-167 ALT-167 Process Alert –
Customer Alert
Automatic As above Check Sustomer Alert input contact
Alt-168 ALT-169 Process Alert - High
Bearing Refrig Supply Temp
Automatic As above Check Bearing Refrig temperature sensor
46
ALARMRST
code*
Description of the alarm text Reset type
Action taken by the
control
Possible cause
Alt-169 ALT-169 Process Alert - High
Evaporator Pressure
Automatic As above Check evaporator pressure sensor input
And check evaporator pressure override configurations
Alt- 191 ALT- 191 Process Alert - High
Ref Filter Pressure Difference
Automatic As above Replace refrigerant filter
Master Slave Alert
Alt-170 ALT-170 Master Slave Alert
- Master Slave Same Address
Manual Master slave work
independent
Check master slave address configurations
Alt-171 ALT-171 Master Slave Alert -
Conflict SW Version
Manual As above Check master slave SW version number
Alt-172 ALT-172 Master Slave Alert -
Conflict Cooling Heating Mode
Manual As above Check master slave cooling heating selection
Alt-173 ALT-173 Master Slave Alert -
Incorrect Slave Control Type
Manual As above Check slave control type
Alt-174 ALT-174 Master Slave Alert -
Slave Tripout
Manual automatic in Master
side
As above Check slave chiller alarms
Alt-175 ALT-175 Master Slave Alert -
incorrect Master Control Type
Manual As above Check master control type
Alt-176 ALT-176 Master Slave Alert - No
Communication Master / Slave
Automatic As above Check communication between master and slave, wiring, etc.
Alt-179 ALT-179 Master Slave Alert -
aster CCN Write Rejection
Manual As above Check CCN communication, hardware and software
Alt-180 ALT-180 Master Slave Alert -
Slave address not slave
Manual As above Check master slave configurations
6.5 - Event States
A event state is a specific set of conditions which the controller may encounter when controlling the chiller. Event states are
predictable and repeatable and represent known states of the control. If the control is in a particular state, there is a unique
message associated with that state.The event states message are displayed on default screen of control panel.
Event No. Description of event state
1 Chiller Off
2 Chiller Tripout
3 Pumpdown/Lockout
4 Terminate Pumpdown/Lockout
5 Guide Vane 1 Calibration
6 Quick Test in Progress
7 Ice Build Done
8 Ice Build in Progress
9 Free Cooling in Progress
10 Auto Restart Pending
11 Condenser Flush in Progress
12 Guide Vane 2 Calibration
13 Envelope Control Valve Calibration
20 Startup Inhibited - Loadshed in Effect
21 Prestart Check in Progress
22 Timeout - Delay to Start In XX Min
23 Recycle in Progress
24 Startup in Progress
25 Swift Restart in Progress
30 Ramp Loading - Temperature
31 Ramp Loading - Motor Load
32 Ramp Loading - Capacity Inhibit
39 Demand Limit - Capacity Inhibit
40 Demand Limit - Capacity Decrease
41 Demand Limit - Inhibit Clamp
45 Override - High Condenser Pressure
47 Override - High Motor Temperature
48 Override - Low Evap Refrig Temp
50 Override - High Bearing Temp
51 Override - Low Discharge Superheat
52 Override - Manual VFD Speed Target
53 Override - High Motor Current
54 Override - High Discharge Temp
55 Override – Low Source Temp
Event No. Description of event state
60 Running - Temp Reset by 4-20 Ma Signal
61 Running - Temp Reset by Remote Temp Sensor
62 Running - Temp Reset by Water Dt
63 Running - Cooling Leaving Chilled Water
64 Running - Cooling Entering Chilled Water
65 Running - Heating Leaving Cond Water
66 Running - Heating Entering Cond Water
67 Envelope Control - Surge Correction
68 Envelope Control - Acts Before Recycle Shutdown
69 Envelope Control - Low Load Application
70 Envelope Control - Forced
71 Running - VFD Rampdown
72 Running - Guide Vane 1 Position Forced
73 Running - VFD Speed Forced
74 Surge Prevention - Low
75 Surge Prevention - High
76 Surge Protection
77 Running - VFD Overcurrent
79 Running - Damper Valve Forced
80 Operation - Oil EXV Forced
81 Running - Head Pressure Valve Forced
82 Purge - Forced
83 Running - Guide Vane 2 Position Forced
84 Operation - Refrigerant Lub Forced
85 Running - Vapor Source Valve Forced
87 Purge - Regeneration Forced
90 Shutdown - Normal
91 Shutdown - Alarm
93 Shutdown - Recycle
94 Shutdown - Recycle Ice Build
95 Shutdown - Compressor Deenergized
96 Shutdown - Emergency Stop
97 Transducer Calibration In Effect
98 ISM Calibration in Effect
47
7 - COLOUR TOUCH SCREEN INTERFACE
PARAMETER SETTING
7.1 - Main Configuration Menu
The“Setup”display is only possible on the unit touch screen.
To access the main configuration menu, press anywhere and
at any time on the screen (excluding buttons or text fields)
for 4 seconds.
By default, access to the menu is not password-protected.
The main configuration screen gives access to various unit
parameters:
B
D
E
F
G
H
C
I
1 System properties for the Ethernet interface
2 Connection configuration, web welcome page
3 System: Software version, Buzzer
4 Display: Contrast, backlighted
5 Keyboard: Not applicable
6 Password for "Setup" access
7 Languages: for "Setup" only
8 Return to application
7.2 - Find and Modify the Unit IP Address
In the main configuration menu (see chapter 7.1) press on
the network field “Network” to display the screen below.
B
D
E
F
G
C
1 Enable DHCP
2 IP address
3 Subnet mask
4 Default gateway
5 Primary DNS Server
6 Secondary DNS Server
If “Enable DHCP” is checked, PIC 5+ will automatically
get IP settings from DHCP server,no need to set other items.
NOTE: You must request an IP address, the subnet mask
and the default gateway from the network administrator
before connecting the unit to the local Ethernet network.
To change IP address manually,press on the second line with
the IP address.
Enter the new address and validate it by pressing “OK”
.
Proceed in the same way with other network parameters.
Return to the application and save.
7.3 - Configuration of the Web Connection
This configuration is carried out at the factory and is not
normally modified.
In the main configuration menu (see section 7.1), press on
the “Web Connection” field.
The screen presented below is displayed:
B
D
E
F
C
Press “Edit Connection”
48
B
D
E
F
G
C
Default parameters for the application are given. Press a
specific parameter to modify it in case it’s not compliant with
the screen given above.
1 Connection Name:startup
2 Start page name: hmi.html
3 Remote host IP: Not applicable for the application. Do not modify.
4 Remote port: Not applicable for the application. Do not modify.
5 Remote password: Not applicable for the application. Do not modify.
6 Remote info: Not applicable for the application. Do not modify.
7.4 - System Configuration
In the main configuration menu (see section 7.1), press the
“System” field.
The screen below is displayed:
B
D
E
F
G
C
1 Software version
2 System Settings
3 Reset to zero and flash formatting, clock parameters (do not modify)
4 Unit start-up history
5 Firmware update (not applicable)
6 Unit reboot
Press on the first field of the system screen to display the
software version as well as the unit serial number.
B
D
E
F
C
1 Indicate the firmware version which loaded in this panel
2 Indicate the bootloader version which loaded in this panel
3 CPLD version
4 Show the detailed production data of this panel
5 Information regarding the extended hardwares
B
D
C
1 Interface order: local before remote (do not modify)
2 Start-up delay time (do not modify)
3 Information on the system start-up screen
Return to the previous screen:“System “
.
Press the fourth field “Intro screen” on the screen to display
the configuration of the start-up information.
B
C
1 Welcome message at the start-up of the application: Welcome
2 Display of the Carrier logo at the start-up of the application
The default values are shown above.
49
7.5 - Display Configuration (Contrast, Ccreensaver,
Calibration)
In the main configuration menu (see section 7.1), press the
“Display” field.
The screen below is displayed.
B
D
E
F
C
1 Contrast control
2 Time for the screensaver to be displayed. After the period defined the
screen goes black.
3 Rotation of screen image
4 Resolution
5 Touch screen calibration
“Depending on the user and the position of the panel,it may
be necessary to calibrate the touch screen.When you select
“Touch Screen Calibration”
, a white box with cross-hairs will
appear on the display.Touch the center of the cross-hair sight
with a touch pen or similar blunt-ended stylus (please do not
use any metal objects).When the cross-hair sight is touched,
it moves to a new position, where you have to touch the
center of the cross again. When all positions have been
configured,the crosshairs disappear.Click on the now blank
box on the display and check the precision of the setup (the
cursor should move with you).This completes the calibration
and the white box disappears.”
The default values are shown above.
7.6 - Languages Available for the Touch Screen
Configuration
In the main configuration menu (see section 7.1) press the
“Language”field and select the language for the touch screen
interface configuration menu screens.
NOTE: The supported languages above are separate from
the languages supported by the unit application.
50
8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING
8.1 - Hardware Problems
Symptoms Possible causes Checks to be made Solutions
The unit does not respond to the
instructions sent by the supervision
PC on the CCN bus.
Problem at the RS485 converter
level of the PC or connection
problem on the primary CCN bus.
Check the CCN cable connections.
The unit CCN address is 0.1 and
the communication speed is 9600
baud by default.
Replace the RS485 connector.
Communication problem when
connecting two buses (primary bus
and secondary bus).
Electrical problem between 0 V
CCN of the primary bus and 0 V
CCN of the secondary bus.
Check the connection of the metal
part of the interface casing to earth.
Connect the metal part of the interface casing to earth.
8.2 - Problems with the Use of the Web Interface
The intranet site address of the unit is the IP address.
NOTE: THE UNIT CANNOT AUTOMATICALLY OBTAIN THE NETWORK PARAMETERS VIA A DHCP
SERVER.
Symptoms Possible causes Checks to be made Solutions
Loading of the start-up page, then
fault.
Network property details are not
valid, Ethernet network is not
available.
Check the network parameters.
Check for flashing of the orange
LED on the unit.
Contact your system administrator. Check the Ethernet
connection to the local network if the orange LED does not
flash.
While accessing the unit via the
web browser, the Java platform
launches, but remains blocked. No
file is loaded.
Proxy server problem in the local
network.
Contact your system administrator. In agreement with your system administrator open the
Runtime Java control panel and select "direct connection" in
the system parameters and/or request in the web browser
(Tools -> Options -> Connection -> System parameters) that
no proxy server is used to go to the local addresses. If
possible untick "use of an automatic configuration script".
Restart the web browser.
The application has been launched,
but the screens are not shown in the
web browser.
A proxy server is used to access the
unit and this supplies the old
screens to the browser. Incorrect
configuration of the Java
application.
Check that the web browser does
not go via a proxy server to access
the unit. Check that the Java
application does not store the
internet files on the PC.
Open the browser and in the system connection parameters
add the IP address of the unit in the proxy exceptions. (Tools
-> Options -> Connection -> System parameters -> "No
proxy for"). See chapter 8.3.4.
8.3 - Ethernet/IP Connection
8.3.1 - The Unit is Point-to-point Connected to A PC
Make sure the controller is powered on before configuration.
Check Ethernet connection if necessary, and the PC NIC
configuration (see also 8.3.3).
Click on the “Properties” button of the internet protocol.
•	 If no IP address is configured in the “General” and
“Alternative configuration” tabs, the unit IP address
must be configured to 169.254.xxx.xxx. Modify the unit
IP address and then restart the system.
•	 If the PC has a fixed IP address configured in one of the
two tabs“General”and“Alternative configuration”
,the
IP address of the PC and the unit IP address must have
the system and sub-system fields in common.
The last part of the IP address is the host number and must
be unique on the sub-system.
For example: Unit address: 172.30.101.11 and PC address:
172.30.101.182.
In this example 172.30 corresponds to the network, and 101
corresponds to the sub-system. Carry out the necessary
modifications and try to access the unit again.
In the case of a problem open a command window under
Windows (Start, Execute, type “cmd”<Enter) then type the
command:“ping”
, followed by the unit IP address.
51
In the screen above the PC receives four positive responses.
In the screen above the PC receives four negative responses.
If the PC receives four negative responses, check the internet
browser parameters to determine if a proxy server or an automatic
configuration script has been configured. If this is the case:
•	 deselecttheproxyserverortheconfigurationscriptand
restart the browser,
•	 or refer to the section about the configuration of the
Java application (see section 8.3.4).
Try to access the unit again. If the PC still does not receive
a response from the unit,restart the unit.Contact your system
administrator.
8.3.2 - Unit Connected to the Local Network.
The unit is energized. The unit is connected to the local
network by an uncrossed cable and the unit is energized.
Open a command window underWindows (Click Start,then
Execute, type “cmd” and press Enter), type the command
“ping” followed by the unit IP address.
•	 If the responses are positive the problem comes from
the internet browser configuration. Check the system
parameters of the internet browser to determine if a
proxy server or an automatic configuration script have
been configured (Tools=> Internet Options =>
Connections => System Parameters).
B
C
D
Legend
1.	 Automatic configuration script
2.	 Proxy server
3.	 Advanced proxy configuration
•	 If a proxy server is used, add the unit IP address to the
exceptions list of the proxy server (advanced proxy
configuration).
If a configuration script is used, it is not possible to add the
unit IP address to the exceptions list. For more information,
please refer to the section on the Java application (see 8.3.4).
If the response to the “ping” command is negative, please
verify the IP address of the PC and the IP address of the unit.
They must have the system and sub-system in common.
The last part of the IP address is the host number and must
be unique on the sub-system.
For example: Unit address: 172.30.101.11 and PC address:
172.30.101.182.
In this example 172.30 corresponds to the network and 101
corresponds to the sub-system.
52
8.3.3 - Check the Ethernet Connection on the PC
•	 Open the configuration panel of the PC and double
click on Network Connections.
•	 Find the system interface board and check that no red
cross is shown on the icon.
The connection to the local network must be authorized and
in the connected status. If this is not the case, check the
connections and authorize/repair the network connection.
8.3.4 - Configuration of the Java Application
Open the configuration panel and double-click the Java
application icon. If there is no Java installed, free download
is available at http://www.java.com
If the Java application is there,please make sure that it is not
used by other applications. If it is, please check the
compatibility of the following configuration with these.
Click on the system parameters, select a direct connection to
bypass the proxy server or the automatic configuration script.
Click on the temporary internet file parameters and do not
store these on the PC.
8.3.5 - Enable HTTP Server
If you need to use web server to access chiller page, need to
enable the HTTP server.Specific methods,please see below:
53
9 - SCREEN STRUCTURE
Home Main Login/ Log out screen Confirm Stop Choose operating mode Alarm Menu
General Parameters Temperatures Pressures
Inputs Status Outputs Status Hydraulic Status
Run Times Modes Trending
Setpoint Configuration Menu Quick Test
Quick Calibration Maintenance Menu
Reset Alarms
Current Alarms
History Alarms
Prognostics
Performance Plot
Hx Performance Plot
Legend
Menu accessible without password
Menu accessible with password
Service Parameters Surge Correction Config Protective Limit Config
Lab Test Forced Option Configuration ISM configuration
Factory Parameters General Control Identification
19DV IOB Configuration E-Mail Configuration
Master Slave Config Prognostic Config Reset Configuration
Schedule Menu Holiday Menu Broadcast Menu
Date/Time Config Network Configuration General VFD Config
UM VFD Configuration SRD Configuration
Capacity Control Override Control Surge Correction
Maintenance ISM Config Swift Restart Master Slave
Power Line Parameters ISM Status ISM or VFD History
Power Load Parameters Maintenance Others Maintenance IOB
Board Software PN Pressure Sensor Calib Temp Sensor Calib
ISM Calibration Pumpdown/Lockout System Status
Maintenance VFD Config UM VFD Status Maintenance SRD
Main
Configuration Menu
Maintenance Menu
Alarm
54
9.1 - Detailed Menu Description
Icon Displayed text* Description Associated table
General Parameters General parameters GENUNIT
Temperatures Temperatures TEMP
Pressures Pressures PRESSURE
Inputs Status Inputs status INPUTS
Outputs Status Outputs status OUTPUTS
Hydraulic Status Hydraulic status HYDRLIC
Run Times Run times RUNTIME
Modes Modes MODES
Setpoint Table Setpoint table SETPOINT
Configuration Menu Configuration menu CONFIG
Quick Test Table Quick test table QCK_TEST
Maintenance Menu Maintenance menu MAINTAIN
Trending Trending TRENDING
*	 Depends on the selected language (English by default).
Table Name PIC Table Type Instance HMI Menu Path
GENCONF 10H 1 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 use_pass 1 to 9999 1111 - User Password 1 9999
2 min_off 1 to 15 2 min Stop to Start Delay 1 15
3 strt_dly 4 to 45 15 min Start to Start Delay 4 45
4 dem_sel 0 to 1 0 - Demand Limit Type 0 1
5 - Base Demand=0, 4-20mA=1
6 rampslct 0 to 1 1 - Pulldown Ramp Type 0 1
7 - Temp=0, Load=1
8 DEM_SLCT 0 to 1 0 - Demand Limit Source 0 1
9 - Amps=0, KW=1
Table Name PIC Table Type Instance HMI Menu Path
RESETCFG 10H 4 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 res_sel 0 to 3 0 - Temp Reset Type 0 3
2 - No=0, 4-20mA=1
3 - Remote Temp=2,Water DT=3
4 der_20ma -30.0 to 30.0 10 ^F Degrees Reset at 20mA -30 30
5 deg_rset -30.0 to 30.0 10 ^F Maximum Deg Temp Reset -30 30
6 remtm_fu -40.0 to 245.0 65 °F Remote Temp Full Reset -40 245
7 remtm_no -40.0 to 245.0 85 °F Remote Temp No Reset -40 245
8 drwdt_fu -30.0 to 30.0 10 ^F Deg Reset Water DT Full -30 30
9 ctldt_fu 0.0 to 15.0 0 ^F Controlled DT Full Reset 0 15
10 ctldt_no 0.0 to 15.0 10 ^F Controlled DT No Reset 0 15
Table Name PIC Table Type Instance HMI Menu Path
GENUNIT 11H 1 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 ctl_mode 0 to 3 - Control Mode 0 3
2 - Local=0, Network=1
3 - Remote=2, Local Sched=3
4 cm_stas1 - 1 Compressor1 Run Status
5 statstop stop/start - Deter Start Stop Command
55
Table Name PIC Table Type Instance HMI Menu Path
GENUNIT 11H 1 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
6 CHIL_S_S 0 to 1 - Network:Cmd Start/Stop 0 1 x
7 CHIL_OCC 0 to 1 - Network:Cmd Occupied 0 1 x
8 HC_SEL 0 to 1 - Cooling/Heating Select 0 1 x x
9 CTRL_PNT 10.0 to 160.0 °F Control Point 10 160 x
10 reset ^F Control Point Reset
11 setpoint °F Actual Setpoint
12 AMPS_P % Percent Load Current
13 KW_P % Motor Percent Kilowatts
14 DEM_LIM 10.0 to 100.0 % Actual Demand Limit 10 100 x
15 EMSTOP 0 to 1 - Emergency Stop 0 1 x
16 ch_state - Chiller Status Code
17 loc_occ no/yes - Local Schedule Occupied
18 ice_occ no/yes - Ice Schedule Occupied
19 ms_stsp stop/start - Master Slave Start Stop
20 REM_RST 0 to 1 - Remote Reset Alarm 0 1 x
21 STP_OVER 0 to 1 - Stop Override 0 1 x
22 FC_START 0 to 1 - Start Free Cooling 0 1 x x
23 CF_START 0 to 1 - Start Condenser Flush 0 1 x x
24 BAC_OCC 0 to 1 - BACnet Occupied 0 1
1 0=OFF 1=CTLTEST 2=PUMPDOWN 3=LOCKOUT 4=RECYCLE 5=TRIPOUT 6=TIMEOUT 7=PRESTART 8=STARTUP 9=AUTORST 10=RAMPING 11=RUNNING
12=OVERRIDE 13=DEMAND 14=SHUTDOWN 15=FREECOOL 16=CONDFLSH
Table Name PIC Table Type Instance HMI Menu Path
TEMP 11H 2 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 ECW °F Entering Chilled Water
2 LCW °F Leaving Chilled Water
3 ECDW °F Entering Condenser Water
4 LCDW °F Leaving Condenser Water
5 EVAP_SAT °F Evap Sat Refrig Temp
6 EVAP_T °F Evap Refrig Liquid Temp
7 evap_app ^F Evaporator Approach
8 cond_app ^F Condenser Approach
9 COND_SAT °F Cond Sat Refrig Temp
10 DGT °F Comp Discharge Temp
11 DSH ^F Discharge Superheat
12 MTRB_OIL °F Thrust Bearing Oil Temp
13 MTRB °F Thrust Bearing Temp
14 MTRB1 °F Low Speed ME Brg Temp
15 MTRB2 °F Low Speed CE Brg Temp
16 MTRB3 °F High Speed ME Brg Temp
17 MTRB4 °F High Speed CE Brg Temp
18 MTRW1 °F Motor Winding 1 Temp
19 MTRW2 °F Motor Winding 2 Temp
20 MTRW3 °F Motor Winding 3 Temp
21 OILT_SMP °F Oil Sump Temp
22 OILT_DIS °F Oil Supply Temp
23 LIFT_A ^F Actual Lift
24 LIFT_1 ^F VDO High Lift Load Line
25 LIFT_2 ^F VDO Low Lift Load Line
26 R_RESET °F Remote Reset Temp
27 CHWS_T °F Common CHWS Temp
28 CHWR_T °F Common CHWR Temp
29 HR_EWT °F Heat Recl Entering Temp
30 HR_LWT °F Heat Recl Entering Temp
31 PGC_SUCT °F Purge Comp Suction Temp
32 CBH1_T °F 1st Stage Bearing Temp
33 CBH2_T °F 2nd Stage Bearing Temp
34 BRGI_SAT °F BRG Ref Supply Sat Temp
35 BRGI_T °F Bearing Ref Supply Temp
36 PGINTMP °F Purge Inlet Temp
56
Table Name PIC Table Type Instance HMI Menu Path
PRESSURE 11H 3 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 EVAP_P PSIG Evaporator Pressure
2 COND_P PSIG Condenser Pressure
3 ECON_P PSIG Economizer Pressure
4 OILP_DIS PSIG Oil Supply Pressure
5 OILP_SMP PSIG Oil Sump Pressure
6 OIL_PD PSI Oil Pump Delta P
7 pd_off -5.0 to 5.0 0 PSI Oil/Ref Delta P Offset -5 5 x
8 DIFF_P PSIG Diffuser Pressure
9 HEAD_P PSI Head Pressure Reference
10 BRGI_P PSIG Bearing Inlet Pressure
11 BRGO_P PSIG Bearing Outlet Pressure
12 REF_PD PSI Bearing Delta P
13 PUMPO_P PSIG Pump Outlet Pressure
14 PUMPI_P PSIG Pump Inlet Pressure
15 PUMP_PD PSI Ref Pump Delta P
Table Name PIC Table Type Instance HMI Menu Path
INPUTS 11H 4 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 STAR_AUX open/close - Compressor Start Contact
2 RUN_AUX open/close - Compressor Run Contact
3 DMP_FC no/yes - Damper Valve Full Closed
4 DMP_FO no/yes - Damper Valve Full Opened
5 DMP_ACT - Damper Valve Status
6 - Cl=0,Inter=1,Op=2,Fail=3
7 HGBP_FC no/yes - EC Valve Fully Closed
8 HGBP_FO no/yes - EC Valve Fully Opened
9 HGBP_ACT - EC Valve Status
10 - Cl=0,Inter=1,Op=2,Fail=3
11 HP_SW open/close - High Pressure Switch
12 REM_CON open/close - Remote Contact
13 E_STOP open/close - Emergency Stop Contact
14 ICE_CON open/close - Ice Build Contact
15 REM_LOCK open/close - Chiller Lockout
16 SAFETY open/close - Spare Safety Input
17 STARTFLT open/close - Starter Fault Feedback
18 FS_LOCK open/close - Fire Security Interlock
19 GV1_OHMS - Guide Vane 1 Actual Ohms
20 GV1_ACT % Guide Vane 1 Actual Pos
21 VFD_ACT % Actual VFD Speed Per
22 DIFF_ACT % Diffuser Actual Pos
23 AUTO_DEM mA Auto Demand Limit Input
24 AUTO_RES mA Auto Water Temp Reset
25 REF_LEAK mA Refrig Leakage Sensor
26 VFD_IN Volts VFD Speed Feedback
27 GV1_MA mA GV1 Pos Feedback
28 VFDC_MA mA VFD Current Input
29 HGBPACTP % Actual ECV Pos Per
30 HGBP_MA mA ECV Current Feedback
31 TRIPR open/close - ISM Trip Relay Status
32 bacdongl no/yes - BACnet Dongle
33 SHAFTDIS open/close - Displacement Switch
34 POW_FDB open/close - Power Request Feedback
35 FC_SS open/close - Free Cool Start Switch
36 CUS_ALE open/close - Customer Alert
37 FC_SS off/on - Free Cool Start Switch
38 CUS_ALE Open/close - Customer Alert
39 PGLE_LO Open/close - Purge Level Switch Low
40 PGLE_HI Open/close - Purge Level Switch High
41 HF_LS Open/close - Liquid Level Switch
57
Table Name PIC Table Type Instance HMI Menu Path
OUTPUTS 11H 5 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 DIFF_OUT mA Diffuser Output mA
2 HDPV_OUT mA Head Pres Output mA
3 CHST_OUT mA Chiller Stat Output mA
4 VFD_OUT mA VFD Speed Output mA
5 EXV_OUT mA Oil EXV Output mA
6 exv_tgt % Oil EXV Target
7 LLC_EXVO mA Liquid Level EXV Output
8 llc_exvt % Liquid Level EXV Target
9 OP_VFD mA Oil Pump VFD Output mA
10 op_vfd_t % Oil Pump VFD Target
11 hdpv_tgt % Head Pres Valve Tgt Pos
12 HGBP_OUT mA EC Valve Output mA
13 GV1_OUT mA Guide Vane1 Output
14 GV2_OUT mA Guide Vane2 Output
15 ALM off/on - Alarm Relay
16 ALE off/on - Alert Relay
17 COMP_SR off/on - Compressor Start Relay
18 TRANS off/on - Starter Trans Sw Status
19 DMP_CL off/on - Damper Valve Close
20 DMP_OP off/on - Damper Valve Open
21 GV1_DEC off/on - Guide Vane 1 Decrease
22 GV1_INC off/on - Guide Vane 1 Increase
23 HGBP_OFF off/on - EC Valve Close
24 HGBP_ON off/on - EC Valve Open
25 OIL_HEAT off/on - Oil Heater Relay
26 OIL_PUMP off/on - Oil Pump Relay
27 TFR_HIGH off/on - Tower Fan Relay High
28 TFR_LOW off/on - Tower Fan Relay Low
29 dmp_tgt - Damper Valve Tgt Pos
30 - Close=0, Hold=1, Open=2
31 hgbp_tgt - EC Valve Tgt Pos
32 - Close=0, Hold=1, Open=2
33 POW_REQ off/on - Power Request Output
34 FC_MODE no/yes - Free Cooling Mode
35 VFD_SOL off/on - VFD Coolant Solenoid
36 REF_PUMP off/on - Refrigerant Pump
37 ECBY_VLV off/on - Economizer Bypass Valve
38 ECON_IV off/on - Economizer Isolation VLV
39 COND_CV off/on - Condenser Control Valve
40 EVAP_CV off/on - Evaporator Control Valve
41 EVAP_DCV off/on - Evaporator Drain Valve
42 COND_DCV off/on - Condenser Drain Valve
43 COND_PSV off/on - Purge Cond Valve
44 COMP_PSV off/on - Purge Comp Valve
45 PUMP_PSV off/on - Purge Pumpout Valve
46 DRASVON off/on - Purge Drainage Valve
47 REG_PSV off/on - Purge Regeneration Valve
48 DIS_PSV off/on - Purge Discharge Valve
49 PGAPUMP off/on - Purge Vaccum Pump
50 PG_COMP off/on - Purge Compressor
51 PG_HEAT off/on - Purge Heater
52 VS_SV off/on - Vapor Source SV
53 VAPL_SV off/on - Vapor Venting Line SV
54 COND_FCV off/on - Condenser Filling Valve
Table Name PIC Table Type Instance HMI Menu Path
HYDRLIC 11H 6 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 CDWP off/on - Condenser Water Pump x
2 CDW_FLOW no/yes - Condenser Water Flow
3 CDW_FV 0 to 10000 GPS Cond Water Flow Value 0 10000
4 COND_EWP PSIG Entering Cond Water Pres
5 COND_LWP PSIG Leaving Cond Water Pres
6 cdw_pd PSI Condenser Water Delta P
58
Table Name PIC Table Type Instance HMI Menu Path
HYDRLIC 11H 6 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
7 cdw_off -10.0 to 10.0 0 PSI Condenser Delta P Offset -10 10 x
8 cdw_pull ^F Cond Water Pulldown/Min
9 CHWP off/on - Chilled Water Pump x
10 CHW_FLOW no/yes - Chilled Water Flow
11 CHW_FV 0 to 10000 GPS Chilled Water Flow Value 0 10000
12 EVAP_EWP PSIG Entering Chilled Water P
13 EVAP_LWP PSIG Leaving Chilled Water P
14 chw_pd PSI Chilled Water Delta P
15 chw_off -10.0 to 10.0 0 PSI Chilled Delta P Offset -10 10 x
16 chw_pull ^F Chill Water Pulldown/Min
17 CHWF_IN mA Chilled Water Flow Input
18 CDWF_IN mA Cond Water Flow Input
19 CHW_PDMA mA Chilled Water Pres Drop
20 CDW_PDMA mA Cond Water Pres Drop
21 EVAP_FS open/close - Evap Water Flow Switch
22 COND_FS open/close - Cond Water Flow Switch
23 TFR_HI off/on - Tower Fan Relay High x
24 TFR_LO off/on - Tower Fan Relay Low x
25 ctrlw_dt ^F Controlled Water DT
26 cdw_fl_s 0 to 2 - Cond Flow Status 0 2
27 - Fail or Not Started=0
28 - Success=1, Verifying=2
29 chw_fl_s 0 to 2 - Chilled Flow Status 0 2
30 - Fail or Not Started=0
31 - Success=1, Verifying=2
32 pdown_st 0 to 255 - Pumpdown/Lockout State 0 255
Table Name PIC Table Type Instance HMI Menu Path
RUNTIME 11H 7 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 ST_CNT12 0 - Starts Num In 12 Hours
2 C_STARTS - Compressor Starts Num
3 COMP_HRS hours Compressor Running Hrs
4 SRV_HRS 0 to 500000 0 hours After Service Hrs 0 500000 x
5 spst_tim min Stop to Start Timer
6 stst_tim min Start to Start Timer
7 oilb_dur hours Oil Lubrication Duration
8 oils_dur hours Oil Storage Duration
9 RCYSTCNT - Recy Startup In 4 Hours
10 SWIFTCNT - Swift Restarts in 1 Hour
11 PGP_NO - Total Pumpout Numbers
12 PGP_TM min Total Pumpout Time
13 pgp_tm_d min Purge Pumpout in 24 Hrs
14 pgp_tm_w min Avg Daily Purge in 7 Day
Table Name PIC Table Type Instance HMI Menu Path
MODES 11H 8 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 shut_nor no/yes - Normal Shutdown
2 shut_rcy no/yes - Recycle Shutdown
3 shut_alm no/yes - Alarm Shutdown
4 str_rcy no/yes - Recycle Startup
5 tmp_ramp no/yes - Temperature Ramping
6 ld_ramp no/yes - Load Ramping
7 gv1_inh no/yes - IGV1 Inhibiting
8 ice_act no/yes - Ice Building
9 ice_term no/yes - Ice Build Terminated
10 ice_rcy no/yes - Ice Build Recy Startup
11 ramp_act no/yes - Ramp Loading
12 dem_act no/yes - Demand Limit
13 vfdrpact no/yes - VFD Rampdown
14 dem_inh no/yes - Demand Limit Inhibit
15 evapfrze no/yes - Evaporator Frozen
59
Table Name PIC Table Type Instance HMI Menu Path
MODES 11H 8 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
16 condfrze no/yes - Condenser Frozen
17 rcysh_cm no/yes - Recycle Shutdown Done
18 nrysh_cm no/yes - NonRecycle Shutdown Done
19 alm_act no/yes - In Alarm
20 over_act no/yes - In Override
21 Pg_act no/yes - Purge active
22 cm_stat1 - Comp1 Run State Val
Table Name PIC Table Type Instance HMI Menu Path
POWER_I 11H 9 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 LN_AMPS1 AMPS Line Current Phase 1
2 LN_AMPS2 AMPS Line Current Phase 2
3 LN_AMPS3 AMPS Line Current Phase 3
4 AMPS_A_I AMPS Actual Line Current
5 AMPS_P_I % Percent Line Current
6 GRFT_1 AMPS Ground Fault Phase 1
7 GRFT_2 AMPS Ground Fault Phase 2
8 GRFT_3 AMPS Ground Fault Phase 3
9 LN_VOLT1 Volts Line Voltage Phase 1
10 LN_VOLT2 Volts Line Voltage Phase 2
11 LN_VOLT3 Volts Line Voltage Phase 3
12 VOLT_A Volts Actual Line Voltage
13 VOLT_P % Percent Line Voltage
14 KW KW Motor Kilowatts
15 KWH KW Motor Kilowatts Hours
16 LN_FREQ Hz Line Frequency
17 POW_FACT - Power Factor
18 ln_imb_i 0 % Line Current Imbalance%
19 ln_imb_v 0 % Line Voltage Imbalance%
Table Name PIC Table Type Instance HMI Menu Path
POWER_O 11H 10 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 VFD_LOAD AMPS VFD Load Current
2 amps_p_o 0 % Percent VFD Load Current
3 gf_amps 0 AMPS Ground Fault Current
4 mt_imb_i 0 % Motor Current Imbalance%
5 MOT_FREQ 0 Hz Motor Actual Frequency
6 tgt_freq 0 Hz Motor Target Frequency
7 bus_volt 0 Volts DC Bus Voltage
8 bus_ref 0 Volts DC Bus Voltage Reference
9 ld_amps1 0 AMPS Load Current Ph 1(U)
10 ld_amps2 0 AMPS Load Current Ph 2(V)
11 ld_amps3 0 AMPS Load Current Ph 3(W)
12 vfd_act 0 % Actual VFD Speed Per
13 motor_pf 0 - Motor Power Factor
14 motor_kw 0 KW Motor Kilowatts
15 motor_ov 0 % Motor Overload
16 motorkwh 0 - Motor Kilowatt-Hours
17 rect_ov 0 % Rectifier Overload
18 inv_ov 0 % Inverter Overload
19 enc_temp 0 °F VFD Enclosure Temp
20 cp_temp 0 °F VFD Cold Plate Temp
21 inv_temp 0 °F Inverter Temperature
22 rec_temp 0 °F Rectifier Temperature
23 tripr 0 to 1 0 - Shunt Trip Relay Status 0 1
24 prechar 0 to 1 0 - Precharge Relay Status 0 1
25 vfd_run 0 to 1 0 - VFD Run Relay Status 0 1
26 prech_fd 0 to 1 0 - Precharge Feedback 0 1
27 VFD_FACT - VFD Load Factor
28 lrtem_sw 0 to 1 0 - LR Temp Switch 0 1
29 alm_code 0 - VFD Alarm Code
60
Table Name PIC Table Type Instance HMI Menu Path
POWER_O 11H 10 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
30 stat_wd 0 - VFD Status Word
31 cmd_wd 0 - VFD Command Word
32 str_inh 0 - VFD Start Inhibit Status
33 appl_do 0 - VFD Appl digital Output
34 safestop 0 to 1 0 - Safety Stop Status 0 1
35 spd_fd 0 to 1 0 - SPD Feedback 0 1
36 VFDC_HI no/yes - High VFD Current
Table Name PIC Table Type Instance HMI Menu Path
ALARMRST 12H 1 //MAINMENU/ALARM/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 RST_ALM 0 to 1 - Alarm Reset 0 1 x
2 ALM_STAT - Alarm State
3 alarm_1c - Current Alarm 1
4 alarm_2c - Current Alarm 2
5 alarm_3c - Current Alarm 3
6 alarm_4c - Current Alarm 4
7 alarm_5c - Current Alarm 5
8 alarm_1 - Jbus Current Alarm 1
9 alarm_2 - Jbus Current Alarm 2
10 alarm_3 - Jbus Current Alarm 3
11 alarm_4 - Jbus Current Alarm 4
12 alarm_5 - Jbus Current Alarm 5
Table Name PIC Table Type Instance HMI Menu Path
CAPACTRL 12H 2 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 tot_err ^F Total Error + Resets
2 ctrl_err ^F Control Point Error
3 ctrl_wt °F Controlled Water Temp
4 ctrl_pnt °F Control Point
5 setpoint °F Actual Setpoint
6 ewt_dt ^F Entering Water Change DT
7 ewt_res ^F Enter Water Temp Reset
8 lwt_res ^F Leaving Water Temp Reset
9 dgt_res ^F Discharge Gas Temp Reset
10 capa_dlt % Capacity Delta
11 gv1_tgt % Target GV1 Pos
12 gv1delta % GV1 Pos Change Delta
13 gv1_chg - GV1 Change Flag
14 - Stop=0, Change=1, Cont=2
15 vfd_chg - VFD Speed Change Flag
16 - Stop=0, Change=1, Cont=2
17 vfd_tgt % Target VFD Speed Per
18 vfd_dlta % VFD Speed Change Delta
19 hgbp_tp % EC Valve Target Percent
20 cap_inh no/yes - Capacity Inhibit Flag
21 cap_dec no/yes - Capacity Decrease Flag
22 cdw_dt ^F Condenser Water Delta T
23 chw_dt ^F Chilled Water Delta T
24 pull_set °F Pulldown Set Point
25 deinhclm % Demand Limit Inh Clamp
26 ramp_dem % Ramping Demand Limit Val
27 comp_run no/yes - Compressor is Running
28 cm_stat1 - Comp1 Run State Val
61
Table Name PIC Table Type Instance HMI Menu Path
OVERRIDE 12H 3 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cap_inho no/yes - Capacity Inhibit
2 cap_deco no/yes - Capacity Decrease
3 cpov_fl no/yes - High Condenser Pressure
4 dshov_fl no/yes - Low Discharge Superheat
5 sstov_fl no/yes - Low Suction Sat Temp
6 mtov_fl no/yes - High Motor Temp
7 tbov_fl no/yes - High Bearing Temp
8 lstov_fl no/yes - Low Source Temp
9 dgtov_fl no/yes - High Discharge Temp
10 ampov_fl no/yes - High Motor Current
11 dsh_req ^F Required DSH
12 ert_over °F Evap Sat Override Temp
13 dshinstp % IGV Step DSH Increase
14 dshdestp % IGV Step DSH Decrease
15 cp_trip PSIG Cond Press Trip Value
Table Name PIC Table Type Instance HMI Menu Path
MAISURGE 12H 4 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 act_reg - Surge Region
2 - No=0, Low=1, High=2
3 - Deadband=3, Noise=4
4 dts_act ^F Actual Delta Tsat
5 dts_cal ^F Calc Ref Delta Tsat
6 dts_he ^F High Eff Ref Delta Tsat
7 amps_dta % Amps Change Surge Prot
8 amch_max % Max Amps Change Value
9 sc - Surge Counts
10 spc - Surge Protection Counts
11 surg_act no/yes - Surge Prevention Active
12 surg_pro no/yes - Surge Protection Active
13 hgbp_chg - EC Valve Change Flag
14 - Close=0, Hold=1, Open=2
15 dts_maxc 0.0 to 150.0 ^F Cal Surge Delta Tsmax 0 150
16 dts_minc 0.0 to 150.0 ^F Cal Surge Delta Tsmin 0 150
17 dts_medc 0.0 to 150.0 ^F Cal Surge Delta Tsmed 0 150
18 gv1_sful 0.0 to 100.0 % IGV1 Full Load Position 0 100
19 gv1_smin 0.0 to 100.0 % IGV1 Minimum Position 0 100
20 gv1_smed 0.0 to 100.0 % Opti-Sound IGV1 Position 0 100
21 enlp_opt 0 to 1 - Envelope Line Optimized 0 1
Table Name PIC Table Type Instance HMI Menu Path
QCK_TEST 12H 5 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 QCK_TEST 0 to 1 0 0 to 1 Quick Test Enable 0 1 x
2 Q_OILH 0 to 1 0 0 to 1 Quick Test Oil Heater 0 1 x
3 Q_OILP 0 to 1 0 0 to 1 Quick Test Oil/Ref Pump 0 1 x
4 OP_PASS 0 to 1 0 0 to 1 Oil/Ref Pres Test Passed 0 1
5 OIL_PDQ Oil/Ref Pump Delta Press
6 Q_EXV 0 to 100 0 0 to 100 Quick Test Oil EXV 0 100 x
7 Q_HDP 0 to 100 0 0 to 100 Quick Test Head Val Pos 0 100 x
8 Q_CHST 4 to 20 4 4 to 20 Quick Test Chiller Stat 4 20 x
9 Q_GV1POS 0 to 100 0 0 to 100 Guide Vane 1 Tested Pos 0 100 x
10 Q_GV2POS 0 to 100 0 0 to 100 Guide Vane 2 Tested Pos 0 100 x
11 Q_GV1OP 0 to 1 0 0 to 1 Quick Test GV1 Open 0 1 x
12 Q_GV1CL 0 to 1 0 0 to 1 Quick Test GV1 Close 0 1 x
13 Q_GVSRD 0 to 1 0 0 to 1 GV1/SRD Joint Test 0 1 x
14 Q_SRD 0 to 100 0 0 to 100 Quick Test Diffuser Pos 0 100 x
15 Q_GV1ACT Guide Vane 1 Actual Pos
16 Q_DIFTGT Diffuser Target Pos
17 Q_HGBPOP 0 to 1 0 0 to 1 Quick Test ECV Open 0 1 x
18 Q_HGBPCL 0 to 1 0 0 to 1 Quick Test ECV Close 0 1 x
19 Q_HGBP_T 0 to 100 0 0 to 100 EC Valve Tested Pos 0 100 x
62
Table Name PIC Table Type Instance HMI Menu Path
QCK_TEST 12H 5 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
20 Q_DMPOP 0 to 1 0 0 to 1 Quick Test Damper Open 0 1 x
21 Q_DMPCL 0 to 1 0 0 to 1 Quick Test Damper Close 0 1 x
22 Q_ALM 0 to 1 0 0 to 1 Quick Test Alarm Output 0 1 x
23 Q_ALE 0 to 1 0 0 to 1 Quick Test Alert Output 0 1 x
24 Q_CDWP 0 to 1 0 0 to 1 Quick Test Cond Pump 0 1 x
25 CDW_FLOW 0 to 1 0 0 to 1 Condenser Water Flow 0 1
26 Q_CHWP 0 to 1 0 0 to 1 Quick Test Chilled Pump 0 1 x
27 CHW_FLOW 0 to 1 0 0 to 1 Chilled Water Flow 0 1
28 CDW_DT -22.2 to 136.1 0 -22.2 to
136.1
Condenser Water Delta T -40 245
29 CHW_DT -22.2 to 136.1 -22.2 to
136.1
Chilled Water Delta T -40 245
30 Q_LLCEXV 0 to 100 0 0 to 100 Quick Test LLC EXV 0 100 x
31 Q_VFDCOL 0 to 1 0 0 to 1 Quick Test VFD Cooling 0 1 x
32 Q_VAPLSV 0 to 1 0 0 to 1 QCK TST Vapor Venting SV 0 1 x
33 Q_VSSV 0 to 1 0 0 to 1 Quick Test Vapor SV 0 1 x
34 Q_CONDSV 0 to 1 0 0 to 1 Quick Test Condenser CV 0 1 x
35 Q_EVAPSV 0 to 1 0 0 to 1 Quick Test Evaporator CV 0 1 x
36 Q_OPRLUB 0 to 1 0 0 to 1 QCK TST Evap Drain CV 0 1 x
37 Q_PRELUB 0 to 1 0 0 to 1 QCK TST Cond Drain CV 0 1 x
38 Q_CDPSV 0 to 1 0 0 to 1 Quick Test Purge Cond SV 0 1 x
39 Q_CMPSV 0 to 1 0 0 to 1 Quick Test Purge Comp SV 0 1 x
40 Q_POPSV 0 to 1 0 0 to 1 Quick Test Pumpout SV 0 1 x
41 Q_DROPR 0 to 1 0 0 to 1 QCK TST PG DrainOpr SV 0 1 x
42 Q_RGPSV 0 to 1 0 0 to 1 Quick Test Rege SV 0 1 x
43 Q_DCPSV 0 to 1 0 0 to 1 Quick Test Discharge SV 0 1 x
44 Q_PVPSV 0 to 1 0 0 to 1 Quick Test Vaccum Pump 0 1 x
45 Q_PCPSV 0 to 1 0 0 to 1 Quick Test Purge Comp 0 1 x
46 Q_PHPSV 0 to 1 0 0 to 1 Quick Test Purge Heater 0 1 x
47 Q_MRC 0 to 1 0 0 to 1 Motor Rotation Check 0 1 x
48 Q_MRC_ST 0 Check State
49 IDLE=0, PreLub=1
50 Rotat=2, PosLub=3, End=4
51 Q_ECBP 0 to 1 0 0 to 1 Quick Test Eco Bypass 0 1 x
52 Q_ECONIV 0 to 1 0 0 to 1 QCK TST Eco Isolation 0 1 x
53 Q_CONDCV 0 to 1 0 0 to 1 QCK TST Cond Filling VLV 0 1 x
54 Q_LOWFAN 0 to 1 0 0 to 1 Quick Test Lo Tower Fan 0 1 x
55 Q_HIFAN 0 to 1 0 0 to 1 Quick Test Hi Tower Fan 0 1 x
Table Name PIC Table Type Instance HMI Menu Path
QCK_CAL 12H 6 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 QCK_TEST 0 to 1 0 - Quick Test Enable 0 1 x
2 GV1_CAL 0 to 1 0 - GV1 Calibration Enable 0 1 x
3 GV1_STAT 0 to 2 0 - GV1 Calibration Status 0 2
4 - No Calib Or Failure=0,
5 - Progress=1, Completed=2
6 GV1_OHM - Guide Vane 1 Actual Ohms
7 GV1_MAXO - Guide Vane 1 Ohms 100%
8 GV1_MINO - Guide Vane 1 Ohms 0%
9 GV1_MAF mA Guide Vane 1 Actual mA
10 GV1_MAXA mA Guide Vane 1 mA 100%
11 GV1_MINA mA Guide Vane 1 mA 0%
12 GV2_CAL 0 to 1 0 - GV2 Calibration Enable 0 1 x
13 GV2_STAT 0 to 2 0 - GV2 Calibration Status 0 2
14 - No Calib Or Failure=0,
15 - Progress=1, Completed=2
16 GV2_MAF mA Guide Vane 2 Actual mA
17 GV2_MAXA mA Guide Vane 2 mA 100%
18 GV2_MINA mA Guide Vane 2 mA 0%
19 HGBP_CAL 0 to 1 0 - EC Valve Calib Enable 0 1 x
20 HGBP_ST 0 to 2 0 - EC Valve Calib Status 0 2
21 - No Calib Or Failure=0,
22 - Progress=1, Completed=2
23 HGBP_AMA mA EC Valve Actual mA
63
Table Name PIC Table Type Instance HMI Menu Path
QCK_CAL 12H 6 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
24 HBP_MAXA mA EC Valve mA 100%
25 HBP_MINA mA EC Valve mA 0%
26 DMP_CAL 0 to 1 0 - Damper Calib Enable 0 1 x
27 DMP_ST 0 to 2 0 - Damper Calib Status 0 2
28 - No Calib Or Failure=0,
29 - Progress=1, Completed=2
30 DMP_MAXA mA Damper mA 100%
31 DMP_MINA mA Damper mA 0%
Table Name PIC Table Type Instance HMI Menu Path
MAIISMC 12H 7 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cycle_1 no/yes - Single Cycle Dropout
2 ph_loss no/yes - Phase Loss
3 ov_volt no/yes - Over Voltage
4 un_volt no/yes - Under Voltage
5 amp_unb no/yes - Current Imbalance
6 volt_unb no/yes - Voltage Imbalance
7 overload no/yes - Overload Trip
8 lratrip no/yes - Locked Rotor Trip
9 slratrip no/yes - Starter LRA Trip
10 grnd_flt no/yes - Ground Fault
11 ph_rev no/yes - Phase Reversal
12 freqflt no/yes - Frequency Out of Range
13 ism_por no/yes - ISM Power On Reset
14 phase_1 no/yes - Phase 1 Fault
15 phase_2 no/yes - Phase 2 Fault
16 phase_3 no/yes - Phase 3 Fault
17 start_ok no/yes - 1CR Start Complete
18 1m_flt no/yes - 1M Start/Run Fault
19 2m_flt no/yes - 2M Start/Run Fault
20 prs_trip no/yes - Pressure Trip Contact
21 strt_flt no/yes - Starter Fault
22 no_amps no/yes - Motor Amps Not Sensed
23 accelflt no/yes - Starter Accel Fault
24 highamps no/yes - High Motor Amps
25 stop_ok no/yes - 1CR Stop Complete
26 1m2mstop no/yes - 1M/2M Stop Fault
27 ampstop no/yes - Motor Amps When Stopped
28 hardware no/yes - Hardware Failure
29 calfc_er no/yes - Calibration Factor Error
30 conf_err no/yes - Invalid Configuration
31 un_used no/yes - Unused
Table Name PIC Table Type Instance HMI Menu Path
MAIISMH 12H 8 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 AMPS_H1 AMPS Line Current Phase 1
2 AMPS_H2 AMPS Line Current Phase 2
3 AMPS_H3 AMPS Line Current Phase 3
4 FREQ_H Hz Line Frequency
5 GRFT_H1 AMPS Ground Fault Phase 3
6 GRFT_H2 AMPS Ground Fault Phase 2
7 GRFT_H3 AMPS Ground Fault Phase 1
8 phase_h1 - Phase 1 Faulted
9 phase_h2 - Phase 2 Faulted
10 phase_h3 - Phase 3 Faulted
11 Alm_code - VFD Alarm Code
12 sum1ht_h % I2T Sum Heat Phase 1
13 sum2ht_h % I2T Sum Heat Phase 2
14 sum3ht_h % I2T Sum Heat Phase 3
15 VOLT_H1 Volts Line Voltage Phase 1
16 VOLT_H2 Volts Line Voltage Phase 2
64
Table Name PIC Table Type Instance HMI Menu Path
MAIISMH 12H 8 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
17 VOLT_H3 Volts Line Voltage Phase 3
18 ld_amp1 AMPS Load Current Phase 1
19 ld_amp2 AMPS Load Current Phase 2
20 ld_amp3 AMPS Load Current Phase 3
21 bus_volt Volts DC Bus Voltage
Table Name PIC Table Type Instance HMI Menu Path
MAIN_SRD 12H 9 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 diff_tgt % Diffuser Target Pos
2 diffault - Diffuser Fault
3 diff_alm - SRD Rotating Stall Alarm
4 srd_a % Calculated SRD Position
5 srd_1 % Calc High Lift SRD Pos
6 srd_2 % Calc Low Lift SRD Pos
7 lift_a ^F Actual Lift
8 lift_1 ^F VDO High Lift Load Line
9 lift_2 ^F VDO Low Lift Load Line
10 strt_tmr min VDO Logic Start Delay
11 stalltmr min SRD Stall Closure Time
Table Name PIC Table Type Instance HMI Menu Path
TEMP_CAL 12H 10 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 ECW °F Entering Chilled Water
2 ECW_RAW °F ECW Sensor Raw Temp
3 ecw_off -2.0 to 2.0 ^F ECW Temperature Offset -2 2 x
4 LCW °F Leaving Chilled Water
5 LCW_RAW °F LCW Sensor Raw Temp
6 lcw_off -2.0 to 2.0 ^F LCW Temperature Offset -2 2 x
7 ECDW °F Entering Condenser Water
8 ECDW_RAW °F ECDW Sensor Raw Temp
9 ecdw_off -2.0 to 2.0 ^F ECDW Temperature Offset -2 2 x
10 LCDW °F Leaving Condenser Water
11 LCDW_RAW °F LCDW Sensor Raw Temp
12 lcdw_off -2.0 to 2.0 ^F LCDW Temperature Offset -2 2 x
Table Name PIC Table Type Instance HMI Menu Path
MAIOTHER 12H 12 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 tran_v Volts 5V Sensor Power Monitor
2 evapp_v Volts Evap Pres Trans Volts
3 condp_v Volts Cond Pres Trans Volts
4 econp_v Volts Econ Pres Trans Volts
5 diffp_v Volts Diffuser Pres Tran Volts
6 opsmp_v Volts Oil Sump Pres Tran Volts
7 opdis_v Volts Oil Sup Pres Trans Volts
8 evewp_v Volts Evap Enter Water Volts
9 evlwp_v Volts Evap Leave Water Volts
10 cdewp_v Volts Cond Enter Water Volts
11 cdlwp_v Volts Cond Leave Water Volts
12 brgip_v Volts Bearing In Trans Volt
13 brgop_v Volts Bearing Out Trans Volt
14 pumpo_v Volts Pump Output Trans Volt
15 pumpi_v Volts Pump Input Trans Volt
16 last_cpt - Last Cond Pump Run Time
17 pre_chck no/yes - Prestart Check Status
18 gvpos_ok no/yes - GV1 Pos at Startup OK
19 pmppd_ok no/yes - Pump PD at Startup OK
20 hgbp_ok no/yes - ECV Pos at Startup OK
21 dmp_ok no/yes - Damper Pos at Startup OK
22 op_heat no/yes - Oil Pump Req Oil Heater
65
Table Name PIC Table Type Instance HMI Menu Path
MAIOTHER 12H 12 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
23 op_prest no/yes - Oil Pump Req Prestart
24 pump_srt no/yes - Pump Req Startup
25 pump_sht no/yes - Pump Req Shutdown
26 pump_rst no/yes - Pump Req Swift Rst
27 ep_start no/yes - Evap Pump Req Startup
28 ep_diag no/yes - Evap Pump Req Diagnostic
29 ep_freze no/yes - Evap Pump Req Frozen
30 ep_shut no/yes - Evap Pump Req Shutdown
31 ep_pdown no/yes - Evap Pump Req Pumpdown
32 cp_prest no/yes - Cond Pump Req Prestart
33 cp_start no/yes - Cond Pump Req Startup
34 cp_overr no/yes - Cond Pump Req Override
35 cp_shut no/yes - Cond Pump Req Shutdown
36 cp_tower no/yes - Cond Pump Req Tower
37 co_diag no/yes - Cond Pump Req Diagnostic
38 cp_freze no/yes - Cond Pump Req Frozen
39 cp_pdown no/yes - Cond Pump Req Pumpdown
40 cap_inhr no/yes - Capacity Inhibit Ramping
41 cap_inhd no/yes - Capacity Inhibit Demand
42 cap_decd no/yes - Capacity Decrease Demand
43 gv1_inhs no/yes - Guide Vane Inh Surge
44 cap_decs no/yes - Capacity Decrease Surge
45 capinhst no/yes - Capacity Inh Low SST
46 capdecst no/yes - Capacity Dec Low SST
47 capinhcp no/yes - Capacity Inh Cond Pres
48 capdeccp no/yes - Capacity Dec Cond Pres
49 capinhmt no/yes - Capacity Inh Motor Temp
50 capdecmt no/yes - Capacity Dec Motor Temp
51 capinham no/yes - Capacity Inh Hi Current
52 capdecam no/yes - Capacity Dec Hi Current
53 capdecls no/yes - Capacity Dec Low Temp
54 gv2posok no/yes - GV2 Pos at Startup OK
Table Name PIC Table Type Instance HMI Menu Path
ISM_MCFG 12H 13 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 ism_cflt 0 to 1 0 - ISM Config Conflict 0 1
2 del_ismc 0 to 1 0 - Delete ISM Config 0 1 x
3 com_tout 0 to 255 60 sec Communication Timeout 0 255
4 star_typ 0 to 3 0 - Starter Type 0 3
5 - Full Volt=0, Redu Volt=1
6 - Solid State=2, FS VFD=3
7 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1
8 rla 10 to 5000 200 AMPS Motor Rated Load Amps 10 5000
9 mot_lra 100 to 65535 1000 AMPS Motor Locked Rotor Trip 100 65535
10 lrs_del 1 to 10 5 cycles Locked Rotor Start Delay 1 10
11 str_lra 100 to 65535 2000 AMPS Starter LRA Rating 100 65535
12 rlv 200 to 13800 460 Volts Motor Rated Line Voltage 200 13800
13 cu_th 5 to 100 15 % Current Imbal Threshold 5 100
14 vu_th 1 to 10 5 % Voltage Imbal Threshold 1 10
15 ct_ratio 3 to 1000 100 - Motor Current CT Ratio:1 3 1000
16 vt_rat 1 to 115 1 - Volt Transformer Ratio:1 1 115
17 cu_per 1 to 10 5 sec Current Imbal Persist 1 10
18 vu_per 1 to 10 5 sec Voltage Imbal Persist 1 10
19 lfref_en 0 to 1 0 - Line Frequency Faulting 0 1
20 linefreq 0 to 1 0 - Frequency(N=50Hz Y=60Hz) 0 1
21 gfp_en 0 to 1 1 - Ground Fault Protection 0 1
22 gf_amps 1 to 25 15 AMPS Ground Fault Current 1 25
23 gfp_pers 1 to 10 5 cycles Ground Fault Persistence 1 10
24 gfs_del 1 to 20 10 cycles Ground Fault Start Delay 1 20
25 gfct_rat 150 to 150 150 - Ground Fault CT Ratio:1 150 150
26 ovvol_th 105 to 115 115 % Overvoltage Threshold 105 115
27 udvol_th 85 to 95 85 % Undervoltage Threshold 85 95
28 ovud_per 1 to 10 5 sec Over Under Volt Persist 1 10
29 uvs_del 1 to 4 1 sec Under Volt Start Delay 1 4
66
Table Name PIC Table Type Instance HMI Menu Path
MAIIOB 12H 14 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 vol_iob1 0 Volts IOB1 Power Supply Volt
2 nm_peak1 0 - IOB1 Num Peak Prev Sec
3 low_vol1 0 to 1 0 - IOB1 Low Voltage Flag 0 1
4 fusstat1 0 to 1 1 - IOB1 24VAC Fuse Status 0 1
5 vol_iob2 0 Volts IOB2 Power Supply Volt
6 nm_peak2 0 - IOB2 Num Peak Prev Sec
7 low_vol2 0 to 1 0 - IOB2 Low Voltage Flag 0 1
8 fusstat2 0 to 1 1 - IOB2 24VAC Fuse Status 0 1
9 vol_iob3 0 Volts IOB3 Power Supply Volt
10 nm_peak3 0 - IOB3 Num Peak Prev Sec
11 low_vol3 0 to 1 0 - IOB3 Low Voltage Flag 0 1
12 fusstat3 0 to 1 1 - IOB3 24VAC Fuse Status 0 1
13 vol_iob4 0 Volts IOB4 Power Supply Volt
14 nm_peak4 0 - IOB4 Num Peak Prev Sec
15 low_vol4 0 to 1 0 - IOB4 Low Voltage Flag 0 1
16 fusstat4 0 to 1 1 - IOB4 24VAC Fuse Status 0 1
17 vol_iob5 0 Volts IOB5 Power Supply Volt
18 nm_peak5 0 - IOB5 Num Peak Prev Sec
19 low_vol5 0 to 1 0 - IOB5 Low Voltage Flag 0 1
20 fusstat5 0 to 1 1 - IOB5 24VAC Fuse Status 0 1
21 vol_iob6 0 Volts IOB6 Power Supply Volt
22 nm_peak6 0 - IOB6 Num Peak Prev Sec
23 low_vol6 0 to 1 0 - IOB6 Low Voltage Flag 0 1
24 fusstat6 0 to 1 1 - IOB6 24VAC Fuse Status 0 1
Table Name PIC Table Type Instance HMI Menu Path
MAI_BDSN 12H 15 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 sn_iob1 - IOB #1 Soft Part Number
2 sn_iob2 - IOB #2 Soft Part Number
3 sn_iob3 - IOB #3 Soft Part Number
4 sn_iob4 - IOB #4 Soft Part Number
5 sn_iob5 - IOB #5 Soft Part Number
6 sn_iob6 - IOB #6 Soft Part Number
7 sn_siob - SIOB Soft Part Number
8 sn_ism - ISM Software Part Number
9 sn_gw - Gateway Soft Part Number
10 sn_dcib - DCIB Soft Part Number
11 svn_rev - MBB SVN Revision
Table Name PIC Table Type Instance HMI Menu Path
MAISWRST 12H 16 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 srd_shut 0.0 to 100.0 % SRD Position @Shutdown 0 100
2 vfd_shut 0.0 to 100.0 % VFD Speed @Shutdown 0 100
3 gv1_shut 0.0 to 100.0 % GV1 Position @Shutdown 0 100
4 est_shut -40 to 280 °F Evap Sat Temp @Shutdown -40 280
5 pd_dur 0 to 65535 0 min Power Recovery Duration 0 65535
6 power_dn 0 to 1 0 - Power Down Active 0 1
7 auto_rst 0 to 1 0 - Auto Restart Active 0 1
8 sw_rst 0 to 1 0 - Swift Restart Active 0 1
Table Name PIC Table Type Instance HMI Menu Path
MAIN_MS 12H 17 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 lead_lag 0 to 2 - Unit is Lead or Lag 0 2
2 - Disable=0, Lead=1, Lag=2
3 ms_ctrl 0 to 3 - Master Control Type 0 3
4 sl_ctrl 0 to 3 - Slave Control Type 0 3
5 - Local=0, Network=1
6 - Remote=2, Local Sched=3
67
Table Name PIC Table Type Instance HMI Menu Path
MAIN_MS 12H 17 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
7 ll_comm 0 to 1 - Lead Lag Communication 0 1
8 ll_fault 0 to 3 - Master Slave Fault 0 3
9 - No Fault=0, Master=1
10 - Slave=2, Both=3
11 lagstat 0 to 14 - Slave Run Status 0 14
12 lag_s_s 0 to 1 - Slave Start/Stop 0 1
13 CAP_DECL 0 to 1 - Capacity Decrease 0 1 x
14 CAP_INHL 0 to 1 - Capacity Inhibit 0 1 x
15 MST_RUN 0 to 1 - Master Chiller Running 0 1 x
16 LCL_SRG 0 to 3 - Local Surge Status 0 3 x
17 RMT_SRG 0 to 3 - Remote Surge Status 0 3 x
18 EWT_OPT 0 to 1 - EWT Control Option 0 1 x
19 DEM_SLCT 0 to 1 - Demand Limit Source 0 1 x
20 - Amps=0, KW=1
21 lagstart 0 to 60 min Lag Start Timer 0 60
22 lagstop 0 to 60 min Lag Stop Timer 0 60
23 preflt 0 to 30 min Prestart Fault Timer 0 30
24 pulltime 0 to 30 min Pulldown Timer 0 30
25 pull_dt -100 to 100 ^F Pulldown: Delta T / Min -100 100
26 ll_hr_d -99999 to 99999 hours Lead/Lag Hours Delta -99999 99999
27 ctrpntov 10 to 160 °F Overrid Control Point 10 160
28 demlimov 10 to 100 % Overrid Act Demand Limit 10 100
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL01 12H 19 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Evap Press Calibration 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(Unit:PSIG) x
5 - DV:10-30, Others:100-250
6 cal_s 0 - Calibrated Slope
7 cal_i 0 - Calibrated Intercept
8 cal_st 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL02 12H 20 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Cond Press Calibration 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(Unit:PSIG) x
5 - DV:10-30, Others:100-250
6 cal_s 0 - Calibrated Slope
7 cal_i 0 - Calibrated Intercept
8 cal_st 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL03 12H 21 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Econ Press Calibration 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x
5 cal_s 0 - Calibrated Slope
6 cal_i 0 - Calibrated Intercept
7 cal_st 0 to 1 0 - Calibration Completed 0 1
68
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL04 12H 22 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Diff Press Calibration 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x
5 cal_s 0 - Calibrated Slope
6 cal_i 0 - Calibrated Intercept
7 cal_st 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL05 12H 23 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Oil Sump Press Cali 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x
5 cal_s 0 - Calibrated Slope
6 cal_i 0 - Calibrated Intercept
7 cal_st 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
PRSCAL06 12H 24 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cal_en 0 to 1 0 - Oil Supply Press Cali 0 1 x
2 cur_pres 0 PSIG Current Pressure
3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x
4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x
5 cal_s 0 - Calibrated Slope
6 cal_i 0 - Calibrated Intercept
7 cal_st 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
VFD_OUT 13H 19 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 hdpv_out 0 to 22 0 mA Head Pressure Reference 0 22
2 vfd_out 0 to 100 0 % Target VFD Speed 0 100
3 vfdstart 0 to 1 0 - VFD Start 0 1
4 tripr 0 to 1 0 - Shunt Trip Relay 0 1
5 ref_cool 0 to 1 0 - Refrigerant Cool Relay 0 1
6 fltreset 0 to 1 0 - VFD Fault Reset 0 1
7 freezrel 0 to 1 0 - Freeze Release 0 1
8 read_cfg 0 to 1 0 - Read Configuration 0 1
Table Name PIC Table Type Instance HMI Menu Path
CFG_19DV 13H 20 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 mot_pol 0 to 1 0 - Motor Pole Pair 0 1
2 - Single=0, Double=1
3 gv2_lim 30 to 100 96 % IGV2 Travel Limit 30 100
4 gv2_dmin 0 to 20 2 - IGV2 Minimum Degree 0 20
5 gv2_dful 10 to 100 90 - IGV2 Fully Open Degree 10 100
6 gv2_dmax 90 to 120 94 - IGV2 Actuator Max Deg 90 120
7 gv2_d20 0.0~120.0 28.1 - IGV2 Deg @IGV1 20 Deg 10 30
8 gv2_d30 0.0~120.0 37.2 - IGV2 Deg @IGV1 30 Deg 10 50
9 gv2_d50 0.0~120.0 71.6 - IGV2 Deg @IGV1 50 Deg 10 80
10 vfd_ratf 10 to 200 80 Hz VFD Rate Speed Hz 10 200
11 reg_tim 120 min Purge Regen Lasting Time
12 pgpumplm 600 min Daily PG Pumpout Limit
69
Table Name PIC Table Type Instance HMI Menu Path
SYS_STAT 12H 29 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 sys_ctlm 0 - System Control Mode
2 sys_stat 0 - System Status
3 mas_stat 0 - Master Run Status
4 sla_stat 0 - Slave Run Status
5 sys_perl 0 % System Percent Load
6 sys_kw 0 KW System KW
7 sys_ctlp 0 °F System Control Point
8 sys_dem 0 % System Demand Limit
9 sys_supt 0 Supply Liquid Temp
10 sys_rent 0 Return Liquid Temp
Table Name PIC Table Type Instance HMI Menu Path
ISM_CAL1 12H 31 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 0 - J8B 4-20mA Output
2 cal_en 0 to 1 0 - Calibration Enable 0 1 x
3 ism_ma 4 to 20 4 mA ISM Output mA 4 20 x
4 ismo_per 0 to 100 0 % ISM Output Percent 0 100
5 vfd_ma 4 to 20 4 mA VFD Reading mA 4 20 x
6 vfdi_per 0 to 100 0 % VFD Reading Percent 0 100
7 cal_fact 0 to 2000 0 - Calibration Factor 0 2000
8 cal_done 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
ISM_CAL2 12H 32 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 0 - J6 0-10V Input
2 cal_en 0 to 1 0 - Calibration Enable 0 1 x
3 vfd_v 0 to 10 0 Volts VFD Output Voltage 0 10 x
4 vfdo_per 0 to 100 0 % VFD Output Percent 0 100
5 ism_v 0 to 10 0 Volts ISM Reading Voltage 0 10 x
6 ismi_per 0 to 100 0 % ISM Reading Percent 0 100
7 cal_fact 800 to 1200 1000 - Calibration Factor 800 1200
8 cal_done 0 to 1 0 - Calibration Completed 0 1
Table Name PIC Table Type Instance HMI Menu Path
VFD_STAT 12H 34 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 cycle_1 no/yes - Single Cycle Dropout
2 lineim_i no/yes - Line Current Imbalance
3 hi_volt no/yes - High Line Voltage
4 low_volt no/yes - Low Line Voltage
5 lo_dcbus no/yes - Low DC Bus Voltage
6 hi_dcbus no/yes - High DC Bus Voltage
7 vfd_por no/yes - VFD Power On Reset
8 grnd_flt - Ground Fault
9 ph_rev no/yes - Line Phase Reversal
10 motor_ov no/yes - Motor Overload Trip
11 start_ok no/yes - Start Complete
12 rect_pu no/yes - Rectifier Power Fault
13 inv_pu no/yes - Inverter Power Fault
14 rect_oi no/yes - Rectifier Overcurrent
15 inv_oi no/yes - Inverter Overcurrent
16 prs_trip no/yes - Condenser High Pressure
17 no_amps no/yes - Motor Amps Not Sensed
18 accelflt no/yes - Motor Acceleration Fault
19 stop_ok no/yes - Stop Complete
20 ampstop no/yes - Stop Fault
21 rect_ot no/yes - Rectifier Overtemp
22 inv_ot no/yes - Inverter Overtemp
23 motim_i no/yes - Motor Current Imbalance
24 lineim_v no/yes - Line Voltage Imbalance
70
Table Name PIC Table Type Instance HMI Menu Path
VFD_STAT 12H 34 //MAINMENU/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
25 freqflt no/yes - Frequency Fault
26 vfd_comm no/yes - VFD Comm Fail
27 vfdfault no/yes - VFD Fault
28 readone no/yes - Read Config Complete
29 strt_inh no/yes - VFD Start Inhibit
30 checksum no/yes - VFD Checksum Error
31 inot_sw no/yes - Inductor Overtemp Switch
32 incomp no/yes - Incompatibility Fault
Table Name PIC Table Type Instance HMI Menu Path
VFD_MCFG 12H 35 //MAINMENU/MAINTAIN/
Menu Name Status Default Unit Note Menu text description
Low
Limit
High
Limit
CCN
Force
LEN
Force
1 vfd_cflt 0 to 1 0 - VFD Config Conflict 0 1
2 del_vfdc 0 to 1 0 - Delete VFD Config 0 1 x x
3 0 to 1 - Delete=Yes, Keep=No
4 rla_load 0 to 1 200 AMPS Motor Rated Load Current
5 rla 0 to 1 200 AMPS Motor Nameplate Current
6 rlv 0 to 1 460 Volts Motor Nameplate Voltage
7 rpm 0 to 1 3000 rpm Motor Nameplate RPM
8 rlkw 0 to 1 1500 KW Motor Nameplate KW
9 comp_100 0 to 1 50 Hz Compressor Speed 100%
10 skipfrq1 0 to 1 102 Hz Skip Frequency 1
11 skipfrq2 0 to 1 102 Hz Skip Frequency 2
12 skipfrq3 0 to 1 102 Hz Skip Frequency 3
13 skipband 0 to 1 0 Hz Skip Frequency Band
14 ramp_inc 0 to 1 30 sec Increase Ramp Time
15 ramp_dec 0 to 1 30 sec Decrease Ramp Time
16 lvim_th 0 to 1 10 % Line Voltage Imbalance%
17 lvim_per 0 to 1 10 sec Line Volt Imbalance Time
18 lcim_th 0 to 1 40 % Line Current Imbalance%
19 lcim_per 0 to 1 10 sec Line Current Imbal Time
20 mcim_th 0 to 1 40 % Motor Current Imbalance%
21 mcim_per 0 to 1 10 sec Motor Current Imbal Time
22 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1
23 pwm_freq 0 to 1 0 - PWM Switch Frequency 0 1
24 0 to 1 - 2KHz=0, 4KHz=1
25 res_def 0 to 1 0 - Restore Defaults 0 1
26 com_tout 0 to 1 10 sec Communication Timeout
Table Name PIC Table Type Instance HMI Menu Path
FACTORY 13H 1 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 fac_pass 0 to 65535 4444 - Factory Password 0 65535
2 chil_typ 0 to 1 0 - 1 Chiller Type 0 1
3 - 19XR6/7=0,19XR2~E/D/V=1
4 unit_typ 0 to 1 0 - Unit Type 0 1
5 - Cool Only=0, Heat Mach=1
6 refg_typ 0 to 1 0 - Refrigerant Type 0 1
7 - R134a=0, R1233zd=1
8 comp_typ 0 to 1 1 - Comp (Single=0, Dual=1) 0 1
9 cond_typ 0 to 1 0 - Cond Shell Side MAWP 0 1
10 - 185PSI=0, 300PSI=1
11 chmedium 0 to 1 0 - Chilled Medium Type 0 1
12 coun_cod 0 to 999 86 - Country Code 0 999
13 freecool 0 to 1 0 - Free Cooling Option 0 1
14 vfd_opt 0 to 4 0 - VFD Option 0 4
15 - No=0,FS VFD=1,Carrier=2
16 - Rockwell=3, Eaton=4
17 iob3_opt 0 to 1 1 - IOB3 Option(19XR2~E/D/V) 0 1
18 hyd_opt 0 to 1 0 - IOB4 Option 0 1
19 hr_opt 0 to 2 0 - Heat Reclaim Option 0 2
20 gv1_type 0 to 1 0 - Guide Vane1 Type 0 1
21 - Digital=0, Analog=1
71
Table Name PIC Table Type Instance HMI Menu Path
FACTORY 13H 1 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
22 vfd_fdv 0 to 1 0 - VFD Feedback Voltage Sel 0 1
23 - 0-5V=0, 0-10V=1
24 dmp_auto 0 to 1 0 - Electrical Damper Valve 0 1
25 mrn_opt 0 to 1 0 - Marine Option 0 1
26 pr_opt 0 to 1 0 - Power Request Option 0 1
27 cpr_opt 0 to 1 0 - Cont. Power Request 0 1
28 Comp_pre 0 to 1 0 - 19DV Comp Design Press 0 1
- 44PSI=0, 72PSI=1
29 pg_opt 0 to 1 0 - Purge System Option 0 1
30 lqby_opt 0 to 2 0 - Liquid Bypass Option 0 2
31 - No=0, Full=1, Partial=2
Table Name PIC Table Type Instance HMI Menu Path
CFGGEVFD 13H 2 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 vfd_gain 0.10 to 1.50 0.75 - VFD Gain 0.1 1.5
2 vfd_max 90.0 to 110.0 100 % VFD Max Speed Per 90 110
3 vfd_min 50.0 to 89.0 70 % VFD Min Speed Per 50 89
4 vfd_str 65.0 to 100.0 100 % VFD Start Speed Per 65 100
5 vfdculm 0.0 to 99999.0 250 AMPS VFD Current Limit 0 99999
6 vfdc20ma 10.0 to 5000.0 200 AMPS VFD Load Current 20mA 10 5000
7 comp_100 45.0 to 62.0 50 Hz Comp Frequency 100% 45 62
8 vfd_ldap 0 to 1 1 - VFD Load Current Input 0 1
Table Name PIC Table Type Instance HMI Menu Path
SERVICE1 13H 3 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 ser_pass 0 to 65535 2222 - Service Password 0 65535
2 -
3 atom_pre 8.000 to 15.000 14.5 PSI Atmospheric Pressure 8 15
4 gv1_lim 30 to 100 80.7 % GV1 Travel Limit 30 100
5 gv1stpos 0 to 40 4 % GV1 Closure at Startup 0 40
6 ctrl_db 0.5 to 2 1 ^F Controlled Fluid DB 0.5 2
7 ewtdgain 1 to 3 2 - Derivatived EWT Gain 1 3
8 gv1decdb 2 to 10 6 - Proportional Dec Band 2 10
9 gv1incdb 2 to 10 6.5 - Proportional Inc Band 2 10
10 max_gv 1.0 to 4.0 2 % Maximum GV Movement 1 4
11 dem_20ma 10 to 100 40 % Demand Limit At 20 mA 10 100
12 dem_pdb 3 to 15 10 % Demand Limit Prop Band 3 15
13 ldramprt 5 to 20 5 % Amps or KW Ramp per Min 5 20
14 tmramprt 1 to 10 3 ^F Temp Ramp per Min 1 10
15 rcysh_dt 0.5 to 4 1 ^F Recycle Shutdown Delta T 0.5 4
16 rcyst_dt 2 to 10 5 ^F Recycle Restart Delta T 2 10
17 dmp_dly 1 to 5 2 min Damper Valve Act Delay 1 5
18 dmp_cldb 2 to 10 5 PSI Damper Valve Close DB 2 10
19 dmp_opdb 10 to 20 13 PSI Damper Valve Open DB 10 20
20 dmp_dt 4 to 10 7 ^F Damper Action Delta T 4 10
21 oilpvr_t 15 to 300 40 sec Oil Press Verify Time 15 300
22 sf_st_th 40 to 100 70 % Soft Stop Amps Threshold 40 100
23 wflow_t 0.5 to 5 5 min Water Flow Verify Time 0.5 5
24 mbb_pfcl 0.5 to 2 1 - Power Calibration Factor 0.5 2
25 ex_start 0 to 1 0 - Enable Excessive Starts 0 1
26 oilstiro 0 to 3 1 - Oil Stir Cycle(19XR6/7) 0 3
27 - No Stir=0, 30s/30m=1,
28 0 to 3 - 1m/4h=2, Comb. 0&1=3
29 pgt_set 0 to 1 65 - Purge Active Temp SP 30 90
72
Table Name PIC Table Type Instance HMI Menu Path
CONF_ISM 13H 4 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 com_tout 0 to 255 10 sec Communication Timeout 0 255
2 star_typ 0 to 3 0 - Starter Type 0 3
3 - Full Volt=0, Redu Volt=1
4 - Solid State=2, FS VFD=3
5 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1
6 rla 10 to 5000 200 AMPS Motor Rated Load Amps 10 5000
7 rkw 50 to 9999 1500 KW Motor Rated Kilowatts 50 9999
8 mot_lra 100 to 65535 1000 AMPS Motor Locked Rotor Trip 100 65535
9 lrs_del 1 to 10 5 cycles Locked Rotor Start Delay 1 10
10 str_lra 100 to 65535 2000 AMPS Starter LRA Rating 100 65535
11 rlv 200 to 13800 460 Volts Motor Rated Line Voltage 200 13800
12 cu_th 5 to 100 15 % Current Imbal Threshold 5 100
13 vu_th 1 to 10 5 % Voltage Imbal Threshold 1 10
14 ct_ratio 3 to 1000 100 - Motor Current CT Ratio:1 3 1000
15 vt_rat 1 to 115 1 - Volt Transformer Ratio:1 1 115
16 cu_per 1 to 10 5 sec Current Imbal Persist 1 10
17 vu_per 1 to 10 5 sec Voltage Imbal Persist 1 10
18 lfref_en 0 to 1 0 - Line Frequency Faulting 0 1
19 linefreq 0 to 1 0 - Frequency(N=50Hz Y=60Hz) 0 1
20 gfp_en 0 to 1 1 - Ground Fault Protection 0 1
21 gf_amps 1 to 25 15 AMPS Ground Fault Current 1 25
22 gfp_pers 1 to 10 5 cycles Ground Fault Persistence 1 10
23 gfs_del 1 to 20 10 cycles Ground Fault Start Delay 1 20
24 gfct_rat 150 to 150 150 - Ground Fault CT Ratio:1 150 150
25 ovvol_th 105 to 115 115 % Overvoltage Threshold 105 115
26 udvol_th 85 to 95 85 % Undervoltage Threshold 85 95
27 ovud_per 1 to 10 5 sec Over Under Volt Persist 1 10
28 uvs_del 1 to 4 1 sec Under Volt Start Delay 1 4
Table Name PIC Table Type Instance HMI Menu Path
CFGUMVFD 13H 18 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 comp_hz 47 to 110 50 Hz Compressor Speed 100% 47 110
2 rlv_i 200 to 13800 460 Volts Rated Line Voltage 200 13800
3 rla 10 to 2000 200 AMPS Motor Nameplate Current 10 2000
4 rla_load 10 to 2000 200 AMPS Motor Rated Load Current 10 2000
5 rlv 200 to 13800 460 Volts Motor Nameplate Voltage 200 13800
6 rpm 1500 to 3600 3000 rpm Motor Nameplate RPM 1500 3600
7 rlkw 0 to 5600 1500 KW Motor Nameplate KW 0 5600
8 skipfrq1 0.0 to 102.0 102 Hz Skip Frequency 1 0 102
9 skipfrq2 0.0 to 102.0 102 Hz Skip Frequency 2 0 102
10 skipfrq3 0.0 to 102.0 102 Hz Skip Frequency 3 0 102
11 skipband 0.0 to 102.0 0 Hz Skip Frequency Band 0 102
12 ramp_inc 5 to 60 30 sec Increase Ramp Time 5 60
13 ramp_dec 5 to 60 30 sec Decrease Ramp Time 5 60
14 lvim_th 1 to 10 10 % Line Voltage Imbalance% 1 10
15 lvim_per 1 to 10 10 sec Line Volt Imbalance Time 1 10
16 lcim_th 5 to 40 40 % Line Current Imbalance% 5 40
17 lcim_per 1 to 10 10 sec Line Current Imbal Time 1 10
18 mcim_th 5 to 40 40 % Motor Current Imbalance% 5 40
19 mcim_per 1 to 10 10 sec Motor Current Imbal Time 1 10
20 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1
21 pwm_freq 0 to 1 0 - PWM Switch Frequency 0 1
22 - 2KHz=0, 4KHz=1
23 res_def 0 to 1 0 - Restore Defaults 0 1
24 com_tout 0 to 255 10 sec LEN Comm Timeout 0 255
25 mod_tout 0 to 255 2 sec Modbus Comm Timeout 0 255
26 gw_baud 1 to 4 2 - Gateway Modbus Baud Rate 1 4
27 - 4800=1, 9600=2
28 - 19200=3, 38400=4
73
Table Name PIC Table Type Instance HMI Menu Path
CFGSURGE 13H 7 //MAINMENU/CONFIG
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 sgl_cfg 0 to 1 0 - Surge Line Configuration 0 1
2 - PR = 0, Delta T = 1
3 gv1c_sel 0 to 1 0 - IGV1 Pos Configuration 0 1
4 - Degree =0, Percentage =1
5 dts_max 0.0 to 150.0 70 ^F Surge Delta Tsmax 0 150
6 dts_min 0.0 to 150.0 45 ^F Surge Delta Tsmin 0 150
7 pr_ful 1.0000 to 5.0000 3 - PR at Full Load Opening 1 5
8 pr_min 1.0000 to 5.0000 1.5 - PR at Minimum Opening 1 5
9 gv1_dful 80 to 120.0 88 - IGV1 Full Load Open Deg 80 120
10 gv1_dmed 10.0 to 40.0 27 - Sound Ctrl IGV1 Open Deg 10 40
11 gv1_dmin 0.0 to 10.0 2 - IGV1 Minimum Open Deg 0 10
12 gv1_dmax 90 to 120.0 109 - IGV1 Maximum Open Deg 90 120
13 gv1_pmin 0.0 to 100.0 5 % IGV1 Minimum Position 0 100
14 gv1_pful 0.0 to 100.0 100 % IGV1 Full Load Position 0 100
15 sgl_off 1.0 to 3.0 2 ^F Surge Line Offset 1 3
16 sgl_loff 0.5 to 3.0 1.5 ^F Surge Line Lower DB 0.5 3
17 sgl_hoff 0.1 to 3.0 1.5 ^F Surge Line Upper DB 0.1 3
18 sgl_shfh -1.000 to 0.000 -0.01 - Surge Line Shape Factor -1 0
19 sgl_shfl 0.000 to 1.000 0.01 - Sound Line Shape Factor 0 1
20 sgl_spdf 0.00 to 3.00 2 - Surge Line Speed Factor 0 3
21 surg_del 0 to 120 15 sec Surge Delay Time 0 120
22 surge_t 7 to 10 8 min Surge Time Period 7 10
23 surge_a 5.0 to 40.0 20 % Surge Delta Amps % 5 40
24 gvstp_sg 1.0 to 3.0 2 % GV1 Close Step Surge 1 3
25 vfdstpsg 1.0 to 5.0 1.5 % VFD Speed Step Surge 1 5
26 hgbpstsg 1.0 to 10.0 4 % EC Valve Step Surge 1 10
27 sgl_pro 0.00 to 5.0 0 ^F Surge Profile Offset 0 5
28 high_eff 0 to 1 1 - High Efficiency Mode 0 1
29 noi_alt 0 to 1 0 - High Noise Alert 0 1
Table Name PIC Table Type Instance HMI Menu Path
CFGLIMIT 13H 8 //MAINMENU/CONFIG
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 evap_al 0.5 to 15.0 5 ^F Evap Approach Alert 0.5 15
2 cond_al 0.5 to 15.0 6 ^F Cond Approach Alert 0.5 15
3 cpov_lo 90.0 to 157.0 140 PSIG Cond Press Override Low 90 157
4 cpov_hi 200.0 to 265.0 250 PSIG Cond Press Override High 200 265
5 cpcut_lo 160.0 to 165.0 160 PSIG Cond Press Cutout Low 160 165
6 cpcut_hi 270.0 to 275.0 275 PSIG Cond Press Cutout High 270 275
7 ert_ovdt 2 to 5 3 ^F Evap Override Delta T 2 5
8 ert_trip 0 to 40 33 °F Evap Refrig Trippoint 0 40
9 ep_ov 90 to 157 140 PSIG High Evap Press Override 90 157
10 ep_cut 160 to 170 165 PSIG High Evap Press Cutout 160 170
11 cdfreeze -20.0 to 35.0 34 °F Condenser Freeze Point -20 35
12 dgt_alrt 125 to 200 200 °F Comp Discharge Alert 125 200
13 mt_over 150 to 200 200 °F Comp Motor Temp Override 150 200
14 tb_alert 155 to 175 175 °F Comp Bearing Temp Alert 155 175
15 tb_trip 175 to 185 185 °F Comp Bearing Temp Trip 175 185
16 tb_alt2 185.0 to 210.0 210 °F Comp Bearing Alert R6&7 185 210
17 tb_trip2 210.0 to 220.0 220 °F Comp Bearing Trip R6&7 210 220
18 bri_min 10.0 to 34.0 34 °F Minimum Brine LWT 10 34
19 lwtp_sp 41.0 to 50.0 42.8 °F Heating LWT Protect Set 41 50
20 evap_cut 0.5 to 50 5 PSI Evap Flow Delta P Cutout 0.5 50
21 cond_cut 0.5 to 50 5 PSI Cond Flow Delta P Cutout 0.5 50
22 cond_val 0.5 to 50 50 PSI Cond Hi Flow DP Limit 0.5 50
23 cond_alm 0 to 1 0 - Cond Hi Flow Alarm 0 1
24 cpov_dl 18 to 35.6 20 PSIG Cond Pre Override DV 44* 18 35.6
25 cpcut_dl 30to 38 30 PSIG Cond Pre Cutout DV 44** 30 38
26 cpov_dh 20 to 56 55 PSIG Cond Pre Override DV 72 20 56
27 cpcut_dh 59 to 60.3 59 PSIG Cond Pre Cutout DV 72 59 60.3
28 tb_alt3 90.0 to 120. 104 °F Comp Bearing Alert DV 90 120
29 tb_trip3 121.0 to 150.0 122 °F Comp Bearing Trip DV 121 150
30 lwtp_sp 41.0 to 50.0 42.8 °F Heating LWT Protect Set 41 50
31 ep_ovdv 20 to 56 55 PSIG Hi Evap Pre Override DV 20 56
32 ep_cutdv 59 to 60.3 59 PSIG Hi Evap Pre Cutout DV 59 60.3
*	 NOTE: this value must be setted by service personnel according to the actual pressure switch jump value
* *	 NOTE: this value must be setted by service personnel according to the actual pressure switch priority controlled value, and the given value should be less than the value
of * - 2.4 F.
74
Table Name PIC Table Type Instance HMI Menu Path
CONF_OPT 13H 10 //MAINMENU/CONFIG
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 astart 0 to 1 0 - Auto Restart Option 0 1
2 commsens 0 to 1 0 - Common Sensor Option 0 1
3 hgbp_opt 0 to 3 0 - EC Valve Option 0 3
4 - No=0, Cont.=1,
5 - ON/OFF=2, mA=3
6 hgbp_sel 0 to 3 0 - EC Valve Selection 0 3
7 - Disable=0, Surge=1
8 - Low Load=2, Comb=3
9 hpop_gv1 0.5 to 10.0 5 % ECV Open IGV1 Position 0.5 10
10 hgcl_gv1 1.5 to 20.0 10 % ECV Close IGV1 Position 1.5 20
11 hgb_toff 0.5 to 10 4 ^F ECV Off DT for Low Load 0.5 10
12 hgb_ton 0.5 to 10 2 ^F ECV On DT for Low Load 0.5 10
13 hgbp_ldb 0.5 to 2.0 1 ^F ECV Low Load DB 0.5 2
14 hdpv_opt 0 to 1 0 - Head Pres Valve Option 0 1
15 hdp_0 20 to 85 25 PSI Head Pres Delta P 0% 20 85
16 hdp_100 20 to 85 50 PSI Head Pres Delta P 100% 20 85
17 hdpv_min 0 to 100 0 % Head Pressure Min Output 0 100
18 ice_opt 0 to 1 0 - Ice Build Option 0 1
19 ice_recy 0 to 1 0 - Ice Build Recycle 0 1
20 ice_term 0 to 2 0 - Ice Build Termin Source 0 2
21 - Temp=0,Contact=1,Both=2
22 tfh_sp 55 to 105 75 °F Tower Fan High Setpoint 55 105
23 leak_en 0 to 1 0 - Refrig Leakage Option 0 1
24 leak_ma 4 to 20 20 mA Refrig Leakage Alarm mA 4 20
25 exv_opt 0 to 1 0 - Oil EXV Option 0 1
26 oil_high 100 to 140 122 °F Oil Temp High Threshold 100 140
27 oil_low 90 to 130 113 °F Oil Temp Low Threshold 90 130
28 gt_fact 0.25 to 3.00 1 - Gas Torque Factor 0.25 3
29 gv_srd_f 0.70 to 1.20 0.95 - Guide Vane/SRD Factor 0.7 1.2
30 pd_tcfg 0 to 60 15 min Power Recovery Timeout 0 60
31 evap_t_o 0 to 1 1 - Evap Liquid Temp Opt 0 1
32 evap_ref 0 to 1 1 - Evap App Calc Selection 0 1
33 - Sat Temp=0, Ref Temp=1
34 cfa_opt 0 to 1 0 - Condenser Flush Alert 0 1
35 cusa_opt 0 to 1 0 - Customer Alert Option 0 1
36 wp_opt 0 to 2 0 - Water Pressure Option 0 2
37 - No=0, Pres.=1, Pres.D=2
38 wfm_opt 0 Water Flow Measurement 0 3
39 - No=0, Flow Meter=1,
40 - Water Pres. D=2
41 fs_opt 0 to 1 0 - Water Flow Determination 0 1
42 - Sat Temp=0,Flow Switch=1
43 flow4ma 0 to 200 0 GPS Water Flow at 4mA 0 200
44 flow20ma 0 to 200 0 GPS Water Flow at 20mA 0 200
45 chwf_bas 0 to 150 0 GPS Evap Flow Rate Baseline 0 150
46 evpd_bas 0 to 20 0 PSI Evap Pres Drop Baseline 0 20
47 cdwf_bas 0 to 150 0 GPS Cond Flow Rate Baseline 0 150
48 cdpd_bas 0 to 20 0 PSI Cond Pres Drop Baseline 0 20
49 wpd_20ma 10 to 40 10 PSI Water Pres Drop @20mA 10 40
50 vssv_dly 0 to 10 5 min Vapor Source SV Delay 0 10
51 opvfdmax 35 to 60 50 PSI Max Oil Pressure Diff 35 60
52 opvfdstp 0 to 10 7 % Oil Pump VFD Max Step 0 10
53 0 to 1 0 - Vapor Source SV Option 0 1
54 pgon_opt 0 - Purge On Idle Option 0 1
Table Name PIC Table Type Instance HMI Menu Path
CONF_IOB 13H 11 //MAINMENU/CONFIG
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 lv_enth 17.0 to 19.0 17 Volts Low Entered Volt V1 IOB 17 19
2 lv_exth 19.0 to 21.0 19 Volts Low Exited Volt V2 IOB 19 21
3 typ_ai11 0 to 6 4 - 1 IOB1 AI#1 Type 0 6
4 typ_ai12 0 to 6 4 - IOB1 AI#2 Type 0 6
5 typ_ai13 0 to 6 4 - IOB1 AI#3 Type 0 6
6 typ_ai14 0 to 6 4 - IOB1 AI#4 Type 0 6
7 typ_ai19 0 to 5 2 - IOB1 AI#9 Type 0 5
75
Table Name PIC Table Type Instance HMI Menu Path
CONF_IOB 13H 11 //MAINMENU/CONFIG
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
8 typ_ao11 0 to 2 1 - 2 IOB1 AO#1 Type 0 2
9 typ_ai21 0 to 6 4 - IOB2 AI#1 Type 0 6
10 typ_ai22 0 to 6 4 - IOB2 AI#2 Type 0 6
11 typ_ai23 0 to 6 4 - IOB2 AI#3 Type 0 6
12 typ_ai24 0 to 6 0 - IOB2 AI#4 Type 0 6
13 typ_ai28 0 to 5 0 - IOB2 AI#8 Type 0 5
14 typ_ai29 0 to 5 0 - IOB2 AI#9 Type 0 5
15 typ_ai2a 0 to 5 5 - IOB2 AI#10 Type 0 5
16 typ_ao21 0 to 2 1 - IOB2 AO#1 Type 0 2
17 typ_ao22 0 to 2 1 - IOB2 AO#2 Type 0 2
18 typ_ai31 0 to 6 4 - IOB3 AI#1 Type 0 6
19 typ_ai32 0 to 6 4 - IOB3 AI#2 Type 0 6
20 typ_ai33 0 to 6 4 - IOB3 AI#3 Type 0 6
21 typ_ai34 0 to 6 4 - IOB3 AI#4 Type 0 6
22 typ_ai35 0 to 5 0 - IOB3 AI#5 Type 0 5
23 typ_ai36 0 to 5 5 - IOB3 AI#6 Type 0 5
24 typ_ai38 0 to 5 0 - IOB3 AI#8 Type 0 5
25 typ_ai39 0 to 5 0 - IOB3 AI#9 Type 0 5
26 typ_ai3a 0 to 5 0 - IOB3 AI#10 Type 0 5
27 typ_ao31 0 to 2 1 - IOB3 AO#1 Type 0 2
28 typ_ao32 0 to 2 1 - IOB3 AO#2 Type 0 2
29 typ_ai43 0 to 6 0 - IOB4 AI#3 Type 0 6
30 typ_ai44 0 to 6 0 - IOB4 AI#4 Type 0 6
31 typ_ai45 0 to 6 0 - IOB4 AI#5 Type 0 6
32 typ_ai46 0 to 6 0 - IOB4 AI#6 Type 0 6
33 typ_ai47 0 to 6 0 - IOB4 AI#7 Type 0 6
34 typ_ai4a 0 to 6 0 - IOB4 AI#10 Type 0 6
1 disable = 0, 0-5V = 1, 0-20ma = 2, 10K Thermistor = 3, 5K Thermistor = 4, Resistance = 5, RTD = 6
2 disable = 0, 0-20ma = 1, 0-10V = 2
Table Name PIC Table Type Instance HMI Menu Path
EMAILCFG 13H 12
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 email_on 0 to 1 0 - E-Mail Function 0 1
2 senderP1 - Sender Email Part1
3 - @
4 senderP2 - Sender Email Part2
5 recip1P1 - Recip1 Email Part1
6 - @
7 recip1P2 - Recip1 Email Part2
8 recip2P1 - Recip2 Email Part1
9 - @
10 recip2P2 - Recip2 Email Part2
11 smtpP1 0 to 255 0 - SMTP IP Addr Part 1 0 255
12 smtpP2 0 to 255 0 - SMTP IP Addr Part 2 0 255
13 smtpP3 0 to 255 0 - SMTP IP Addr Part 3 0 255
14 smtpP4 0 to 255 0 - SMTP IP Addr Part 4 0 255
15 accP1 - Account Email Part1
16 text 8 char - @
17 accP2 - Account Email Part2
18 accPass - Account Password
19 portNbr 0 to 255 25 - Port Number 0 255
20 srvTim 0 to 255 30 sec Server Timeout 0 255
21 srvAut 0 to 2 0 - Server Authentification 0 2
22 - No Authentication=0
23 - Username Only=1
24 - Username & Domain Name=2
76
Table Name PIC Table Type Instance HMI Menu Path
LABONLY 13H 13
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 dmp_fcen 0 to 1 0 - Damper Valve Force 0 1
2 dmp_fc_t 0 to 2 1 - Damper Valve Force Tgt 0 2
3 - Close=0, Hold=1, Open=2
4 lexv_fc 0 to 1 0 - LLC EXV Forced 0 1
5 lexv_fv 0 to 100 30 % LLC EXV Forced Value 0 100
6 hgbp_fen 0 to 1 0 - EC Valve Forced 0 1
7 hgbp_f_t 0 to 2 1 - ONOFFHOLD ECV Force Tgt 0 2
8 - Close=0, Hold=1, Open=2
9 hgbp_f_p 0 to 100 30 % Modulated ECV Forced % 0 100
10 gv1_fc 0 to 1 0 - GV1 Forced 0 1
11 vfd_fc 0 to 1 0 - VFD Forced 0 1
12 hdpv_fc 0 to 1 0 - Head Pre Valve Force 0 1
13 exv_fc 0 to 1 0 - Oil EXV Force 0 1
14 gv1_fv 0 to 100 30 % GV1 Forced Pos 0 100
15 vfd_fv 0 to 100 70 % VFD Forced Speed 0 100
16 hdpv_fv 0 to 100 0 % Head Pre Forced Value 0 100
17 exv_fv 0 to 100 0 % Oil EXV Forced Value 0 100
18 DSH_EN 0 to 1 1 - Low DSH Protection 0 1
19 OILT_CHK 0 to 1 1 - Oil Temp Prestart Check 0 1
20 gv2_fc 0 to 1 0 - GV2 Forced 0 1
21 gv2_fv 0 to 100 30 % GV2 Forced Pos 0 100
22 condcvfc 0 to 1 0 - Condenser CV Force 0 1
23 condcvfv 0 to 1 1 - Condenser CV Forced Tgt 0 1
24 evapcvfc 0 to 1 0 - Evaporator CV Force 0 1
25 evapcvfv 0 to 1 0 - Evaporator CV Forced Tgt 0 1
26 condf_fc 0 to 1 0 - Cond Filling VLV Force 0 1
27 condf_fv 0 to 1 0 - Cond Filling VLV Tgt 0 1
28 vssv_fc 0 to 1 0 - Vapor SV Forced 0 1
29 vssv_fv 0 to 1 0 - Vapor SV Forced Value 0 1
30 PG_FC 0 to 2 0 - Purge Forced 0 2
31 - Disable=0, Sys Force=1
32 - Valves Force=2
33 pg_cdvfc 0 to 1 0 - PG Cond Valve Force 0 1
34 pg_cdvfv 0 to 1 0 - PG Cond Valve Force Tgt 0 1
35 pg_covfc 0 to 1 0 - PG Comp Valve Force 0 1
36 pg_covfv 0 to 1 0 - PG Comp Valve Force Tgt 0 1
37 pgpumpfc 0 to 1 0 - PG Pumpout VLV Force 0 1
38 pgpumpfv 0 to 1 0 - PG Pumpout VLV Force Tgt 0 1
39 pg_drafc 0 to 1 0 - Purge Drainage Force 0 1
40 pg_regfc 0 to 1 0 - PG Regen Valve Force 0 1
41 pg_regfv 0 to 1 0 - PG Regen Valve Force Tgt 0 1
42 pg_disfc 0 to 1 0 - PG Discharge Valve Force 0 1
43 pg_disfv 0 to 1 0 - PG Disch VLV Force Tgt 0 1
44 pgvacpfc 0 to 1 0 - PG Vaccum Pump Force 0 1
45 pgvacpfv 0 to 1 0 - PG Vaccum Pump Force Tgt 0 1
46 pgcompfc 0 to 1 0 - PG Compressor Force 0 1
47 pgcompfv 0 to 1 0 - PG Compressor Force Tgt 0 1
48 pgheatfc 0 to 1 0 - PG Heater Force 0 1
49 pgheatfv 0 to 1 0 - PG Heater Force Tgt 0 1
50 vaplsvfc 0 to 1 0 - Vapor Venting SV Force 0 1
51 vaplsvfv 0 to 1 0 - Vapor Venting SV Tgt 0 1
52 lubr_fc 0 to 1 0 - Lube Drain CV Force 0 1
53 evapd_fv 0 to 1 0 - Evap Drain CV Tgt 0 1
54 condd_fv 0 to 1 0 - Cond Drain CV Tgt 0 1
Table Name PIC Table Type Instance HMI Menu Path
CONF_MS 13H 14 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 slv_addr 1 to 236 2 - Slave Address 1 236
2 msl_sel 0 to 2 0 - Master/Slave Select 0 2
3 - Disable=0
4 - Master=1, Slave=2
5 ms_type 0 to 1 0 - Chiller Connection Type 0 1
6 - Parallel=0, Series=1
7 mids_opt 0 to 1 1 - Middle Sensor Option 0 1
77
Table Name PIC Table Type Instance HMI Menu Path
CONF_MS 13H 14 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
8 lead_sel 0 to 1 0 - Master Lead Lag Select 0 1
9 - Lead, Lag Once Failed=0
10 - Runtime Balance=1
11 serct_fl 0 to 1 0 - Series Counter Flow 0 1
12 toocl 0 to 1 0 - Take Over On Comm Loss 0 1
13 ms_per 25 to 75 50 % Master per Capacity 25 75
14 lag_shut 25 to 75 50 % Lag Shutdown Threshold 25 75
15 pref_tim 2 to 30 5 min Prestart Fault Time 2 30
16 un_th 50 to 100 100 % Lead Unload Threshold 50 100
17 ll_bal_d 40 to 400 168 hours Lead/Lag Balance Delta 40 400
18 lstr_tim 2 to 30 10 min Lag Start Time 2 30
19 lstp_tim 2 to 30 10 min Lag Stop Time 2 30
20 lead_pul 0 to 60 0 min Lead Pulldown Time 0 60
21 lag_mini 0 to 150 0 min Lag Minimum Running Time 0 150
22 lagrundt 0 to 10 3 ^F Lag Run Delta T 0 10
23 lagoffdt 0 to 10 1.8 ^F Lag Off Delta T 0 10
Table Name PIC Table Type Instance HMI Menu Path
CONF_PRG 13H 15 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 prog_en 0 to 1 1 - Prog Function Enable 0 1
2 oilch_cm 0 to 1 1 - Oil Change Done 0 1
3 oilfc_cm 0 to 1 1 - Oil Filter Change Done 0 1
4 tracl_cm 0 to 1 1 - Trans Calibration Done 0 1
5 refch_cm 0 to 1 1 - Refrigerant Charge Done 0 1
6 oilfl_th -6.7 to 420.0 10 PSI Oil Filter PD Threshold -6.7 420
7 oilch_nt 1000.0 to 8000.0 2000 hours Oil Lub Expire Time 1000 8000
8 oilst_nt 5000.0 to
15000.0
8640 hours Oil Storage Expire Time 5000 15000
9 refgc_th 0.0 to 5.0 2 PSI Trans Calib Threshold 0 5
10 rch_cath 20.0 to 40.0 20 ^F Low Charge Cond Approach 20 40
11 ep_dgap 0.0 to 10.0 3 ^F Evap Design Approach 0 10
12 beart_th 100.0 to 230.0 200 °F Bearing Degradation 100 230
13 oil_qly 0 to 2 0 - Oil Quality 0 2
14 oil_flt 0 to 2 0 - Oil Filter Failure 0 2
15 tran_dev 0 to 2 0 - Transducer Deviation 0 2
16 ref_chg 0 to 2 0 - Refrig Charge Status 0 2
17 hx_e_ltd 0 to 6 1.5 ^F HxPlot Evap Design LTD 0 6
18 hx_e_l_o 0 to 30 10 % HxPlot Evap LTD Offset 0 30
19 hx_c_ltd 0 to 6 1.5 ^F HxPlot Cond Design LTD 0 6
20 hx_c_l_o 0 to 30 10 % HxPlot Cond LTD Offset 0 30
21 hx_igv 0 to 100 10 % HxPlot IGV Threshold 0 100
22 hx_en 0 to 1 0 - HxPlot Diagram Enable 0 1
Table Name PIC Table Type Instance HMI Menu Path
CONNECT 13H 16 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 p0_opt 0 to 2 0 - RS485 Port0 Option 0 2
2 - CCN=0, BACnet MS/TP=1
3 - Modbus RTU=2
4 mip_opt 0 to 1 0 - Modbus TCP Enable 0 1
5 port_nbr 0 to 1024 502 - Modbus TCP Port Number 0 1024
6 ser_UID 1 to 255 1 - Modbus Server UID 1 255
7 metric 0 to 1 0 - Modbus Metric Unit 0 1
8 parity 0 to 4 0 - Modbus RTU Parity Option 0 4
9 - No=0, Odd=1, Even=2
10 - Low=3, High=4
11 stop_bit 0 to 1 0 - Modbus RTU Stop Bit 0 1
12 - 1 Bit=0,2 Bits=1
13 baudrate 0 to 2 0 - Modbus RTU Baudrate 0 2
14 - 9600=0,19200=1,38400=2
15 swap_b 0 to 1 0 - Modbus Litte Endian 0 1
16 real_typ 0 to 1 0 - Modbus Real Type 0 1
78
Table Name PIC Table Type Instance HMI Menu Path
CONNECT 13H 16 //MAINMENU/CONFIG/
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
17 - BACnet Configuration
18 bacena 0 to 1 0 - BACnet/IP Enable 0 1
19 bacunit 0 to 1 0 - BACnet Metric Unit 0 1
20 network 1 to 9999 1600 - BACnet Network 1 9999
21 bac_id 0 to 9999999 1600001 - BACnet Identifier 0 9999999
22 auid 0 to 1 0 - ALC Auto Id Scheme 0 1
23 balmena 0 to 1 0 - BACnet Alarms Enable 0 1
24 bacschen 0 to 1 0 - BACnet Schedule Enable 0 1
25 mstpaddr 1 to 127 1 - MS/TP Mac address 1 127
26 mstpbaud 0 to 5 2 - MS/TP Baud rate 0 5
27 - 9600 = 0, 19200 = 1
28 - 38400 = 2, 57600 = 3
29 - 76800 = 4, 115200 = 5
30 maxmastr 1 to 127 3 - MS/TP Max Master 1 127
31 maxinfof 1 to 255 5 - MS/TP Max Info Frames 1 255
32 - Call Home Configuration
33 ch_opt 0 to 1 0 - Call Home Option 0 1
34 ch_ip_P1 0 to 255 140 - Call Home IP Addr Part 1 0 255
35 ch_ip_P2 0 to 255 206 - Call Home IP Addr Part 2 0 255
36 ch_ip_P3 0 to 255 129 - Call Home IP Addr Part 3 0 255
37 ch_ip_P4 0 to 255 10 - Call Home IP Addr Part 4 0 255
Table Name PIC Table Type Instance HMI Menu Path
SETPOINT 17H 1 //MAINMENU/SETPOINT
Menu Name Status Default Unit Note Menu text description Low Limit High Limit
1 ecw_sp 15.0 to 120.0 60 °F Cooling ECW Setpoint 15 120
2 lcw_sp 10.0 to 120.0 45 °F Cooling LCW Setpoint 10 120
3 ecdw_sp 63.0 to 150.0 104 °F Heating ECDW Setpoint 63 150
4 lcdw_sp 68.0 to 150.0 113 °F Heating LCDW Setpoint 68 150
5 ice_sp 15.0 to 60.0 40 °F Ice Build Setpoint 15 60
6 dem_base 10.0 to 100.0 100 % Base Demand Limit 10 100
7 EWT_OPT 0 to 1 0 - EWT Control Option 0 1
Table Name PIC Table Type Instance
MAINMENU A001H 2
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 GENUNIT 0x0011_i1 ALL NONE NONE General Parameters
2 TEMP 0x0011_i2 ALL NONE NONE Temperatures
3 PRESSURE 0x0011_i3 ALL NONE NONE Pressures
4 INPUTS 0x0011_i4 ALL NONE NONE Inputs Status
5 OUTPUTS 0x0011_i5 ALL NONE NONE Outputs Status
6 HYDRLIC 0x0011_i6 ALL NONE NONE Hydraulic Status
7 RUNTIME 0x0011_i7 ALL NONE NONE Run Times
8 MODES 0x0011_i8 ALL NONE NONE Modes
9 SETPOINT 0x0017_i1 USER NONE NONE Setpoint
10 CONFIG 0xA001_i4 USER NONE NONE Configuration Menu
79
Table Name PIC Table Type Instance
MAINMENU A001H 2
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
11 QCK_TEST 0x0012_i5 SERVICE NONE NONE Quick Test
12 MAINTAIN 0xA001_i5 SERVICE NONE NONE Maintenance Menu
13 TRENDING 0xA002_i1 ALL NONE NONE Trending
14 QCK_CALI 0x0012_i6 SERVICE NONE NONE Quick Calibration
Table Name PIC Table Type Instance
ALARMS A001H 3
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 ALARMRST 0x0012_i1 ALL NONE NONE Reset Alarms
2 CUR_ALM 0x0043_i3 ALL NONE NONE Current Alarms
3 ALMHIST1 0x0043_i1 ALL NONE NONE History Alarms
4 HEALTH 0xA003_i2 ALL NONE NONE Prognostics
5 SURGPLOT 0xA003_i3 ALL NONE NONE Performance Plot
6 HXPLOT 0xA003_i4 ALL NONE NONE Hx Performance Plot
7 SERVLOG 0xA003_i5 ALL NONE NONE Service Log
Table Name PIC Table Type Instance
CONFIG A001H 4
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 SERVICE 0x0013_i3 SERVICE NONE NONE Service Parameters
2 CFGSURGE 0x0013_i7 SERVICE NONE NONE Surge Correction Config
3 CFGLIMIT 0x0013_i8 SERVICE NONE NONE Protective Limit Config
4 LABONLY 0x0013_i13 SERVICE NONE NONE Lab Test Forced
5 CONF_OPT 0x0013_i10 SERVICE NONE NONE Option Configuration
6 CONF_ISM 0x0013_i4 SERVICE NONE NONE ISM Configuration
7 CFGUMVFD 0x0013_i18 SERVICE NONE NONE UM VFD Configuration
8 FACTORY 0x0013_i1 FACTORY NONE NONE Factory Parameters
9 GEN_CONF 0x0010_i1 USER NONE NONE General Configuration
80
Table Name PIC Table Type Instance
CONFIG A001H 4
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
10 CTRL_ID 0x0020_i1 USER NONE NONE Control Identification
11 CFG_19DV 0x0013_i20 FACTORY NONE NONE 19DV Configuration
12 CFGGEVFD 0x0013_i2 SERVICE NONE NONE General VFD Config
13 CONF_SRD 0x0013_i9 SERVICE NONE NONE SRD Configuration
14 CONF_IOB 0x0013_i11 SERVICE NONE NONE IOB Configuration
15 EMAILCFG 0x0013_i12 SERVICE NONE NONE E-Mail Configuration
16 CONF_MS 0x0013_i14 SERVICE NONE NONE Master Slave Config
17 CONF_PRG 0x0013_i15 SERVICE NONE NONE Prognostics Config
18 RESETCFG 0x0010_i4 USER NONE NONE Reset Configuration
19 SCHEDULE 0xA001_i7 USER NONE NONE Schedule Menu
20 HOLIDAY 0x0014_i3 USER NONE NONE Holiday Menu
21 BRODCAST 0x0014_i1 USER NONE NONE Broadcast Menu
22 DATETIME 0x0021_i1 USER NONE NONE Date/Time Configuration
23 CONNECT 0x0013_i16 SERVICE NONE NONE Network Configuration
Table Name PIC Table Type Instance
MAINTAIN A001H 5
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 CAPACTRL 0x0012_i2 SERVICE NONE NONE Capacity Control
2 OVERRIDE 0x0012_i3 SERVICE NONE NONE Override Control
3 MAISURGE 0x0012_i4 SERVICE NONE NONE Surge Correction
4 ISM_MCFG 0x0012_i13 SERVICE NONE NONE Maintenance ISM Config
5 VFD_MCFG 0x0012_i35 SERVICE NONE NONE Maintenance VFD Config
6 MAISWRST 0x0012_i16 SERVICE NONE NONE Swift Restart
7 MAIN_MS 0x0012_i17 SERVICE NONE NONE Master Slave
8 POWER_I 0x0011_i9 SERVICE NONE NONE Power Line Parameters
81
Table Name PIC Table Type Instance
MAINTAIN A001H 5
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
9 MAIISMC 0x0012_i7 SERVICE NONE NONE ISM Status
10 MAIISMH 0x0012_i8 SERVICE NONE NONE ISM or VFD History
11 POWER_O 0x0011_i10 SERVICE NONE NONE Power Load Parameters
12 VFD_STAT 0x0012_i34 SERVICE NONE NONE UM VFD Status
13 MAIN_SRD 0x0012_i9 SERVICE NONE NONE Maintenance SRD
14 MAIOTHER 0x0012_i12 SERVICE NONE NONE Maintenance Others
15 MAIIOB 0x0012_i14 SERVICE NONE NONE Maintenance IOB
16 MAI_BDSN 0x0012_i15 SERVICE NONE NONE Board Software PN
17 PRES_CAL 0xA001_i6 SERVICE NONE NONE Pressure Sensor Calib
18 TEMP_CAL 0x0012_i10 SERVICE NONE NONE Temp Sensor Calib
19 ISM_CAL 0xA001_i8 SERVICE NONE NONE ISM Calibration
20 PUMPDOWN 0xA003_i1 SERVICE NONE NONE Pumpdown/Lockout
21 SYS_STAT 0x0012_i29 SERVICE NONE NONE System Status
Table Name PIC Table Type Instance
PRESCAL A001H 6
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 PRSCAL01 0x0012_i19 SERVICE NONE NONE Evaporator Pressure
2 PRSCAL02 0x0012_i20 SERVICE NONE NONE Condenser Pressure
3 PRSCAL03 0x0012_i21 SERVICE NONE NONE Economizer Pressure
4 PRSCAL04 0x0012_i22 SERVICE NONE NONE Diffuser Pressure
5 PRSCAL05 0x0012_i23 SERVICE NONE NONE Oil Sump Pressure
6 PRSCAL06 0x0012_i24 SERVICE NONE NONE Oil Supply Pressure
7 PRSCAL07 0x0012_i25 SERVICE NONE NONE Evap Entering Water P
8 PRSCAL08 0x0012_i26 SERVICE NONE NONE Evap Leaving Water P
9 PRSCAL09 0x0012_i27 SERVICE NONE NONE Cond Entering Water P
82
Table Name PIC Table Type Instance
PRESCAL A001H 6
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
10 PRSCAL10 0x0012_i28 SERVICE NONE NONE Cond Leaving Water P
11 PRSCAL11 0x0012_i36 SERVICE NONE NONE Pump Input Pressure
12 PRSCAL12 0x0012_i37 SERVICE NONE NONE Bearing Inlet Pressure
13 PRSCAL13 0x0012_i38 SERVICE NONE NONE Bearing Outlet Pressure
14 PRSCAL14 0x0012_i39 SERVICE NONE NONE Pump Output Pressure
Table Name PIC Table Type Instance
MENUOCC A001H 7
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 MENUOCC1 0x0614_i1 USER NONE NONE Local Schedule
2 MENUOCC2 0x0614_i2 USER NONE NONE Ice Build Schedule
3 MENUOCC3 0x0614_i3 USER NONE NONE Network Schedule
Table Name PIC Table Type Instance
ISM_CAL A001H 8
Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons
1 ISM_CAL1 0x0012_i31 SERVICE NONE NONE ISM Calibration 1
2 ISM_CAL2 0x0012_i32 SERVICE NONE NONE ISM Calibration 2
CONTROL USER MANUAL. PIC 5+ Control for 19 Series Centrifugal Chiller. Original document.pdf
Order No: 10205, 03.2017 - Supersedes order No: New.	 Manufacturer: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice.	 Printed in the European Union.

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CONTROL USER MANUAL. PIC 5+ Control for 19 Series Centrifugal Chiller. Original document.pdf

  • 1. C O N T R O L U S E R M A N U A L PIC 5+ Control for 19 Series Centrifugal Chiller Original document
  • 2. 2 CONTENTS 1 - SAFETY CONSIDERATIONS................................................................................................................................................4 1.1 - General Description.................................................................................................................................................................4 1.2 - Avoid Electrocution..................................................................................................................................................................4 2 - GENERAL DESCRIPTION.....................................................................................................................................................4 2.1 - General Description.................................................................................................................................................................4 2.2 - Abbreviations Used..................................................................................................................................................................4 3 - HARDWARE DESCRIPTION................................................................................................................................................5 3.1 - General Description.................................................................................................................................................................5 3.2 - Sensors........................................................................................................................................................................................7 3.3 - Controls Outputs.......................................................................................................................................................................8 3.4 - Connections at the User’s Terminal Block.............................................................................................................................8 3.5 - LEN/CCN Communication Cable Cequirements:..............................................................................................................11 4 - SETTING UP THE USER INTERFACE.............................................................................................................................12 4.1 - User Interface..........................................................................................................................................................................12 4.2 - Web Connection......................................................................................................................................................................12 4.3 - General Features.....................................................................................................................................................................12 4.4 - Welcome Screen......................................................................................................................................................................12 4.5 - Synoptic Screen.......................................................................................................................................................................13 4.6 - Setpoint Screen........................................................................................................................................................................13 4.7 - On/Off Screen..........................................................................................................................................................................13 4.8 - Password/Language Screen....................................................................................................................................................14 4.9 - Menu Screen............................................................................................................................................................................14 4.10 - Configuration Screen............................................................................................................................................................14 4.11 - Time Schedule Screen...........................................................................................................................................................15 4.12 - 19XR6/7 Status Display Screens.........................................................................................................................................15 4.13 - 19XR2~E/V/D Status Display Screens...............................................................................................................................17 4.14 - 19DV Status Display Screens...............................................................................................................................................18 5 - 19 SERIES PIC 5+ CONTROL OPERATION....................................................................................................................20 5.1 - Start/Stop Control ..................................................................................................................................................................20 5.2 - Compressor Run Status..........................................................................................................................................................20 5.3 - Chiller Start-up Sequence......................................................................................................................................................20 5.4 - Chiller Shutdown Sequence...................................................................................................................................................21 5.5 - Oil Lubrication Control..........................................................................................................................................................21 5.6 - Refrigerant Lubrication Control...........................................................................................................................................22 5.7 - Control Point...........................................................................................................................................................................22 5.8 - Capacity Control.....................................................................................................................................................................23 5.9 - Ramp Loading.........................................................................................................................................................................24 5.10 - Surge Correction Control.....................................................................................................................................................24 5.11 - Envelope Control Valve (EC) Control..............................................................................................................................25 5.12 - Economizer Damper Valve Control...................................................................................................................................25 5.13 - Damper Vapor Source..........................................................................................................................................................25 5.14 - Demand Limit........................................................................................................................................................................25 5.15 - Override Control...................................................................................................................................................................26 5.16 - Recycle Control.....................................................................................................................................................................27 5.17 - Running Timers and Counters.............................................................................................................................................27 5.18 - Water Pumps Control...........................................................................................................................................................27 5.19 - Controls Test..........................................................................................................................................................................28 5.20 - Swift Restart..........................................................................................................................................................................29 5.21 - Cooling Tower Control.........................................................................................................................................................29 5.22 - Head Pressure Control.........................................................................................................................................................29 5.23 - Ice Build Option....................................................................................................................................................................29 5.24 - Time Schedule........................................................................................................................................................................29 5.25 - Black Box...............................................................................................................................................................................29 5.26 - Pressure Transducer Calibration.........................................................................................................................................29 5.27 - Temperature Sensor Calibration.........................................................................................................................................29 5.28 - ISM Calibration ....................................................................................................................................................................30 5.29 - Alarm Email...........................................................................................................................................................................30 5.30 - Prognostic...............................................................................................................................................................................30 5.31 - Master Slave Control............................................................................................................................................................31 5.32 - Oil EXV Control...................................................................................................................................................................31 5.33 - Pumpdown/Lockout..............................................................................................................................................................31 5.34 - Trending..................................................................................................................................................................................31
  • 3. 3 5.35 - Electronic Document............................................................................................................................................................32 5.36 - Hydraulic Option Control....................................................................................................................................................32 5.37 - Marine Option.......................................................................................................................................................................33 5.38 - Extended Open Protocol Connector..................................................................................................................................33 5.39 - Purge Control........................................................................................................................................................................33 5.40 - Motor Rotation Check.........................................................................................................................................................34 5.41 - Heat Reclaim UI...................................................................................................................................................................34 5.42 - Onboard Service Log............................................................................................................................................................34 5.43 - Carrier Smart Password........................................................................................................................................................34 5.44 - Heat Exchange Performance Plot.......................................................................................................................................34 6 - DIAGNOSTICS – TROUBLESHOOTING..........................................................................................................................34 6.1 - General.....................................................................................................................................................................................34 6.2 - Displaying Alarms...................................................................................................................................................................34 6.3 - Resetting Alarms.....................................................................................................................................................................34 6.4 - Alarm Codes............................................................................................................................................................................35 6.5 - Event States.............................................................................................................................................................................46 7 - COLOUR TOUCH SCREEN INTERFACE PARAMETER SETTING........................................................................47 7.1 - Main Configuration Menu......................................................................................................................................................47 7.2 - Find and Modify the Unit IP Address..................................................................................................................................47 7.3 - Configuration of the Web Connection..................................................................................................................................47 7.4 - System Configuration ............................................................................................................................................................48 7.5 - Display Configuration (Contrast, Ccreensaver, Calibration).............................................................................................49 7.6 - Languages Available for the Touch Screen Configuration.................................................................................................49 8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING....................................................50 8.1 - Hardware Problems................................................................................................................................................................50 8.2 - Problems with the Use of the Web Interface.......................................................................................................................50 8.3 - Ethernet/IP Connection.........................................................................................................................................................50 9 - SCREEN STRUCTURE..........................................................................................................................................................53 9.1 - Detailed Menu Description...................................................................................................................................................54
  • 4. 4 1 - SAFETY CONSIDERATIONS 1.1 - General Description Installation, start-up and servicing of equipment can be hazardous if certain factors particular to the installation are not considered: operating pressures, presence of electrical components and voltages and the installation site (elevated plinths and built-up up structures). Only properly qualified installation engineers and highly qualified installers and technicians,fully trained for the product,and are authorized to install and start-up the equipment safely. During all servicing operations all instructions and recommendations which appear in the installation and service instructions for the product, as well as on tags and labels fixed to the equipment, components and accompanying parts supplied separately, must be read, understood and followed. - - Apply all standard safety codes and practices. - - Wear safety glasses and gloves. - - Use the proper tools to move heavy objects.Move units carefully and set them down gently. 1.2 - Avoid Electrocution Only personnel qualified in accordance with IEC (International Electro technical Commission) recommendations may be permitted access to electrical components. It is particularly recommended that all sources of electricity to the unit should be shut off before any work is begun. Remember to shut off the main power supply at the main circuit breaker or isolator. CAUTION: The equipment uses and emits electromagnetic signals. Tests have shown that the equipment conforms to all applicable codes with respect to electromagnetic compatibility. RISKOFELECTROCUTION:Evenwhenthemaincircuit breaker or isolator is switched off, certain circuits may still be energized, since they may be connected to a separate power source. RISK OF BURNS: Electrical currents cause components to get hot either temporarily or permanently. Handle power cable, electrical cables and conduits, terminal box covers and motor frames with great care. 2 - GENERAL DESCRIPTION 2.1 - General Description PIC 5+ control is a control system for controlling 19 Series which include both legacy and next generation centrifugal water-cooled chillers. The control system monitors and controls all operations of the chiller. The microprocessor control system matches the cooling or heating capacity of the chiller to the cooling or heating load while providing state- of-the-art chiller protection. The system controls cooling or heating load within the set point plus and minus the dead band by sensing the water or brine temperature and regulating the inlet guide vane via a mechanically linked actuator motor and regulating VFD speed if the compressor is a variable speed compressor.The guide vane is a variable flow pre-whirl assembly that controls the refrigeration effect in the cooler by regulating the amount of refrigerant vapor flow into the compressor. An increase in guide vane opening increases capacity.A decrease in guide vane opening decreases capacity. The microprocessor-based control center protects the chiller by monitoring the digital and analog inputs and executing capacity overrides or safety shutdowns, if required. PIC 5+ control also gives access to a Control Test function covering all outputs except compressor relay outputs. 2.2 - Abbreviations Used The following abbreviations are used frequently: CCN Carrier Comfort Network CCN mode Operating mode: CCN ECDW Entering Condenser Water ECW Entering Chilled Water EC Envelope Control LCDW Leaving Condenser Water LCW Leaving Chilled Water LED Light Emitting Diode LEN Local Equipment Network (internal communication linking the main board to slave boards) RLA Rated Load Amps VFD Variable Frequency Drive ISM Integrated Starter Module MCB Main Control Board IOB Input/Output Board
  • 5. 5 3 - HARDWARE DESCRIPTION 3.1 - General Description The 19 Series PIC 5+ control system consists of one main control board (SAIA board), an ISM (Integrated Starter Module) and three basic IOBs (Input/output Board Module) and optional IO boards per system requirements.All boards communicate via an internal LEN bus.If a Rockwell or Eaton Unit Mounted VFD is installed, a LEN-MODBUS protocol converter module is required. 3.1.1 - Main Control Board Figure 1: 19 Series PIC 5+ Control Interface Figure 2: 19 Series PIC 5+ Control Interface (View From Below) B C D E F Legend 1. Power supply connector (24 VAC) 2. LEN connector 3. CCN connector 4. Ethernet connector 5. USB connector The main control board is supplied from a 24 VAC supply referred to earth. CAUTION: Maintain the correct polarity when connecting the power supply to the boards; otherwise the boards may be damaged. In the event of a power supply interrupt, the unit restarts automatically without the need for an external command. However, any faults active when the supply is interrupted are saved and may in certain cases prevent a circuit or unit from restarting. 3.1.2 - ISM (Integrated Starter Module) ISM is motor control module, and it is supplied from an 115VAC supply referred to earth. ISM input / output description is as below: DESCRIPTION POINT NAME TYPE PIN NUMBER STARTER FAULT STARTFLT Dry Contact J2-7,8 COMPRESSOR START CONTACT STAR_AUX Dry Contact J2-9,10 COMPRESSOR RUN CONTACT RUN_AUX Dry Contact J2-11,12 LINE VOLTAGE V1 LN_VOLT1 0-5 Volt J3-1 LINE VOLTAGE V2 LN_VOLT2 0-5 Volt J3-2 LINE VOLTAGE V3 LN_VOLT3 0-5 Volt J3-3 LINE CURRENT C1 LN_AMPS1 0-5 Volt J4-1,2 LINE CURRENT C2 LN_AMPS2 0-5 Volt J4-3,4 LINE CURRENT C3 LN_AMPS3 0-5 Volt J4-5,6 GROUND FAULT PHASE 1 GRFLT_31 0-5 Volt J5-1,2 GROUND FAULT PHASE 2 GRFLT_23 0-5 Volt J5-3,4 GROUND FAULT PHASE 3 GRFLT_12 0-5 Volt J5-5,6 VFD SPEED FEEDBACK VFD_IN 0-10 Volt/ 0-5 Volt J6-1,2 VFD TARGET SPEED VFD_OUT 0-20 mA J8-1,2 COMPRESSOR START RELAY COMP_SR Relay J9-1,2 COMPRESSOR TRANS RELAY TRANS Relay J9-3,4 SHUNT TRIP RELAY TRIPR Relay J9-5,6
  • 6. 6 3.1.3 - IO Board IO Board is Input/output Board, and it is supplied from a 24VAC supply referred to earth. For the IOB input / output description, please refer to section 3.4. 3.1.4 - LEN -> MODBUS Protocol Converter PIC5 Port LED1 SEND LED2 RECEIVE LED3 POWER LED4 RUNNING LED5 ERROR LED6 SEND LED7 RECEIVE VFD Port + - GND + - Unused Unused GND 24V AC GND 24V 8 7 6 5 1 ON RS-232 RS-485 2 Wire 4 Wire OFF 2 3 4 LEN -> MODBUS Protocol converter is connected between IOBs andVFD.Please refer the decription in the above picture.
  • 7. 7 3.2 - Sensors Pressure transducers: Pressure transducers are used to measure and control the pressures in the unit.These electronic sensors deliver 0 to 5 VDC. The transducers can be calibrated through the controller.The pressure transducers are connected to the IOBs. Sensor Detailed Description Chiller Configuration Evaporator pressure transducer This transducer measures the pressure of the evaporator. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Condenser pressure transducer This transducer measures the pressure of the condenser Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Economizer pressure transducer This transducer measures the pressure of the economizer Standard for 19XR6/7 Oil supply pressure transducer This transducer measures the oil pressure in the oil discharge piping Standard for 19XR2~E/V/D and 19XR6/7 Oil sump pressure transducer This transducer measures the Oil pressure in the oil sump Standard for 19XR2~E/V/D and 19XR6/7 Pump Output Pressure This transducer measures the pressure of pump output Standard for 19DV Bearing Outlet Pressure This transducer measures the pressure of bearing outlet Standard for 19DV Bearing Inlet Pressure This transducer measures the pressure of bearing inlet Standard for 19DV Pump Input Pressure This transducer measures the pressure of pump input Standard for 19DV Evaporator water pressure difference transducer (Option) This optional transducer measures the evaporator pressure difference between entering and leaving water. Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Condenser water pressure difference transducer (Option) This optional transducer measures the condenser pressure difference between entering and leaving water. Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Evaporator entering water pressure transducer (Option) This is an option transducer, and it measures the pressure of evaporator entering water Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Evaporator leaving water pressure transducer (Option) This is an optional transducer, and it measures the pressure of evaporator leaving water Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Condenser entering water pressure transducer (Option) This is an optional transducer, and it measures the pressure of condenser entering water Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Condenser leaving water pressure transducer (Option) This is an optional transducer, and it measures the pressure of condenser leaving water Optional for 19XR2~E/V/D, 19XR6/7 and 19DV Temperature sensors: The system uses electronic sensors to measure and control the temperatures in the unit. There are three types of temperature sensors, 5K thermistor, 10K thermistor and RTD (three wirings, MINCO S100308) based on the IOB channel configurations. Sensor Detailed Description Chiller Configuration Entering chilled water temperature sensor measures the temperature of entering evaporator water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Leaving chilled water temperature sensor measures the temperature of leaving evaporator water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Entering condenser water temperature sensor measures the temperature of entering condenser water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Leaving condenser water temperature sensor measures the temperature of leaving condenser water. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Evap refrig liquid temperature sensor measures the temperature of evaporator refrigerant liquid. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Comp discharge temperature sensor measures the Compressor discharge temperature. Standard for 19XR2~E/V/D, 19XR6/7 and 19DV Low speed motor end bearing temperature sensor measure the low speed motor end bearing temperature Standard for 19XR6/7 Low speed comp end bearing temperature sensor measure the low speed compressor end bearing temperature Standard for 19XR6/7 High speed motor end bearing temperature sensor measure the high speed motor end bearing temperature Standard for 19XR6/7 High speed comp end bearing temperature sensor measure the high speed compressor end bearing temperature Standard for 19XR6/7 Comp thrust bearing oil temperature sensor Measure the compressor thrust bearing oil temperature Standard for 19XR2~E/V/D 1st Stage Bearing Temp Measure the 1st stage bearing temperature Standard for 19DV 2nd Stage Bearing Temp Measure the 2nd stage bearing temperature Standard for 19DV Bearing Ref Supply Temp Measure the bearing ref supply temperature Standard for 1-9DV Motor winding temperature sensors The 3 sensors measure the temperature of compressor motor windings Standard for 19XR2~E/V/D, 19XR6/7 and 19DV 19XR2~E/V/D and 19DV only has 1 sensor. Oil sump temperature sensor measures the compressor sump temperature of oil Standard for 19XR2~E/V/D and 19XR6/7 Oil supply temperature sensor measures the oil temperature in the oil discharge piping Standard for 19XR2~E/V/D and 19XR6/7 The temperature sensor range is -40 ~ +245°F.
  • 8. 8 3.3 - Controls Outputs Evaporator / Condenser water pump The controller can regulate an optional evaporator / condenser water pump. Inlet Guide Vane The Inlet Guide vane (IGV) is used to adjust the refrigerant vapor flow into compressor to change in the operating conditions of the machine.To adjust the refrigerant flow, the guide vane moves open or close to vary the cross-section of the refrigerant path.The high degree of accuracy with which the guide vane is positioned ensures that the flow of refrigerant is precisely controlled. Economizer Damper valve (used for NGC chiller or the chiller which is equipped with electrical damper valve) The economizer damper control positions the economizer damper valve open or closed to maintain a minimum refrigerant pressure difference between the evaporator and economizer. Damper vapor source solenoid valve (used for 19XRC) Damper vapor sorce solenoid valve adjusts the pressure difference between Economizer and Evaporator according to pressure difference between damper cap and flow passage. EC Valve The envelope control function is used to artificially load the chiller and keep it running under low load conditions or to prevent surge conditions.Since this also reduces the operating efficiency of the machine, this is a user selectable option. VFD The VFD allows compressor start-up and capacity control by modifying the motor frequency. The aviator continually monitors many compressor parameters in order to ensure its protection.If a problem occurs,the frequency aviator triggers an alarm and, if necessary, stops the compressor. 3.4 - Connections at the User’s Terminal Block The components listed below are available at the user’s terminal block on the IOB. Some of them can only be used if the unit operates in the remote operating type (Remote mode). The following table summarizes the connections at the I/O boards. 19XR6/7 I/O Mapping: Description Channel # Board # Option Entering Chilled Water Temperature AI1 IOB1 Leaving Chilled Water Temperature AI2 IOB1 Entering Condenser Water Temp AI3 IOB1 Leaving Condenser Water Temp AI4 IOB1 Evap. Refrigerant Liquid Temperature AI5 IOB1 Comp Discharge Temperature AI6 IOB1 Condenser Pressure AI7 IOB1 Evaporator Pressure AI8 IOB1 Economizer Pressure AI9 IOB1 FS VFD Load Current AI10 IOB1 For Freestanding VFD option Chiller Status Output mA AO1 IOB1 User option, 4~20mA 4mA=OFF 8mA=Tripout 12mA=Shutdown 20mA=Running Oil EXV Output (4-20ma) AO2 IOB1 Factory option, 4~20mA Evap Wate Flow Switch DI1 IOB1 User option, dry contact, “Closed” indicates “FLOW” Cond Water Flow Switch DI2 IOB1 User option, dry contact, “Closed” indicates “FLOW” Remote Contact Input DI3 IOB1 User option, dry contact, “Closed” indicates Turn ON the chiller Remote Emergency Stop Input DI4 IOB1 User option, dry contact, “Closed” indicates chiller emergency stop Stage 1 IGV Increase DO1 IOB1 Used for ON/OFF type guide vane actuator Stage 1 IGV Decrease DO2 IOB1 Used for ON/OFF type guide vane actuator Chiller Alarm Relay DO3 IOB1 User option, 24VAC output, recommend with external power supply Chiller Alert Relay DO4 IOB1 User option, 24VAC output, recommend with external power supply Motor Winding Temperature 1 AI1 IOB2 Motor Winding Temperature 2 AI2 IOB2 Motor Winding Temperature 3 AI3 IOB2 Oil Supply Temperature AI4 IOB2 Factory option Oil Sump Temperature AI5 IOB2 Oil Supply Pressure AI6 IOB2 Oil Sump Pressure AI7 IOB2 Auto Demand Limit Input AI8 IOB2 User option, 4~20mA Refrigerant Leak Sensor AI9 IOB2 User option, 4~20mA Displacement Switch AI10 IOB2 Guide Vane1 Output AO1 IOB2 Damper Valve Feedback Fully Open DI1 IOB2
  • 9. 9 Description Channel # Board # Option Damper Valve Feedback Fully Close DI2 IOB2 High Pressure Switch DI3 IOB2 Ice Build Contact DI4 IOB2 User option, dry contact Oil Heater Relay DO1 IOB2 Oil Pump Relay DO2 IOB2 Economizer Damper Valve Open DO3 IOB2 Economizer Damper Valve Close DO4 IOB2 Low Speed ME Brg Temp AI1 IOB3 Low Speed CE Brg Temp AI2 IOB3 High Speed ME Brg Temp AI3 IOB3 High Speed CE Brg Temp AI4 IOB3 Remote Reset Sensor AI5 IOB3 User option, 5K thermistor Guide Vane 1 Actual Pos AI6 IOB3 Common CHWS Temp AI7 IOB3 Used for lead lag option Auto Water Temp Reset AI8 IOB3 User option, 4~20mA Common CHWR Temp AI9 IOB3 Used for lead lag option Head Pressure Output AO1 IOB3 Factory option EC Valve Feedback Fully Open DI1 IOB3 Factory option EC Valve Feedback Fully Close DI2 IOB3 Factory option Spare Safety DI3 IOB3 User option, dry contact, normal open Power Request Feedback DI4 IOB3 Marine option EC Valve Solenoid / Open DO1 IOB3 Factory option EC Valve Close DO2 IOB3 Factory option Free Cooling Mode DO3 IOB3 Factory option Power Request Output DO4 IOB3 Marine option Entering Evap Water Pressure AI3 IOB4 User option, if IOB4 installed, same as follows Leaving Evap Water Pressure AI4 IOB4 User option Entering Cond Water Pressure AI5 IOB4 User option Leaving Cond Water Pressure AI6 IOB4 User option Evap Water Flow Measurement AI8 IOB4 User option, 4~20mA Cond Water Flow Measurement AI9 IOB4 User option, 4~20mA Chilled Water Pump (Variable) AO1 IOB4 User option, 4~20mA/0~5V Condenser Water Pump (Variable) AO2 IOB4 User option, 4~20mA/0~5V Tower Fan (Variable) AO3 IOB4 User option, 4~20mA/0~5V Customer Alert DI3 IOB4 Marine option, dry contact Free Cooling Start Switch DI4 IOB4 Marine option, dry contact Chilled Water Pump DO1 IOB4 User option Condenser Water Pump DO2 IOB4 User option Tower Fan High DO3 IOB4 User option Tower Fan Low DO4 IOB4 User option 19XR2~E/V/D I/O, 19XRC mapping: Description Channel # Board # Option Entering Chilled Water Temperature AI1 IOB1 Leaving Chilled Water Temperature AI2 IOB1 Entering Condenser Water Temperature AI3 IOB1 Leaving Condenser Water Temperature AI4 IOB1 Evap. Refrigerant Liquid Temperature AI5 IOB1 Comp Discharge Temperature AI6 IOB1 Condenser Pressure AI7 IOB1 Evaporator Pressure AI8 IOB1 FS VFD Load Current AI10 IOB1 For free standing VFD Variable Speed Oil Pump AO1 IOB1 Factory option Oil EXV Output AO2 IOB1 Factory option, 4~20mA EC Valve Output mA AO3 IOB1 Factory option, 4~20mA Chiller Lockout Input DI1 IOB1 User option, dry contact, normal open Spare Safety DI2 IOB1 User option, dry contact, normal open Remote Contact Input DI3 IOB1 User option, dry contact, “Closed” indicates Turn ON the chiller Remote Emergency Stop Input DI4 IOB1 User option, dry contact, “Closed” indicates chiller emergency stop Stage 1 IGV Increase DO1 IOB1 Stage 1 IGV Decrease DO2 IOB1 Chiller Alarm Relay DO3 IOB1 User option, 24VAC output, recommend with external power supply Motor Winding Temperature 1 AI1 IOB2 Thrust Bearing Oil Temperature AI2 IOB2 Oil Sump Temperature AI3 IOB2 Oil Supply Temperature AI4 IOB2 Factory option Guide Vane 1 Actual Pos AI5 IOB2 Oil Supply Pressure AI6 IOB2 Oil Sump Pressure AI7 IOB2 EC Valve Feedback AI8 IOB2 Factory option, 4~20mA Motor Winding Temperature 2 AI9 IOB2 For high voltage motor Motor Winding Temperature 3 AI10 IOB2 For high voltage motor Diffuser Pressure AI11 IOB2 Factory option Guide Vane1 Output AO1 IOB2 Factory option, for 4~20mA type guide vane Diffuser Output AO2 IOB2 Factory option Evap Water Flow Switch DI1 IOB2 User option, dry contact, “Closed” indicates “FLOW” Cond Water Flow Switch DI2 IOB2 User option, dry contact, “Closed” indicates “FLOW” Ice Build Contact DI4 IOB2 User option, dry contact Oil Heater Relay DO1 IOB2 Oil Pump Relay DO2 IOB2 EC Valve Soleniod / Open DO3 IOB2 Factory option Vapor Source SV DO4 IOB2 Factory option, for 19XRC Heat Reclaim Entering Temp AI3 IOB3 Heat reclaim option Heat Reclaim Leaving Temp AI4 IOB3 Heat reclaim option Remote Reset Sensor AI5 IOB3 User option, 5K thermistor
  • 10. 10 Description Channel # Board # Option Auto Water Temp Reset AI6 IOB3 User option, 4~20mA Common CHWS Temp AI7 IOB3 Used for lead lag option Auto Demand Limit Input AI8 IOB3 User option, 4~20mA Common CHWR Temp AI9 IOB3 Used for lead lag option Refrigerant Leak Sensor AI10 IOB3 User option, 4~20mA Chiller Status Output mA AO1 IOB3 User option, 4~20mA 4mA=OFF 8mA=Tripout 12mA=Shutdown 20mA=Running Fire Security Interlock DI1 IOB3 User option, dry contact, normal open Customer Alert DI2 IOB3 Marine option, dry contact Free Cooling Start Switch DI3 IOB3 Marine option, dry contact Power Request Feedback DI4 IOB3 Marine option Chiller Alert Relay DO2 IOB3 User option, 24VAC output, recommend with external power supply Free Cooling Mode DO3 IOB3 Marine option Power Request Output DO4 IOB3 Marine option Entering Evap Water Pressure AI3 IOB4 User option, if IOB4 installed, same as follows Leaving Evap Water Pressure AI4 IOB4 User option Entering Cond Water Pressure AI5 IOB4 User option Leaving Cond Water Pressure AI6 IOB4 User option Evap Water Flow Measurement AI8 IOB4 User option, 4~20mA Cond Water Flow Measurement AI9 IOB4 User option, 4~20mA Chilled Water Pump (Variable) AO1 IOB4 User option, 4~20mA/0~5V Condenser Water Pump (Variable) AO2 IOB4 User option, 4~20mA/0~5V Tower Fan (Variable) AO3 IOB4 User option, 4~20mA/0~5V Chilled Water Pump DO1 IOB4 User option, 24VAC output, recommend with external power supply Condenser Water Pump DO2 IOB4 User option, 24VAC output, recommend with external power supply Tower Fan High DO3 IOB4 User option, 24VAC output, recommend with external power supply Tower Fan Low DO4 IOB4 User option, 24VAC output, recommend with external power supply 19DV mapping: Description Channel # Board # Option Entering Chilled Water Temperature AI1 IOB1 Leaving Chilled Water Temperature AI2 IOB1 Entering Condenser Water Temperature AI3 IOB1 Leaving Condenser Water Temperature AI4 IOB1 Evap. Refrigerant Liquid Temperature AI5 IOB1 Comp Discharge Temperature AI6 IOB1 Condenser Pressure AI7 IOB1 Evaporator Pressure AI8 IOB1 FS VFD Load Current AI10 IOB1 For free standing VFD Chiller Status Output mA AO1 IOB1 User option, 4~20mA 4mA=OFF 8mA=Tripout 12mA=Shutdown 20mA=Running Evap Water Flow Switch DI1 IOB1 User option, dry contact, “Closed” indicates “FLOW” Cond Water Flow Switch DI2 IOB1 User option, dry contact, “Closed” indicates “FLOW” Remote Contact Input DI3 IOB1 User option, dry contact, “Closed” indicates Turn ON the chiller Remote Emergency Stop Input DI4 IOB1 User option, dry contact, “Closed” indicates chiller emergency stop Economizer Bypass Valve DO1 IOB1 x Refrigerant Pump DO2 IOB1 Chiller Alarm Relay DO3 IOB1 User option, 24VAC output, recommend with external power supply Vapor Venting Line SV DO4 IOB1 x Motor Winding Temperature 1 AI1 IOB2 EC Valve Feedback AI3 IOB2 Factory option Pump Outlet Pressure AI5 IOB2 Bearing Outlet Pressure AI6 IOB2 Bearing Inlet Pressure AI7 IOB2 Auto Demand Limit Input AI8 IOB2 User option, 4~20mA Refrigerant Leak Sensor AI9 IOB2 User option, 4~20mA Pump Inlet Pressure AI10 IOB2 Guide Vane1 Output AO1 IOB2 EC Valve Output mA AO3 IOB2 Factory option Liquid Level Switch DI2 IOB2 High Pressure Switch DI3 IOB2 Ice Build Contact DI4 IOB2 User option, dry contact Condenser Control Valve DO1 IOB2 x Evaporator Control Valve DO2 IOB2 x Condenser Filling Valve DO3 IOB2 x Economizer Isolation Valve DO4 IOB2 x 1st Stage Bearing Temp AI1 IOB3 2nd Stage Bearing Temp AI2 IOB3 Bearing Ref Supply Temp AI3 IOB3 Guide Vane 2 Actual Pos AI4 IOB3 Remote Reset Sensor AI5 IOB3 User option, 5K thermistor Guide Vane 1 Actual Pos AI6 IOB3
  • 11. 11 Description Channel # Board # Option Common CHWS Temp AI7 IOB3 Used for lead lag option Auto Water Temp Reset AI8 IOB3 User option, 4~20mA Common CHWR Temp AI9 IOB3 Used for lead lag option Head Pressure Output AO1 IOB3 Factory option Guide Vane 2 Output AO3 IOB3 Spare Safety DI3 IOB3 User option, dry contact, normal open Power Request Feedback DI4 IOB3 Marine option Evaporator Drain Valve DO1 IOB3 Condenser Drain Valve DO2 IOB3 Free Cooling Mode DO3 IOB3 Factory option Power Request Output DO4 IOB3 Marine option Entering Evap Water Pressure AI3 IOB4 User option, if IOB4 installed, same as follows Leaving Evap Water Pressure AI4 IOB4 User option Entering Cond Water Pressure AI5 IOB4 User option Leaving Cond Water Pressure AI6 IOB4 User option Evap Water Flow Measurement AI8 IOB4 User option, 4~20mA Conde Water Flow Measurement AI9 IOB4 User option, 4~20mA Chilled Water Pump(Variable) AO1 IOB4 User option, 4~20mA/0~5V Condenser Water Pump(Variable) AO2 IOB4 User option, 4~20mA/0~5V Tower Fan(Variable) AO3 IOB4 User option, 4~20mA/0~5V Customer Alert DI3 IOB4 Marine option, dry contact Free Cooling Start Switch DI4 IOB4 Marine option, dry contact Chilled Water Pump DO1 IOB4 User option Condenser Water Pump DO2 IOB4 User option Tower Fan High DO3 IOB4 User option Tower Fan Low DO4 IOB4 User option Purge Level Switch Low cDI-01 SIOB User option Purge Level Switch High cDI-02 SIOB User option Purge Comp Suction Temp AI-01 SIOB User option Purge Cond Valve DO-01 SIOB User option Purge Comp Valve DO-02 SIOB User option Purge Pumpout Valve DO-03 SIOB User option Purge Drainage Valve DO-04 SIOB User option Purge Regeneration Valve cDO-05 SIOB User option Purge Discharge Valve cDO-06 SIOB User option Purge Vaccum Pump DO-07 SIOB User option Purge Compressor DO-08 SIOB User option Purge Heater DO-10 SIOB User option 3.5 - LEN/CCN Communication Cable Cequirements: The electrical characteristics of the transmission Cables shall be comprised of three conductors,(1.5 Pairs) two signals and one ground of 20 AWG or larger with 100% shield plus a tinned copper braid (65% coverage),embodied as one of the following types is recommended by Carrier: - - Belden #8772 (for intra building, 60 deg C) - - Belden #85240 (high temperature, 150 deg C) - - Belden #89418 (plenum cable, 200 deg C) When LEN-MODBUS gateway which described in section 3.1.4 is used in the system,the communication cable for LEN and MODBUS sides should also follow this requirement. The communication cable between ISM and IOB should be as far away from high voltage cable and other disturbance equipment as possible.The communication cable should be as short as possible and should be separated from other cables. Making the communication cable go through metal shield conduct is preferred.
  • 12. 12 4 - SETTING UP THE USER INTERFACE 4.1 - User Interface The user interface is a colorful 10.4” TFT touch screen. Navigation is either direct from the touch screen interface or by connecting to a web interface via the Ethenert IP port of the controller. The navigation menus are the same for both connection methods. Please note that only two web connections may be authorized at the same time. 4.2 - Web Connection Connection from a PC is using a web browser with Java. In order to access the HMI , the operator should enter the IP address of the unit in the address bar of the web browser. The IP address can be viewed or changed from the screen (see also section 8.2). Minimum web browser configuration: • Microsoft Internet Explorer (version 8 or higher) or MozillaFirefox(version3.5.2orhigher).Intheadvanced connection options add the unit address to the address list. Do not use a proxy server. • Javaplatform(version6orhigher).(Inthecontrolpanel, click the option that allows storing temporary internet files and use a direct connection.) For more information on the web browser and Java platform configuration, please refer to section 8 “Diagnostics and communication problem trouble shooting”and contact your network administrator. NOTE:Two users can be connected simultaneously with no priority between users;the last modification will take effect. 4.3 - General Features 4.3.1 - Buttons Unit is running Unit is off Home Main menu Logged off Logged in No alarms Alarm/ Alert Back* Up & Down * Note that the “Back” button is not present in the main menu. 4.3.2 - Screens The interface includes the following screens: • Welcome screen, • Synoptic screen with direct display of the main parameters, • Menu screens for navigation, • Data/configuration screens listing the parameters by type, • Operating mode selection screen, • Password entry and language selection screen, • Parameter modification screen, • Time schedule screen. NOTE: If the interface is not used for a long period, it will go into screen saver mode with black screen. The control is always active, the operating mode remains unchanged. The interface screen is re-animated when the user presses the screen. The welcome screen is displayed. 4.4 - Welcome Screen The welcome screen is the first screen shown after switching the unit on or after the re-animation of the screen.It displays the application name as well as current software version number. To exit from this screen press the following button: Go to Home Screen Software version number
  • 13. 13 4.5 - Synoptic Screen 1 Synoptic screen access button 2 Main Menu access button 3 User Login screen access button 4 Unit Start/Stop access button 5 Alarm menu access button 6 Setpoint 7 Unit capacity percentage (motor load current percentage) 8 Guide Vane Position percentage 9 Oil temperature 10 Oil pressure delta 11 Condenser pump status (hydraulic System option is Enabled) 12 Evaporator pump status (hydraulic System option is Enabled) 13 Condenser water inlet and outlet temperature 14 Evaporator water inlet and outlet temperature 15 Condenser saturated temperature and pressure 16 Evaporator saturated temperature and pressure Message: all screens described below can display an information message in the band at the bottom. MESSAGE STATUS COMMUNICATION FAILURE! Equipment controller did not respond while reading the table content. ACCESS DENIED! Equipment controller does not allow accessing one of the table data blocks. LIMIT EXCEEDED! The value entered exceeds the table limits. Save changes? Modifications have been made.The web interface waits to confirm exit by pressing Save or Cancel. HIGHER FORCE IN EFFECT! Force or Auto command was rejected by the equipment controller because the interface force level is lower than the equipment controller’s. 4.6 - Setpoint Screen 4.7 - On/Off Screen The On/Off screen allows users to select the unit operating mode. 4.7.1 - Unit Start-up With the unit in the Local Off mode,press the button to display the list of operating modes. Select the expected mode to startup the chiller Shows the last mode selected Operating mode list 4.7.2 - Unit Stop To Stop the unit - press the following button: Confirm the unit shut-down or return to the previous screen.
  • 14. 14 4.8 - Password/Language Screen B D E F C 1 Cursor showing the activated language 2 Log in 3 Unit of measurement selection: Metric/Imperial 4 Enter the password 5 Log off NOTE: Password validation is effective after pressing the Log-in button. 4.9 - Menu Screen To access Main menu, press the following button: N av i g a t i o n through tables Touch the items to access the corresponding table/menu. 4.10 - Configuration Screen B D E F C 1 Save 2 Cancel 3 Message 4 Previous page 5 Next page Below is an example to show how to force a point. B 1 Forcible point Forced value Force Auto The Auto button cancels the force action on the point.
  • 15. 15 4.11 - Time Schedule Screen B D E F G C 1 Selection of the applicable days for the time schedule 2 Modification of the period start and end schedules 3 Save 4 Cancel 5 Previous period 6 Next period 4.12 - 19XR6/7 Status Display Screens The following screens are designed for end user to check the components status. 4.12.1 - System Overview The following screen is the system overview screen (default screen), by clicking the component in this screen, user can enter the specific component screen. 4.12.2 - Condenser Status 4.12.3 - Evaporator Status 4.12.4 - Compressor Status
  • 16. 16 4.12.5 - Motor Status 4.12.6 - Economizer Status The pressure difference shown in this screen is the pressure difference between economizer pressure and evaporator pressure. 4.12.7 - Transmission Status 4.12.8 - Envelope Control Status 4.12.9 - VFD Status 4.12.10 - Startup Sequence The following screen shows the sequence of startup check items. Touch the mode title of main screen to access this screen. Users are able to see which items has been checked in startup process.
  • 17. 17 4.13 - 19XR2~E/V/D Status Display Screens The following screens are designed for end user to check the components status. 4.13.1 - System Overview The following screen is the system overview screen (default screen), by clicking the component in this screen, user can enter the specific component screen. 4.13.2 - Condenser Status 4.13.3 - Evaporator Status 4.13.4 - Compressor Status – Single Stage 4.13.5 - Compressor Status – Dual Stage 4.13.6 - Motor Status
  • 18. 18 4.13.7 - Transmission Status 4.13.8 - Envelope Control Status 4.13.9 - VFD Status 4.13.10 - Startup Sequence The following screen is showing the startup sequence after user push the startup button. User can check where we are in the startup process. 4.14 - 19DV Status Display Screens 4.14.1 - System Overview 4.14.2 - Condenser Status
  • 19. 19 4.14.3 - Evaporator Status 4.14.4 - Compressor Status 4.14.5 - Motor Status 4.14.6 - Envelope Control Status 4.14.7. VFD Status 4.14.8. Startup Sequence
  • 20. 20 4.14.9. Purge System Status 5 - 19 SERIES PIC 5+ CONTROL OPERATION 5.1 - Start/Stop Control This function determines the chiller STATSTOP command. There are 4 control modes (LOCAL,LOCAL SCHEDULE, REMOTE,NETWORK) can be selected.In a certain control mode, only appropriate control sources are valid to start or stop chiller. Local When control mode is LOCAL, the chiller can be started by “Local ON” button on UI screen and be shut down by “Confirm Stop”buttons on screen,EMSTOP software point. Network When control mode is NETWORK, chiller can be started and stopped by the CHIL_S_S and CHIL_OCC software point which is written by other equipment through network command and network schedule. Only when both points are written as “YES” , the chiller will start up. Also, chiller can be shut down by EMSTOP software point, STOP button on UI screen. Local Schedule When control mode is LOCAL SCHEDULE, chiller will be automatically started if configurable local schedule is occupied and be shut down by unoccupied schedule, EMSTOP software point, STOP button on UI screen. Remote When control mode is REMOTE,chiller will be started and shut down by the remote discrete input (IOB1_DI3: REM_CON) located on the I/O board. Also, chiller can be shut down by EMSTOP point, STOP button on UI screen. NOTE: there is a STOP OVERRIDE point in GENUNIT table, if this point is enabled, the chiller cannot be started and chiller should be stopped if it is running. 5.2 - Compressor Run Status Compressor Run Status is shown on the top of default screen. STATUS # STATUS NAME DESCRIPTION 0 OFF STATSTOP is STOP, no alarm. 1 CTLTEST Control test is active 2 PUMPDOWN Pump down is active 3 LOCKOUT Lockout in is active 4 RECYCLE Recycle shutdown completed on low load in effect until the need for cooling resumes; non-fault condition 5 TRIPOUT Shutdown completed due to alarm fault condition. 6 TIMEOUT The control is delaying the start sequence until the Start to Start and Stop to Start timers have elapsed 7 PRESTART The chiller is in the process of the checks prior to energizing the compressor motor 8 STARTUP Normal Startup in progress 9 AUTORST Auto Restart in pending 10 RAMPING Ramp loading in progress. The chiller has started and is slowly increasing its load to control electrical demand charges 11 RUNNING The chiller has completed ramp loading following start up. Normal running mode, no override or demand limit 12 OVERRIDE Running with Override active 13 DEMAND Running with Demand Limit Active; The chiller is prevented from loading further because it has reached the an AVERAGE LOAD CURRENT Limit or a MOTOR KILOWATTS Limit 14 SHUTDOWN Shutdown compressor in progress 15 FREECOOL Free Cooling in progress 16 CONDFLSH Condenser Flush in progress
  • 21. 21 5.3 - Chiller Start-up Sequence 5.3.1 - Prestart Check Once start-up begins, the controller performs a series of pre-start tests to verify that all pre-start alerts and safeties are within the limits. PRESTART ALERTCONDITION State Number Alarm or Alert STARTS IN 12 HOURS >= 8 100 Alert OIL SUMP TEMP <= 140F AND OIL SUMP TEMP <= EVAP_SAT + 50F 101 Alert CONDENSER PRESSURE >= COND PRESS OVERRIDE - 20 PSI 102 Alert Number of recycle restart in the last 4 hours is greater than 5 103 Alert COMP BEARING TEMP >= COMP BEARING ALERT- 10F 230 Alarm COMP MOTOR WINDING TEMP >= MOTOR TEMP OVERRIDE - 10F 231 Alarm COMP DISCHARGE TEMP >= COMP DISCHARGE ALERT- 10F 232 Alarm EVAP_SAT < Evap trip point + EVAP OVERRIDE DELTA T OR EVAP REFRIG LIQUID TEMP < Evap trip point + EVAP OVERRIDE DELTA T NOTE: Evap trip point = 33F(water) or EVAP REFRIG TRIPPOINT(brine) 233 Alarm ACTUAL LINE VOLTAGE <= UNDERVOLTAGE THRESHOLD (N/A for Eaton/Rockwell UM VFDs) 234 Alarm ACTUAL LINE VOLTAGE >= OVERVOLTAGE THRESHOLD (N/A for Eaton/Rockwell UM VFDs) 235 Alarm Guide vane 1 has not been calibrated successfully 236 Alarm The compressor RUN STATUS parameter on the default screen line now reads PRESTART. If one test is not successful, the start-up is delayed or aborted. If all the tests are successful, the chilled water pump relay energizes, and the main screen line now reads STARTUP. 5.3.2 - Startup One second later, the chilled and condenser water pump relays are energized. Five seconds later the control monitors the chilled water and condenser water flow devices and waits until the WATER FLOWVERIFYTIME (service-configured,default 5 minutes) expires to confirm water flow. After water flow is verified, the water temperature will be compared to CONTROL POINT plus 1/2 CHILLED WATER DEADBAND. If the temperature is less than or equal to this value,the control turns off the condenser pump relay and goes into a RECYCLE mode. If the RECYCLE condition is not satisfied, the start-up sequence continues and checks the guide vane position. For single-stage compressor ( Comp(Single=0,Dual=1)=0 in FACTORY configuration ), if the guide vanes are more than GUIDEVANE CLOSUREAT STARTUP,the start-up waits until the controller closes the vanes.For dual-stage compressor (Comp(Single=0,Dual=1)=1 in FACTORY configuration ), guide vane is to be opened to the initial position“GV1 Closure at Startup” at “Option Configuration” menu. If EC valve or Economizer damper valve is equipped and enabled,control checks the status of these valves position to be fully closed. If the vanes and valves position are verified. When chiller type is 19XR, the oil pump pressure difference is less than 6 psi (41.4 kPa), the oil pump relay will be energized.The control then waits until the oil pressure difference (OIL PRESS VERIFY TIME, operator- configured, default of 40 seconds) reaches a maximum of 18 psi (124 kPa).After oil pressure is verified, the control waits 40 seconds for oil prelube. When chiller type is 19XR6/7, and oil pump kept OFF for over 50 hours.The oil prelube time will be 6 minutes instead of 40 seconds. When chiller type is 19DV, The control will check the refrigerant pump pressure difference, refrigerant pump will be turned ON if it passed. Then controller waits until the refrigerant pump pressure difference reaches 12 psi (82.7 kPa).After ref pressure is verified,if high side float chamber with liquid level, refrigerant pump will be kept ON for 20 seconds; if not, refrigerant pump will be kept ON until there is liquid level, and then kept on 10 seconds after that. The compressor start relay energizes to start the compressor. 5.4 - Chiller Shutdown Sequence Chiller shutdown begins if any of the following occurs: - - Local OFF button is pressed - - Arecycleconditionispresent(seeRecycleModesection) - - Thetimeschedulehasgoneintounoccupiedmodewhen in Network or Local Schedule control mode - - The chiller protective limit has been reached and chiller is in alarm - - The start/stop status (CHIL_S_S) is overridden to stop from the network when in Network mode If the chiller is normally shutdown from running, soft stop shutdown will be performed.The soft stop feature closes the guide vanes of the compressor automatically if a non-alarm stopsignaloccursbeforethecompressormotorisdeenergized. Any time the compressor is directed to STOP (except in the cases of a fault shutdown), the guide vanes are directed to close and VFD will be command to minimum speed for variable speed compressor, and the compressor shuts off when any of the following is true: - - PERCENT LOAD CURRENT (%) drops below the SOFT STOP AMPS THRESHOLD - - ACTUALGUIDEVANEPOSITIONdropsbelow4% - - 4 minutes have elapsed after initinize the stop When any one of the above condition is true, the shutdown sequence stops the compressor by deactivating the compressor start relay. Then the guide vane shall be closed and stay at the fully closed position. When chiller type is 19XR2~E, the oil pump relay will be Turned OFF after 60 seconds post lube. When chiller type is 19XR6/7, the oil pump relay will be Turned OFF after 120 seconds post lube. When chiller type is 19DV, the refrigerant pump relay will be Turne OFF after 120 seconds post lube. And then the chilled water/brine pump and condenser water pump will be shutdown.
  • 22. 22 5.5 - Oil Lubrication Control As part of the pre-start checks executed by the controls, the oil sump temp is compared to evaporator saturated refrigerant temperature. If the oil temperature is less than 140° F (60° C) and less than evaporator saturated refrigerant temperature plus 50 ^ F (27 .8^ C),the start-up will be delayed until either of these conditions is no longer true. Once this temperature is confirmed, the startup continues. The oil heater relay is energized whenever the chiller compressor is off and the oil sump temperature is less than 140° F (60.0° C) or the oil sump temperature is less than the evaporator saturated refrigerant temperature plus 53^ F (29.4^ C). The oil heater is turned off when either of the following conditions is true: Oil sump temperature is more than 152° F (66.7° C) Oil sump temperature is more than 144° F (62.2° C) and more than the evaporator saturated refrigerant temperature plus 55^ F (30.6^ C). The oil heater is always off when the compressor is running. For chiller type 19XR2~E/V/D, oil pump will be energized for 30 seconds after each 30 minutes of oil heat relay being energized in order to stir the oil for more evenly distributed heating. For chiller type 19XR6/7, 30sec/30min time interval is configurable in Service Parameters table->Oil Stir Cycle(19XR6/7): Option 0(No stir), there will be no oil stir; Option 1(30s/30m),oil pump will be energized for 30 seconds after each 30 minutes of oil heat relay being energized; Option 2(1m/4h), oil pump will be energized for 1 minute after each 4 hours of oil heat relay being energized; Option3(Comb.0&1), for the first 50 hours of chiller in not running status,oil stir will execute as option1.After 50 hours elapses, there will be no oil stir. PIC 5+ can support variable oil pump control and this option is only available for 19XR2~E currently.The terminal channel is located in IOB1 AO1, and it is a 4~20mA signal. During operation, PIC 5+ control system will modulate the VFD speed to control the lubrication system oil pressure difference to between 25psi and 35psi. 5.6 - Refrigerant Lubrication Control For the 19DV system,refrigerant is used to lubricate and cool the compressor bearings.The refrigerant lubrication system mainly includes refrigerant pump, four control valves, evaporator and condenser filter,moisture removal desiccant, bearing filter,liquid level switch and additive reclaim system. When the chiller is powered on,the controller will maintains liquid level in condenser float chamber.Once operator push start button, the system will go into prestart check process. After prestart check ok, when refrigerant pump request is on for pre-lube and the bearing pressure difference is less than 5psi,if Liquid Level is not satisfy,then pump refrigerant from evaporator to condenser until Liquid Level is satisfied. Then,if evaporator temp plus leaving condenser water is less than 10F, pump refrigerant from evaporator to condenser, after bearing pressure difference reaches 12psi, keep lasting for 20s unitil compressor is on; else if evaporator temp plus leaving condenser water is equal or larger than 10F, pump refrigerant from condenser to bearing and drain to condenser, if refrigerant pump didn’t open for pumping liquid when start, open refrigerant pump after 10s, and after then, when bearing pressure difference reaches 12psi, keep lasting this process for 10s until compressor is on..During pre-lubrication, if the bearing pressure difference is less than 8 psi for continuously 8 seconds, the chiller will shutdown. The compressor will run after the pre-lubrication process. Refrigerant will be pumped to bearing and drain to evaporator from condenser float chamber. When chiller shutdown,the condenser control valve will be closed and the refrigerant will be pumped from evaporator to bearing and drain to condenser. When the chiller is off ,always open evaporator control valve. If liquid level is low, refrigerant will be pumped from evaporator to condenser float chamber until the liquid level swith is on and last 1 minutes after that. 5.7 - Control Point 5.7.1 - Set Point Set point can be configured at menu “Setpoint” at “USER” access level. The SETPOINT is determined by the HEAT/COOL MODE, EWT OPTION,and ICE BUILD OPTION in the below table. Setpoint Determination EWT Control Option: Heat/Cool Mode = Cooling Heat/Cool Mode = Heating Disable Cooling LCW Setpoint Heating LCDW Setpoint Enable Cooling ECW Setpoint Heating ECDW Setpoint NOTE: Ice Build Option is Disabled when Heat/Cool Mode is set to Heating. When Ice Build Option is Enabled and ice build is active, the control point is the Ice Build Setpoint and the controlled water temperature is leaving chilled water temperature. 5.7.2 - Control Point Capacity control is based on achieving and maintaining a CONTROL POINT temperature, which is the sum of the valid set point (from the SETPOINT screen) and a temperature reset value. In cooling mode, Control Point is equal to the set point plus temperature reset, while in heating Control Point will be set point minus temperature reset. The control point can be viewed directly on the main screen or “General Parameters” menu. 5.7.3 - Temperature Reset Three types of chilled water or brine reset are available and can be viewed or modified on the “Reset Configuration” screen. The default screen indicates when the chilled water reset is active. Control point Reset on the “General Parameters” screen indicates the amount of reset. To activate a reset type, access the RESETCFG screen and input all configuration information for that reset type. RESET TYPE 1: 4 to 20 mA TEMPERATURE RESET Reset Type 1 is an “automatic” reset utilizing a 4 to 20 mA
  • 23. 23 analog input signal provided from any external sensor, controller,or other device which is appropriately configured. At this type, Degrees Reset At 20 mA shall be configured in RESETCFG table. RESET TYPE 2: REMOTE TEMPERATURE RESET Reset Type 2 is an automatic water temperature reset based on a remote temperature sensor input signal. This function can be accessed by the following configurations: - - Configure the remote temperature at no reset occurs (Remote temp –> NO RESET). - - Configure the remote temperature at full reset occurs (remote temp –> FULL RESET). Finally, enter the amount of reset (Deg reset water DT full). RESET TYPE 3 — CONTROLLED WATER TEMP DELTA RESET Reset Type 3 is an automatic controlled water temperature reset based on heat exchanger temperature difference.This function can be accessed by the following configurations: - - Configure the Controlled water temperature delta T at no reset occurs (Controlled Water DELTA T NO RESET). - - Configure the Controlled water temperature delta T at full reset occurs (Controlled Water DELTA T FULL RESET). - - Finally,entertheamountofreset(DegresetwaterDTfull). 5.8 - Capacity Control Capacity control shall provide chilled or condenser water temperature control by modulating the position of the inlet guide vane 1, and VFD speed for variable speed compressor based. If VFD OPTION is set to with VFD, when need to increase capacity, the control will first try to increase IGV TARGET POSITION if it has not reached the travel limit,otherwise increaseVFDTARGET SPEED;when need to decrease capacity, the control will first try to decreaseVFDTARGET SPEED if it has not reached the minimumVFD speed,otherwise decrease IGV TARGET POSITION. 100 TRAVEL LIMIT GUIDE VANES % POSITION GUIDE VANES AT MAX. MODULATE VFD VFD AT START-UP SPEED. MODULATE GUIDE VANES STARTUP; VFD TO START-UP SPEED, GUIDE VANES CLOSED GUIDE VANES VFD START MIN. MAX. VFD% SPEED 0 Guide vane control The control regulates the guide vane position as determined by the Capacity Control function in normal condition and other functions in abnormal conditions which include capacity inhibit request,capacity decrease request.The guide vane actuator is driven by guide vane target position and comparing to the actual feedback value.. Guide vane actual position is limited to between zero and “GV1 TRAVEL LIMIT”which is configured at“Service Configuration”menu. When chiller is shutting down or off, guide vane is always driven to zero. VFD speed control If VFD option is set to NO VFD, or compressor relay is not closed,VFD TARGET SPEED will be 0. From compressor relay is commanded to be closed to the end of ramp loading, VFD TARGET SPEED will be set to startup speed. When chiller is running normally, the control will get input from capacity control to see whether to change VFD TARGET SPEED and how much to change. When chiller is in shut down process,VFDTARGET SPEED will be set to minimum VFD speed. After the compressor relay is cut off,VFDTARGET SPEED will be set to 0.
  • 24. 24 5.9 - Ramp Loading The ramp loading control slows down the rate at which the compressor loads up.This control can prevent the compressor from loading up during the short period of time when the chiller is started and the chilled water loop has to be brought down to CONTROL POINT (Setpoint Table). This helps reduce electrical demand charges by slowly bringing the chilled water to CONTROL POINT. The total power draw during this period remains almost unchanged. There are two methods of ramp loading: Temperature ramp loading shall limit the rate at which the controlled water temperature decreases for cooling and increase for heating during ramping by reducing on cooling mode and increasing on heating the Pulldown Set Point (Maintenance Menu - Capacity) at the configured rate until the pulldown setpoint is less than for cooling mode Control point or greater than Control point for heating mode Pull down ramp type shall be configured to 0 for temperature ramping. Motor load ramp loading shall limit the rate at which either the percent load current or motor percent kilowatts increases by incrementing the ramp demand limit at the configured rate. Pull down ramp type shall be configured to 1 for load ramping. PULLDOWN RAMP TYPE (Configuration Menu – General Configuration) is configured to 1 then motor load shall determine the ramp rate. If DEMAND LIMIT SOURCE (Configuration Menu – General Configuration) is set toAMPS then PERCENT LOAD CURRENT shall be used as motor load.IfDEMANDLIMITSOURCEissettokWthenMOTOR PERCENT KILOWATTS shall be used as motor load The motor load ramp algorithm shall be deactivated when the Ramp Demand Limit is greater than or equal to the ACTIVE DEMAND LIMIT (General Parameters). It shall also be deactivated when Ramp Demand Limit is greater or equal to 80%. There shall be one minute delay for the compressor to be uploaded to target load after ramping load demand limit is set to 80%. If the power outage more than 3 hours, then Temperature Ramp Loading will be used regardless user configuration. And the minimum loading rate (1^F/min) will be used. 5.10 - Surge Correction Control There are two stages for surge correction, surge prevention control and surge protection control. Lift is defined as the difference between the saturated temperature at the impeller eye and at the impeller discharge. The maximum lift a particular impeller wheel can perform varies with the gas flow across the impeller and the size of the wheel. A surge condition occurs when the lift becomes so high that the gas flow across the impeller reverses. This condition can eventually cause compressor damage. The envelope control algorithm notifies the operator that chiller operating conditions are marginal and to take action to help prevent compressor damagesuchasloweringenteringcondenserwatertemperature. A high sound condition occurs in low guide vane position case,envelope control valve can be used to decrease the sound level by opening this valve in low guide vane position case. To enable this function, we need configure “high efficiency mode” to “disable” in CFGSURGE table.The default is low noise mode(this mode is only valid for 19XR6&7) 5.10.1 - Surge Prevention Control The surge prevention control algorithm is an operator- configurable feature that can determine if lift conditions are too high for the compressor and then take corrective action. If Actual Lift is higher than reference lift, a capacity inhibit signal will be sent; If Actual Lift is higher than reference lift plus surge line Upper Deadband, a capacity decrease signal will be sent; If Actual Lift is lower than reference lift minus surge line Lower Deadband, these 2 signals will be canceled. Capacity Control will respond to these 2 signals and make correction onVFDTARGET SPEED,EC valve actuator IGV1 TARGET POSITION with the priority from high to low. Before surge protection event occurs, if there is no surge prevention in the past 5 min, SURGE PROFILE OFFSET will increment by 1. Reference lift will minus SURGE PROFILE OFFSET before comparing to actual lift.SURGE PROFILE OFFSET is configurable in Surge Correction Configuration Table. 5.10.2 - Surge Protection The Surge Protection algorithm will run after SURGE DELAY TIME elapsed when compressor has been commanded to turn ON. It will compare the present PERCENT LOAD CURRENT value with the previous value once every second. If the difference exceeds the maximum AMPS change value (SURGE DELTA % AMPS + (PERCENT LOAD CURRENT / 10)),an incidence of surge has occurred, and surge protection signal will be sent. When an incidence of surge determined in this manner has occurred,the SURGE COUNTS will be incremented by one. On receiving surge protection signal, Capacity Control will do correction by modulating VFD TARGET SPEED, EC valve actuator IGV1TARGET POSITION with the priority from high to low. When correction is in effective, Surge Protection Count will be increased by 1 when either one of IGV, VFD or EC actuator is operated to do correction. Guide vane should be inhibited for 1 minute after surge protection ends. Chiller will do alarm shutdown under following conditions: - - IfSURGEPROTECTIONCOUNTSexceed20within aSURGETIMEPERIODandVFDspeedhasreached the maximum speed - - If IGV,VFD and EC are not able to be operated to do surge protection, when surge count is greater than 4.
  • 25. 25 5.11 - Envelope Control Valve (EC) Control The envelope control function is used to artificially load the chiller and keep it running under low load conditions or to prevent surge conditions. Since this also reduces the performance of the machine, this is a user selectable option. There are 3 types of EC valve. - - Continuous:A valve controlled by 2 contactors, one to open valve, the other to close valve. If both contractors are opened,the valve will hold its position.This kind of valvehas feedbacksignaloffullyclosedorfullyopened. - - On/Off:Avalvecontrolledbyonly1contactor.Itcan’thold its current position, and has no position feedback signal. - - mA: A valve controlled by 4-20mA signal. It has the most precise control and feedback. - - Envelope Control Valve operation will have three different modes when installed (hgbp_opt>0) and enabled (hgbp_sel>0). - - Envelope Control for surge correction Most of the inputs to the function are required for determining theoperatingregionforthecompressormap.Eachcompressor has unique lift characteristics that can be plotted to determine performance. The controller will determine operating conditions that could result in surging of the compressor and activate the Envelope Control valve to prevent surge until the chillers operating parameters are in a safe area on the curve where the valve may be closed again. - - Envelope Control for low load operation In this condition, envelope control valve will be opened to prevent a recycle shutdown from occurring. The envelope control valve will remain open until this minimal loading condition has passed and there is no surge condition present. - - Combinationforsurgecorrectionandlowloadoperation When this option is selected, both EC for surge correction and EC for Low Load Operation will be performed. Surge condition will take higher priority if both conditions are satisfied. 5.12 - Economizer Damper Valve Control The economizer damper control is to maintain the pressure difference between Evaporator Pressure and Economizer Pressure. Pressure in economizer should be always kept higher than the pressure in evaporator. IftheChillerType(ConfigurationMenu–FactoryParameters) is configured to 19XR2~E/V/D and without this electrical damper valve, this function shall be bypassed. When the chiller is initially powered ON, the damper valve will be commanded to close.When compressor shuts down, the damper valve will be commanded to close. The damper valve shall be acted based on the following table: Condition Economizer Damper Valve Status Chiller initially Power ON Fully Close Compressor shutdown Fully Close During Damper Valve Act Delay Fully Close Economizer Pressure > Evaporator Pressure + Damper Valve Open DB Open Economizer Pressure < Evaporator Pressure + Damper Valve Close DB Close Otherwise Keep the current position Economizer Damper Control - 1 If the damper valve has been command to open for a continuous 5 minutes, and the Damper Valve Full Opened is still not TRUE, then control system should generate an alert 154. If the damper valve has been command to close for a continuous 5 minutes,and the DamperValve Full Closed is still notTRUE, then control system should generate an alert 154. If compressor is running and if economizer pressure becomes less than or equal to evaporator pressure, alarm 268 shall be tripped and compressor shall be shutdown. 5.13 - Damper Vapor Source For 19XRC improvement unit,there is vapor source damper which is controlled by a NC(normal closed when valve coil is deenergized) solenoid valve and the pressure difference between damper cap and flow passage. The SV is closed when chiller is not running,and keep closed until a delay period after chiller starts up(delay timer vssv_dly is configurable in CONF_OPT table).And after this timer is timeout, the SV should be energized. 5.14 - Demand Limit The 19 Series PIC 5+ controls provide a feature for limiting AVERAGE LOAD CURRENT or Motor KILOWATTS by limiting capacity via guide vane control/VFD control. The limit applied is called ACTIVE DEMAND LIMIT, which is equal to a BASE DEMAND LIMIT value (set in the SETPOINT Screen, default value 100%), or be determined byAUTO DEMAND LIMIT INPUT (an optional 4-20 mA input, described below). ACTIVE DEMAND LIMIT may also be forced to be different from BASE DEMAND LIMIT by manually overriding the value (forcing) writing a value via a CCN network device. If the DEMAND LIMIT SOURCE exceeds the ACTIVE DEMAND LIMIT by 5% or less, capacity will be inhibited. If the DEMAND LIMIT SOURCE exceeds the ACTIVE DEMAND LIMIT by more than 5%, capacity will be decreased. Demand Limit Control Option — the demand limit control option (4-20 mA DEMAND LIMIT TYPE) is externally controlled by a 4 to 20 mA signal.The option is set up on the C O N F I G U R A T I O N M E N U / G E N E R A L CONFIGURATION screen. When enabled, 4 mA will set ACTIVE DEMAND LIMIT to 100% of the DEMAND LIMIT SOURCE (regardless of the value of BASE DEMAND LIMIT),and 20 mA will setACTIVE DEMAND LIMIT to the value configured as “DEMAND LIMIT AT 20 mA” in the CONFIGURATION MENU/SERVICE PARAMETERS screen.
  • 26. 26 5.15 - Override Control Capacity overrides can prevent some safety shutdowns caused by exceeding the motor amperage limit,evaporator refrigerant low temperature safety limit, motor high temperature safety limit, and condenser high pressure limit. In all cases there are 2 stages of capacity control. 1. When the value of interest crosses the First Stage Set Point into the Override Region, the capacity are prevented from increasing further, and the status line on the 19 Series PIC 5+ controller indicates the reason for the override. Normal capacity control operation is restored when the value crosses back over the First Stage Set Point, leaving the Override Region. 2. When the value of interest is in the Override Region and further crosses the Second Stage Set Point, the capacity shall be decreased until the value meets the Override Termination Condition.The 19 Series PIC 5+ controls resume normal capacity control operation after the override termination condition has been satisfied. (In the case of high discharge superheat, there is an intermediate stage.) Besides the above overrides, other types of override will not override control guide vane or VFD. Only override events are reported. High Compressor Discharge Temperature Override If the COMP DISCHARGE TEMP is greater than the COMP DISCHARGE ALERT threshold then high discharge temperature override will be displayed in the main screen until the COMP DISCHARGE TEMP is less than the COMP DISCHARGE ALERT threshold – 2F. High Compressor Bearing Temperature Override For 19XR6/7 and 19DV, if one of the compressor bearing temperature is greater than the compressor bearing temperature Alert threshold then High Bearing Temperature Override will be active until all of the compressor bearing temperature is less than Comp Bearing Temp Alert minus 2F. For 19XR2~E/V/D chiller, if the calculated bearing temperature is greater than the bearing temperature alert threshold, then high bearing temperature override will be active until the calculated bearing temperature is less than the threshold minus 2F. Low Discharge Superheat Temperature Override Ignore low discharge superheat override during first 5 minutes after chiller startup completed. After 5 minutes elapse, for two stage 19XRE chiller, keep ignoring it until the first time (Cond pressure – Evap pressure)>10psid; for 19XR6/7, keep ignoring it until the first time Damper becomes not fully closed for a consecutive 20 seconds; for 19DV, Ignore low discharge superheat override during first 5 minutes after chiller startup completed. Override Condition Override Parameter First Stage Capacity Inhibit Configurable Range Value Second Stage Capacity Decrease Override Termination High Condenser Pressure OVERRIDE (185Psi condenser) CONDENSER PRESSURE > COND PRESS OVERRIDE LOW For low condenser type 140psig (90 - 157 psig) > COND PRESS OVERRIDE HIGH + 2.4 psi < COND PRESS OVERRIDE HIGH - 1 psi High Condenser Pressure OVERRIDE (300Psi Condenser) CONDENSER PRESSURE > COND PRESS OVERRIDE HIGH For high condenser type 250 psig (200 – 265 psig) > COND PRESS OVERRIDE LOW + 2.4 psi < COND PRESS OVERRIDE LOW - 1 psi High Condenser Pressure OVERRIDE (44Psi condenser) CONDENSER PRESSURE > COND PRESS OVERRIDE DV 44 For low condenser type20psig (18 - 25psig) > COND PRESS OVERRIDE HIGH + 2.4 psi < COND PRESS OVERRIDE HIGH - 1 psi High Condenser Pressure OVERRIDE (72Psi Condenser) CONDENSER PRESSURE > COND PRESS OVERRIDE DV 72 For high condenser type 55 psig (20 – 56 psig) > COND PRESS OVERRIDE LOW + 2.4 psi < COND PRESS OVERRIDE LOW - 1 psi Low Evaporator Temperature override CALC EVAP SAT TEMP or EVAP REFRIG LIQUID TEMP < EVAP SAT OVERRIDE TEMP Note: EVAP SAT OVERRIDE TEMP = EVAP TRIPPOINT + EVAP OVERRIDE DELTA T < EVAP SAT OVERRIDE TEMP – 1F > EVAP SAT OVERRIDE TEMP High Motor Temperature OVERRIDE COMP MOTOR WINDING TEMP > COMP MOTOR TEMP OVERRIDE 200 F 150 to 200 F COMP MOTOR WINDING TEMP > COMP MOTOR TEMP OVERRIDE + 10 F (5.6 C) COMPR MOTOR WINDING TEMP < COMP MOTOR TEMP OVERRIDE - 2 F (1.1 C) High CURRENT override PERCENT LINE CURRENT PERCENT LINE CURRENT > 100% or RECTIFIER OVERLOAD (Only for 32VS VFD) > 100% PERCENT LINE CURRENT > 105% (If 32VS VFD is installed, PERCENT LINE CURRENT or RECTIFIER OVERLOAD > 102%) PERCENT LINE CURRENT <= 100% Low Discharge Superheat Override Discharge Superheat < DSH REQUIRED + 1 < DSH REQUIRED – 3 > DSH REQUIRED + 2 Low Source Temp Protection Override Leaving chilled water temperature (Heating mode) < LWT Protection Setpoint (Protective Limit Config)– 2F > LWT Protection Setpoint (Protective Limit Config)– 2F
  • 27. 27 5.16 - Recycle Control Recycle Mode —The chiller may cycle off and wait until the load is increased to meet restart requirements when the compressor is running in a lightly loaded condition. This cycling is normal and is known as “recycle.” A recycle shutdown is initiated when any of the following conditions are true: Cooling Mode - - Leaving chilled water temperature (or entering chilled water temperature, if the EWT CONTROL OPTION is enabled) is more than 5° F (2.8° C) below the CONTROL POINT. - - Leaving chilled water temperature (or entering chilled water temperature, if the EWT CONTROL OPTION is enabled) is below the CONTROL POINT, and the chilled water temperature difference is less than the RECYCLE SHUTDOWN DELTA T. Heating Mode - - Leaving condenser water temperature (or entering condenser water temperature, if the EWT CONTROL OPTION is enabled) is more than 5° F (2.8° C) above the CONTROL POINT. - - Leaving condenser water temperature (or entering condenser water temperature, if the EWT CONTROL OPTION is enabled) is above the CONTROL POINT, and the condenser water temperature difference is less than the RECYCLE SHUTDOWN DELTA T. NOTE: Recycle shutdown will not occur if the CONTROL POINT has been changed by more than one degree F within the previous 5 minutes of operation. When the chiller is in RECYCLE mode, the chilled water pump relay remains energized so the chilled water temperature can be monitored for increasing load. The recycle control uses RECYCLE RESTART DELTA T to check when the compressor should be restarted. The compressor will restart when the chiller is: Cooling Mode - - Leaving chilled water temperature (or entering chilled water temperature, if the EWT CONTROL OPTION is enabled) is greater than the CONTROL POINT plus theRECYCLERESTARTDELTATfor5consecutive seconds. Heating Mode - - Leaving condenser water temperature (or entering condenser water temperature, if the EWT CONTROL OPTIONisenabled)islessthantheCONTROLPOINT minus the RECYCLE RESTART DELTA T for 5 consecutive seconds. 5.17 - Running Timers and Counters 19 Series PIC 5+ control maintains two run time clocks: COMPRESSOR ONTIME and SERVICE ONTIME. COMPRESSOR ONTIME indicates the total lifetime compressor run hours. SERVICE ONTIME is a resettable timer that can be used to indicate the hours since the last service visit or any other event. A separate counter tallies compressor starts asTOTAL COMPRESSOR STARTS.All of these can be viewed on the RUN TIMES screen on the HMI. Both Ontime counters roll over to 0 at 500,000 hours. Manual changes to SERVICE ONTIME from the screen are permitted at any time. The chiller also maintains a start-to-start timer and a stop- to-start timer.These timers limit how soon the chiller can be started. TIMERs are displayed on the RUNTIMES screen and can be configured in CONFIGURATION MENU/ GENERAL CONFIGURATION screen. These timers must expire before the chiller starts.If the timers have not expired the RUN STATUS parameter on the Default and GENERAL PARAMETERS screen reads TIMEOUT. The other two timers displayed on the RUNTIME screen are ‘swift restarts in 1 hour’ and‘recy startup in 4 hours’ .The first defines a maximum of 4 times of swift restarts can be applied for the chiller in 1 hour.The other clarifies that recycle restarts should be less than 5 times in 4 hours, otherwise system will not pass prestart check. 5.18 - Water Pumps Control NOTE: In order to energize the chilled and condenser pump to prevent evaporator and condenser tube freeze-up, the Hydraulic System should be enabled first (this can be configuredinCONFIGUATIONMENU/FACTORYscreen). Evaporator Freeze Prevention When the evaporator saturated refrigerant temperature or evaporator refrigerant temperature is less than the EVAP REFRIG TRIPPOINT plus the REFRIG OVERRIDE DELTA T (configurable from 2^F to 5^ F (1.1^C to 2.8^C) in CONFIGURATION MENU/ PROTECTIVE LIMIT CONFIG screen), event “OVERRIDE – LOW EVAP REFRIG TEMP” will occur. In all running status, if either of the following conditions is true: - - evaporator saturated refrigerant temperature or evaporator refrigerant temperature is equal to or less than the EVAP REFRIG TRIPPOINT (33° F or 0.6° Cforwater,configurableforbrineinCONFIGURATION MENU/ PROTECTIVE LIMIT CONFIG screen) plus one degree F. - - Leaving chilled water temperature or entering chilled water temperature is less than EVAP REFRIG TRIPPOINT plus 1 degree F.
  • 28. 28 Then Protective Limit Alarm evaporator freeze will be displayed,the unit will shut down,if chiller is in recycle mode then it will transition to TRIPOUT, and the CHILLED WATER PUMP will remain on.The alarm will be clearable when evaporator saturated refrigerant temperature, evaporator refrigerant temperature, Leaving chilled water temperature and entering chilled water temperature rise 5^F (2.8^C) above the EVAP REFRIG TRIPPOINT. Condenser Pump Control The chiller will monitor the condenser pressure and may turn on the condenser pump If the condenser pressure is greater than or equal to the COND PRESS OVERRIDE, and the entering condenser water temperature is less than 115 ° F (46.1 ° C), the condenser pump will energize to try to decrease the pressure and alert 157 will be generated.The pump will turn off when the condenser pressure is 3.5 psi (24.1 kPa) less than the pressure override and the condenser refrigerant temperature) is less than or equal to the entering condenser water temperature plus 3^ F (1.7^ C). NOTE: COND PRESS OVERRIDE is found in the CONFIGURATION MENU/ PROTECTIVE LIMIT CONFIG screen. The default value is 140 psig (965 kPa) for 185PSI condenser and 250 psig (1724 kPa) for 300PSI condenser; default value is 10 psig (137.9kPa) for 44PSI condenser and 55 psig (379.2 kPa) for 72PSI condenser. Condenser Freeze Prevention — This control helps prevent condenser tube freeze-up by energizing the condenser pump relay.The 19 Series PIC 5+ controls the pump and,by starting it,helps to prevent the water in the condenser from freezing. When the chiller is off and condenser saturated refrigerant temperature is less than or equal to the condenser freeze point, the condenser water pump will be energized (Alarm State 262, PROTECTIVE LIMIT - CONDENSER FREEZE).The fault state will clear and the pump will turn off when the condenser saturated refrigerant temperature is more than 5^ F (2.7^ C) above the condenser freeze point and the entering condenser water temperature is greater than the condenser freeze point. If the chiller is in recycle shutdown Mode when the condition occurs,the controls will transition to a non-recycle shutdown. 5.19 - Controls Test This function is used to test all controlled outputs except compressor output.The test function will only be allowed to run when the unit is Off. User password is required to active this test function. All control test parameters shall be accessible in the table “QCK_TEST” .To perform the control test function, the first item “Quick Test Enable” in the “QCK_TST” table shall be set to enable. The “Quick Test Enable” item will be automatically disabled in one hour in order to make the controls go back to normal if someone forget to disable it. Unless otherwise noted, all protective limits shall remain active during Controls Test. 5.19.1 - Discrete Outputs When control test is enabled, the following discrete outputs can be enabled to be forced to ON by setting the according points to Yes in the quick test table. GuideVane Increase,GuideVane Decrease,Oil Pump Relay, Oil Heater Relay, EC Valve Open, EC Valve Close, Economizer DamperValve Open,Economizer DamperValve Close,Alarm relay,Alert relay and Refrigerant Pump relay. NOTE: the following outputs cannot be force to ON at the same time Guide Vane Increase and Guide Vane Decrease; EC Valve Open and EC Valve Close; Economizer Damper Valve Open and Economizer Damper Valve Close For oil pressure, a value >= 18 psi within 40 seconds after oil pump is turn ON will indicate a confirmation of pressure (Oil Pres Test Passed=YES). For Refrigerant Pump, a value >=10 psi within 15 seconds after refrigerant pump is turn ON will indicate a confirmation of pressure. 5.19.2 - Analog Output When control test is enabled, the following analog outputs can be enabled to be driven to the commanded positions which input in the quick test table. Head PressureValve,DiffuserActuator,Oil EXV and chiller status output (Q_CHST) 5.19.3 - Guide Vane Calibration Guide vane position should be calibrated before startup chiller. Guide vane calibration can be started by setting“QuickTest Enable”to Enable and“GV1 calibration Enable”to Enable. If the actuator type is digital, then - - The fully closed guide vane feedback resistance will be in the range of 62.5 Ohms to 688 Ohms - - The fully opened guide vane feedback resistance will be in the range of 6190 Ohms to 11496 Ohms Else if the actua.tor type is analog, then - - The fully closed guide vane feedback mA value will be in the range of 3mA to 5mA - - The fully opened guide vane feedback mA value will be in the range of 19mA to 20.8mA When chiller type is 19DV,guide vane 2 also need calibration, same as guide vane 1.
  • 29. 29 5.20 - Swift Restart This function is designed for data center application, and it allows the chiller to be restarted swiftly to meet the building load requirements. To enable this function, the “auto restart option” point in CONF_OPT table should be set to “ENABLE” . The water flow verification time, oil prelube time and other delays will be decreased accordingly. If the control system and oil system are equipped UPS (uninterrupted power supply), the startup time will be decreased accordingly. 5.21 - Cooling Tower Control If“waterpressureoption”inCONF_OPTtableisENABLED, there will be another optional hydraulic control I/O board in the PIC 5+ control system to allow PIC 5+ control the water pumps and cooling tower fans (high speed and low speed). The cooling tower fans are controlled by the pressure difference between condenser and evaporator and entering water temperature of condenser,the objective is to maintain the entering condenser water temperature is the optimal range. 5.22 - Head Pressure Control If the chiller system is equipped with head pressure control valve, and head pressure valve option in CONF_OPT table is ENABLED, then PIC 5+ control system will control the opening of head pressure valve to maintain the pressure difference between condenser and evaporator. The output of this valve is 4-20mA type. Before using this function, the appropriate configurations should be in place. They are pressure difference value for 20mA and pressure difference for 4mA. The head pressure valve should be in fully closed position when chiller is in OFF mode. 5.23 - Ice Build Option PIC 5+ control provides ice build option based on efficiency improving point,. “ice build option” in CONF_OPT table should be set to ENABLED to make ice build active, and another two configurable parameters should be configured. Ice_recy indicates whether recycle option is enabled in ice build mode or not. Ice_term indicates how the ice build is terminated.There are threetypes,temperature,drycontactorcombinedtemperature and dry contactor. 5.24 - Time Schedule PIC 5+ control provides three schedules, they are: Local schedule, Ice build schedule and Network schedule There are 8 time segments in each schedule, if there is an overlap on the two time segments, then occupied time segment takes the high priority. There are 16 holiday time segments in Holiday Menu, and each time segment is determined by three parameters,month, start date and holiday days. The controller will be in unoccupied mode when holiday is active. PIC 5+ also provides Daylight Saving function. Broadcast Menu, enable this function and set the Daylight Saving start time and end time. 5.25 - Black Box The black box task continuously stores operation parameters in the memory every 5 seconds. Reporting of chiller operation alarm would trigger the controller to generate a collection of the records. Each collection contains up to 180 records (15 minutes) which consist of 168 records (14 minutes) before the alarm and 12 records (1 minute) after. Each record is associated with a time stamp.These collections are saved as csv files. 20 files can be stored in total. The black box file can be uploaded with Carrier S-Service tool. Once the upload is done, the original files saved in controller will be erased. 5.26 - Pressure Transducer Calibration When pressure transducer calibration is performaned, entering value shall result in a recalculation for the slope and intercept of the 2 values. Thereafter, the new slope and intercept values shall be used for voltage ratio to pressure conversions. • Step 1: Set CALIBRATION ENABLE for certain pressure transducer • Step 2: Put the transducer at atmosphere and enter 0 PSIG (0 kPa) to CALIB PRESS1 • Step 3: Give the transducer a known pressure (100-250 PSI (690-1700 kPa)) via Tool and enter this pressure to CALIB PRESS2 • Step 4: Recalculate calibrated Slope and Intercept 5.27 - Temperature Sensor Calibration The four water temperature sensors can be calibrated per the following steps: • Step 1: Place the temperature sensor at 32 °F (0 °C) Drop each temperature sensor in a 32 °F (0 °C) water solution. • Step2:Readthesensorrawtemperatureinmaintenance screen Go to maintenance screen, read the corresponding sensor raw temp Calculate the offset to be applied = 32 - sensor raw temp
  • 30. 30 Example: ECW sensor raw temp reads 32.6 °F ECW temperature offset must be configured to -0.6 ^F (32– 32.6 = -0.6) • Step 3: Configure the sensor offset In temperature calibration screen, set the corresponding sensor temperature offset calculated in step 2. Note, the offset cannot exceed +/- 2 ^F. Example: ECW temperature offset must be configured to -0.6 ^F (32- 32.6= -0.6) • Step 4: (optional) Verify that the sensor offset is configured correctly Verify the following: - - Sensor raw temp has not changed. - - Sensor temperature offset now shows the configured value. - - Sensor control value is calibrated,and now shows 32 °F. Example: “ECW sensor raw temp” still reads 32.6 °F “ECW temperature offset” now shows -0.6 ^F “Entering Chilled Water” now shows 32 °F. 5.28 - ISM Calibration 5.28.1 - ISM Calibration on J8B 4-20mA Output • Step 1: Input a test output mA value on the touchscreen UI The controller will make ISM output this mA value. • Step 2: Input the actual reading of mA value fromVFD or mA meter • Step 3: Recalculate calibration factor Calibration Factor = 1000 * (Actual Reading mA - output mA) Range: 0-2000. 5.28.2 - ISM Calibration on J6 0-10v Input • Step1:Whenchillerisrunning,recordtheVFDfeedback voltage and the actual reading on ISM. • Step 2: Shut down the chiller, enable ISM Calibration • Step 3: Input the VFD feedback voltage • Step 4: Input the actual reading of ISM • Step 5: Recalculate calibration factor Calibration Factor = 1000 * (VFD feedback voltage / ISM actual reading voltage) Range: 800-1200 5.29 - Alarm Email The purpose of the alarm email is to send e-mails to service for remote maintenance. A service configuration table EMAILCFG is used for network properties configuration. Once the EMAILCFG table configuration is changed, a test email will be sent for checking configuration. This task is checking the status of alarms. Once there is any alarm switches on, it would send the email with relative information. When all alarms go back to normal, an e-mail would be sent too. The e-mail provides the unit description and location stored in the CTRL_ID table. 5.30 - Prognostic This prognostic function is designed for service trouble shooting, can be access from Alarm Menu. The prognostic function enables the service engineer to resolve the problem before they affected the operating efficiency and the chiller bottom life. The following functions could be active only if the prognostic function is enabled (prog_en=YES) The following screen is designed for prognostic. For each items, there are three different colors of traffic lamps to indicate the status. Green lamp indicate it is normal, red indicate there is problem and yellow lamp indicate it is near the problem region.
  • 31. 31 5.31 - Master Slave Control The control shall provide the capability to operate 2 chillers in Master/Slave mode. Slave chiller should be set to NETWORK mode and controlled by Master chiller. The two chillers in Master/Slave control can be configured to be in parallel or in series mode. When they are in series mode, master chiller’s evaporator must be in downstream, and user is able to configure which one’s condenser is in downstream. The master chiller shall monitor all external commands as start/stop, demand limiting or setpoint configuration. The master slave function shall provide the ability to select a lead chiller among the master and the slave chillers. Selection shall be based on the delta between the master and the slave run hours and shall try to optimize the runtime hours. If this function is unused then, the lead chiller shall always the master and should be changed to lag when it failed. The lead chiller shall always be started firstly and the lag chiller shall be maintained at zero percent capacity. When the lead chiller cannot be loaded anymore then the lag start timer is started. The lag chiller shall always be stopped prior to lead chiller. If a communication failure is detected between the master and the slave then,all master/slave functions shall be disabled and chillers shall return to standalone operations until communication is reestablished. If Middle sensor is installed,user can configure Middle Sensor Option in Master Slave Config table. 5.32 - Oil EXV Control If the chiller system is equipped with Oil EXV control valve, and Oil EXV valve option in CONF_OPT table is ENABLED, then PIC 5+ control system will control the opening of Oil EXV valve to maintain the oil supply temperature.The output of this valve is 4-20mA type. Before using this function, the appropriate configurations should be in place. They are Oil Temp High Threshold and Oil Temp Low Threshold. 1 minute after compressor starts, if oil supply temperature > Oil Temp High Threshold, oil EXV valve should be in fully opened position; if oil supply temperature < Oil Temp low Threshold, oil EXV valve should be in fully closed position; otherwise,oil EXV valve position will be calculated according to oil supply temperature. During 1 minute after compressor starts or shutdown completed, the oil EXV valve should be in fully closed position 5.33 - Pumpdown/Lockout The Pumpdown/Lockout feature prevents compressor start- up when there is no refrigerant in the chiller. This function is password-protected, user can access to this function via maintenance menu When using Pumpdown/Lockout function,will observe freeze up precautions whiling using external pumpout to remove refrigerant from chiller: - - Start water pumps and confirm flows - - Monitor Evaporator pressure, Condenser pressure, Evaporator refrigerant temperature during pumpout procedures - - Turn pumps off after pumpdown - - Proceed to locks out compressor TheTerminate Lockout feature ends the Pumpdown/Lockout after refrigerant is added: - - Starts pumps and confirm flows - - Monitor Evaporator pressure, Condenser pressure, Evaporator temperature during charging process - - Terminates compressor lockout 5.34 - Trending Accessing trending configuration screen does not require any specific login level. Just browse to Main Menu - > Trendings Configuration is saved using the appropriate button: The Trending screens are made to adjust and display the trending curves recorded by the system.
  • 32. 32 5.35 - Electronic Document PIC 5+ controller provides online electronic documents. Users can view the electronic edition of User Manual online via computer. See the following picture, click the button with wrech icon will lead you to user manual for chiller control. Click the button with question mark will lead you to user manual for Bacnet. 5.36 - Hydraulic Option Control 5.36.1 - Water Flow Measurement PIC 5+ Controller provides the function of measuring water flow rate. It can compute the water flow rate from the input signal sent from the evaporator/condenser water flow sensor (4-20ma) to the IOB if water flow meter is installed. • Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as ”Yes” . • Step 2: Set ”Option Configuration” -> ”Water Flow Measurement” as ”Flow Meter” , and the corresponding value of Water Flow at 4ma and 20ma. • Step3:In”InputsStatus”menu,confirmthatevaporator/ condenser water flow sensor is working and giving correct readings. • Step 4: In ”Hydraulic Status” menu, check evaporator/ condenser water flow rate value.(The flow rate value will be linear interpolated by actual reading and configured water flow rate at 4ma/20ma) It also can compute the water flow rate from the water pressure drop which is get from water pressure sensors or water pressure drop sensors • Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as ”Yes” . • Step 2: Set ”Option Configuration” -> ”Water Flow Measurement” as ”Water PD” , and the corresponding valueofEvap/CondFlowRateBaselineandEvap/Cond Pressure Drop Baseline. • Step 3: See 5.34.2 for water pressure difference setting. • Step 4: In ”Hydraulic Status” menu, check evaporator/ condenser water flow rate value. If water flow switch is installed, then the water flow switch status will directly indicate the flow status • Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as ”Yes” . • Step 2: Set ”Option Configuration” -> ”Water Flow Determination” as ”Flow Switch” • Step 3: In ”Hydraulic Status” menu, check evaporator/ condenser water flow. 5.36.2 - Water Pressure Difference Measurement PIC 5+ Controller provides the function of measuring water pressure difference. When entering and leaving water pressure transducer is installed,or when water pressure drop transducer is installed,PIC 5+ can compute or read the water pressure difference between entering and leaving water pressure, and determine whether the water is flowing.After the water pump is switched on, if the water pressure difference reachs the threshold, the water flow check is passed, then the chiller can start. Otherwise there will be an alarm shutdown. For entering and leaving water pressure transducer: • Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as ”Yes” . • Step 2: Set ”Option Configuration”-> ”Water Pressure Option” as ”Pressure” . • Step 3: In ”Hydraulic Status” menu, check Condenser WaterDeltaP,CondenserWaterFlow,EvaporatorWater Delta P, Evaporator Water Flow For water pressure drop transducer: • Step 1: Set ”Factory Parameters” -> ”IOB4 Option” as ”Yes” . • Step 2: Set ”Option Configuration”-> ”Water Pressure Option” as ”Pressure Drop” . • Step 3: Set ”Option Configuration”-> ”Water Pressure Drop @20mA” the rated value of the transducer. • Step 4: In ”Hydraulic Status” menu, check Condenser WaterDeltaP,CondenserWaterFlow,EvaporatorWater Delta P, Evaporator Water Flow
  • 33. 33 5.37 - Marine Option Marine chillers are a little different from common chillers, and have a few new functions. 5.37.1 - Oil Stir If ”Factory Parameters”-> ”Marine Option”is enabled,when chiller is not running, the oil pump will be switched on for 30 seconds every 3 hours, no matter oil heater is on or off. When oir stir is in progress, oil heater will be switched off. 5.37.2 - Power Request If ”Factory Parameters” -> ”Power Request Option” is enabled,when chiller is starting up,it will send power request signal and alert 104 while verifying water flow. After it receives the permission to start feedback, the start up will proceed.The power request signal will remain active till the compressor is switched on. If there is still no permission to start feedback 5 minutes after power request is sent, or permission to start feedback is deactivated before compressor is switched on,the start up process will terminate and trigger an alarm. If ”Factory Parameters” -> ”Cont Power Request Opt” is enabled,the power request signal will remain active after the compressor is switched on. If permission to start feedback is deactivated while compressor is running,an alarm shutdown will be triggered. 5.37.3 - Evaporator Approach Calculation If ”Option Configuration” -> ”Evap App Calc Selection” is set to SatTemp,evaporator approach will be caclulated from evaporator leaving water temperature and evaporator saturated temperature. If this option is set to Ref Temp, evaporator approach will be caclulated from evaporator leaving water temperature and evaporator refrigerant temperature. 5.37.4 - Evaporator Liquid Temperature Calculation If ”Option Configuration”-> ”Evap LiquidTemp Opt”is set to Enable, the controller will read evaporator liquid temperature from evaporator temperature transducer. If this option is set to Dsable,evaporator liquid temperature will be calculated from evaporator pressure transducer. 5.37.5 - Free Cooling If ”Factory Parameters”-> ”Free Cooling Option”is enabled, any one of the following will make the chiller start free cooling: - - Enable ”General Parameters” -> “Start Free Cooling” - - In Network Mode, Enable ”General Parameters” -> “Start Free Cooling” from CCN or BACNet. - - Free Cooling Start Switch contact is closed. When free cooling is in progress, the chiller will take these actions: - - Switch on evaporator and condenser water pump - - Openheadpressurevalvetomaximumopeningposition - - Open guide vane to maximum opening position - - Activate free cooling mode output contact. - - Display Free Cooling mode on the homepage. Free cooling mode will only be activated when chiller is not running. If the chiller is running, free cooling start request will be ignored. When free cooling is in progress, chiller is not able to start up. 5.37.6 - Condenser Flushing To prevent the chiller being corroded after left unused for a long time, it is suggested to flush the condenser once every week. If ”Option Configuration” -> ”Condenser Flush Alert” is enabled, when condenser pump has been not running for 7 days, alert 166 will be triggered to remind user to flush condenser.Then user can activate condenser flush by enabling ”General Parameters” -> “Start Condenser Flush” .Alert 166 will be reset automatically after condenser flush is activated. Condenser Flush will last for 2 hours and then automatically end.During Condenser Flush,the chiller will take these actions: - - Switch on the condenser water pump - - Openheadpressurevalvetomaximumopeningposition - - Display Condenser Flush mode on the homepage. Condenser Flush mode will only be activated when chiller is not running. If the chiller is running, Condenser Flush start request will be ignored. When free cooling is in progress, if chiller is commanded to start, condenser flush will automatically end and chiller will normally start up. 5.38 - Extended Open Protocol Connector Ethernet connector and CCN connector on PIC 5+ controller can be configured to be a Modbus connector from software version 3.2 with the following steps: • Step 1: Configuration Menu ->Network Configuration, Modbus Option set to Enable • Step 2: Modbus Server Type set to 0(IP), Ethernet connectorwillbetheModbusconnector;Setto1(RS485), CCN connector will be the Modbus connector. • Step 3:Wait 40s,controller will reboot automatically to save the configuration change. Even if ethernet connector is configured to be the extended Modbus connector, it still can be configured to Bacnet with Bacnet dongle installed and Bacnet option set to enable. 5.39 - Purge Control 19DV equipped with purge control because the refrigerant working with low pressure. Purge Control can be active (when Purge InletTemperature is greater than PurgeActiveTemperature Setpoint) or forced ON whenever chiller compressor is ON or chiller is OFF with Purge On Idle Option enable. There will be 3 minutes delay after purge control is active. If purge control is forced or 3 minutes delay is expired, the system will purge refrigerant form condenser when chiller compressor is running or from compressor when chiller compressor is not running. When Purge Compressor Suction Temp is less than 6F and purge level switch low is off, the system start to vacuum for about10s.After that the system shall start 20s delay and then check Purge Compressor Inlet Temp again. When refrigerant level in purge tank is high or Purge Compressor Suction Temp is less than 12F and purge level switch low is on, then drainage will be enable to drain refrigerant from purge tank until refrigerant level is low. Purge DrainageValve will be ON to drain refrigerant from purge tank to evaporator regardless compressor is running or not
  • 34. 34 If Purge PumpoutValve is accumulated ON for 100 minutes, purge system will do regeneration process regardless purge active or not. 5.40 - Motor Rotation Check 19DV provides Motor Rotation check function. In Quick Test table, enable quick test, then enable Motor Rotation Check.The controller will initiate the check process.Service will observe from the lens on chiller to see if the Motor is properly installed. 5.41 - Heat Reclaim UI When chiller type is 19XR2~E/V/D,Configure Heat Reclaim option in Factory table, select Full or Partial. Heat Reclaim Entering Temp and Heat Reclaim Leaving Temp will show on the controller home page and condenser status page. (IO channel: IOB3 AI3 & AI4) 5.42 - Onboard Service Log PIC 5+ controller provides onboard service log, it can be access fromAlarm Menu.Service can add General or Carrier service log based on the login level. Service log contains service technician basic information, service content, and pre-stored maintenance sub items. Service log will be saved when controller reboot or software upgraded. 5.43 - Carrier Smart Password PIC 5+ provides smart password for better security, and the password changes periodically. With smart password, only authorized people can login controller and do chiller service. Only carrier authorized technicians can access key product configuration and maintenance data. 5.44 - Heat Exchange Performance Plot PIC 5+ provides Heat Exchange Performance Plot,it can be access from Alarm Menu. This function can be enabled in Prognostic table, set the threshold for condenser and evaporator LTD. After chiller running for 3 hours, the controller will start plotting with color according to LTD setting after chiller running 3 hours. So the user can get the LTD information more intuitively. 6 - DIAGNOSTICS – TROUBLESHOOTING This section provides the overview of actions to be taken in case any operating problems occur. 6.1 - General The 19 Series PIC 5+ control system has many fault tracing aid functions.The local interface and its various menus give access to all unit operating conditions. If an operating fault is detected, an alarm is activated. The alarm code is displayed in the Alarms menu, sub-menus “Reset alarms”and“Current alarms” .The control may record up to 10 current alarms and alerts. 6.2 - Displaying Alarms The alarm icon on the interface (see section 4.5) allows the quick display of the unit status. - - A flashing LED shows that the unit is operating but there is an alert. - - A steady LED shows that the unit has been shut down due to a fault. The “Reset alarms” menu on the main interface displays up to five alarm codes that are active on the unit. 6.3 - Resetting Alarms When the cause of the alarm has been identified and corrected, the alarm can be reset, depending on the type either automatically or manually (once the action has been taken on the unit). In the event of a power supply interrupt, if Auto Restart Option is set to ENABLE in Option configuration menu,the unit restarts automatically without the need for an external command. However, any faults active when the supply is interrupted are saved and may in certain cases prevent a unit from restarting. A manual reset must be run from the main interface via the ALARMRST menu, item RST_ALM. NOTE: Please note that once the alarm has been corrected or reset, all information regarding solved alarms will be stored in the Alarm History.
  • 35. 35 6.4 - Alarm Codes 6.4.1 - General Alarm Codes Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Temperature sensor faults Alm-200 ALM-200 Sensor Fault - Leaving Chilled Water Automatic if the temperature measured by the sensor returns to normal Unit shuts down Check sensor resistance. Check for proper wiring between LEAVING CHILLED WATER Temperature Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-201 ALM-201 Sensor Fault - Entering Chilled Water As above As above Check sensor resistance. Check for proper wiring between Entering Chilled Water Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-202 ALM-202 Sensor Fault - Leaving Cond Water Temp As above As above Check sensor resistance. Check for proper wiring between Leaving Cond Water Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-203 ALM-203 Sensor Fault - Entering Cond Water Temp As above As above Check sensor resistance. Check for proper wiring between Entering Cond Water Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-204 ALM-204 Sensor Fault - Comp Discharge Temp As above As above Check sensor resistance. Check for proper wiring between Comp Discharge Temp Sensor and connector. Check for disconnected, grounded, or shorted wiring. Alm-205 ALM-205 Sensor Fault - Oil Sump Temp As above As above Check sensor resistance. Check for proper wiring between Oil Sump Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-206 ALM-206 Sensor Fault - Oil Supply Temp As above As above Check sensor resistance. Check for proper wiring between Oil Supply Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-207 ALM-207 Sensor Fault - Evap Refrig Liquid Temp As above As above Check sensor resistance. Check for proper wiring between Evap Refrig LiquidTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-208 ALM-208 Sensor Fault - Low Speed Motor End Bearing Temp As above As above Check sensor resistance. Check for proper wiring between Low Speed Motor End BearingTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-209 ALM-209 Sensor Fault - Low Speed Comp End Bearing Temp As above As above Check sensor resistance. Check for proper wiring between Low Speed Comp End Bearing Temp 2 Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-210 ALM-210 Sensor Fault - High Speed Motor End Bearing Temp As above As above Check sensor resistance. Check for proper wiring between High Speed Motor End Bearing Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-211 ALM-211 Sensor Fault - High Speed Comp End Bearing Temp As above As above Check sensor resistance. Check for proper wiring High Speed Comp End BearingTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-212 ALM-212 Sensor Fault - Comp Motor Winding 1 Temp As above As above Check sensor resistance. Check for proper wiring between Compressor Motor Temp 1 Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-213 ALM-213 Sensor Fault - Comp Motor Winding 2Temp As above As above Check sensor resistance. Check for proper wiring between Compressor Motor Temp 2 Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-214 ALM-214 Sensor Fault - Comp Motor Winding 3 Temp As above As above Check sensor resistance. Check for proper wiring between Compressor Motor Temp 3 Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-221 ALM-221 Sensor Fault - Thrust Bearing Oil Temp As above As above Check sensor resistance. Check for proper wiring betweenThrust Bearing OilTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-222 ALM-222 Sensor Fault – Bearing Refrig Supply Temp As above As above Check sensor resistance. Check for proper wiring between Bearing Refrig SupplyTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-223 ALM-223 Sensor Fault – Purge Comp Suction Temp As above As above Check sensor resistance. Check for proper wiring between Purge Comp Suction Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-228 ALM-214 Sensor Fault – Common CHWS Temp As above As above Check sensor resistance. Check for proper wiring between Common CHWS Temp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring.
  • 36. 36 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-229 ALM-221 Sensor Fault – Common CHWR Temp As above As above Check sensor resistance. Check for proper wiring between Common CHWR Temp and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-350 ALM-350 Sensor Fault - 19DV 1st Bearing Temp As above As above Check sensor resistance. Check for proper wiring between 19DV 1st BearingTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Alm-351 ALM-351 Sensor Fault - 19DV 2nd Bearing Temp As above As above Check sensor resistance. Check for proper wiring between 19DV 2nd BearingTemp Sensor and IOB connector. Check for disconnected, grounded, or shorted wiring. Pressure transducer faults Alm-215 ALM-215 Sensor Fault - Condenser Pressure Automatic if the voltage transmitted by the sensor returns to normal Unit shuts down Check condenser pressure transducer wiring. Confirm that 5V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-216 ALM-216 Sensor Fault - Evaporator Pressure As above As above Check Evaporator pressure transducer wiring. Confirm that 5V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-217 ALM-217 Sensor Fault - Economizer Pressure As above As above Check Economizer pressure transducer wiring. Confirm that 5V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-218 ALM-218 Sensor Fault - Diffuser Pressure As above As above Check Diffuser pressure transducer wiring. Confirm that 5V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-219 ALM-219 Sensor Fault - Oil Sump Pressure As above As above Check Oil Sump pressure transducer wiring. Confirm that 5V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-220 ALM-220 Sensor Fault - Oil Supply Pressure As above As above Check Oil Supply pressure transducer wiring. Confirm that 5V reference signal is available between IOB connectors. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-225 ALM-225 Sensor Fault – Pump Inlet Pressure As above As above Check Pump Inlet pressure transducer wiring. Confirm that 5V reference signal is available between IOB connectors. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-226 ALM-226 Sensor Fault – Bearing Inlet Pressure As above As above Check Bearing Inlet pressure transducer wiring. Confirm that 5V reference signal is available between IOB connectors. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-227 ALM-227 Sensor Fault – Bearing Outlet Pressure As above As above Check Bearing Outlet pressure transducer wiring. Confirm that 5V reference signal is available between IOB connectors. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Alm-352 ALM-352 Sensor Fault - 19DV Pump Outlet Pressure As above As above Check 19DV Pump Outlet Pressure transducer wiring. Confirm that 5 V reference signal is available between IOB connector. Check for disconnected, grounded, or shorted wiring. Check for condensation in transducer connector. Prestart failure Alm-230 ALM-230 Prestart Failure - High Bearing Temperature Manual Unit shuts down. Compressor is not allowed to start Check Comp Bearing Temp in Temperature screen. Check oil heater and oil cooler for proper operation. Check for low oil level, partially closed oil supply valves, clogged oil filters. Check the Comp Bearing Temp sensor wiring and accuracy to IOB connector. Check Comp Bearing Temp Alert setting. Alm-231 ALM-231 Prestart Failure - High Motor Temperature As above As above Check Comp Motor Wind Temp in Temperature screen. Check motor temperature sensor for wiring and accuracy to IOB connector. Check motor cooling line and isolation valves for proper operation, or restrictions, check refrigerant filter/drier. Check for excessive starts within a short time span. Check Comp Motor Temp Override setting. Alm-232 ALM-232 Prestart Failure - High Discharge Temp As above As above Check Comp Discharge Temp in screen. Allow compressor discharge temperature sensor to cool. Check compressor discharge temperature sensor wiring and accuracy to IOB connector. Check for excessive starts. Check COMP DISCHARGE ALERT setting.
  • 37. 37 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-233 ALM-233 Prestart Failure - Low Refrigerant Temp As above As above Check Evaporator Pressure, Evap Sat Rrefig Temp, and Evap Rrefig Liquid Temp. Check Evaporator Pressure transducer and Evaporator Refrigerant Liquid Temperature sensor wiring and accuracy. Check for low chilled water supply temperatures. Check refrigerant charge. Check REFRIG OVERRIDE DELTAT and EVAP REFRIGTRIPPOINT in configuration screen. Alm-234 ALM-234 Prestart Failure - Low Line Voltage As above As above Check ACTUAL LINE VOLTAGE. Check UNDERVOLTAGE THRESHOLD in ISM_CONF screen. Check voltage supply. Check wiring to ISM J3-L1, J3-L2, and J3-L3. Check voltage transformers and switch gear. Consult power utility if voltage is low. Alm-235 ALM-235 Prestart Failure - High Line Voltage As above As above Check ACTUAL LINE VOLTAGE. Check OVERVOLTAGE THRESHOLD in ISM_CONF screen. Check voltage supply. Check voltage transformers and switch gear. Consult power utility if voltage is high. Alm-236 ALM-236 Guide Vane 1 Calibration Not Completed As above As above Guide Vane 1 Calibration in Quick Calibration screen. Check guide vane actuator feedback potentiometer and wiring to IOB connector. Alm-237 ALM-234 Prestart Failure – No Power Supply As above As above Check the Power Request Output and the Power Feedback input status. Alm-238 ALM-238 Guide Vane 2 Calibration Not Completed As above As above Guide Vane 2 Calibration in Quick Calibration screen. Check guide vane actuator feedback potentiometer and wiring to IOB connector. Alm-239 ALM-239 Envelope Control Valve Calibration Not Completed As above As above Envelope control valve Calibration in Quick Calibration screen. Check EC valve feedback potentiometer and wiring to IOB connector. Protective limit Alm-250 ALM-250 Protective Limit - Oil Pressure Difference Failure Manual Unit shuts down. Check oil pump Check oil filter Check oil pump wiring Alm-251 ALM-251 Protective Limit - Low Chilled Water Flow As above As above Perform Chilled Water pump test in Quick Test screen. Check Evap Refrig Liquid Temp and Leaving CHILLED WATER temperature sensor accuracy and wiring to IOB. Check chilled water valves, pumps, and strainers. Check EVAP REFRIGTRIPPOINT, EVAP APPROACH ALERT, EVAP FLOW DELTA P CUTOUT, andWATER FLOWVERIFYTIME settings. Check load resistors, optional water flow switches or water flow delta P transducer calibration and wiring to IOB. Check for 5.0 V reference voltage between IOB connectors. Alm-252 ALM-252 Protective Limit - Low Condenser Water Flow As above As above Perform Condenser Water pump test in Quick Test screen. Check CONDENSER PRESSURE transducer and LEAVING CONDENSER WATER temperature sensor accuracy and wiring. Check condenser water valves and strainers. Check COND PRESS OVERRIDE, COND APPROACH ALERT, COND FLOW DELTA P CUTOUT, and WATER FLOWVERIFYTIME settings. Check load resistors, optional water flow switches or water flow delta P transducer calibration and wiring to IOB. Check for 5.0 V reference voltage between IOB connectors. Alm-253 ALM-253 Protective Limit - High Discharge Temp As above As above Check for closed compressor discharge isolation valve. Check if chiller was operating in surge conditions. Check COMP DISCHARGETEMP sensor resistance or voltage drop. Check for proper wiring to IOB connectors. Check for proper condenser flow and temperature. Check for proper inlet guide vane and optional diffuser actuator operation. Check for COMP DISCHARGE TEMP > 220 deg F. Check for fouled tubes, plugged water strainers, or non-condensable in the condenser. Alm-254 ALM-254 Protective Limit - Low Evap Refrigerant Temp As above As above Check for proper refrigerant charge. Check float valve operation. Check for closed condenser liquid line isolation valve. If problem occurs at high load, check for low condenser pressure which causes inadequate refrigerant flow through condenser flasc orifices. Check for proper chilled water flow and temperature. Confirm that condenser water enters bottom row of condenser tubes first, reversed condenser water flow may cause refrigerant to stack in the condenser. Check EVAPORATOR PRESSURE transducer and EVAP REFRIG LIQUID TEMP and LEAVING CHILLED WATER sensors. Check for division plate gasket bypass. Check for fouled tubes. Check pressure transducer and temperature sensor wiring to the IOB. Alm-255 ALM-255 Protective Limit - High Motor Temperature As above As above Check COMP MOTOR WINDING TEMP accuracy and wiring to IOB. Check motor cooling line and spray nozzle for proper operation, or restrictions. Check motor cooling filter/drier and isolation valves. Look for refrigerant flow through motor cooling line sight glass. Check for excessive starts within a short time span.
  • 38. 38 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-256 ALM-256 Protective Limit - High Bearing Temperature As above As above Check oil heater for proper operation, confirm that oil heater is de- energized when compressor is running. Check for low oil level, partially closed oil line isolation valves, or clogged oil filter. Check oil cooler refrigerant thermal expansion valves, confirm that expansion valve bulbs are secured to the oil lines and insulated. Check COMP BEARING TEMP sensors accuracy and wiring to IOB. This fault can result from excessive operation at low load with low water flow to the evaporator or condenser. Very high discharge and volute temperatures may increase the oil sump temperature. Elevated sump temperature may result from an excessively high oil level reaching the bottom of the bull gear causing it to churn the oil. Alm-257 ALM-257 Protective Limit - High Condenser Pressure As above As above Check CONDENSER PRESSURE. Check for high CondenserWater temperatures, low water flow, fouled tubes. Check for division plate/gasket bypass or plugged condenser water strainers. Check for noncondensables in condenser. Check CONDENSER PRESSURE transducer wiring and accuracy to IOB . Configure COND PRESS OVERRIDE in configuration screen. This Alarm is not caused by the High Condenser Pressure Switch. Alm-258 ALM-258 Protective Limit - Spare Safety Device As above As above Spare safety input has been closed Alm-259 ALM-259 Protective Limit - Excessive Compressor Surge As above As above Five SURGE PROTECTION COUNTS occurred within SURGE TIME PERIOD. VFD Only: Surge prevention alarm declared when ACTUAL VFD SPEED is at least 90%. Check for high condenser water temperatures, low water flow, fouled tubes. Check CONDENSER APPROACH. Check condenser water strainers. Check for division plate/gasket bypass. Check for noncondensables in condenser. Check surge prevention parameters in OPTIONS screen. Compare cooling tower control settings and performance against design/ selection temperatures across the entire operating range of the chiller. Check EVAPORATOR APPROACH and chilled water flow. Alm-260 ALM-260 Protective Limit - Compressor Start Relay Start failure As above As above Check motor starter 1M contactor wiring Check ISM current sensors Alm-261 ALM-261 Protective Limit - Evaporator Frozen As above As above Check CALC EVAP SAT TEMP, EVAP REFRIG LIQUID TEMP, and EVAP REFRIG TRIPPOINT. Check for proper refrigerant charge. Check float valve operation. Confirm that optional refrigerant liquid line isolation valve is open. Check for proper Chilled Water flow and temperature. Confirm that condenser water enters bottom row of condenser tubes first, reversed condenser water flow may cause refrigerant to stack in the condenser. Check EVAPORATOR PRESSURE transducer and EVAP REFRIG LIQUID TEMP sensor. Check for evaporator water box division plate gasket bypass. Check for fouled tubes. Alm-262 ALM-262 Protective Limit - Condenser Frozen As above As above The Cond Sat refrig Temp is less than the Condenser Freeze Point. Check Condenser Freeze Point in configuration. Condenser water too cold or chiller shut down with brine below 32 deg F in cooler so equalization temperature in chiller approached 32 deg F. Check CONDENSER PRESSURE transducer and wiring to IOB. Check Condenser Water Temperature sensors and wiring to IOB. Check refrigerant charge. Alm-263 ALM-263 Protective Limit - Invalid Diffuser Config As above As above Check SRD configurations Alm-264 ALM-264 Protective Limit - Diffuser Position Fault As above As above Confirm that Diffuser Option in SRD Configuration screen has not been Enabled if compressor does not have a split ring diffuser. May indicate rotating stall condition. Check rotating stall transducer wiring accuracy and sealing. Check diffuser schedule and guide vane schedule in SRD Configuration screen. Check for proper operation of diffuser and inlet guide vane actuators including inlet guide vane calibration. Check diffuser actuator coupling for rotational slip. Check for electrical noise in IOB Diffuser Pressure wiring. Do not continue to operate compressor except for diagnostic purposes. Alm-265 ALM-265 Protective Limit - Refrigerant Leak Manual As above REFRIGERANT LEAK OPTION is Enabled and the REFRIGERANT LEAK SENSOR output exceeded REFRIGERANT LEAK ALARM mA. Check for refrigerant leaks. Check leak detector for proper operation. Check REFRIGERANT LEAK ALARM mA setting in the OPTIONS screen. Check 4-20 mA or 1-5 V output from refrigerant leak sensor to IOB J15-5Confirm that IOB SW2 dip switch 1 is in the correct position.
  • 39. 39 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-266 ALM-266 Protective Limit - IOB Low Voltage Automatic As above Check IOB 24VAC power supply and the transformer output voltage Alm-267 ALM-267 Protective Limit - Guide Vane 1 Fault Manual As above Alarm before start indicates guide vane opening has not closed to less than 4%. Alarm while running indicates guide vane position is < -1% or > 103%. Enter Quick Calibration and conduct Guide Vane Calibration. Check wiring between the guide vane feedback potentiometer and IOB terminals. Check the ohm guide vane position feedback potentiometer or 4-20mA current Alm-268 ALM-268 Protective Limit - Damper Valve Fault Manual As above Check damper valve wirings Alm-269 ALM-269 Protective Limit - Envelope Control Valve Fault Manual As above Check Envelope Control valve wirings Alm-270 ALM-270 Protective Limit - High Cond Water Flow Manual As above Check condenser water pressure sensor and wirings Alm-271 ALM-271 Protective Limit - Emergency Stop Automatic As above Check EMSTOP command form network and the remote stop dry contact from IOB Alm-272 ALM-272 Protective Limit - ISM Config Conflict Automatic As above Configuration data in controller and ISM are mismatch. In maintains menu, choose “maintains ISM config” ->“Delete ISM config” NO – upload ISM configuration data to HMI YES– download ISM configuration to ISM Alm-273 ALM-273 Protective Limit - Swift Restarts Limit Exceeded Manual As above Check the reason why swift restart happens so frequently. Alm-274 ALM-274 Protective Limit – Chiller Lockout Automatic As above Check chiller lockout input in IOB Alm-275 ALM-275 Protective Limit – Fire Alarm Automatic As above Check fire alarm input in IOB Alm-276 ALM-276 Protective Limit –Stop Override Manual As above Check stop override point status in GENUNIT table Alm-277 Protective Limit - UI Freeze Reboot Manual Same as above Power on reset PIC 5+ controller Alm-278 Protective Limit - VFD Config Conflict Manual Same as above Reset shall be automatic when the communication comes back to normal Alm-279 Protective Limit - VFD Config Failure Manual Same as above Check VFD Configurations and save it again Alm-280 ALM-282 Protective Limit – High VFD Speed Manual As above Check VFD actual speed Alm-282 ALM-282 Protective Limit - Displacement Switch Manual As above Check impeller displacement switch for NGC chiller Alm-283 ALM-283 Protective Limit - High Pressure Switch Manual As above Check high pressure switch for NGC chiller Alm-284 ALM-284 Protective Limit - Power Feedback Loss Manual As above Check Power Feedback Input Alm-285 ALM-285 Protective Limit - Low Bearing Delta Pres Difference Manual As above Check if the filter of refrigerant pump inlet is clogged.If clogged, please replace that filter. Check if refrigerant pump works.If pump fails, please replace refrigerant pump. Check if high float chamber has liquid.If no liquid, please wait until chiller automatically charge refrigerant into high float chamber. Check if bearing filter is clogged.If clogged, please replace bearing filter Alm-286 Protective Limit - Low Liquid Level in High Float VLV Manual Same as above Reset shall be manual Alm-290 ALM-290 Protective Limit – Long Time Purge Active Manual As above Check if there’s large leak on chiller. Check if purge vacuum pump fails.If it fails, please replace this vacuum pump. Alm-291 ALM-291 Protective Limit – Drainage System Failure Manual As above Check if purge drain filter is clogged. If clogged, please replace that filter. Check if refrigerant pump can’t work. If refrigerant pump fails, please replace this pump Alm-292 ALM-292 Protective Limit - Guide Vane 2 Fault Manual As above Alarm before start indicates guide vane opening has not closed to less than 4%. Alarm while running indicates guide vane position is < -1% or > 103%. Enter Quick Calibration and conduct Guide Vane Calibration. Check wiring between the guide vane feedback potentiometer and IOB terminals. Check the 4-20mA current Alm-293 ALM-293 Protective Limit - Low Ref Pump Pressure Difference Manual As above Check refrigerant pump Check refrigerant pump wiring Alm-294 ALM-294 Protective Limit - High Ref Filter Pressure Difference Manual As above Check refrigerant filter Check refrigerant filter wiring Alm-295 ALM-295 Protective Limit - High Bearing Refrig Supply Temp Manual As above Check bearing refrig supply temperature sensor Alm-296 ALM-296 Protective Limit - High Evaporator Pressure Manual As above Check evaporator pressure sensor input And check evaporator pressure cutout configurations Alm-298 ALM-297 Protective Limit - Low Bearing Refrig Supply Subcooling Manual As above Check bearing inlet pressure sensor input And check bearing ref supply temperature sensor
  • 40. 40 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Communication Failure Alm-300 ALM-300 Loss Communication With ISM Automatic when the communication comes back to normal Unit shuts down. Bus installation fault or defective slave board Alm-301 ALM-301 Loss Communication With IOB1 As above As above Bus installation fault or defective slave board Alm-302 ALM-302 Loss Communication With IOB2 As above As above Bus installation fault or defective slave board Alm-303 ALM-303 Loss Communication With IOB3 As above As above Bus installation fault or defective slave board As above Alm-304 ALM-304 Loss Communication With IOB4 As above As above Bus installation fault or defective slave board Alm-305 ALM-305 Loss Communication With IOB5 As above As above Bus installation fault or defective slave board Alm-306 ALM-306 Loss Communication With SIOB As above As above Bus installation fault or defective slave board Alm-307 ALM-307 LEN Scan Error Manual As above Check LEN bus hardware physical wiring and software log Alm-308 ALM-308 Loss Communication With VFD Automatic when the communication comes back to normal As above Bus installation fault or defective slave board Alm-309 ALM-309 Loss Communication With VFD Gateway (LEN) As above As above Bus installation fault or defective slave board Alm-310 ALM-310 Loss Communication With VFD (Modbus) As above As above Bus installation fault or defective slave board Alm-350 Sensor Fault - 19DV 1st Stage Bearing Temp As above As above Tested when the compressor is on whatever the run status and the communication between Main board and IOBs is ok, If compressor 1st Bearing Temp is outside the range of -39.5 to 244.5°F Alm-351 Sensor Fault - 19DV 2nd Stage Bearing Temp As above As above Tested when the compressor is on whatever the run status and the communication between Main board and IOBs is ok, If compressor 2nd Bearing Temp is outside the range of -39.5 to 244.5°F Alm-352 Sensor Fault - 19DV Pump Output Pressure As above As above Tested when the compressor is whatever the run status and the communication between Main board and IOBs is ok, if Bearing Outlet Transducer voltage outside Integrated Starter Module Alarms Alm-400 ALM-400 ISM Fault - Line Voltage Dropout Manual Unit shuts down. Temporary loss of voltage. SINGLE CYCLE DROPOUT in the ISM_CONF screen is Enabled and two LINE VOLTAGES < 50% MOTOR RATED LINE VOLTAGE. Check ISM_HIST screen. Disable Single Cycle Dropout in VFD_CONF screen. Alm-401 ALM-401 ISM Fault - Line Phase Loss As above As above Any LINE VOLTAGE < 50% MOTOR RATED LINE VOLTAGE or there is an excessive difference between the smallest LINE CURRENT and the largest LINE CURRENT. Check the ISM_HIST screen. Check MOTOR RATED LINE VOLTAGE in ISM_CONF screen. Check phase to phase and phase to ground power distribution bus voltage. Check current transformer wiring leading to ISM terminal block J4 and line voltage wiring leading to ISM terminal block J3. Check wiring and hardware between building power supply and motor. Current imbalance may improve if power or motor leads are rotated in the same phase sequence. Consult power company. Medium voltage applications only:Check voltage potential transformers and VOLT TRANSFORMER RATIO in ISM_CONF screen. Alm-402 ALM-402 ISM Fault - High Line Voltage As above As above High LINE VOLTAGE for an excessive amount of time. Check LINE VOLTAGE in ISM_HIST screen. Check MOTOR RATED LINE VOLTAGE and OVERVOLTAGE THRESHOLD in ISM_CONF screen. Check phase to phase and phase to ground distribution bus voltage. Consult power company. Medium voltage applications only: Check voltage potential transformers and VOLT TRANSFORMER RATIO in ISM_CONF screen. Check wiring to ISM J3-VL1, J3-VL2 & J3-VL3. Alm-403 ALM-403 ISM Fault - Low Line Voltage As above As above Low LINE VOLTAGE for an excessive amount of time. Check LINE VOLTAGE in ISM_HIST screen. Check MOTOR RATED LINE VOLTAGE and UNDERVOLTAGE THRESHOLD in ISM_CONF screen. Check phase to phase and phase to ground distribution bus voltage. Check connections to ISM terminal block J3. Consult power company. Medium voltage applications only:Check voltage potential transformers and VOLT TRANSFORMER RATIO in ISM_CONF screen. Check wiring to ISM J3-VL1, J3-VL2 & J3-VL3.
  • 41. 41 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-404 ALM-404 ISM Fault - Line Current Imbalance As above As above Current imbalance > CURRENT % IMBALANCE for greater than the CURRENT IMBALANCE TIME. Check settings in ISM_CONF screen. Check ISM_HIST screen. Check current transformer wiring leading to ISM terminal block J4. Verify phase to phase and phase to ground line voltage. Check wiring and hardware between building power supply and motor. Current imbalance may improve if power or motor leads are rotated in the same phase sequence. Alm-405 ALM-405 ISM Fault - Line Voltage Imbalance As above As above Voltage Imbalance > VOLTAGE % IMBALANCE for greater than the VOLTAGE IMBALANCE TIME. Check settings in ISM_CONF screen. Check ISM_HIST screen. Check line voltage wiring leading to ISM terminal block J3. Verify phase to phase and phase to ground line voltage.Check wiring and hardware between building power supply and motor. Alm-406 ALM-406 ISM Fault - Overload Trip As above As above Any phase current > 108% RLA for excessive time period. Alarm can result from significant load side current imbalance when running at full load. Check ISM_HIST screen. Check for consistent entering condenser water temperature and water flow rates. Check MOTOR RATED LOAD AMPS and STARTER LRA RATING in ISM_CONF screen. VFD applications only: Any phase current > 120% for excessive time period. Alm-407 ALM-407 ISM Fault - Motor Locked Rotor Trip As above As above Any LINE CURRENT > MOTOR LOCKED ROTOR TRIP for excessive time while running after the LOCKED ROTOR START DELAY has expired. Check MOTOR LOCKED ROTOR TRIP and MOTOR CURRENT CT RATIO in ISM_CONF screen. Check motor nameplate data. Check ISM_HIST screen. Check motor wiring and motor winding resistance. Temporarily enable SINGLE CYCLE DROP OUT to capture power disturbances. Alm-408 ALM-408 ISM Fault - Starter Lock Rotor Trip As above As above Any LINE CURRENT > MOTOR LOCKED ROTOR TRIP for excessive time while running after the LOCKED ROTOR START DELAY has expired. Check MOTOR LOCKED ROTOR TRIP and MOTOR CURRENT CT RATIO in ISM_CONF screen. Check motor nameplate data. Check ISM_HIST screen. Check motor wiring and motor winding resistance. Temporarily enable SINGLE CYCLE DROP OUT to capture power disturbances. Alm-409 ALM-409 ISM Fault - Ground Fault As above As above Any GROUND FAULT current > GROUND FAULT CURRENT threshold for a duration > GROUND FAULT PERSISTENCE after the GROUND FAULT START DELAY has expired. Check these settings and GROUND FAULT CT RATIO in ISM_CONF screen. Check ISM_HIST screen. Confirm that ground fault current transformer orientation is correct and that the correct motor leads have been routed through the ground fault current transformers in the right direction. Check for condensation on motor terminals or inside of motor leads. Check motor power leads for phase to phase or phase to ground shorts. Disconnect motor from starter and merger motor windings to ground and phase to phase. Call Carrier Service. Alm-410 ALM-410 ISM Fault - Phase Reversal Trip As above As above The ISM has detected that the input power is phased BAC instead of ABC. Confirm that the phase sequence wired to ISM terminal block J3 is consistent with the power wiring to the starter. Swap two power leads at the starter. Alm-411 ALM-411 ISM Fault - Line Frequency Trip As above As above LINE FREQUENCY FAULTING in ISM_CONF screen is enabled and the LINE FREQUENCY has deviated approximately 7% from nominal value. Check ISM_HIST screen. Check FREQUENCY = 60 HZ? In ISM_CONF screen. Check line frequency. If operating from a generator, check generator size and speed. Alm-412 ALM-412 ISM Fault - Starter Module Reset As above As above AUTO RESTART OPTION in OPTIONS screen is disabled and there was a temporary loss of 115 V ISM control voltage supply. Check ISM_HIST screen. Check wiring leading to ISM terminals J1-LL1 and J1-LL2. Check control power circuit breaker, control power transformer and control power circuit fuses. Monitor chiller utility power for disruptions. Improve ISM ground connection, apply measures to reduce electrical noise to ISM. Consult power company. Alm-413 ALM-413 ISM Fault - Start Contact Fault As above As above Check 1M dry contact input Alm-414 ALM-414 ISM Fault - Transition Contact Fault As above As above Check 2M dry contact input Alm-415 ALM-415 ISM Fault - OIl Pump / HPS Failure As above As above Check high pressure switch and oil pump for legacy chiller and oil pump for NGC chiller
  • 42. 42 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-416 ALM-416 ISM Fault - Starter Fault As above As above The ISM has received a start command and the starter has declared a Fault. The dry contacts connected to ISM J2-7 and J2-8 are open. See starter display for starter Fault Code. For Benshaw Inc. RediStart starters, view RediStart MICRO display. For VFD, check VFD display Fault History. Clear VFD faults with VFD keypad. For Allen-Bradley wye delta starters with RLA > 718 A, the TR3 timer may have expired as a result of a delayed transition. Alm-417 ALM-417 ISM Fault - Motor Amps Not Sensed As above As above The ISM has not sensed sufficient current for an excessive delay after 1M has closed. If LF1, verify J4 jumper on regulator card is on pins 1 and 2 (4-20mA). Check the MOTOR CURRENT CT RATIO and the MOTOR RATED LOAD AMPS in the ISM_CONF screen. Check VFD OPTION in SETUP 2 screen. Check for wiring of current transformers to the J4 ISM terminals. Check if main circuit breaker has tripped. Check ISM_HIST screen. Alm-418 ALM-418 ISM Fault - Excessive Acceleration Time As above As above Any line current remains high for an excessive time duration following 1M aux and either 2M aux or transition contact closure. Check that inlet guide vanes are fully closed at start up. Check ISM_HIST screen. Check Motor Rated Load Amps in ISM_CONF screen. Reduce condenser pressure if possible. Alm-419 ALM-419 ISM Fault - Excessive Motor Amps As above As above AVERAGE LINE CURRENT > 110% for an excessive amount of time. Check MOTOR RATED LOAD AMPS and MOTOR CURRENT CT RATIO in ISM_CONF time. Check ISM_HIST screen. Check for conditions that cause excessive lift. Check guide vane actuator for proper operation. Confirm that guide vanes will fully close prior to start-up. Alm-420 ALM-420 ISM Fault - Start Transition Contact Fault As above As above Check 1M and 2M dry contact inputs Alm-421 ALM-421 ISM Fault - Motor Amps When Stopped As above As above High line current measured on any phase after power up or STOP command. Check the MOTOR CURRENT CT RATIO and the MOTOR RATED LOAD AMPS in the ISM_CONF screen. Check VFD OPTION in SETUP 2 screen. Check ISM_HIST screen. Check for high inrush current during power-up. Confirm that the starter de-energizes the motor when the ISM removes 115V from ISM J9-2. Confirm that the correct STARTER TYPE has been selected in the ISM_CONF screen. Alm-422 ALM-422 ISM Fault - Starter Module Failure As above As above Check ISM Hardware Alm-423 ALM-423 ISM Fault - Calibration Factor Error As above As above Check ISM Calibration Values Alm-424 ALM-424 ISM Fault - Invalid Configuration Error As above As above Check ISM Configurations Alm-425 ALM-425 VFD Fault - Single Cycle Dropout As above As above Temporary loss of voltage. Disable Single Cycle Dropout in CFGUMVFD screen. Alm-426 ALM-426 VFD Fault - Line Current Imbalance As above As above Check phase to phase and phase to ground power distribution bus voltage. Check Line Current Imbalance% in CFGUMVFD screen. Consult power company. Alm-427 ALM-427 VFD Fault - High Line Voltage As above As above Check phase to phase and phase to ground distribution bus voltage. Consult power company. Alm-428 ALM-428 VFD Fault - Low Line Voltage As above As above Check phase to phase and phase to ground distribution bus voltage. Consult power company. Alm-429 ALM-429 VFD Fault - Low DC Bus Voltage As above As above Verify phase-to-phase and phase-to-ground line voltage.VFD Circuit Board malfunction. Call Carrier Service. Alm-430 ALM-430 VFD Fault - High DC Bus Voltage As above As above Verify phase to phase and phase to ground line voltage. Monitor AC line for high transient voltage conditions. VFD Circuit Board malfunction. Call Carrier Service Alm-431 ALM-431 VFD Fault - VFD Power On Reset As above As above Temporary loss of VFD control voltage. Check VFD control power breaker, transformer and fuses Alm-432 ALM-432 VFD Fault - Ground Fault As above As above Check for condensation on motor terminals. Check motor power leads for phase to phase or phase to ground shorts. Disconnect motor from VFD and megger motor. Call Carrier Service. Alm-433 ALM-433 VFD Fault - Line Phase Reversal As above As above Reverse connections of any two line conductors to circuit breaker. Alm-434 ALM-434 VFD Fault - Motor Overload Trip As above As above Check VFD configurations Any phase current > 106% RLA. Can result from significant load side current imbalance when running at full load. Check entering condenser water temperature and water flow rate. Check Motor Rated Load Amps in CFGUMVFD screen.
  • 43. 43 Alarm code* Description of the alarm text Reset type Action taken by the control Possible cause Alm-435 ALM-435 VFD Fault - Rectifier Power Fault As above As above Check VFD Status Malfunction within VFD Power Module. Call Carrier Service. Alm-436 ALM-436 VFD Fault - Inverter Power Fault As above As above Check VFD Status Malfunction within VFD Power Module. Call Carrier Service. Alm-437 ALM-437 VFD Fault - Rectifier Overcurrent As above As above Check VFD Status Check for high water temperatures or changes in water flow rates. Alm-438 ALM-438 VFD Fault - Inverter Overcurrent As above As above Check VFD Status Check for high entering water temperature or low condenser water flow. Check current settings in CFGUMVFD screen. Alm-439 ALM-439 VFD Fault - Condenser High Pressure As above As above Check Compressor Discharge High Pressure switch wiring and accuracy. Check for high condenser water temperatures, low water flow, fouled tubes. Check for division plate/gasket bypass. Check for noncondensables in refrigerant. Alm-440 ALM-440 VFD Fault - Motor Amps Not Sensed As above As above Check main circuit breaker for trip. Increase Current % Imbalance in CFGUMVFD screen. Alm-441 ALM-441 VFD Fault - Motor Acceleration Fault As above As above Check that inlet guide vanes are fully closed at start-up. Check Motor Rated Load Amps in CFGUMVFD screen. Reduce unit pressure if possible. Alm-442 ALM-442 VFD Fault - Stop Fault As above As above Check Inverter Power Unit VFD Circuit Board malfunction. Call Carrier Service. Alm-443 ALM-443 VFD Fault - Rectifier Overtemp As above As above Check Cooling and VFD Config. Check that VFD refrigerant isolation valves are open. Check VFD refrigerant cooling solenoid and refrigerant strainer. Check for proper VFD cooling fan operation and blockage. Alm-444 ALM-444 VFD Fault - Inverter Overtemp As above As above Check Cooling and VFD Config. Check that VFD refrigerant isolation valves are open. Check VFD refrigerant cooling solenoid and refrigerant strainer. Check for proper VFD cooling fan operation and blockage. Alm-445 ALM-445 VFD Fault - Motor Current Imbalance As above As above Check Motor Current Imbalance% in CFGUMVFD screen. Alm-446 ALM-446 VFD Fault - Line Voltage Imbalance As above As above Check phase-to-phase and phase-to-ground distribution bus voltage. Increase Line Voltage Imbalance% in CFGUMVFD screen. Alm-447 ALM-447 VFD Fault - Frequency Fault As above As above Check Power Supply If operating from a generator, check generator size and speed. Check utility power supply. Alm-448 ALM-448 VFD Fault - VFD Comm Fail As above As above Check VFD communication wiring and connectors. Check status lights on DPI Communications Interface Board. Call Carrier Service. Alm-449 ALM-449 VFD Fault - VFD Fault As above As above Check fault code and possible cause in corresponding type of VFD user manuals Call Carrier Service Alm-450 ALM-450 VFD Fault - VFD Start Inhibit As above As above TheVFD Start Inhibit is derived from the Alarm bit being set in theVFD. The conditions causing the alarm must be corrected in the VFD to enable subsequent starts and operation Alm-451 ALM-451 VFD Fault - VFD Checksum Error As above As above Press Reset to Restore Configuration. Actual VFD checksum does not match calculated value. Alm-452 ALM-452 VFD Fault - Inductor Overtemp Switch As above As above Check Temp Switch and Cooling Fans. Check for cooling fan air flow obstructions Alm-453 ALM-453 VFD Fault - Incompatibility Fault As above As above Load compatible version files into drive * Alarm code in ALARMRST table
  • 44. 44 6.4.2 - General Alert Codes ALARMRST code* Description of the alarm text Reset type Action taken by the control Possible cause Prestart alert Alt-100 ALT-100 Prestart Alert - Starts Limit Exceeded Automatic when the situation comes back to normal Turn On Alert Relay Check STARTS IN 12 HOURS in Run times screen. Enable“Enable Excessive Starts”option in“service”menu if additional start is required. (Recycle restarts and auto restarts after power failure are not counted.) Alt-101 ALT-101 Prestart Alert - Low Oil Temperature As above As above Check OIL SUMP TEMP in default screen. Check oil heater contactor/relay and power. Check Oil Sump Temperature Sensor wiring and accuracy. Check oil level and oil pump operation. Check EVAP SAT TEMP. Alt-102 ALT-102 Prestart Alert - High Condenser Pressure As above As above Check CONDENSER PRESSURE. Check Condenser Pressure transducer wiring and accuracy. Check for high condenser water temperatures. Check COND PRESS OVERRIDE in confiuration. Alt-103 ALT-103 Prestart Alert - Excessive Recycle Starts As above As above Chiller load is too low to keep compressor on line and there has been more than 5 starts in 4 hours. Increase chiller load, adjust ecv to open at a higher load, increase recycle RESTART DELTA T in service menu. Check ec isolation valve position. Alt-104 ALT-104 Prestart Alert - Waiting For Start Permission As above As above Check whether Power Request Option is enabled by mistake. If the ship’s power system not receive the power request signal, check the connection of power request output. If the ship’s power system does not give the power permission signal, check the ship’s power system. If the chiller does not receive the power permission signal, check the connect of power permission input. Sensor alert Alt-120 ALT-120 Sensor Alert - Remote Temperature Out of Range Automatic when the situation comes back to normal Alert Relay is ON Type 2Temperature Reset is Enabled and RemoteTemperature Reset sensor is out of range. Check ENABLE RESETTYPE and TEMPERATURE RESET settings in TEMP_CNTL screen. Check RemoteTemperature Reset sensor resistance or voltage drop. Check for proper wiring to CCM J4-13 & J4-14. Alt-121 ALT-121 Sensor Alert - Auto Water Temp Reset As above As above CheckTemp Reset Configuration Confirm that Auto Water Temp Reset Input is between 4 mA and 20 mA. Confirm that wiring to IOB connector is not grounded. Alt-122 ALT-122 Sensor Alert - Auto Demand Limit Input As above As above 20mA DEMAND LIMIT OPT is Enabled, Ice Build is not Active, and Auto Demand Limit Input on IOB is < 2 mA. Check 20 mA DEMAND LIMIT OPT and DEMAND LIMIT AT 20 mA in Service screen. Confirm that Auto Demand Limit Input is between 4 mA and 20 mA. Confirm that wiring to IOB connector is not grounded. Alt-123 ALT-123 Sensor Alert - VFD Speed Out Of Range As above As above Check VFD speed feedback input in ISM Alt-124 ALT-124 Sensor Alert - Humidity Sensor As above As above Check humidity sensor input in IOB Alt-125 ALT-125 Sensor Alert - Refrigerant Leak Input As above As above Check refrigerant leak optional input in IOB Alt-126 ALT-126 Sensor Alert – Diffuser Pos Feedback As above As above Check Diffuser Position feedback Alt-127 ALT-127 Sensor Alert - VFD Current Input As above As above Check VFD current input Alt-128 ALT-128 Sensor Alert - High Cond Water Pressure As above As above Check optional condenser water pressure sensor Check condenser water flow Alt-129 ALT-129 Sensor Alert - Leaving Cond Water Temp As above As above LEAVING CONDENSER WATER temperature sensor reading is out of range. Check LEAVING CONDENSER WATER sensor resistance or voltage drop.. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-130 ALT-130 Sensor Alert - Entering Cond Water Temp As above As above Entering Condenser Water temperature sensor reading is out of range. Check Entering CondenserWater sensor resistance or voltage drop.. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-131 ALT-131 Sensor Alert - Entering Cond Water Press As above As above Check Entering Condenser Water pressure sensor voltage drop. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-132 ALT-132 Sensor Alert - Entering Chilled Water Press As above As above Check Entering Chilled Water pressure sensor voltage drop. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-133 ALT-133 Sensor Alert - Leaving Cond Water Press As above As above Check Leaving Condenser Water pressure sensor voltage drop. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-134 ALT-134 Sensor Alert - Leaving Chilled Water Press As above As above Check Leaving Chilled Water pressure sensor voltage drop. Check for proper wiring to IOB. Check for grounded sensor leads. Alt-135 ALT-135 Sensor Alert - Guide Vane 1 Position As above As above Check guide vane 1 position feedback Alt-136 ALT-136 Configuration Error - Temp Reset As above As above Check temp reset configurations Alt-137 ALT-137 Configuration Error - Controlled Water Delta T Reset As above As above Check controlled water temp reset configurations
  • 45. 45 ALARMRST code* Description of the alarm text Reset type Action taken by the control Possible cause Alt-138 ALT-138 Configuration Error – Head Pressure As above As above Check head pressure configurations Alt-139 ALT – 139 Sensor Alert - Guide Vane 2 Position As above As above Check guide vane 2 position feedback Process alert Alt-146 Process Alert - High Ref Filter Delta Pressure As above As above Reset shall be automatic when the situation comes back to normal Alt-147 Process Alert - Drainage System Failure As above As above Reset shall be automatic when the situation comes back to normal Alt-148 Process Alert- Purge Daily Pumpout Limit Exceed As above As above Reset shall be automatic when the situation comes back to normal Alt-149 Process Alert - Low Bearing Delta Pres Difference As above As above Reset shall be automatic when the situation comes back to normal Alt-150 ALT-150 Process Alert - Low Discharge Superheat Automatic when the situation comes back to normal Alert Relay is ON Check for oil loss from compressor or excess oil charge. Check for excess refrigerant charge. Verify that the valves in the oil reclaim lines are open. Check oil reclaim strainers. Check acyual SUPERHEAT in Temperature screen Alt-151 ALT-151 Process Alert - High Evaporator Approach As above As above Check EVAP APPROACH ALERT setting. Check Evaporator Water Flow. Check EVAP REFRIG LIQUIDTEMP and LEAVING CHILLEDWATER temperature sensor resistances and voltage drop. Check EVAP REFRIG LIQUIDTEMP and LEAVING CHILLEDWATER temperature sensor wiring to the IOB terminal block. Check for oil loss or low refrigerant charge. Check oil reclaim line isolation valves and strainers. Confirm that the optional refrigerant Liquid Line IsolationValve is open. Check for float valve operation and for refrigerant stacking in the condenser. Check chilled water valves and strainers. Check for air in the evaporator water box or division plate bypass. Check for fouled tubes. Confirm that the oil reclaim system is working. Take oil sample and check for mineral oil contamination. Check for 20 degree temperature difference between leaving chilled water and leaving condenser water. Alt-152 ALT-152 Process Alert - High Condenser Approach As above As above Check COND APPROACH ALERT setting . Check Condenser Water Flow. Check CONDENSER PRESSURE transducer and LEAVING CONDENSER WATER temperature sensor resistance or voltage drop. Check condenser shell temperature against condenser pressure measured with a refrigerant gage for evidence of non-condensable in refrigerant charge. Check for condenser water box division plate bypass. Check CONDENSER PRESSURE transducer and LEAVING CONDENSER WATER sensor wiring to the CCM. Check for air in the condenser water box. Confirm that the condenser tubes are not fouled. Alt-153 ALT-153 Process Alert - High Noise Region As above As above Check the envelope control configurations Alt-154 ALT-154 Process Alert - Damper Valve Alert As above As above Check damper valve wiring and position feedback inputs Alt-155 ALT-155 Process Alert - Low Oil Pressure Difference As above As above Check oil pump wiring and oil filter Quick test oil pump as necessary Alt-156 ALT-156 Process Alert - EC Valve Alert As above As above Check EC valve wiring and feedback inputs Alt-157 ALT-157 Process Alert - High Condenser Pressure Chiller Off As above As above Check condenser pressure sensor input And check condenser pressure override configurations Alt-158 ALT-158 Process Alert - Prognostic Alert Automatic As above Check Alarm Menu – Prognostic table for detailed information Alt-159 ALT-159 Process Alert – LEN Scan Warning Manual As above Check LEN bus traffic with bus monitor Alt-160 ALT-160 Process Alert – Oil Filter Replacement Manual As above Check oil filter Alt-161 ALT-161 Process Alert – Transducer Calibration Manual As above Do the indicated transducer calibration Alt-162 ALT-162 Process Alert – Low Refrigerant Charge Manual As above Recharge the refrigerant into chiller Alt-164 ALT-164 Process Alert – Displacement Switch Manual Check impeller displacement switch Alt-165 ALT-165 Process Alert – High Oil Supply Temp Automatic As above Check oil supply temperature and OIL EXV status Alt-166 ALT-166 Process Alert – Condenser Flushing Automatic As above Flush condenser Alt-167 ALT-167 Process Alert – Customer Alert Automatic As above Check Sustomer Alert input contact Alt-168 ALT-169 Process Alert - High Bearing Refrig Supply Temp Automatic As above Check Bearing Refrig temperature sensor
  • 46. 46 ALARMRST code* Description of the alarm text Reset type Action taken by the control Possible cause Alt-169 ALT-169 Process Alert - High Evaporator Pressure Automatic As above Check evaporator pressure sensor input And check evaporator pressure override configurations Alt- 191 ALT- 191 Process Alert - High Ref Filter Pressure Difference Automatic As above Replace refrigerant filter Master Slave Alert Alt-170 ALT-170 Master Slave Alert - Master Slave Same Address Manual Master slave work independent Check master slave address configurations Alt-171 ALT-171 Master Slave Alert - Conflict SW Version Manual As above Check master slave SW version number Alt-172 ALT-172 Master Slave Alert - Conflict Cooling Heating Mode Manual As above Check master slave cooling heating selection Alt-173 ALT-173 Master Slave Alert - Incorrect Slave Control Type Manual As above Check slave control type Alt-174 ALT-174 Master Slave Alert - Slave Tripout Manual automatic in Master side As above Check slave chiller alarms Alt-175 ALT-175 Master Slave Alert - incorrect Master Control Type Manual As above Check master control type Alt-176 ALT-176 Master Slave Alert - No Communication Master / Slave Automatic As above Check communication between master and slave, wiring, etc. Alt-179 ALT-179 Master Slave Alert - aster CCN Write Rejection Manual As above Check CCN communication, hardware and software Alt-180 ALT-180 Master Slave Alert - Slave address not slave Manual As above Check master slave configurations 6.5 - Event States A event state is a specific set of conditions which the controller may encounter when controlling the chiller. Event states are predictable and repeatable and represent known states of the control. If the control is in a particular state, there is a unique message associated with that state.The event states message are displayed on default screen of control panel. Event No. Description of event state 1 Chiller Off 2 Chiller Tripout 3 Pumpdown/Lockout 4 Terminate Pumpdown/Lockout 5 Guide Vane 1 Calibration 6 Quick Test in Progress 7 Ice Build Done 8 Ice Build in Progress 9 Free Cooling in Progress 10 Auto Restart Pending 11 Condenser Flush in Progress 12 Guide Vane 2 Calibration 13 Envelope Control Valve Calibration 20 Startup Inhibited - Loadshed in Effect 21 Prestart Check in Progress 22 Timeout - Delay to Start In XX Min 23 Recycle in Progress 24 Startup in Progress 25 Swift Restart in Progress 30 Ramp Loading - Temperature 31 Ramp Loading - Motor Load 32 Ramp Loading - Capacity Inhibit 39 Demand Limit - Capacity Inhibit 40 Demand Limit - Capacity Decrease 41 Demand Limit - Inhibit Clamp 45 Override - High Condenser Pressure 47 Override - High Motor Temperature 48 Override - Low Evap Refrig Temp 50 Override - High Bearing Temp 51 Override - Low Discharge Superheat 52 Override - Manual VFD Speed Target 53 Override - High Motor Current 54 Override - High Discharge Temp 55 Override – Low Source Temp Event No. Description of event state 60 Running - Temp Reset by 4-20 Ma Signal 61 Running - Temp Reset by Remote Temp Sensor 62 Running - Temp Reset by Water Dt 63 Running - Cooling Leaving Chilled Water 64 Running - Cooling Entering Chilled Water 65 Running - Heating Leaving Cond Water 66 Running - Heating Entering Cond Water 67 Envelope Control - Surge Correction 68 Envelope Control - Acts Before Recycle Shutdown 69 Envelope Control - Low Load Application 70 Envelope Control - Forced 71 Running - VFD Rampdown 72 Running - Guide Vane 1 Position Forced 73 Running - VFD Speed Forced 74 Surge Prevention - Low 75 Surge Prevention - High 76 Surge Protection 77 Running - VFD Overcurrent 79 Running - Damper Valve Forced 80 Operation - Oil EXV Forced 81 Running - Head Pressure Valve Forced 82 Purge - Forced 83 Running - Guide Vane 2 Position Forced 84 Operation - Refrigerant Lub Forced 85 Running - Vapor Source Valve Forced 87 Purge - Regeneration Forced 90 Shutdown - Normal 91 Shutdown - Alarm 93 Shutdown - Recycle 94 Shutdown - Recycle Ice Build 95 Shutdown - Compressor Deenergized 96 Shutdown - Emergency Stop 97 Transducer Calibration In Effect 98 ISM Calibration in Effect
  • 47. 47 7 - COLOUR TOUCH SCREEN INTERFACE PARAMETER SETTING 7.1 - Main Configuration Menu The“Setup”display is only possible on the unit touch screen. To access the main configuration menu, press anywhere and at any time on the screen (excluding buttons or text fields) for 4 seconds. By default, access to the menu is not password-protected. The main configuration screen gives access to various unit parameters: B D E F G H C I 1 System properties for the Ethernet interface 2 Connection configuration, web welcome page 3 System: Software version, Buzzer 4 Display: Contrast, backlighted 5 Keyboard: Not applicable 6 Password for "Setup" access 7 Languages: for "Setup" only 8 Return to application 7.2 - Find and Modify the Unit IP Address In the main configuration menu (see chapter 7.1) press on the network field “Network” to display the screen below. B D E F G C 1 Enable DHCP 2 IP address 3 Subnet mask 4 Default gateway 5 Primary DNS Server 6 Secondary DNS Server If “Enable DHCP” is checked, PIC 5+ will automatically get IP settings from DHCP server,no need to set other items. NOTE: You must request an IP address, the subnet mask and the default gateway from the network administrator before connecting the unit to the local Ethernet network. To change IP address manually,press on the second line with the IP address. Enter the new address and validate it by pressing “OK” . Proceed in the same way with other network parameters. Return to the application and save. 7.3 - Configuration of the Web Connection This configuration is carried out at the factory and is not normally modified. In the main configuration menu (see section 7.1), press on the “Web Connection” field. The screen presented below is displayed: B D E F C Press “Edit Connection”
  • 48. 48 B D E F G C Default parameters for the application are given. Press a specific parameter to modify it in case it’s not compliant with the screen given above. 1 Connection Name:startup 2 Start page name: hmi.html 3 Remote host IP: Not applicable for the application. Do not modify. 4 Remote port: Not applicable for the application. Do not modify. 5 Remote password: Not applicable for the application. Do not modify. 6 Remote info: Not applicable for the application. Do not modify. 7.4 - System Configuration In the main configuration menu (see section 7.1), press the “System” field. The screen below is displayed: B D E F G C 1 Software version 2 System Settings 3 Reset to zero and flash formatting, clock parameters (do not modify) 4 Unit start-up history 5 Firmware update (not applicable) 6 Unit reboot Press on the first field of the system screen to display the software version as well as the unit serial number. B D E F C 1 Indicate the firmware version which loaded in this panel 2 Indicate the bootloader version which loaded in this panel 3 CPLD version 4 Show the detailed production data of this panel 5 Information regarding the extended hardwares B D C 1 Interface order: local before remote (do not modify) 2 Start-up delay time (do not modify) 3 Information on the system start-up screen Return to the previous screen:“System “ . Press the fourth field “Intro screen” on the screen to display the configuration of the start-up information. B C 1 Welcome message at the start-up of the application: Welcome 2 Display of the Carrier logo at the start-up of the application The default values are shown above.
  • 49. 49 7.5 - Display Configuration (Contrast, Ccreensaver, Calibration) In the main configuration menu (see section 7.1), press the “Display” field. The screen below is displayed. B D E F C 1 Contrast control 2 Time for the screensaver to be displayed. After the period defined the screen goes black. 3 Rotation of screen image 4 Resolution 5 Touch screen calibration “Depending on the user and the position of the panel,it may be necessary to calibrate the touch screen.When you select “Touch Screen Calibration” , a white box with cross-hairs will appear on the display.Touch the center of the cross-hair sight with a touch pen or similar blunt-ended stylus (please do not use any metal objects).When the cross-hair sight is touched, it moves to a new position, where you have to touch the center of the cross again. When all positions have been configured,the crosshairs disappear.Click on the now blank box on the display and check the precision of the setup (the cursor should move with you).This completes the calibration and the white box disappears.” The default values are shown above. 7.6 - Languages Available for the Touch Screen Configuration In the main configuration menu (see section 7.1) press the “Language”field and select the language for the touch screen interface configuration menu screens. NOTE: The supported languages above are separate from the languages supported by the unit application.
  • 50. 50 8 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING 8.1 - Hardware Problems Symptoms Possible causes Checks to be made Solutions The unit does not respond to the instructions sent by the supervision PC on the CCN bus. Problem at the RS485 converter level of the PC or connection problem on the primary CCN bus. Check the CCN cable connections. The unit CCN address is 0.1 and the communication speed is 9600 baud by default. Replace the RS485 connector. Communication problem when connecting two buses (primary bus and secondary bus). Electrical problem between 0 V CCN of the primary bus and 0 V CCN of the secondary bus. Check the connection of the metal part of the interface casing to earth. Connect the metal part of the interface casing to earth. 8.2 - Problems with the Use of the Web Interface The intranet site address of the unit is the IP address. NOTE: THE UNIT CANNOT AUTOMATICALLY OBTAIN THE NETWORK PARAMETERS VIA A DHCP SERVER. Symptoms Possible causes Checks to be made Solutions Loading of the start-up page, then fault. Network property details are not valid, Ethernet network is not available. Check the network parameters. Check for flashing of the orange LED on the unit. Contact your system administrator. Check the Ethernet connection to the local network if the orange LED does not flash. While accessing the unit via the web browser, the Java platform launches, but remains blocked. No file is loaded. Proxy server problem in the local network. Contact your system administrator. In agreement with your system administrator open the Runtime Java control panel and select "direct connection" in the system parameters and/or request in the web browser (Tools -> Options -> Connection -> System parameters) that no proxy server is used to go to the local addresses. If possible untick "use of an automatic configuration script". Restart the web browser. The application has been launched, but the screens are not shown in the web browser. A proxy server is used to access the unit and this supplies the old screens to the browser. Incorrect configuration of the Java application. Check that the web browser does not go via a proxy server to access the unit. Check that the Java application does not store the internet files on the PC. Open the browser and in the system connection parameters add the IP address of the unit in the proxy exceptions. (Tools -> Options -> Connection -> System parameters -> "No proxy for"). See chapter 8.3.4. 8.3 - Ethernet/IP Connection 8.3.1 - The Unit is Point-to-point Connected to A PC Make sure the controller is powered on before configuration. Check Ethernet connection if necessary, and the PC NIC configuration (see also 8.3.3). Click on the “Properties” button of the internet protocol. • If no IP address is configured in the “General” and “Alternative configuration” tabs, the unit IP address must be configured to 169.254.xxx.xxx. Modify the unit IP address and then restart the system. • If the PC has a fixed IP address configured in one of the two tabs“General”and“Alternative configuration” ,the IP address of the PC and the unit IP address must have the system and sub-system fields in common. The last part of the IP address is the host number and must be unique on the sub-system. For example: Unit address: 172.30.101.11 and PC address: 172.30.101.182. In this example 172.30 corresponds to the network, and 101 corresponds to the sub-system. Carry out the necessary modifications and try to access the unit again. In the case of a problem open a command window under Windows (Start, Execute, type “cmd”<Enter) then type the command:“ping” , followed by the unit IP address.
  • 51. 51 In the screen above the PC receives four positive responses. In the screen above the PC receives four negative responses. If the PC receives four negative responses, check the internet browser parameters to determine if a proxy server or an automatic configuration script has been configured. If this is the case: • deselecttheproxyserverortheconfigurationscriptand restart the browser, • or refer to the section about the configuration of the Java application (see section 8.3.4). Try to access the unit again. If the PC still does not receive a response from the unit,restart the unit.Contact your system administrator. 8.3.2 - Unit Connected to the Local Network. The unit is energized. The unit is connected to the local network by an uncrossed cable and the unit is energized. Open a command window underWindows (Click Start,then Execute, type “cmd” and press Enter), type the command “ping” followed by the unit IP address. • If the responses are positive the problem comes from the internet browser configuration. Check the system parameters of the internet browser to determine if a proxy server or an automatic configuration script have been configured (Tools=> Internet Options => Connections => System Parameters). B C D Legend 1. Automatic configuration script 2. Proxy server 3. Advanced proxy configuration • If a proxy server is used, add the unit IP address to the exceptions list of the proxy server (advanced proxy configuration). If a configuration script is used, it is not possible to add the unit IP address to the exceptions list. For more information, please refer to the section on the Java application (see 8.3.4). If the response to the “ping” command is negative, please verify the IP address of the PC and the IP address of the unit. They must have the system and sub-system in common. The last part of the IP address is the host number and must be unique on the sub-system. For example: Unit address: 172.30.101.11 and PC address: 172.30.101.182. In this example 172.30 corresponds to the network and 101 corresponds to the sub-system.
  • 52. 52 8.3.3 - Check the Ethernet Connection on the PC • Open the configuration panel of the PC and double click on Network Connections. • Find the system interface board and check that no red cross is shown on the icon. The connection to the local network must be authorized and in the connected status. If this is not the case, check the connections and authorize/repair the network connection. 8.3.4 - Configuration of the Java Application Open the configuration panel and double-click the Java application icon. If there is no Java installed, free download is available at http://www.java.com If the Java application is there,please make sure that it is not used by other applications. If it is, please check the compatibility of the following configuration with these. Click on the system parameters, select a direct connection to bypass the proxy server or the automatic configuration script. Click on the temporary internet file parameters and do not store these on the PC. 8.3.5 - Enable HTTP Server If you need to use web server to access chiller page, need to enable the HTTP server.Specific methods,please see below:
  • 53. 53 9 - SCREEN STRUCTURE Home Main Login/ Log out screen Confirm Stop Choose operating mode Alarm Menu General Parameters Temperatures Pressures Inputs Status Outputs Status Hydraulic Status Run Times Modes Trending Setpoint Configuration Menu Quick Test Quick Calibration Maintenance Menu Reset Alarms Current Alarms History Alarms Prognostics Performance Plot Hx Performance Plot Legend Menu accessible without password Menu accessible with password Service Parameters Surge Correction Config Protective Limit Config Lab Test Forced Option Configuration ISM configuration Factory Parameters General Control Identification 19DV IOB Configuration E-Mail Configuration Master Slave Config Prognostic Config Reset Configuration Schedule Menu Holiday Menu Broadcast Menu Date/Time Config Network Configuration General VFD Config UM VFD Configuration SRD Configuration Capacity Control Override Control Surge Correction Maintenance ISM Config Swift Restart Master Slave Power Line Parameters ISM Status ISM or VFD History Power Load Parameters Maintenance Others Maintenance IOB Board Software PN Pressure Sensor Calib Temp Sensor Calib ISM Calibration Pumpdown/Lockout System Status Maintenance VFD Config UM VFD Status Maintenance SRD Main Configuration Menu Maintenance Menu Alarm
  • 54. 54 9.1 - Detailed Menu Description Icon Displayed text* Description Associated table General Parameters General parameters GENUNIT Temperatures Temperatures TEMP Pressures Pressures PRESSURE Inputs Status Inputs status INPUTS Outputs Status Outputs status OUTPUTS Hydraulic Status Hydraulic status HYDRLIC Run Times Run times RUNTIME Modes Modes MODES Setpoint Table Setpoint table SETPOINT Configuration Menu Configuration menu CONFIG Quick Test Table Quick test table QCK_TEST Maintenance Menu Maintenance menu MAINTAIN Trending Trending TRENDING * Depends on the selected language (English by default). Table Name PIC Table Type Instance HMI Menu Path GENCONF 10H 1 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 use_pass 1 to 9999 1111 - User Password 1 9999 2 min_off 1 to 15 2 min Stop to Start Delay 1 15 3 strt_dly 4 to 45 15 min Start to Start Delay 4 45 4 dem_sel 0 to 1 0 - Demand Limit Type 0 1 5 - Base Demand=0, 4-20mA=1 6 rampslct 0 to 1 1 - Pulldown Ramp Type 0 1 7 - Temp=0, Load=1 8 DEM_SLCT 0 to 1 0 - Demand Limit Source 0 1 9 - Amps=0, KW=1 Table Name PIC Table Type Instance HMI Menu Path RESETCFG 10H 4 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 res_sel 0 to 3 0 - Temp Reset Type 0 3 2 - No=0, 4-20mA=1 3 - Remote Temp=2,Water DT=3 4 der_20ma -30.0 to 30.0 10 ^F Degrees Reset at 20mA -30 30 5 deg_rset -30.0 to 30.0 10 ^F Maximum Deg Temp Reset -30 30 6 remtm_fu -40.0 to 245.0 65 °F Remote Temp Full Reset -40 245 7 remtm_no -40.0 to 245.0 85 °F Remote Temp No Reset -40 245 8 drwdt_fu -30.0 to 30.0 10 ^F Deg Reset Water DT Full -30 30 9 ctldt_fu 0.0 to 15.0 0 ^F Controlled DT Full Reset 0 15 10 ctldt_no 0.0 to 15.0 10 ^F Controlled DT No Reset 0 15 Table Name PIC Table Type Instance HMI Menu Path GENUNIT 11H 1 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 ctl_mode 0 to 3 - Control Mode 0 3 2 - Local=0, Network=1 3 - Remote=2, Local Sched=3 4 cm_stas1 - 1 Compressor1 Run Status 5 statstop stop/start - Deter Start Stop Command
  • 55. 55 Table Name PIC Table Type Instance HMI Menu Path GENUNIT 11H 1 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 6 CHIL_S_S 0 to 1 - Network:Cmd Start/Stop 0 1 x 7 CHIL_OCC 0 to 1 - Network:Cmd Occupied 0 1 x 8 HC_SEL 0 to 1 - Cooling/Heating Select 0 1 x x 9 CTRL_PNT 10.0 to 160.0 °F Control Point 10 160 x 10 reset ^F Control Point Reset 11 setpoint °F Actual Setpoint 12 AMPS_P % Percent Load Current 13 KW_P % Motor Percent Kilowatts 14 DEM_LIM 10.0 to 100.0 % Actual Demand Limit 10 100 x 15 EMSTOP 0 to 1 - Emergency Stop 0 1 x 16 ch_state - Chiller Status Code 17 loc_occ no/yes - Local Schedule Occupied 18 ice_occ no/yes - Ice Schedule Occupied 19 ms_stsp stop/start - Master Slave Start Stop 20 REM_RST 0 to 1 - Remote Reset Alarm 0 1 x 21 STP_OVER 0 to 1 - Stop Override 0 1 x 22 FC_START 0 to 1 - Start Free Cooling 0 1 x x 23 CF_START 0 to 1 - Start Condenser Flush 0 1 x x 24 BAC_OCC 0 to 1 - BACnet Occupied 0 1 1 0=OFF 1=CTLTEST 2=PUMPDOWN 3=LOCKOUT 4=RECYCLE 5=TRIPOUT 6=TIMEOUT 7=PRESTART 8=STARTUP 9=AUTORST 10=RAMPING 11=RUNNING 12=OVERRIDE 13=DEMAND 14=SHUTDOWN 15=FREECOOL 16=CONDFLSH Table Name PIC Table Type Instance HMI Menu Path TEMP 11H 2 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 ECW °F Entering Chilled Water 2 LCW °F Leaving Chilled Water 3 ECDW °F Entering Condenser Water 4 LCDW °F Leaving Condenser Water 5 EVAP_SAT °F Evap Sat Refrig Temp 6 EVAP_T °F Evap Refrig Liquid Temp 7 evap_app ^F Evaporator Approach 8 cond_app ^F Condenser Approach 9 COND_SAT °F Cond Sat Refrig Temp 10 DGT °F Comp Discharge Temp 11 DSH ^F Discharge Superheat 12 MTRB_OIL °F Thrust Bearing Oil Temp 13 MTRB °F Thrust Bearing Temp 14 MTRB1 °F Low Speed ME Brg Temp 15 MTRB2 °F Low Speed CE Brg Temp 16 MTRB3 °F High Speed ME Brg Temp 17 MTRB4 °F High Speed CE Brg Temp 18 MTRW1 °F Motor Winding 1 Temp 19 MTRW2 °F Motor Winding 2 Temp 20 MTRW3 °F Motor Winding 3 Temp 21 OILT_SMP °F Oil Sump Temp 22 OILT_DIS °F Oil Supply Temp 23 LIFT_A ^F Actual Lift 24 LIFT_1 ^F VDO High Lift Load Line 25 LIFT_2 ^F VDO Low Lift Load Line 26 R_RESET °F Remote Reset Temp 27 CHWS_T °F Common CHWS Temp 28 CHWR_T °F Common CHWR Temp 29 HR_EWT °F Heat Recl Entering Temp 30 HR_LWT °F Heat Recl Entering Temp 31 PGC_SUCT °F Purge Comp Suction Temp 32 CBH1_T °F 1st Stage Bearing Temp 33 CBH2_T °F 2nd Stage Bearing Temp 34 BRGI_SAT °F BRG Ref Supply Sat Temp 35 BRGI_T °F Bearing Ref Supply Temp 36 PGINTMP °F Purge Inlet Temp
  • 56. 56 Table Name PIC Table Type Instance HMI Menu Path PRESSURE 11H 3 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 EVAP_P PSIG Evaporator Pressure 2 COND_P PSIG Condenser Pressure 3 ECON_P PSIG Economizer Pressure 4 OILP_DIS PSIG Oil Supply Pressure 5 OILP_SMP PSIG Oil Sump Pressure 6 OIL_PD PSI Oil Pump Delta P 7 pd_off -5.0 to 5.0 0 PSI Oil/Ref Delta P Offset -5 5 x 8 DIFF_P PSIG Diffuser Pressure 9 HEAD_P PSI Head Pressure Reference 10 BRGI_P PSIG Bearing Inlet Pressure 11 BRGO_P PSIG Bearing Outlet Pressure 12 REF_PD PSI Bearing Delta P 13 PUMPO_P PSIG Pump Outlet Pressure 14 PUMPI_P PSIG Pump Inlet Pressure 15 PUMP_PD PSI Ref Pump Delta P Table Name PIC Table Type Instance HMI Menu Path INPUTS 11H 4 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 STAR_AUX open/close - Compressor Start Contact 2 RUN_AUX open/close - Compressor Run Contact 3 DMP_FC no/yes - Damper Valve Full Closed 4 DMP_FO no/yes - Damper Valve Full Opened 5 DMP_ACT - Damper Valve Status 6 - Cl=0,Inter=1,Op=2,Fail=3 7 HGBP_FC no/yes - EC Valve Fully Closed 8 HGBP_FO no/yes - EC Valve Fully Opened 9 HGBP_ACT - EC Valve Status 10 - Cl=0,Inter=1,Op=2,Fail=3 11 HP_SW open/close - High Pressure Switch 12 REM_CON open/close - Remote Contact 13 E_STOP open/close - Emergency Stop Contact 14 ICE_CON open/close - Ice Build Contact 15 REM_LOCK open/close - Chiller Lockout 16 SAFETY open/close - Spare Safety Input 17 STARTFLT open/close - Starter Fault Feedback 18 FS_LOCK open/close - Fire Security Interlock 19 GV1_OHMS - Guide Vane 1 Actual Ohms 20 GV1_ACT % Guide Vane 1 Actual Pos 21 VFD_ACT % Actual VFD Speed Per 22 DIFF_ACT % Diffuser Actual Pos 23 AUTO_DEM mA Auto Demand Limit Input 24 AUTO_RES mA Auto Water Temp Reset 25 REF_LEAK mA Refrig Leakage Sensor 26 VFD_IN Volts VFD Speed Feedback 27 GV1_MA mA GV1 Pos Feedback 28 VFDC_MA mA VFD Current Input 29 HGBPACTP % Actual ECV Pos Per 30 HGBP_MA mA ECV Current Feedback 31 TRIPR open/close - ISM Trip Relay Status 32 bacdongl no/yes - BACnet Dongle 33 SHAFTDIS open/close - Displacement Switch 34 POW_FDB open/close - Power Request Feedback 35 FC_SS open/close - Free Cool Start Switch 36 CUS_ALE open/close - Customer Alert 37 FC_SS off/on - Free Cool Start Switch 38 CUS_ALE Open/close - Customer Alert 39 PGLE_LO Open/close - Purge Level Switch Low 40 PGLE_HI Open/close - Purge Level Switch High 41 HF_LS Open/close - Liquid Level Switch
  • 57. 57 Table Name PIC Table Type Instance HMI Menu Path OUTPUTS 11H 5 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 DIFF_OUT mA Diffuser Output mA 2 HDPV_OUT mA Head Pres Output mA 3 CHST_OUT mA Chiller Stat Output mA 4 VFD_OUT mA VFD Speed Output mA 5 EXV_OUT mA Oil EXV Output mA 6 exv_tgt % Oil EXV Target 7 LLC_EXVO mA Liquid Level EXV Output 8 llc_exvt % Liquid Level EXV Target 9 OP_VFD mA Oil Pump VFD Output mA 10 op_vfd_t % Oil Pump VFD Target 11 hdpv_tgt % Head Pres Valve Tgt Pos 12 HGBP_OUT mA EC Valve Output mA 13 GV1_OUT mA Guide Vane1 Output 14 GV2_OUT mA Guide Vane2 Output 15 ALM off/on - Alarm Relay 16 ALE off/on - Alert Relay 17 COMP_SR off/on - Compressor Start Relay 18 TRANS off/on - Starter Trans Sw Status 19 DMP_CL off/on - Damper Valve Close 20 DMP_OP off/on - Damper Valve Open 21 GV1_DEC off/on - Guide Vane 1 Decrease 22 GV1_INC off/on - Guide Vane 1 Increase 23 HGBP_OFF off/on - EC Valve Close 24 HGBP_ON off/on - EC Valve Open 25 OIL_HEAT off/on - Oil Heater Relay 26 OIL_PUMP off/on - Oil Pump Relay 27 TFR_HIGH off/on - Tower Fan Relay High 28 TFR_LOW off/on - Tower Fan Relay Low 29 dmp_tgt - Damper Valve Tgt Pos 30 - Close=0, Hold=1, Open=2 31 hgbp_tgt - EC Valve Tgt Pos 32 - Close=0, Hold=1, Open=2 33 POW_REQ off/on - Power Request Output 34 FC_MODE no/yes - Free Cooling Mode 35 VFD_SOL off/on - VFD Coolant Solenoid 36 REF_PUMP off/on - Refrigerant Pump 37 ECBY_VLV off/on - Economizer Bypass Valve 38 ECON_IV off/on - Economizer Isolation VLV 39 COND_CV off/on - Condenser Control Valve 40 EVAP_CV off/on - Evaporator Control Valve 41 EVAP_DCV off/on - Evaporator Drain Valve 42 COND_DCV off/on - Condenser Drain Valve 43 COND_PSV off/on - Purge Cond Valve 44 COMP_PSV off/on - Purge Comp Valve 45 PUMP_PSV off/on - Purge Pumpout Valve 46 DRASVON off/on - Purge Drainage Valve 47 REG_PSV off/on - Purge Regeneration Valve 48 DIS_PSV off/on - Purge Discharge Valve 49 PGAPUMP off/on - Purge Vaccum Pump 50 PG_COMP off/on - Purge Compressor 51 PG_HEAT off/on - Purge Heater 52 VS_SV off/on - Vapor Source SV 53 VAPL_SV off/on - Vapor Venting Line SV 54 COND_FCV off/on - Condenser Filling Valve Table Name PIC Table Type Instance HMI Menu Path HYDRLIC 11H 6 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 CDWP off/on - Condenser Water Pump x 2 CDW_FLOW no/yes - Condenser Water Flow 3 CDW_FV 0 to 10000 GPS Cond Water Flow Value 0 10000 4 COND_EWP PSIG Entering Cond Water Pres 5 COND_LWP PSIG Leaving Cond Water Pres 6 cdw_pd PSI Condenser Water Delta P
  • 58. 58 Table Name PIC Table Type Instance HMI Menu Path HYDRLIC 11H 6 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 7 cdw_off -10.0 to 10.0 0 PSI Condenser Delta P Offset -10 10 x 8 cdw_pull ^F Cond Water Pulldown/Min 9 CHWP off/on - Chilled Water Pump x 10 CHW_FLOW no/yes - Chilled Water Flow 11 CHW_FV 0 to 10000 GPS Chilled Water Flow Value 0 10000 12 EVAP_EWP PSIG Entering Chilled Water P 13 EVAP_LWP PSIG Leaving Chilled Water P 14 chw_pd PSI Chilled Water Delta P 15 chw_off -10.0 to 10.0 0 PSI Chilled Delta P Offset -10 10 x 16 chw_pull ^F Chill Water Pulldown/Min 17 CHWF_IN mA Chilled Water Flow Input 18 CDWF_IN mA Cond Water Flow Input 19 CHW_PDMA mA Chilled Water Pres Drop 20 CDW_PDMA mA Cond Water Pres Drop 21 EVAP_FS open/close - Evap Water Flow Switch 22 COND_FS open/close - Cond Water Flow Switch 23 TFR_HI off/on - Tower Fan Relay High x 24 TFR_LO off/on - Tower Fan Relay Low x 25 ctrlw_dt ^F Controlled Water DT 26 cdw_fl_s 0 to 2 - Cond Flow Status 0 2 27 - Fail or Not Started=0 28 - Success=1, Verifying=2 29 chw_fl_s 0 to 2 - Chilled Flow Status 0 2 30 - Fail or Not Started=0 31 - Success=1, Verifying=2 32 pdown_st 0 to 255 - Pumpdown/Lockout State 0 255 Table Name PIC Table Type Instance HMI Menu Path RUNTIME 11H 7 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 ST_CNT12 0 - Starts Num In 12 Hours 2 C_STARTS - Compressor Starts Num 3 COMP_HRS hours Compressor Running Hrs 4 SRV_HRS 0 to 500000 0 hours After Service Hrs 0 500000 x 5 spst_tim min Stop to Start Timer 6 stst_tim min Start to Start Timer 7 oilb_dur hours Oil Lubrication Duration 8 oils_dur hours Oil Storage Duration 9 RCYSTCNT - Recy Startup In 4 Hours 10 SWIFTCNT - Swift Restarts in 1 Hour 11 PGP_NO - Total Pumpout Numbers 12 PGP_TM min Total Pumpout Time 13 pgp_tm_d min Purge Pumpout in 24 Hrs 14 pgp_tm_w min Avg Daily Purge in 7 Day Table Name PIC Table Type Instance HMI Menu Path MODES 11H 8 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 shut_nor no/yes - Normal Shutdown 2 shut_rcy no/yes - Recycle Shutdown 3 shut_alm no/yes - Alarm Shutdown 4 str_rcy no/yes - Recycle Startup 5 tmp_ramp no/yes - Temperature Ramping 6 ld_ramp no/yes - Load Ramping 7 gv1_inh no/yes - IGV1 Inhibiting 8 ice_act no/yes - Ice Building 9 ice_term no/yes - Ice Build Terminated 10 ice_rcy no/yes - Ice Build Recy Startup 11 ramp_act no/yes - Ramp Loading 12 dem_act no/yes - Demand Limit 13 vfdrpact no/yes - VFD Rampdown 14 dem_inh no/yes - Demand Limit Inhibit 15 evapfrze no/yes - Evaporator Frozen
  • 59. 59 Table Name PIC Table Type Instance HMI Menu Path MODES 11H 8 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 16 condfrze no/yes - Condenser Frozen 17 rcysh_cm no/yes - Recycle Shutdown Done 18 nrysh_cm no/yes - NonRecycle Shutdown Done 19 alm_act no/yes - In Alarm 20 over_act no/yes - In Override 21 Pg_act no/yes - Purge active 22 cm_stat1 - Comp1 Run State Val Table Name PIC Table Type Instance HMI Menu Path POWER_I 11H 9 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 LN_AMPS1 AMPS Line Current Phase 1 2 LN_AMPS2 AMPS Line Current Phase 2 3 LN_AMPS3 AMPS Line Current Phase 3 4 AMPS_A_I AMPS Actual Line Current 5 AMPS_P_I % Percent Line Current 6 GRFT_1 AMPS Ground Fault Phase 1 7 GRFT_2 AMPS Ground Fault Phase 2 8 GRFT_3 AMPS Ground Fault Phase 3 9 LN_VOLT1 Volts Line Voltage Phase 1 10 LN_VOLT2 Volts Line Voltage Phase 2 11 LN_VOLT3 Volts Line Voltage Phase 3 12 VOLT_A Volts Actual Line Voltage 13 VOLT_P % Percent Line Voltage 14 KW KW Motor Kilowatts 15 KWH KW Motor Kilowatts Hours 16 LN_FREQ Hz Line Frequency 17 POW_FACT - Power Factor 18 ln_imb_i 0 % Line Current Imbalance% 19 ln_imb_v 0 % Line Voltage Imbalance% Table Name PIC Table Type Instance HMI Menu Path POWER_O 11H 10 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 VFD_LOAD AMPS VFD Load Current 2 amps_p_o 0 % Percent VFD Load Current 3 gf_amps 0 AMPS Ground Fault Current 4 mt_imb_i 0 % Motor Current Imbalance% 5 MOT_FREQ 0 Hz Motor Actual Frequency 6 tgt_freq 0 Hz Motor Target Frequency 7 bus_volt 0 Volts DC Bus Voltage 8 bus_ref 0 Volts DC Bus Voltage Reference 9 ld_amps1 0 AMPS Load Current Ph 1(U) 10 ld_amps2 0 AMPS Load Current Ph 2(V) 11 ld_amps3 0 AMPS Load Current Ph 3(W) 12 vfd_act 0 % Actual VFD Speed Per 13 motor_pf 0 - Motor Power Factor 14 motor_kw 0 KW Motor Kilowatts 15 motor_ov 0 % Motor Overload 16 motorkwh 0 - Motor Kilowatt-Hours 17 rect_ov 0 % Rectifier Overload 18 inv_ov 0 % Inverter Overload 19 enc_temp 0 °F VFD Enclosure Temp 20 cp_temp 0 °F VFD Cold Plate Temp 21 inv_temp 0 °F Inverter Temperature 22 rec_temp 0 °F Rectifier Temperature 23 tripr 0 to 1 0 - Shunt Trip Relay Status 0 1 24 prechar 0 to 1 0 - Precharge Relay Status 0 1 25 vfd_run 0 to 1 0 - VFD Run Relay Status 0 1 26 prech_fd 0 to 1 0 - Precharge Feedback 0 1 27 VFD_FACT - VFD Load Factor 28 lrtem_sw 0 to 1 0 - LR Temp Switch 0 1 29 alm_code 0 - VFD Alarm Code
  • 60. 60 Table Name PIC Table Type Instance HMI Menu Path POWER_O 11H 10 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 30 stat_wd 0 - VFD Status Word 31 cmd_wd 0 - VFD Command Word 32 str_inh 0 - VFD Start Inhibit Status 33 appl_do 0 - VFD Appl digital Output 34 safestop 0 to 1 0 - Safety Stop Status 0 1 35 spd_fd 0 to 1 0 - SPD Feedback 0 1 36 VFDC_HI no/yes - High VFD Current Table Name PIC Table Type Instance HMI Menu Path ALARMRST 12H 1 //MAINMENU/ALARM/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 RST_ALM 0 to 1 - Alarm Reset 0 1 x 2 ALM_STAT - Alarm State 3 alarm_1c - Current Alarm 1 4 alarm_2c - Current Alarm 2 5 alarm_3c - Current Alarm 3 6 alarm_4c - Current Alarm 4 7 alarm_5c - Current Alarm 5 8 alarm_1 - Jbus Current Alarm 1 9 alarm_2 - Jbus Current Alarm 2 10 alarm_3 - Jbus Current Alarm 3 11 alarm_4 - Jbus Current Alarm 4 12 alarm_5 - Jbus Current Alarm 5 Table Name PIC Table Type Instance HMI Menu Path CAPACTRL 12H 2 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 tot_err ^F Total Error + Resets 2 ctrl_err ^F Control Point Error 3 ctrl_wt °F Controlled Water Temp 4 ctrl_pnt °F Control Point 5 setpoint °F Actual Setpoint 6 ewt_dt ^F Entering Water Change DT 7 ewt_res ^F Enter Water Temp Reset 8 lwt_res ^F Leaving Water Temp Reset 9 dgt_res ^F Discharge Gas Temp Reset 10 capa_dlt % Capacity Delta 11 gv1_tgt % Target GV1 Pos 12 gv1delta % GV1 Pos Change Delta 13 gv1_chg - GV1 Change Flag 14 - Stop=0, Change=1, Cont=2 15 vfd_chg - VFD Speed Change Flag 16 - Stop=0, Change=1, Cont=2 17 vfd_tgt % Target VFD Speed Per 18 vfd_dlta % VFD Speed Change Delta 19 hgbp_tp % EC Valve Target Percent 20 cap_inh no/yes - Capacity Inhibit Flag 21 cap_dec no/yes - Capacity Decrease Flag 22 cdw_dt ^F Condenser Water Delta T 23 chw_dt ^F Chilled Water Delta T 24 pull_set °F Pulldown Set Point 25 deinhclm % Demand Limit Inh Clamp 26 ramp_dem % Ramping Demand Limit Val 27 comp_run no/yes - Compressor is Running 28 cm_stat1 - Comp1 Run State Val
  • 61. 61 Table Name PIC Table Type Instance HMI Menu Path OVERRIDE 12H 3 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cap_inho no/yes - Capacity Inhibit 2 cap_deco no/yes - Capacity Decrease 3 cpov_fl no/yes - High Condenser Pressure 4 dshov_fl no/yes - Low Discharge Superheat 5 sstov_fl no/yes - Low Suction Sat Temp 6 mtov_fl no/yes - High Motor Temp 7 tbov_fl no/yes - High Bearing Temp 8 lstov_fl no/yes - Low Source Temp 9 dgtov_fl no/yes - High Discharge Temp 10 ampov_fl no/yes - High Motor Current 11 dsh_req ^F Required DSH 12 ert_over °F Evap Sat Override Temp 13 dshinstp % IGV Step DSH Increase 14 dshdestp % IGV Step DSH Decrease 15 cp_trip PSIG Cond Press Trip Value Table Name PIC Table Type Instance HMI Menu Path MAISURGE 12H 4 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 act_reg - Surge Region 2 - No=0, Low=1, High=2 3 - Deadband=3, Noise=4 4 dts_act ^F Actual Delta Tsat 5 dts_cal ^F Calc Ref Delta Tsat 6 dts_he ^F High Eff Ref Delta Tsat 7 amps_dta % Amps Change Surge Prot 8 amch_max % Max Amps Change Value 9 sc - Surge Counts 10 spc - Surge Protection Counts 11 surg_act no/yes - Surge Prevention Active 12 surg_pro no/yes - Surge Protection Active 13 hgbp_chg - EC Valve Change Flag 14 - Close=0, Hold=1, Open=2 15 dts_maxc 0.0 to 150.0 ^F Cal Surge Delta Tsmax 0 150 16 dts_minc 0.0 to 150.0 ^F Cal Surge Delta Tsmin 0 150 17 dts_medc 0.0 to 150.0 ^F Cal Surge Delta Tsmed 0 150 18 gv1_sful 0.0 to 100.0 % IGV1 Full Load Position 0 100 19 gv1_smin 0.0 to 100.0 % IGV1 Minimum Position 0 100 20 gv1_smed 0.0 to 100.0 % Opti-Sound IGV1 Position 0 100 21 enlp_opt 0 to 1 - Envelope Line Optimized 0 1 Table Name PIC Table Type Instance HMI Menu Path QCK_TEST 12H 5 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 QCK_TEST 0 to 1 0 0 to 1 Quick Test Enable 0 1 x 2 Q_OILH 0 to 1 0 0 to 1 Quick Test Oil Heater 0 1 x 3 Q_OILP 0 to 1 0 0 to 1 Quick Test Oil/Ref Pump 0 1 x 4 OP_PASS 0 to 1 0 0 to 1 Oil/Ref Pres Test Passed 0 1 5 OIL_PDQ Oil/Ref Pump Delta Press 6 Q_EXV 0 to 100 0 0 to 100 Quick Test Oil EXV 0 100 x 7 Q_HDP 0 to 100 0 0 to 100 Quick Test Head Val Pos 0 100 x 8 Q_CHST 4 to 20 4 4 to 20 Quick Test Chiller Stat 4 20 x 9 Q_GV1POS 0 to 100 0 0 to 100 Guide Vane 1 Tested Pos 0 100 x 10 Q_GV2POS 0 to 100 0 0 to 100 Guide Vane 2 Tested Pos 0 100 x 11 Q_GV1OP 0 to 1 0 0 to 1 Quick Test GV1 Open 0 1 x 12 Q_GV1CL 0 to 1 0 0 to 1 Quick Test GV1 Close 0 1 x 13 Q_GVSRD 0 to 1 0 0 to 1 GV1/SRD Joint Test 0 1 x 14 Q_SRD 0 to 100 0 0 to 100 Quick Test Diffuser Pos 0 100 x 15 Q_GV1ACT Guide Vane 1 Actual Pos 16 Q_DIFTGT Diffuser Target Pos 17 Q_HGBPOP 0 to 1 0 0 to 1 Quick Test ECV Open 0 1 x 18 Q_HGBPCL 0 to 1 0 0 to 1 Quick Test ECV Close 0 1 x 19 Q_HGBP_T 0 to 100 0 0 to 100 EC Valve Tested Pos 0 100 x
  • 62. 62 Table Name PIC Table Type Instance HMI Menu Path QCK_TEST 12H 5 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 20 Q_DMPOP 0 to 1 0 0 to 1 Quick Test Damper Open 0 1 x 21 Q_DMPCL 0 to 1 0 0 to 1 Quick Test Damper Close 0 1 x 22 Q_ALM 0 to 1 0 0 to 1 Quick Test Alarm Output 0 1 x 23 Q_ALE 0 to 1 0 0 to 1 Quick Test Alert Output 0 1 x 24 Q_CDWP 0 to 1 0 0 to 1 Quick Test Cond Pump 0 1 x 25 CDW_FLOW 0 to 1 0 0 to 1 Condenser Water Flow 0 1 26 Q_CHWP 0 to 1 0 0 to 1 Quick Test Chilled Pump 0 1 x 27 CHW_FLOW 0 to 1 0 0 to 1 Chilled Water Flow 0 1 28 CDW_DT -22.2 to 136.1 0 -22.2 to 136.1 Condenser Water Delta T -40 245 29 CHW_DT -22.2 to 136.1 -22.2 to 136.1 Chilled Water Delta T -40 245 30 Q_LLCEXV 0 to 100 0 0 to 100 Quick Test LLC EXV 0 100 x 31 Q_VFDCOL 0 to 1 0 0 to 1 Quick Test VFD Cooling 0 1 x 32 Q_VAPLSV 0 to 1 0 0 to 1 QCK TST Vapor Venting SV 0 1 x 33 Q_VSSV 0 to 1 0 0 to 1 Quick Test Vapor SV 0 1 x 34 Q_CONDSV 0 to 1 0 0 to 1 Quick Test Condenser CV 0 1 x 35 Q_EVAPSV 0 to 1 0 0 to 1 Quick Test Evaporator CV 0 1 x 36 Q_OPRLUB 0 to 1 0 0 to 1 QCK TST Evap Drain CV 0 1 x 37 Q_PRELUB 0 to 1 0 0 to 1 QCK TST Cond Drain CV 0 1 x 38 Q_CDPSV 0 to 1 0 0 to 1 Quick Test Purge Cond SV 0 1 x 39 Q_CMPSV 0 to 1 0 0 to 1 Quick Test Purge Comp SV 0 1 x 40 Q_POPSV 0 to 1 0 0 to 1 Quick Test Pumpout SV 0 1 x 41 Q_DROPR 0 to 1 0 0 to 1 QCK TST PG DrainOpr SV 0 1 x 42 Q_RGPSV 0 to 1 0 0 to 1 Quick Test Rege SV 0 1 x 43 Q_DCPSV 0 to 1 0 0 to 1 Quick Test Discharge SV 0 1 x 44 Q_PVPSV 0 to 1 0 0 to 1 Quick Test Vaccum Pump 0 1 x 45 Q_PCPSV 0 to 1 0 0 to 1 Quick Test Purge Comp 0 1 x 46 Q_PHPSV 0 to 1 0 0 to 1 Quick Test Purge Heater 0 1 x 47 Q_MRC 0 to 1 0 0 to 1 Motor Rotation Check 0 1 x 48 Q_MRC_ST 0 Check State 49 IDLE=0, PreLub=1 50 Rotat=2, PosLub=3, End=4 51 Q_ECBP 0 to 1 0 0 to 1 Quick Test Eco Bypass 0 1 x 52 Q_ECONIV 0 to 1 0 0 to 1 QCK TST Eco Isolation 0 1 x 53 Q_CONDCV 0 to 1 0 0 to 1 QCK TST Cond Filling VLV 0 1 x 54 Q_LOWFAN 0 to 1 0 0 to 1 Quick Test Lo Tower Fan 0 1 x 55 Q_HIFAN 0 to 1 0 0 to 1 Quick Test Hi Tower Fan 0 1 x Table Name PIC Table Type Instance HMI Menu Path QCK_CAL 12H 6 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 QCK_TEST 0 to 1 0 - Quick Test Enable 0 1 x 2 GV1_CAL 0 to 1 0 - GV1 Calibration Enable 0 1 x 3 GV1_STAT 0 to 2 0 - GV1 Calibration Status 0 2 4 - No Calib Or Failure=0, 5 - Progress=1, Completed=2 6 GV1_OHM - Guide Vane 1 Actual Ohms 7 GV1_MAXO - Guide Vane 1 Ohms 100% 8 GV1_MINO - Guide Vane 1 Ohms 0% 9 GV1_MAF mA Guide Vane 1 Actual mA 10 GV1_MAXA mA Guide Vane 1 mA 100% 11 GV1_MINA mA Guide Vane 1 mA 0% 12 GV2_CAL 0 to 1 0 - GV2 Calibration Enable 0 1 x 13 GV2_STAT 0 to 2 0 - GV2 Calibration Status 0 2 14 - No Calib Or Failure=0, 15 - Progress=1, Completed=2 16 GV2_MAF mA Guide Vane 2 Actual mA 17 GV2_MAXA mA Guide Vane 2 mA 100% 18 GV2_MINA mA Guide Vane 2 mA 0% 19 HGBP_CAL 0 to 1 0 - EC Valve Calib Enable 0 1 x 20 HGBP_ST 0 to 2 0 - EC Valve Calib Status 0 2 21 - No Calib Or Failure=0, 22 - Progress=1, Completed=2 23 HGBP_AMA mA EC Valve Actual mA
  • 63. 63 Table Name PIC Table Type Instance HMI Menu Path QCK_CAL 12H 6 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 24 HBP_MAXA mA EC Valve mA 100% 25 HBP_MINA mA EC Valve mA 0% 26 DMP_CAL 0 to 1 0 - Damper Calib Enable 0 1 x 27 DMP_ST 0 to 2 0 - Damper Calib Status 0 2 28 - No Calib Or Failure=0, 29 - Progress=1, Completed=2 30 DMP_MAXA mA Damper mA 100% 31 DMP_MINA mA Damper mA 0% Table Name PIC Table Type Instance HMI Menu Path MAIISMC 12H 7 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cycle_1 no/yes - Single Cycle Dropout 2 ph_loss no/yes - Phase Loss 3 ov_volt no/yes - Over Voltage 4 un_volt no/yes - Under Voltage 5 amp_unb no/yes - Current Imbalance 6 volt_unb no/yes - Voltage Imbalance 7 overload no/yes - Overload Trip 8 lratrip no/yes - Locked Rotor Trip 9 slratrip no/yes - Starter LRA Trip 10 grnd_flt no/yes - Ground Fault 11 ph_rev no/yes - Phase Reversal 12 freqflt no/yes - Frequency Out of Range 13 ism_por no/yes - ISM Power On Reset 14 phase_1 no/yes - Phase 1 Fault 15 phase_2 no/yes - Phase 2 Fault 16 phase_3 no/yes - Phase 3 Fault 17 start_ok no/yes - 1CR Start Complete 18 1m_flt no/yes - 1M Start/Run Fault 19 2m_flt no/yes - 2M Start/Run Fault 20 prs_trip no/yes - Pressure Trip Contact 21 strt_flt no/yes - Starter Fault 22 no_amps no/yes - Motor Amps Not Sensed 23 accelflt no/yes - Starter Accel Fault 24 highamps no/yes - High Motor Amps 25 stop_ok no/yes - 1CR Stop Complete 26 1m2mstop no/yes - 1M/2M Stop Fault 27 ampstop no/yes - Motor Amps When Stopped 28 hardware no/yes - Hardware Failure 29 calfc_er no/yes - Calibration Factor Error 30 conf_err no/yes - Invalid Configuration 31 un_used no/yes - Unused Table Name PIC Table Type Instance HMI Menu Path MAIISMH 12H 8 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 AMPS_H1 AMPS Line Current Phase 1 2 AMPS_H2 AMPS Line Current Phase 2 3 AMPS_H3 AMPS Line Current Phase 3 4 FREQ_H Hz Line Frequency 5 GRFT_H1 AMPS Ground Fault Phase 3 6 GRFT_H2 AMPS Ground Fault Phase 2 7 GRFT_H3 AMPS Ground Fault Phase 1 8 phase_h1 - Phase 1 Faulted 9 phase_h2 - Phase 2 Faulted 10 phase_h3 - Phase 3 Faulted 11 Alm_code - VFD Alarm Code 12 sum1ht_h % I2T Sum Heat Phase 1 13 sum2ht_h % I2T Sum Heat Phase 2 14 sum3ht_h % I2T Sum Heat Phase 3 15 VOLT_H1 Volts Line Voltage Phase 1 16 VOLT_H2 Volts Line Voltage Phase 2
  • 64. 64 Table Name PIC Table Type Instance HMI Menu Path MAIISMH 12H 8 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 17 VOLT_H3 Volts Line Voltage Phase 3 18 ld_amp1 AMPS Load Current Phase 1 19 ld_amp2 AMPS Load Current Phase 2 20 ld_amp3 AMPS Load Current Phase 3 21 bus_volt Volts DC Bus Voltage Table Name PIC Table Type Instance HMI Menu Path MAIN_SRD 12H 9 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 diff_tgt % Diffuser Target Pos 2 diffault - Diffuser Fault 3 diff_alm - SRD Rotating Stall Alarm 4 srd_a % Calculated SRD Position 5 srd_1 % Calc High Lift SRD Pos 6 srd_2 % Calc Low Lift SRD Pos 7 lift_a ^F Actual Lift 8 lift_1 ^F VDO High Lift Load Line 9 lift_2 ^F VDO Low Lift Load Line 10 strt_tmr min VDO Logic Start Delay 11 stalltmr min SRD Stall Closure Time Table Name PIC Table Type Instance HMI Menu Path TEMP_CAL 12H 10 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 ECW °F Entering Chilled Water 2 ECW_RAW °F ECW Sensor Raw Temp 3 ecw_off -2.0 to 2.0 ^F ECW Temperature Offset -2 2 x 4 LCW °F Leaving Chilled Water 5 LCW_RAW °F LCW Sensor Raw Temp 6 lcw_off -2.0 to 2.0 ^F LCW Temperature Offset -2 2 x 7 ECDW °F Entering Condenser Water 8 ECDW_RAW °F ECDW Sensor Raw Temp 9 ecdw_off -2.0 to 2.0 ^F ECDW Temperature Offset -2 2 x 10 LCDW °F Leaving Condenser Water 11 LCDW_RAW °F LCDW Sensor Raw Temp 12 lcdw_off -2.0 to 2.0 ^F LCDW Temperature Offset -2 2 x Table Name PIC Table Type Instance HMI Menu Path MAIOTHER 12H 12 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 tran_v Volts 5V Sensor Power Monitor 2 evapp_v Volts Evap Pres Trans Volts 3 condp_v Volts Cond Pres Trans Volts 4 econp_v Volts Econ Pres Trans Volts 5 diffp_v Volts Diffuser Pres Tran Volts 6 opsmp_v Volts Oil Sump Pres Tran Volts 7 opdis_v Volts Oil Sup Pres Trans Volts 8 evewp_v Volts Evap Enter Water Volts 9 evlwp_v Volts Evap Leave Water Volts 10 cdewp_v Volts Cond Enter Water Volts 11 cdlwp_v Volts Cond Leave Water Volts 12 brgip_v Volts Bearing In Trans Volt 13 brgop_v Volts Bearing Out Trans Volt 14 pumpo_v Volts Pump Output Trans Volt 15 pumpi_v Volts Pump Input Trans Volt 16 last_cpt - Last Cond Pump Run Time 17 pre_chck no/yes - Prestart Check Status 18 gvpos_ok no/yes - GV1 Pos at Startup OK 19 pmppd_ok no/yes - Pump PD at Startup OK 20 hgbp_ok no/yes - ECV Pos at Startup OK 21 dmp_ok no/yes - Damper Pos at Startup OK 22 op_heat no/yes - Oil Pump Req Oil Heater
  • 65. 65 Table Name PIC Table Type Instance HMI Menu Path MAIOTHER 12H 12 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 23 op_prest no/yes - Oil Pump Req Prestart 24 pump_srt no/yes - Pump Req Startup 25 pump_sht no/yes - Pump Req Shutdown 26 pump_rst no/yes - Pump Req Swift Rst 27 ep_start no/yes - Evap Pump Req Startup 28 ep_diag no/yes - Evap Pump Req Diagnostic 29 ep_freze no/yes - Evap Pump Req Frozen 30 ep_shut no/yes - Evap Pump Req Shutdown 31 ep_pdown no/yes - Evap Pump Req Pumpdown 32 cp_prest no/yes - Cond Pump Req Prestart 33 cp_start no/yes - Cond Pump Req Startup 34 cp_overr no/yes - Cond Pump Req Override 35 cp_shut no/yes - Cond Pump Req Shutdown 36 cp_tower no/yes - Cond Pump Req Tower 37 co_diag no/yes - Cond Pump Req Diagnostic 38 cp_freze no/yes - Cond Pump Req Frozen 39 cp_pdown no/yes - Cond Pump Req Pumpdown 40 cap_inhr no/yes - Capacity Inhibit Ramping 41 cap_inhd no/yes - Capacity Inhibit Demand 42 cap_decd no/yes - Capacity Decrease Demand 43 gv1_inhs no/yes - Guide Vane Inh Surge 44 cap_decs no/yes - Capacity Decrease Surge 45 capinhst no/yes - Capacity Inh Low SST 46 capdecst no/yes - Capacity Dec Low SST 47 capinhcp no/yes - Capacity Inh Cond Pres 48 capdeccp no/yes - Capacity Dec Cond Pres 49 capinhmt no/yes - Capacity Inh Motor Temp 50 capdecmt no/yes - Capacity Dec Motor Temp 51 capinham no/yes - Capacity Inh Hi Current 52 capdecam no/yes - Capacity Dec Hi Current 53 capdecls no/yes - Capacity Dec Low Temp 54 gv2posok no/yes - GV2 Pos at Startup OK Table Name PIC Table Type Instance HMI Menu Path ISM_MCFG 12H 13 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 ism_cflt 0 to 1 0 - ISM Config Conflict 0 1 2 del_ismc 0 to 1 0 - Delete ISM Config 0 1 x 3 com_tout 0 to 255 60 sec Communication Timeout 0 255 4 star_typ 0 to 3 0 - Starter Type 0 3 5 - Full Volt=0, Redu Volt=1 6 - Solid State=2, FS VFD=3 7 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1 8 rla 10 to 5000 200 AMPS Motor Rated Load Amps 10 5000 9 mot_lra 100 to 65535 1000 AMPS Motor Locked Rotor Trip 100 65535 10 lrs_del 1 to 10 5 cycles Locked Rotor Start Delay 1 10 11 str_lra 100 to 65535 2000 AMPS Starter LRA Rating 100 65535 12 rlv 200 to 13800 460 Volts Motor Rated Line Voltage 200 13800 13 cu_th 5 to 100 15 % Current Imbal Threshold 5 100 14 vu_th 1 to 10 5 % Voltage Imbal Threshold 1 10 15 ct_ratio 3 to 1000 100 - Motor Current CT Ratio:1 3 1000 16 vt_rat 1 to 115 1 - Volt Transformer Ratio:1 1 115 17 cu_per 1 to 10 5 sec Current Imbal Persist 1 10 18 vu_per 1 to 10 5 sec Voltage Imbal Persist 1 10 19 lfref_en 0 to 1 0 - Line Frequency Faulting 0 1 20 linefreq 0 to 1 0 - Frequency(N=50Hz Y=60Hz) 0 1 21 gfp_en 0 to 1 1 - Ground Fault Protection 0 1 22 gf_amps 1 to 25 15 AMPS Ground Fault Current 1 25 23 gfp_pers 1 to 10 5 cycles Ground Fault Persistence 1 10 24 gfs_del 1 to 20 10 cycles Ground Fault Start Delay 1 20 25 gfct_rat 150 to 150 150 - Ground Fault CT Ratio:1 150 150 26 ovvol_th 105 to 115 115 % Overvoltage Threshold 105 115 27 udvol_th 85 to 95 85 % Undervoltage Threshold 85 95 28 ovud_per 1 to 10 5 sec Over Under Volt Persist 1 10 29 uvs_del 1 to 4 1 sec Under Volt Start Delay 1 4
  • 66. 66 Table Name PIC Table Type Instance HMI Menu Path MAIIOB 12H 14 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 vol_iob1 0 Volts IOB1 Power Supply Volt 2 nm_peak1 0 - IOB1 Num Peak Prev Sec 3 low_vol1 0 to 1 0 - IOB1 Low Voltage Flag 0 1 4 fusstat1 0 to 1 1 - IOB1 24VAC Fuse Status 0 1 5 vol_iob2 0 Volts IOB2 Power Supply Volt 6 nm_peak2 0 - IOB2 Num Peak Prev Sec 7 low_vol2 0 to 1 0 - IOB2 Low Voltage Flag 0 1 8 fusstat2 0 to 1 1 - IOB2 24VAC Fuse Status 0 1 9 vol_iob3 0 Volts IOB3 Power Supply Volt 10 nm_peak3 0 - IOB3 Num Peak Prev Sec 11 low_vol3 0 to 1 0 - IOB3 Low Voltage Flag 0 1 12 fusstat3 0 to 1 1 - IOB3 24VAC Fuse Status 0 1 13 vol_iob4 0 Volts IOB4 Power Supply Volt 14 nm_peak4 0 - IOB4 Num Peak Prev Sec 15 low_vol4 0 to 1 0 - IOB4 Low Voltage Flag 0 1 16 fusstat4 0 to 1 1 - IOB4 24VAC Fuse Status 0 1 17 vol_iob5 0 Volts IOB5 Power Supply Volt 18 nm_peak5 0 - IOB5 Num Peak Prev Sec 19 low_vol5 0 to 1 0 - IOB5 Low Voltage Flag 0 1 20 fusstat5 0 to 1 1 - IOB5 24VAC Fuse Status 0 1 21 vol_iob6 0 Volts IOB6 Power Supply Volt 22 nm_peak6 0 - IOB6 Num Peak Prev Sec 23 low_vol6 0 to 1 0 - IOB6 Low Voltage Flag 0 1 24 fusstat6 0 to 1 1 - IOB6 24VAC Fuse Status 0 1 Table Name PIC Table Type Instance HMI Menu Path MAI_BDSN 12H 15 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 sn_iob1 - IOB #1 Soft Part Number 2 sn_iob2 - IOB #2 Soft Part Number 3 sn_iob3 - IOB #3 Soft Part Number 4 sn_iob4 - IOB #4 Soft Part Number 5 sn_iob5 - IOB #5 Soft Part Number 6 sn_iob6 - IOB #6 Soft Part Number 7 sn_siob - SIOB Soft Part Number 8 sn_ism - ISM Software Part Number 9 sn_gw - Gateway Soft Part Number 10 sn_dcib - DCIB Soft Part Number 11 svn_rev - MBB SVN Revision Table Name PIC Table Type Instance HMI Menu Path MAISWRST 12H 16 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 srd_shut 0.0 to 100.0 % SRD Position @Shutdown 0 100 2 vfd_shut 0.0 to 100.0 % VFD Speed @Shutdown 0 100 3 gv1_shut 0.0 to 100.0 % GV1 Position @Shutdown 0 100 4 est_shut -40 to 280 °F Evap Sat Temp @Shutdown -40 280 5 pd_dur 0 to 65535 0 min Power Recovery Duration 0 65535 6 power_dn 0 to 1 0 - Power Down Active 0 1 7 auto_rst 0 to 1 0 - Auto Restart Active 0 1 8 sw_rst 0 to 1 0 - Swift Restart Active 0 1 Table Name PIC Table Type Instance HMI Menu Path MAIN_MS 12H 17 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 lead_lag 0 to 2 - Unit is Lead or Lag 0 2 2 - Disable=0, Lead=1, Lag=2 3 ms_ctrl 0 to 3 - Master Control Type 0 3 4 sl_ctrl 0 to 3 - Slave Control Type 0 3 5 - Local=0, Network=1 6 - Remote=2, Local Sched=3
  • 67. 67 Table Name PIC Table Type Instance HMI Menu Path MAIN_MS 12H 17 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 7 ll_comm 0 to 1 - Lead Lag Communication 0 1 8 ll_fault 0 to 3 - Master Slave Fault 0 3 9 - No Fault=0, Master=1 10 - Slave=2, Both=3 11 lagstat 0 to 14 - Slave Run Status 0 14 12 lag_s_s 0 to 1 - Slave Start/Stop 0 1 13 CAP_DECL 0 to 1 - Capacity Decrease 0 1 x 14 CAP_INHL 0 to 1 - Capacity Inhibit 0 1 x 15 MST_RUN 0 to 1 - Master Chiller Running 0 1 x 16 LCL_SRG 0 to 3 - Local Surge Status 0 3 x 17 RMT_SRG 0 to 3 - Remote Surge Status 0 3 x 18 EWT_OPT 0 to 1 - EWT Control Option 0 1 x 19 DEM_SLCT 0 to 1 - Demand Limit Source 0 1 x 20 - Amps=0, KW=1 21 lagstart 0 to 60 min Lag Start Timer 0 60 22 lagstop 0 to 60 min Lag Stop Timer 0 60 23 preflt 0 to 30 min Prestart Fault Timer 0 30 24 pulltime 0 to 30 min Pulldown Timer 0 30 25 pull_dt -100 to 100 ^F Pulldown: Delta T / Min -100 100 26 ll_hr_d -99999 to 99999 hours Lead/Lag Hours Delta -99999 99999 27 ctrpntov 10 to 160 °F Overrid Control Point 10 160 28 demlimov 10 to 100 % Overrid Act Demand Limit 10 100 Table Name PIC Table Type Instance HMI Menu Path PRSCAL01 12H 19 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Evap Press Calibration 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(Unit:PSIG) x 5 - DV:10-30, Others:100-250 6 cal_s 0 - Calibrated Slope 7 cal_i 0 - Calibrated Intercept 8 cal_st 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path PRSCAL02 12H 20 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Cond Press Calibration 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(Unit:PSIG) x 5 - DV:10-30, Others:100-250 6 cal_s 0 - Calibrated Slope 7 cal_i 0 - Calibrated Intercept 8 cal_st 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path PRSCAL03 12H 21 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Econ Press Calibration 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x 5 cal_s 0 - Calibrated Slope 6 cal_i 0 - Calibrated Intercept 7 cal_st 0 to 1 0 - Calibration Completed 0 1
  • 68. 68 Table Name PIC Table Type Instance HMI Menu Path PRSCAL04 12H 22 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Diff Press Calibration 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x 5 cal_s 0 - Calibrated Slope 6 cal_i 0 - Calibrated Intercept 7 cal_st 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path PRSCAL05 12H 23 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Oil Sump Press Cali 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x 5 cal_s 0 - Calibrated Slope 6 cal_i 0 - Calibrated Intercept 7 cal_st 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path PRSCAL06 12H 24 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cal_en 0 to 1 0 - Oil Supply Press Cali 0 1 x 2 cur_pres 0 PSIG Current Pressure 3 cal_p1 0 PSIG Calib Pres1(0 PSIG) x 4 cal_p2 0 PSIG Calib Pres2(100-250PSIG) x 5 cal_s 0 - Calibrated Slope 6 cal_i 0 - Calibrated Intercept 7 cal_st 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path VFD_OUT 13H 19 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 hdpv_out 0 to 22 0 mA Head Pressure Reference 0 22 2 vfd_out 0 to 100 0 % Target VFD Speed 0 100 3 vfdstart 0 to 1 0 - VFD Start 0 1 4 tripr 0 to 1 0 - Shunt Trip Relay 0 1 5 ref_cool 0 to 1 0 - Refrigerant Cool Relay 0 1 6 fltreset 0 to 1 0 - VFD Fault Reset 0 1 7 freezrel 0 to 1 0 - Freeze Release 0 1 8 read_cfg 0 to 1 0 - Read Configuration 0 1 Table Name PIC Table Type Instance HMI Menu Path CFG_19DV 13H 20 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 mot_pol 0 to 1 0 - Motor Pole Pair 0 1 2 - Single=0, Double=1 3 gv2_lim 30 to 100 96 % IGV2 Travel Limit 30 100 4 gv2_dmin 0 to 20 2 - IGV2 Minimum Degree 0 20 5 gv2_dful 10 to 100 90 - IGV2 Fully Open Degree 10 100 6 gv2_dmax 90 to 120 94 - IGV2 Actuator Max Deg 90 120 7 gv2_d20 0.0~120.0 28.1 - IGV2 Deg @IGV1 20 Deg 10 30 8 gv2_d30 0.0~120.0 37.2 - IGV2 Deg @IGV1 30 Deg 10 50 9 gv2_d50 0.0~120.0 71.6 - IGV2 Deg @IGV1 50 Deg 10 80 10 vfd_ratf 10 to 200 80 Hz VFD Rate Speed Hz 10 200 11 reg_tim 120 min Purge Regen Lasting Time 12 pgpumplm 600 min Daily PG Pumpout Limit
  • 69. 69 Table Name PIC Table Type Instance HMI Menu Path SYS_STAT 12H 29 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 sys_ctlm 0 - System Control Mode 2 sys_stat 0 - System Status 3 mas_stat 0 - Master Run Status 4 sla_stat 0 - Slave Run Status 5 sys_perl 0 % System Percent Load 6 sys_kw 0 KW System KW 7 sys_ctlp 0 °F System Control Point 8 sys_dem 0 % System Demand Limit 9 sys_supt 0 Supply Liquid Temp 10 sys_rent 0 Return Liquid Temp Table Name PIC Table Type Instance HMI Menu Path ISM_CAL1 12H 31 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 0 - J8B 4-20mA Output 2 cal_en 0 to 1 0 - Calibration Enable 0 1 x 3 ism_ma 4 to 20 4 mA ISM Output mA 4 20 x 4 ismo_per 0 to 100 0 % ISM Output Percent 0 100 5 vfd_ma 4 to 20 4 mA VFD Reading mA 4 20 x 6 vfdi_per 0 to 100 0 % VFD Reading Percent 0 100 7 cal_fact 0 to 2000 0 - Calibration Factor 0 2000 8 cal_done 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path ISM_CAL2 12H 32 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 0 - J6 0-10V Input 2 cal_en 0 to 1 0 - Calibration Enable 0 1 x 3 vfd_v 0 to 10 0 Volts VFD Output Voltage 0 10 x 4 vfdo_per 0 to 100 0 % VFD Output Percent 0 100 5 ism_v 0 to 10 0 Volts ISM Reading Voltage 0 10 x 6 ismi_per 0 to 100 0 % ISM Reading Percent 0 100 7 cal_fact 800 to 1200 1000 - Calibration Factor 800 1200 8 cal_done 0 to 1 0 - Calibration Completed 0 1 Table Name PIC Table Type Instance HMI Menu Path VFD_STAT 12H 34 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 cycle_1 no/yes - Single Cycle Dropout 2 lineim_i no/yes - Line Current Imbalance 3 hi_volt no/yes - High Line Voltage 4 low_volt no/yes - Low Line Voltage 5 lo_dcbus no/yes - Low DC Bus Voltage 6 hi_dcbus no/yes - High DC Bus Voltage 7 vfd_por no/yes - VFD Power On Reset 8 grnd_flt - Ground Fault 9 ph_rev no/yes - Line Phase Reversal 10 motor_ov no/yes - Motor Overload Trip 11 start_ok no/yes - Start Complete 12 rect_pu no/yes - Rectifier Power Fault 13 inv_pu no/yes - Inverter Power Fault 14 rect_oi no/yes - Rectifier Overcurrent 15 inv_oi no/yes - Inverter Overcurrent 16 prs_trip no/yes - Condenser High Pressure 17 no_amps no/yes - Motor Amps Not Sensed 18 accelflt no/yes - Motor Acceleration Fault 19 stop_ok no/yes - Stop Complete 20 ampstop no/yes - Stop Fault 21 rect_ot no/yes - Rectifier Overtemp 22 inv_ot no/yes - Inverter Overtemp 23 motim_i no/yes - Motor Current Imbalance 24 lineim_v no/yes - Line Voltage Imbalance
  • 70. 70 Table Name PIC Table Type Instance HMI Menu Path VFD_STAT 12H 34 //MAINMENU/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 25 freqflt no/yes - Frequency Fault 26 vfd_comm no/yes - VFD Comm Fail 27 vfdfault no/yes - VFD Fault 28 readone no/yes - Read Config Complete 29 strt_inh no/yes - VFD Start Inhibit 30 checksum no/yes - VFD Checksum Error 31 inot_sw no/yes - Inductor Overtemp Switch 32 incomp no/yes - Incompatibility Fault Table Name PIC Table Type Instance HMI Menu Path VFD_MCFG 12H 35 //MAINMENU/MAINTAIN/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit CCN Force LEN Force 1 vfd_cflt 0 to 1 0 - VFD Config Conflict 0 1 2 del_vfdc 0 to 1 0 - Delete VFD Config 0 1 x x 3 0 to 1 - Delete=Yes, Keep=No 4 rla_load 0 to 1 200 AMPS Motor Rated Load Current 5 rla 0 to 1 200 AMPS Motor Nameplate Current 6 rlv 0 to 1 460 Volts Motor Nameplate Voltage 7 rpm 0 to 1 3000 rpm Motor Nameplate RPM 8 rlkw 0 to 1 1500 KW Motor Nameplate KW 9 comp_100 0 to 1 50 Hz Compressor Speed 100% 10 skipfrq1 0 to 1 102 Hz Skip Frequency 1 11 skipfrq2 0 to 1 102 Hz Skip Frequency 2 12 skipfrq3 0 to 1 102 Hz Skip Frequency 3 13 skipband 0 to 1 0 Hz Skip Frequency Band 14 ramp_inc 0 to 1 30 sec Increase Ramp Time 15 ramp_dec 0 to 1 30 sec Decrease Ramp Time 16 lvim_th 0 to 1 10 % Line Voltage Imbalance% 17 lvim_per 0 to 1 10 sec Line Volt Imbalance Time 18 lcim_th 0 to 1 40 % Line Current Imbalance% 19 lcim_per 0 to 1 10 sec Line Current Imbal Time 20 mcim_th 0 to 1 40 % Motor Current Imbalance% 21 mcim_per 0 to 1 10 sec Motor Current Imbal Time 22 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1 23 pwm_freq 0 to 1 0 - PWM Switch Frequency 0 1 24 0 to 1 - 2KHz=0, 4KHz=1 25 res_def 0 to 1 0 - Restore Defaults 0 1 26 com_tout 0 to 1 10 sec Communication Timeout Table Name PIC Table Type Instance HMI Menu Path FACTORY 13H 1 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 fac_pass 0 to 65535 4444 - Factory Password 0 65535 2 chil_typ 0 to 1 0 - 1 Chiller Type 0 1 3 - 19XR6/7=0,19XR2~E/D/V=1 4 unit_typ 0 to 1 0 - Unit Type 0 1 5 - Cool Only=0, Heat Mach=1 6 refg_typ 0 to 1 0 - Refrigerant Type 0 1 7 - R134a=0, R1233zd=1 8 comp_typ 0 to 1 1 - Comp (Single=0, Dual=1) 0 1 9 cond_typ 0 to 1 0 - Cond Shell Side MAWP 0 1 10 - 185PSI=0, 300PSI=1 11 chmedium 0 to 1 0 - Chilled Medium Type 0 1 12 coun_cod 0 to 999 86 - Country Code 0 999 13 freecool 0 to 1 0 - Free Cooling Option 0 1 14 vfd_opt 0 to 4 0 - VFD Option 0 4 15 - No=0,FS VFD=1,Carrier=2 16 - Rockwell=3, Eaton=4 17 iob3_opt 0 to 1 1 - IOB3 Option(19XR2~E/D/V) 0 1 18 hyd_opt 0 to 1 0 - IOB4 Option 0 1 19 hr_opt 0 to 2 0 - Heat Reclaim Option 0 2 20 gv1_type 0 to 1 0 - Guide Vane1 Type 0 1 21 - Digital=0, Analog=1
  • 71. 71 Table Name PIC Table Type Instance HMI Menu Path FACTORY 13H 1 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 22 vfd_fdv 0 to 1 0 - VFD Feedback Voltage Sel 0 1 23 - 0-5V=0, 0-10V=1 24 dmp_auto 0 to 1 0 - Electrical Damper Valve 0 1 25 mrn_opt 0 to 1 0 - Marine Option 0 1 26 pr_opt 0 to 1 0 - Power Request Option 0 1 27 cpr_opt 0 to 1 0 - Cont. Power Request 0 1 28 Comp_pre 0 to 1 0 - 19DV Comp Design Press 0 1 - 44PSI=0, 72PSI=1 29 pg_opt 0 to 1 0 - Purge System Option 0 1 30 lqby_opt 0 to 2 0 - Liquid Bypass Option 0 2 31 - No=0, Full=1, Partial=2 Table Name PIC Table Type Instance HMI Menu Path CFGGEVFD 13H 2 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 vfd_gain 0.10 to 1.50 0.75 - VFD Gain 0.1 1.5 2 vfd_max 90.0 to 110.0 100 % VFD Max Speed Per 90 110 3 vfd_min 50.0 to 89.0 70 % VFD Min Speed Per 50 89 4 vfd_str 65.0 to 100.0 100 % VFD Start Speed Per 65 100 5 vfdculm 0.0 to 99999.0 250 AMPS VFD Current Limit 0 99999 6 vfdc20ma 10.0 to 5000.0 200 AMPS VFD Load Current 20mA 10 5000 7 comp_100 45.0 to 62.0 50 Hz Comp Frequency 100% 45 62 8 vfd_ldap 0 to 1 1 - VFD Load Current Input 0 1 Table Name PIC Table Type Instance HMI Menu Path SERVICE1 13H 3 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 ser_pass 0 to 65535 2222 - Service Password 0 65535 2 - 3 atom_pre 8.000 to 15.000 14.5 PSI Atmospheric Pressure 8 15 4 gv1_lim 30 to 100 80.7 % GV1 Travel Limit 30 100 5 gv1stpos 0 to 40 4 % GV1 Closure at Startup 0 40 6 ctrl_db 0.5 to 2 1 ^F Controlled Fluid DB 0.5 2 7 ewtdgain 1 to 3 2 - Derivatived EWT Gain 1 3 8 gv1decdb 2 to 10 6 - Proportional Dec Band 2 10 9 gv1incdb 2 to 10 6.5 - Proportional Inc Band 2 10 10 max_gv 1.0 to 4.0 2 % Maximum GV Movement 1 4 11 dem_20ma 10 to 100 40 % Demand Limit At 20 mA 10 100 12 dem_pdb 3 to 15 10 % Demand Limit Prop Band 3 15 13 ldramprt 5 to 20 5 % Amps or KW Ramp per Min 5 20 14 tmramprt 1 to 10 3 ^F Temp Ramp per Min 1 10 15 rcysh_dt 0.5 to 4 1 ^F Recycle Shutdown Delta T 0.5 4 16 rcyst_dt 2 to 10 5 ^F Recycle Restart Delta T 2 10 17 dmp_dly 1 to 5 2 min Damper Valve Act Delay 1 5 18 dmp_cldb 2 to 10 5 PSI Damper Valve Close DB 2 10 19 dmp_opdb 10 to 20 13 PSI Damper Valve Open DB 10 20 20 dmp_dt 4 to 10 7 ^F Damper Action Delta T 4 10 21 oilpvr_t 15 to 300 40 sec Oil Press Verify Time 15 300 22 sf_st_th 40 to 100 70 % Soft Stop Amps Threshold 40 100 23 wflow_t 0.5 to 5 5 min Water Flow Verify Time 0.5 5 24 mbb_pfcl 0.5 to 2 1 - Power Calibration Factor 0.5 2 25 ex_start 0 to 1 0 - Enable Excessive Starts 0 1 26 oilstiro 0 to 3 1 - Oil Stir Cycle(19XR6/7) 0 3 27 - No Stir=0, 30s/30m=1, 28 0 to 3 - 1m/4h=2, Comb. 0&1=3 29 pgt_set 0 to 1 65 - Purge Active Temp SP 30 90
  • 72. 72 Table Name PIC Table Type Instance HMI Menu Path CONF_ISM 13H 4 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 com_tout 0 to 255 10 sec Communication Timeout 0 255 2 star_typ 0 to 3 0 - Starter Type 0 3 3 - Full Volt=0, Redu Volt=1 4 - Solid State=2, FS VFD=3 5 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1 6 rla 10 to 5000 200 AMPS Motor Rated Load Amps 10 5000 7 rkw 50 to 9999 1500 KW Motor Rated Kilowatts 50 9999 8 mot_lra 100 to 65535 1000 AMPS Motor Locked Rotor Trip 100 65535 9 lrs_del 1 to 10 5 cycles Locked Rotor Start Delay 1 10 10 str_lra 100 to 65535 2000 AMPS Starter LRA Rating 100 65535 11 rlv 200 to 13800 460 Volts Motor Rated Line Voltage 200 13800 12 cu_th 5 to 100 15 % Current Imbal Threshold 5 100 13 vu_th 1 to 10 5 % Voltage Imbal Threshold 1 10 14 ct_ratio 3 to 1000 100 - Motor Current CT Ratio:1 3 1000 15 vt_rat 1 to 115 1 - Volt Transformer Ratio:1 1 115 16 cu_per 1 to 10 5 sec Current Imbal Persist 1 10 17 vu_per 1 to 10 5 sec Voltage Imbal Persist 1 10 18 lfref_en 0 to 1 0 - Line Frequency Faulting 0 1 19 linefreq 0 to 1 0 - Frequency(N=50Hz Y=60Hz) 0 1 20 gfp_en 0 to 1 1 - Ground Fault Protection 0 1 21 gf_amps 1 to 25 15 AMPS Ground Fault Current 1 25 22 gfp_pers 1 to 10 5 cycles Ground Fault Persistence 1 10 23 gfs_del 1 to 20 10 cycles Ground Fault Start Delay 1 20 24 gfct_rat 150 to 150 150 - Ground Fault CT Ratio:1 150 150 25 ovvol_th 105 to 115 115 % Overvoltage Threshold 105 115 26 udvol_th 85 to 95 85 % Undervoltage Threshold 85 95 27 ovud_per 1 to 10 5 sec Over Under Volt Persist 1 10 28 uvs_del 1 to 4 1 sec Under Volt Start Delay 1 4 Table Name PIC Table Type Instance HMI Menu Path CFGUMVFD 13H 18 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 comp_hz 47 to 110 50 Hz Compressor Speed 100% 47 110 2 rlv_i 200 to 13800 460 Volts Rated Line Voltage 200 13800 3 rla 10 to 2000 200 AMPS Motor Nameplate Current 10 2000 4 rla_load 10 to 2000 200 AMPS Motor Rated Load Current 10 2000 5 rlv 200 to 13800 460 Volts Motor Nameplate Voltage 200 13800 6 rpm 1500 to 3600 3000 rpm Motor Nameplate RPM 1500 3600 7 rlkw 0 to 5600 1500 KW Motor Nameplate KW 0 5600 8 skipfrq1 0.0 to 102.0 102 Hz Skip Frequency 1 0 102 9 skipfrq2 0.0 to 102.0 102 Hz Skip Frequency 2 0 102 10 skipfrq3 0.0 to 102.0 102 Hz Skip Frequency 3 0 102 11 skipband 0.0 to 102.0 0 Hz Skip Frequency Band 0 102 12 ramp_inc 5 to 60 30 sec Increase Ramp Time 5 60 13 ramp_dec 5 to 60 30 sec Decrease Ramp Time 5 60 14 lvim_th 1 to 10 10 % Line Voltage Imbalance% 1 10 15 lvim_per 1 to 10 10 sec Line Volt Imbalance Time 1 10 16 lcim_th 5 to 40 40 % Line Current Imbalance% 5 40 17 lcim_per 1 to 10 10 sec Line Current Imbal Time 1 10 18 mcim_th 5 to 40 40 % Motor Current Imbalance% 5 40 19 mcim_per 1 to 10 10 sec Motor Current Imbal Time 1 10 20 scycd_en 0 to 1 0 - Single Cycle Dropout 0 1 21 pwm_freq 0 to 1 0 - PWM Switch Frequency 0 1 22 - 2KHz=0, 4KHz=1 23 res_def 0 to 1 0 - Restore Defaults 0 1 24 com_tout 0 to 255 10 sec LEN Comm Timeout 0 255 25 mod_tout 0 to 255 2 sec Modbus Comm Timeout 0 255 26 gw_baud 1 to 4 2 - Gateway Modbus Baud Rate 1 4 27 - 4800=1, 9600=2 28 - 19200=3, 38400=4
  • 73. 73 Table Name PIC Table Type Instance HMI Menu Path CFGSURGE 13H 7 //MAINMENU/CONFIG Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 sgl_cfg 0 to 1 0 - Surge Line Configuration 0 1 2 - PR = 0, Delta T = 1 3 gv1c_sel 0 to 1 0 - IGV1 Pos Configuration 0 1 4 - Degree =0, Percentage =1 5 dts_max 0.0 to 150.0 70 ^F Surge Delta Tsmax 0 150 6 dts_min 0.0 to 150.0 45 ^F Surge Delta Tsmin 0 150 7 pr_ful 1.0000 to 5.0000 3 - PR at Full Load Opening 1 5 8 pr_min 1.0000 to 5.0000 1.5 - PR at Minimum Opening 1 5 9 gv1_dful 80 to 120.0 88 - IGV1 Full Load Open Deg 80 120 10 gv1_dmed 10.0 to 40.0 27 - Sound Ctrl IGV1 Open Deg 10 40 11 gv1_dmin 0.0 to 10.0 2 - IGV1 Minimum Open Deg 0 10 12 gv1_dmax 90 to 120.0 109 - IGV1 Maximum Open Deg 90 120 13 gv1_pmin 0.0 to 100.0 5 % IGV1 Minimum Position 0 100 14 gv1_pful 0.0 to 100.0 100 % IGV1 Full Load Position 0 100 15 sgl_off 1.0 to 3.0 2 ^F Surge Line Offset 1 3 16 sgl_loff 0.5 to 3.0 1.5 ^F Surge Line Lower DB 0.5 3 17 sgl_hoff 0.1 to 3.0 1.5 ^F Surge Line Upper DB 0.1 3 18 sgl_shfh -1.000 to 0.000 -0.01 - Surge Line Shape Factor -1 0 19 sgl_shfl 0.000 to 1.000 0.01 - Sound Line Shape Factor 0 1 20 sgl_spdf 0.00 to 3.00 2 - Surge Line Speed Factor 0 3 21 surg_del 0 to 120 15 sec Surge Delay Time 0 120 22 surge_t 7 to 10 8 min Surge Time Period 7 10 23 surge_a 5.0 to 40.0 20 % Surge Delta Amps % 5 40 24 gvstp_sg 1.0 to 3.0 2 % GV1 Close Step Surge 1 3 25 vfdstpsg 1.0 to 5.0 1.5 % VFD Speed Step Surge 1 5 26 hgbpstsg 1.0 to 10.0 4 % EC Valve Step Surge 1 10 27 sgl_pro 0.00 to 5.0 0 ^F Surge Profile Offset 0 5 28 high_eff 0 to 1 1 - High Efficiency Mode 0 1 29 noi_alt 0 to 1 0 - High Noise Alert 0 1 Table Name PIC Table Type Instance HMI Menu Path CFGLIMIT 13H 8 //MAINMENU/CONFIG Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 evap_al 0.5 to 15.0 5 ^F Evap Approach Alert 0.5 15 2 cond_al 0.5 to 15.0 6 ^F Cond Approach Alert 0.5 15 3 cpov_lo 90.0 to 157.0 140 PSIG Cond Press Override Low 90 157 4 cpov_hi 200.0 to 265.0 250 PSIG Cond Press Override High 200 265 5 cpcut_lo 160.0 to 165.0 160 PSIG Cond Press Cutout Low 160 165 6 cpcut_hi 270.0 to 275.0 275 PSIG Cond Press Cutout High 270 275 7 ert_ovdt 2 to 5 3 ^F Evap Override Delta T 2 5 8 ert_trip 0 to 40 33 °F Evap Refrig Trippoint 0 40 9 ep_ov 90 to 157 140 PSIG High Evap Press Override 90 157 10 ep_cut 160 to 170 165 PSIG High Evap Press Cutout 160 170 11 cdfreeze -20.0 to 35.0 34 °F Condenser Freeze Point -20 35 12 dgt_alrt 125 to 200 200 °F Comp Discharge Alert 125 200 13 mt_over 150 to 200 200 °F Comp Motor Temp Override 150 200 14 tb_alert 155 to 175 175 °F Comp Bearing Temp Alert 155 175 15 tb_trip 175 to 185 185 °F Comp Bearing Temp Trip 175 185 16 tb_alt2 185.0 to 210.0 210 °F Comp Bearing Alert R6&7 185 210 17 tb_trip2 210.0 to 220.0 220 °F Comp Bearing Trip R6&7 210 220 18 bri_min 10.0 to 34.0 34 °F Minimum Brine LWT 10 34 19 lwtp_sp 41.0 to 50.0 42.8 °F Heating LWT Protect Set 41 50 20 evap_cut 0.5 to 50 5 PSI Evap Flow Delta P Cutout 0.5 50 21 cond_cut 0.5 to 50 5 PSI Cond Flow Delta P Cutout 0.5 50 22 cond_val 0.5 to 50 50 PSI Cond Hi Flow DP Limit 0.5 50 23 cond_alm 0 to 1 0 - Cond Hi Flow Alarm 0 1 24 cpov_dl 18 to 35.6 20 PSIG Cond Pre Override DV 44* 18 35.6 25 cpcut_dl 30to 38 30 PSIG Cond Pre Cutout DV 44** 30 38 26 cpov_dh 20 to 56 55 PSIG Cond Pre Override DV 72 20 56 27 cpcut_dh 59 to 60.3 59 PSIG Cond Pre Cutout DV 72 59 60.3 28 tb_alt3 90.0 to 120. 104 °F Comp Bearing Alert DV 90 120 29 tb_trip3 121.0 to 150.0 122 °F Comp Bearing Trip DV 121 150 30 lwtp_sp 41.0 to 50.0 42.8 °F Heating LWT Protect Set 41 50 31 ep_ovdv 20 to 56 55 PSIG Hi Evap Pre Override DV 20 56 32 ep_cutdv 59 to 60.3 59 PSIG Hi Evap Pre Cutout DV 59 60.3 * NOTE: this value must be setted by service personnel according to the actual pressure switch jump value * * NOTE: this value must be setted by service personnel according to the actual pressure switch priority controlled value, and the given value should be less than the value of * - 2.4 F.
  • 74. 74 Table Name PIC Table Type Instance HMI Menu Path CONF_OPT 13H 10 //MAINMENU/CONFIG Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 astart 0 to 1 0 - Auto Restart Option 0 1 2 commsens 0 to 1 0 - Common Sensor Option 0 1 3 hgbp_opt 0 to 3 0 - EC Valve Option 0 3 4 - No=0, Cont.=1, 5 - ON/OFF=2, mA=3 6 hgbp_sel 0 to 3 0 - EC Valve Selection 0 3 7 - Disable=0, Surge=1 8 - Low Load=2, Comb=3 9 hpop_gv1 0.5 to 10.0 5 % ECV Open IGV1 Position 0.5 10 10 hgcl_gv1 1.5 to 20.0 10 % ECV Close IGV1 Position 1.5 20 11 hgb_toff 0.5 to 10 4 ^F ECV Off DT for Low Load 0.5 10 12 hgb_ton 0.5 to 10 2 ^F ECV On DT for Low Load 0.5 10 13 hgbp_ldb 0.5 to 2.0 1 ^F ECV Low Load DB 0.5 2 14 hdpv_opt 0 to 1 0 - Head Pres Valve Option 0 1 15 hdp_0 20 to 85 25 PSI Head Pres Delta P 0% 20 85 16 hdp_100 20 to 85 50 PSI Head Pres Delta P 100% 20 85 17 hdpv_min 0 to 100 0 % Head Pressure Min Output 0 100 18 ice_opt 0 to 1 0 - Ice Build Option 0 1 19 ice_recy 0 to 1 0 - Ice Build Recycle 0 1 20 ice_term 0 to 2 0 - Ice Build Termin Source 0 2 21 - Temp=0,Contact=1,Both=2 22 tfh_sp 55 to 105 75 °F Tower Fan High Setpoint 55 105 23 leak_en 0 to 1 0 - Refrig Leakage Option 0 1 24 leak_ma 4 to 20 20 mA Refrig Leakage Alarm mA 4 20 25 exv_opt 0 to 1 0 - Oil EXV Option 0 1 26 oil_high 100 to 140 122 °F Oil Temp High Threshold 100 140 27 oil_low 90 to 130 113 °F Oil Temp Low Threshold 90 130 28 gt_fact 0.25 to 3.00 1 - Gas Torque Factor 0.25 3 29 gv_srd_f 0.70 to 1.20 0.95 - Guide Vane/SRD Factor 0.7 1.2 30 pd_tcfg 0 to 60 15 min Power Recovery Timeout 0 60 31 evap_t_o 0 to 1 1 - Evap Liquid Temp Opt 0 1 32 evap_ref 0 to 1 1 - Evap App Calc Selection 0 1 33 - Sat Temp=0, Ref Temp=1 34 cfa_opt 0 to 1 0 - Condenser Flush Alert 0 1 35 cusa_opt 0 to 1 0 - Customer Alert Option 0 1 36 wp_opt 0 to 2 0 - Water Pressure Option 0 2 37 - No=0, Pres.=1, Pres.D=2 38 wfm_opt 0 Water Flow Measurement 0 3 39 - No=0, Flow Meter=1, 40 - Water Pres. D=2 41 fs_opt 0 to 1 0 - Water Flow Determination 0 1 42 - Sat Temp=0,Flow Switch=1 43 flow4ma 0 to 200 0 GPS Water Flow at 4mA 0 200 44 flow20ma 0 to 200 0 GPS Water Flow at 20mA 0 200 45 chwf_bas 0 to 150 0 GPS Evap Flow Rate Baseline 0 150 46 evpd_bas 0 to 20 0 PSI Evap Pres Drop Baseline 0 20 47 cdwf_bas 0 to 150 0 GPS Cond Flow Rate Baseline 0 150 48 cdpd_bas 0 to 20 0 PSI Cond Pres Drop Baseline 0 20 49 wpd_20ma 10 to 40 10 PSI Water Pres Drop @20mA 10 40 50 vssv_dly 0 to 10 5 min Vapor Source SV Delay 0 10 51 opvfdmax 35 to 60 50 PSI Max Oil Pressure Diff 35 60 52 opvfdstp 0 to 10 7 % Oil Pump VFD Max Step 0 10 53 0 to 1 0 - Vapor Source SV Option 0 1 54 pgon_opt 0 - Purge On Idle Option 0 1 Table Name PIC Table Type Instance HMI Menu Path CONF_IOB 13H 11 //MAINMENU/CONFIG Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 lv_enth 17.0 to 19.0 17 Volts Low Entered Volt V1 IOB 17 19 2 lv_exth 19.0 to 21.0 19 Volts Low Exited Volt V2 IOB 19 21 3 typ_ai11 0 to 6 4 - 1 IOB1 AI#1 Type 0 6 4 typ_ai12 0 to 6 4 - IOB1 AI#2 Type 0 6 5 typ_ai13 0 to 6 4 - IOB1 AI#3 Type 0 6 6 typ_ai14 0 to 6 4 - IOB1 AI#4 Type 0 6 7 typ_ai19 0 to 5 2 - IOB1 AI#9 Type 0 5
  • 75. 75 Table Name PIC Table Type Instance HMI Menu Path CONF_IOB 13H 11 //MAINMENU/CONFIG Menu Name Status Default Unit Note Menu text description Low Limit High Limit 8 typ_ao11 0 to 2 1 - 2 IOB1 AO#1 Type 0 2 9 typ_ai21 0 to 6 4 - IOB2 AI#1 Type 0 6 10 typ_ai22 0 to 6 4 - IOB2 AI#2 Type 0 6 11 typ_ai23 0 to 6 4 - IOB2 AI#3 Type 0 6 12 typ_ai24 0 to 6 0 - IOB2 AI#4 Type 0 6 13 typ_ai28 0 to 5 0 - IOB2 AI#8 Type 0 5 14 typ_ai29 0 to 5 0 - IOB2 AI#9 Type 0 5 15 typ_ai2a 0 to 5 5 - IOB2 AI#10 Type 0 5 16 typ_ao21 0 to 2 1 - IOB2 AO#1 Type 0 2 17 typ_ao22 0 to 2 1 - IOB2 AO#2 Type 0 2 18 typ_ai31 0 to 6 4 - IOB3 AI#1 Type 0 6 19 typ_ai32 0 to 6 4 - IOB3 AI#2 Type 0 6 20 typ_ai33 0 to 6 4 - IOB3 AI#3 Type 0 6 21 typ_ai34 0 to 6 4 - IOB3 AI#4 Type 0 6 22 typ_ai35 0 to 5 0 - IOB3 AI#5 Type 0 5 23 typ_ai36 0 to 5 5 - IOB3 AI#6 Type 0 5 24 typ_ai38 0 to 5 0 - IOB3 AI#8 Type 0 5 25 typ_ai39 0 to 5 0 - IOB3 AI#9 Type 0 5 26 typ_ai3a 0 to 5 0 - IOB3 AI#10 Type 0 5 27 typ_ao31 0 to 2 1 - IOB3 AO#1 Type 0 2 28 typ_ao32 0 to 2 1 - IOB3 AO#2 Type 0 2 29 typ_ai43 0 to 6 0 - IOB4 AI#3 Type 0 6 30 typ_ai44 0 to 6 0 - IOB4 AI#4 Type 0 6 31 typ_ai45 0 to 6 0 - IOB4 AI#5 Type 0 6 32 typ_ai46 0 to 6 0 - IOB4 AI#6 Type 0 6 33 typ_ai47 0 to 6 0 - IOB4 AI#7 Type 0 6 34 typ_ai4a 0 to 6 0 - IOB4 AI#10 Type 0 6 1 disable = 0, 0-5V = 1, 0-20ma = 2, 10K Thermistor = 3, 5K Thermistor = 4, Resistance = 5, RTD = 6 2 disable = 0, 0-20ma = 1, 0-10V = 2 Table Name PIC Table Type Instance HMI Menu Path EMAILCFG 13H 12 Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 email_on 0 to 1 0 - E-Mail Function 0 1 2 senderP1 - Sender Email Part1 3 - @ 4 senderP2 - Sender Email Part2 5 recip1P1 - Recip1 Email Part1 6 - @ 7 recip1P2 - Recip1 Email Part2 8 recip2P1 - Recip2 Email Part1 9 - @ 10 recip2P2 - Recip2 Email Part2 11 smtpP1 0 to 255 0 - SMTP IP Addr Part 1 0 255 12 smtpP2 0 to 255 0 - SMTP IP Addr Part 2 0 255 13 smtpP3 0 to 255 0 - SMTP IP Addr Part 3 0 255 14 smtpP4 0 to 255 0 - SMTP IP Addr Part 4 0 255 15 accP1 - Account Email Part1 16 text 8 char - @ 17 accP2 - Account Email Part2 18 accPass - Account Password 19 portNbr 0 to 255 25 - Port Number 0 255 20 srvTim 0 to 255 30 sec Server Timeout 0 255 21 srvAut 0 to 2 0 - Server Authentification 0 2 22 - No Authentication=0 23 - Username Only=1 24 - Username & Domain Name=2
  • 76. 76 Table Name PIC Table Type Instance HMI Menu Path LABONLY 13H 13 Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 dmp_fcen 0 to 1 0 - Damper Valve Force 0 1 2 dmp_fc_t 0 to 2 1 - Damper Valve Force Tgt 0 2 3 - Close=0, Hold=1, Open=2 4 lexv_fc 0 to 1 0 - LLC EXV Forced 0 1 5 lexv_fv 0 to 100 30 % LLC EXV Forced Value 0 100 6 hgbp_fen 0 to 1 0 - EC Valve Forced 0 1 7 hgbp_f_t 0 to 2 1 - ONOFFHOLD ECV Force Tgt 0 2 8 - Close=0, Hold=1, Open=2 9 hgbp_f_p 0 to 100 30 % Modulated ECV Forced % 0 100 10 gv1_fc 0 to 1 0 - GV1 Forced 0 1 11 vfd_fc 0 to 1 0 - VFD Forced 0 1 12 hdpv_fc 0 to 1 0 - Head Pre Valve Force 0 1 13 exv_fc 0 to 1 0 - Oil EXV Force 0 1 14 gv1_fv 0 to 100 30 % GV1 Forced Pos 0 100 15 vfd_fv 0 to 100 70 % VFD Forced Speed 0 100 16 hdpv_fv 0 to 100 0 % Head Pre Forced Value 0 100 17 exv_fv 0 to 100 0 % Oil EXV Forced Value 0 100 18 DSH_EN 0 to 1 1 - Low DSH Protection 0 1 19 OILT_CHK 0 to 1 1 - Oil Temp Prestart Check 0 1 20 gv2_fc 0 to 1 0 - GV2 Forced 0 1 21 gv2_fv 0 to 100 30 % GV2 Forced Pos 0 100 22 condcvfc 0 to 1 0 - Condenser CV Force 0 1 23 condcvfv 0 to 1 1 - Condenser CV Forced Tgt 0 1 24 evapcvfc 0 to 1 0 - Evaporator CV Force 0 1 25 evapcvfv 0 to 1 0 - Evaporator CV Forced Tgt 0 1 26 condf_fc 0 to 1 0 - Cond Filling VLV Force 0 1 27 condf_fv 0 to 1 0 - Cond Filling VLV Tgt 0 1 28 vssv_fc 0 to 1 0 - Vapor SV Forced 0 1 29 vssv_fv 0 to 1 0 - Vapor SV Forced Value 0 1 30 PG_FC 0 to 2 0 - Purge Forced 0 2 31 - Disable=0, Sys Force=1 32 - Valves Force=2 33 pg_cdvfc 0 to 1 0 - PG Cond Valve Force 0 1 34 pg_cdvfv 0 to 1 0 - PG Cond Valve Force Tgt 0 1 35 pg_covfc 0 to 1 0 - PG Comp Valve Force 0 1 36 pg_covfv 0 to 1 0 - PG Comp Valve Force Tgt 0 1 37 pgpumpfc 0 to 1 0 - PG Pumpout VLV Force 0 1 38 pgpumpfv 0 to 1 0 - PG Pumpout VLV Force Tgt 0 1 39 pg_drafc 0 to 1 0 - Purge Drainage Force 0 1 40 pg_regfc 0 to 1 0 - PG Regen Valve Force 0 1 41 pg_regfv 0 to 1 0 - PG Regen Valve Force Tgt 0 1 42 pg_disfc 0 to 1 0 - PG Discharge Valve Force 0 1 43 pg_disfv 0 to 1 0 - PG Disch VLV Force Tgt 0 1 44 pgvacpfc 0 to 1 0 - PG Vaccum Pump Force 0 1 45 pgvacpfv 0 to 1 0 - PG Vaccum Pump Force Tgt 0 1 46 pgcompfc 0 to 1 0 - PG Compressor Force 0 1 47 pgcompfv 0 to 1 0 - PG Compressor Force Tgt 0 1 48 pgheatfc 0 to 1 0 - PG Heater Force 0 1 49 pgheatfv 0 to 1 0 - PG Heater Force Tgt 0 1 50 vaplsvfc 0 to 1 0 - Vapor Venting SV Force 0 1 51 vaplsvfv 0 to 1 0 - Vapor Venting SV Tgt 0 1 52 lubr_fc 0 to 1 0 - Lube Drain CV Force 0 1 53 evapd_fv 0 to 1 0 - Evap Drain CV Tgt 0 1 54 condd_fv 0 to 1 0 - Cond Drain CV Tgt 0 1 Table Name PIC Table Type Instance HMI Menu Path CONF_MS 13H 14 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 slv_addr 1 to 236 2 - Slave Address 1 236 2 msl_sel 0 to 2 0 - Master/Slave Select 0 2 3 - Disable=0 4 - Master=1, Slave=2 5 ms_type 0 to 1 0 - Chiller Connection Type 0 1 6 - Parallel=0, Series=1 7 mids_opt 0 to 1 1 - Middle Sensor Option 0 1
  • 77. 77 Table Name PIC Table Type Instance HMI Menu Path CONF_MS 13H 14 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 8 lead_sel 0 to 1 0 - Master Lead Lag Select 0 1 9 - Lead, Lag Once Failed=0 10 - Runtime Balance=1 11 serct_fl 0 to 1 0 - Series Counter Flow 0 1 12 toocl 0 to 1 0 - Take Over On Comm Loss 0 1 13 ms_per 25 to 75 50 % Master per Capacity 25 75 14 lag_shut 25 to 75 50 % Lag Shutdown Threshold 25 75 15 pref_tim 2 to 30 5 min Prestart Fault Time 2 30 16 un_th 50 to 100 100 % Lead Unload Threshold 50 100 17 ll_bal_d 40 to 400 168 hours Lead/Lag Balance Delta 40 400 18 lstr_tim 2 to 30 10 min Lag Start Time 2 30 19 lstp_tim 2 to 30 10 min Lag Stop Time 2 30 20 lead_pul 0 to 60 0 min Lead Pulldown Time 0 60 21 lag_mini 0 to 150 0 min Lag Minimum Running Time 0 150 22 lagrundt 0 to 10 3 ^F Lag Run Delta T 0 10 23 lagoffdt 0 to 10 1.8 ^F Lag Off Delta T 0 10 Table Name PIC Table Type Instance HMI Menu Path CONF_PRG 13H 15 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 prog_en 0 to 1 1 - Prog Function Enable 0 1 2 oilch_cm 0 to 1 1 - Oil Change Done 0 1 3 oilfc_cm 0 to 1 1 - Oil Filter Change Done 0 1 4 tracl_cm 0 to 1 1 - Trans Calibration Done 0 1 5 refch_cm 0 to 1 1 - Refrigerant Charge Done 0 1 6 oilfl_th -6.7 to 420.0 10 PSI Oil Filter PD Threshold -6.7 420 7 oilch_nt 1000.0 to 8000.0 2000 hours Oil Lub Expire Time 1000 8000 8 oilst_nt 5000.0 to 15000.0 8640 hours Oil Storage Expire Time 5000 15000 9 refgc_th 0.0 to 5.0 2 PSI Trans Calib Threshold 0 5 10 rch_cath 20.0 to 40.0 20 ^F Low Charge Cond Approach 20 40 11 ep_dgap 0.0 to 10.0 3 ^F Evap Design Approach 0 10 12 beart_th 100.0 to 230.0 200 °F Bearing Degradation 100 230 13 oil_qly 0 to 2 0 - Oil Quality 0 2 14 oil_flt 0 to 2 0 - Oil Filter Failure 0 2 15 tran_dev 0 to 2 0 - Transducer Deviation 0 2 16 ref_chg 0 to 2 0 - Refrig Charge Status 0 2 17 hx_e_ltd 0 to 6 1.5 ^F HxPlot Evap Design LTD 0 6 18 hx_e_l_o 0 to 30 10 % HxPlot Evap LTD Offset 0 30 19 hx_c_ltd 0 to 6 1.5 ^F HxPlot Cond Design LTD 0 6 20 hx_c_l_o 0 to 30 10 % HxPlot Cond LTD Offset 0 30 21 hx_igv 0 to 100 10 % HxPlot IGV Threshold 0 100 22 hx_en 0 to 1 0 - HxPlot Diagram Enable 0 1 Table Name PIC Table Type Instance HMI Menu Path CONNECT 13H 16 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 p0_opt 0 to 2 0 - RS485 Port0 Option 0 2 2 - CCN=0, BACnet MS/TP=1 3 - Modbus RTU=2 4 mip_opt 0 to 1 0 - Modbus TCP Enable 0 1 5 port_nbr 0 to 1024 502 - Modbus TCP Port Number 0 1024 6 ser_UID 1 to 255 1 - Modbus Server UID 1 255 7 metric 0 to 1 0 - Modbus Metric Unit 0 1 8 parity 0 to 4 0 - Modbus RTU Parity Option 0 4 9 - No=0, Odd=1, Even=2 10 - Low=3, High=4 11 stop_bit 0 to 1 0 - Modbus RTU Stop Bit 0 1 12 - 1 Bit=0,2 Bits=1 13 baudrate 0 to 2 0 - Modbus RTU Baudrate 0 2 14 - 9600=0,19200=1,38400=2 15 swap_b 0 to 1 0 - Modbus Litte Endian 0 1 16 real_typ 0 to 1 0 - Modbus Real Type 0 1
  • 78. 78 Table Name PIC Table Type Instance HMI Menu Path CONNECT 13H 16 //MAINMENU/CONFIG/ Menu Name Status Default Unit Note Menu text description Low Limit High Limit 17 - BACnet Configuration 18 bacena 0 to 1 0 - BACnet/IP Enable 0 1 19 bacunit 0 to 1 0 - BACnet Metric Unit 0 1 20 network 1 to 9999 1600 - BACnet Network 1 9999 21 bac_id 0 to 9999999 1600001 - BACnet Identifier 0 9999999 22 auid 0 to 1 0 - ALC Auto Id Scheme 0 1 23 balmena 0 to 1 0 - BACnet Alarms Enable 0 1 24 bacschen 0 to 1 0 - BACnet Schedule Enable 0 1 25 mstpaddr 1 to 127 1 - MS/TP Mac address 1 127 26 mstpbaud 0 to 5 2 - MS/TP Baud rate 0 5 27 - 9600 = 0, 19200 = 1 28 - 38400 = 2, 57600 = 3 29 - 76800 = 4, 115200 = 5 30 maxmastr 1 to 127 3 - MS/TP Max Master 1 127 31 maxinfof 1 to 255 5 - MS/TP Max Info Frames 1 255 32 - Call Home Configuration 33 ch_opt 0 to 1 0 - Call Home Option 0 1 34 ch_ip_P1 0 to 255 140 - Call Home IP Addr Part 1 0 255 35 ch_ip_P2 0 to 255 206 - Call Home IP Addr Part 2 0 255 36 ch_ip_P3 0 to 255 129 - Call Home IP Addr Part 3 0 255 37 ch_ip_P4 0 to 255 10 - Call Home IP Addr Part 4 0 255 Table Name PIC Table Type Instance HMI Menu Path SETPOINT 17H 1 //MAINMENU/SETPOINT Menu Name Status Default Unit Note Menu text description Low Limit High Limit 1 ecw_sp 15.0 to 120.0 60 °F Cooling ECW Setpoint 15 120 2 lcw_sp 10.0 to 120.0 45 °F Cooling LCW Setpoint 10 120 3 ecdw_sp 63.0 to 150.0 104 °F Heating ECDW Setpoint 63 150 4 lcdw_sp 68.0 to 150.0 113 °F Heating LCDW Setpoint 68 150 5 ice_sp 15.0 to 60.0 40 °F Ice Build Setpoint 15 60 6 dem_base 10.0 to 100.0 100 % Base Demand Limit 10 100 7 EWT_OPT 0 to 1 0 - EWT Control Option 0 1 Table Name PIC Table Type Instance MAINMENU A001H 2 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 GENUNIT 0x0011_i1 ALL NONE NONE General Parameters 2 TEMP 0x0011_i2 ALL NONE NONE Temperatures 3 PRESSURE 0x0011_i3 ALL NONE NONE Pressures 4 INPUTS 0x0011_i4 ALL NONE NONE Inputs Status 5 OUTPUTS 0x0011_i5 ALL NONE NONE Outputs Status 6 HYDRLIC 0x0011_i6 ALL NONE NONE Hydraulic Status 7 RUNTIME 0x0011_i7 ALL NONE NONE Run Times 8 MODES 0x0011_i8 ALL NONE NONE Modes 9 SETPOINT 0x0017_i1 USER NONE NONE Setpoint 10 CONFIG 0xA001_i4 USER NONE NONE Configuration Menu
  • 79. 79 Table Name PIC Table Type Instance MAINMENU A001H 2 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 11 QCK_TEST 0x0012_i5 SERVICE NONE NONE Quick Test 12 MAINTAIN 0xA001_i5 SERVICE NONE NONE Maintenance Menu 13 TRENDING 0xA002_i1 ALL NONE NONE Trending 14 QCK_CALI 0x0012_i6 SERVICE NONE NONE Quick Calibration Table Name PIC Table Type Instance ALARMS A001H 3 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 ALARMRST 0x0012_i1 ALL NONE NONE Reset Alarms 2 CUR_ALM 0x0043_i3 ALL NONE NONE Current Alarms 3 ALMHIST1 0x0043_i1 ALL NONE NONE History Alarms 4 HEALTH 0xA003_i2 ALL NONE NONE Prognostics 5 SURGPLOT 0xA003_i3 ALL NONE NONE Performance Plot 6 HXPLOT 0xA003_i4 ALL NONE NONE Hx Performance Plot 7 SERVLOG 0xA003_i5 ALL NONE NONE Service Log Table Name PIC Table Type Instance CONFIG A001H 4 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 SERVICE 0x0013_i3 SERVICE NONE NONE Service Parameters 2 CFGSURGE 0x0013_i7 SERVICE NONE NONE Surge Correction Config 3 CFGLIMIT 0x0013_i8 SERVICE NONE NONE Protective Limit Config 4 LABONLY 0x0013_i13 SERVICE NONE NONE Lab Test Forced 5 CONF_OPT 0x0013_i10 SERVICE NONE NONE Option Configuration 6 CONF_ISM 0x0013_i4 SERVICE NONE NONE ISM Configuration 7 CFGUMVFD 0x0013_i18 SERVICE NONE NONE UM VFD Configuration 8 FACTORY 0x0013_i1 FACTORY NONE NONE Factory Parameters 9 GEN_CONF 0x0010_i1 USER NONE NONE General Configuration
  • 80. 80 Table Name PIC Table Type Instance CONFIG A001H 4 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 10 CTRL_ID 0x0020_i1 USER NONE NONE Control Identification 11 CFG_19DV 0x0013_i20 FACTORY NONE NONE 19DV Configuration 12 CFGGEVFD 0x0013_i2 SERVICE NONE NONE General VFD Config 13 CONF_SRD 0x0013_i9 SERVICE NONE NONE SRD Configuration 14 CONF_IOB 0x0013_i11 SERVICE NONE NONE IOB Configuration 15 EMAILCFG 0x0013_i12 SERVICE NONE NONE E-Mail Configuration 16 CONF_MS 0x0013_i14 SERVICE NONE NONE Master Slave Config 17 CONF_PRG 0x0013_i15 SERVICE NONE NONE Prognostics Config 18 RESETCFG 0x0010_i4 USER NONE NONE Reset Configuration 19 SCHEDULE 0xA001_i7 USER NONE NONE Schedule Menu 20 HOLIDAY 0x0014_i3 USER NONE NONE Holiday Menu 21 BRODCAST 0x0014_i1 USER NONE NONE Broadcast Menu 22 DATETIME 0x0021_i1 USER NONE NONE Date/Time Configuration 23 CONNECT 0x0013_i16 SERVICE NONE NONE Network Configuration Table Name PIC Table Type Instance MAINTAIN A001H 5 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 CAPACTRL 0x0012_i2 SERVICE NONE NONE Capacity Control 2 OVERRIDE 0x0012_i3 SERVICE NONE NONE Override Control 3 MAISURGE 0x0012_i4 SERVICE NONE NONE Surge Correction 4 ISM_MCFG 0x0012_i13 SERVICE NONE NONE Maintenance ISM Config 5 VFD_MCFG 0x0012_i35 SERVICE NONE NONE Maintenance VFD Config 6 MAISWRST 0x0012_i16 SERVICE NONE NONE Swift Restart 7 MAIN_MS 0x0012_i17 SERVICE NONE NONE Master Slave 8 POWER_I 0x0011_i9 SERVICE NONE NONE Power Line Parameters
  • 81. 81 Table Name PIC Table Type Instance MAINTAIN A001H 5 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 9 MAIISMC 0x0012_i7 SERVICE NONE NONE ISM Status 10 MAIISMH 0x0012_i8 SERVICE NONE NONE ISM or VFD History 11 POWER_O 0x0011_i10 SERVICE NONE NONE Power Load Parameters 12 VFD_STAT 0x0012_i34 SERVICE NONE NONE UM VFD Status 13 MAIN_SRD 0x0012_i9 SERVICE NONE NONE Maintenance SRD 14 MAIOTHER 0x0012_i12 SERVICE NONE NONE Maintenance Others 15 MAIIOB 0x0012_i14 SERVICE NONE NONE Maintenance IOB 16 MAI_BDSN 0x0012_i15 SERVICE NONE NONE Board Software PN 17 PRES_CAL 0xA001_i6 SERVICE NONE NONE Pressure Sensor Calib 18 TEMP_CAL 0x0012_i10 SERVICE NONE NONE Temp Sensor Calib 19 ISM_CAL 0xA001_i8 SERVICE NONE NONE ISM Calibration 20 PUMPDOWN 0xA003_i1 SERVICE NONE NONE Pumpdown/Lockout 21 SYS_STAT 0x0012_i29 SERVICE NONE NONE System Status Table Name PIC Table Type Instance PRESCAL A001H 6 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 PRSCAL01 0x0012_i19 SERVICE NONE NONE Evaporator Pressure 2 PRSCAL02 0x0012_i20 SERVICE NONE NONE Condenser Pressure 3 PRSCAL03 0x0012_i21 SERVICE NONE NONE Economizer Pressure 4 PRSCAL04 0x0012_i22 SERVICE NONE NONE Diffuser Pressure 5 PRSCAL05 0x0012_i23 SERVICE NONE NONE Oil Sump Pressure 6 PRSCAL06 0x0012_i24 SERVICE NONE NONE Oil Supply Pressure 7 PRSCAL07 0x0012_i25 SERVICE NONE NONE Evap Entering Water P 8 PRSCAL08 0x0012_i26 SERVICE NONE NONE Evap Leaving Water P 9 PRSCAL09 0x0012_i27 SERVICE NONE NONE Cond Entering Water P
  • 82. 82 Table Name PIC Table Type Instance PRESCAL A001H 6 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 10 PRSCAL10 0x0012_i28 SERVICE NONE NONE Cond Leaving Water P 11 PRSCAL11 0x0012_i36 SERVICE NONE NONE Pump Input Pressure 12 PRSCAL12 0x0012_i37 SERVICE NONE NONE Bearing Inlet Pressure 13 PRSCAL13 0x0012_i38 SERVICE NONE NONE Bearing Outlet Pressure 14 PRSCAL14 0x0012_i39 SERVICE NONE NONE Pump Output Pressure Table Name PIC Table Type Instance MENUOCC A001H 7 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 MENUOCC1 0x0614_i1 USER NONE NONE Local Schedule 2 MENUOCC2 0x0614_i2 USER NONE NONE Ice Build Schedule 3 MENUOCC3 0x0614_i3 USER NONE NONE Network Schedule Table Name PIC Table Type Instance ISM_CAL A001H 8 Menu Name Type_Instance Access PreProc PostProc Menu text description Menu icons 1 ISM_CAL1 0x0012_i31 SERVICE NONE NONE ISM Calibration 1 2 ISM_CAL2 0x0012_i32 SERVICE NONE NONE ISM Calibration 2
  • 84. Order No: 10205, 03.2017 - Supersedes order No: New. Manufacturer: Carrier SCS, Montluel, France. Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.