Crimp Connector Offering from Tyco
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The document discusses TE Connectivity's family of flat flexible cable (FFC) connectors. It describes the features and benefits of the connectors, including their high density and ability to connect cables to boards or other cables. It provides details on the contact design, housing options, and specialized connector systems like FLEXPAC. The FFC connectors can be used in applications like PCs, printers, cameras, and industrial controls.
![FFC (Flat Flexible Cable) Connectors
Features and Benefits Applications
The TE Connectivity（TE）family of flat flexible cable connectors includes a wide variety of high density cable-to-board and
cable-to-cable connectors designed for automated assembly. The family is composed of pin and receptacle housings on .100 [2.54]
centerline contact spacing and receptacle housings on .050 [1.27] centerline contact spacing. Receptacle housings not only mate
with the pin housings, but also mate with an array of printed circuit board headers from other TE connector lines, including
AMPMODU connectors.
The FFC Family also includes the higher performance FLEXPAC connector system; the specialized TRIO-MATE connector system,
and a ZIF [zero insertion force] connector family.
te.com/products/FFC
AVAILABLE IN 0.050 AND
0.100 CENTERLINE
SPACING
SPECIALIZED CONTACT
DESIGN FOR MAXIMUM
PERFORMANCE
WIDE RANGE OF
STANDARD OPTIONS
AND FEATURES
WORLD CLASS
APPLICATION
TOOLING
0.050 and 0.100 hard English centerlines
TRIO-MATE for high retention force LIF applications
ZIF options for higher mating cycles.
Single and dual row options available
Latching and polarizing options available
Terminates FFC and FEC cable.
PCs – Desktop and Laptop
Printers
Camera
Membrane Switches
Disk Drives
Data Systems
Business Equipment
Industrial Controls
Appliance](https://image.slidesharecdn.com/tycoengds1-1773737-7-ffc-qrg0914-161109132622/85/Crimp-Connector-Offering-from-Tyco-1-320.jpg)
![CONTACTS
TE’ s FFC contacts are arguably the most important components of an FFC connection. TE’ s contact design is a competitive differentiator,
and is well proven within the industry.
TE’ s FFC contact is crimped onto FFC cables in a unique way, described here:
TE’ s FFC products can accommodate many combinations of applied centerline, contact gender, cable thickness, and plating requirements.
te.com/products/FFC PAGE 2
.050 in [1.27 mm]
.050 in [1.27 mm]
.050 in [1.27 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
FFC
FFC
FFC
FFC
FFC
FFC
FFC
FFC
FFC
FFC
FFC
FFC
Pin/Solder Tab
Pin/Solder Tab
Pin/Solder Tab
Pin/Solder Tab
Pin/Solder Tab
Socket
Pin
Pin
Socket
Socket
Socket
Socket
Tin, Tin-Lead
Tin
Gold (P-P)
Gold (P-P), Tin,
Tin-Lead
Gold (P-P), Tin,
Tin-Lead
Gold, Tin-Lead
Gold, Tin-Lead
Tin-Lead
Gold
Gold
Gold, Tin,
Tin-Lead
Gold (P-P), Tin,
Tin-Lead
Gold, Tin-Lead
Gold, Tin
Gold, Tin-Lead
Gold
Gold, Tin-Lead
Tin, Tin-Lead
Gold, Tin-Leadt
Nickel
Gold, Tin-Lead
Gold, Tin-Lead
Gold
Gold, Tin,
Tin-Lead
Strip
Strip
Strip
Strip
Strip
Strip
Strip
Strip
Strip
Strip
Strip
Strip
108-16022
108-16022
108-16022
108-9024
108-9024
108-16022
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
114-16008
114-16008
114-16008
114-16015
114-16015
114-16008
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
487923
487940
487547
88976
88117
487561
88997
788143
487406
485800
487117
487137
Centerline
Wire/
Cable Type
Contact
Type
Mating Area
Plating
Crimp Area
Plating
Packaging
Method
Product
Spec
Application
Spec
Wire Insulation
Diameter
Wire
Range
Image
Base
Number
Wedge-shaped
Tine
SlotsCoined Edge
Tine
There are 4 separate tines on a TE FFC contact, each of which pierces through the cable insulation and curls back into the metal conductor,
as seen in the cross section view below.
The combination of the tines' tapered design and the crimping operation produces maximum stored energy.
This design creates a residual force system with multiple points of redundancy, creating higher reliability in your electrical connection.
Each contact tine also has coined edges which assist in insulation piercing and greater surface area contact with the metal conductor, as
well as 4 slots in the wire barrel area to accept the contact tines and develop a gas-tight connection.
—
—
—
—
*Parts with Gold (P-P) listed in the Mating Area Plating column use Gold Performance Plating (for example, Gold over Palladium Nickel).](https://image.slidesharecdn.com/tycoengds1-1773737-7-ffc-qrg0914-161109132622/85/Crimp-Connector-Offering-from-Tyco-2-320.jpg)
![te.com/products/FFC PAGE 3
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
.100 in [2.54 mm]
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Round Wire
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Gold Tin Loose Piece 108-9024 114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
114-16015
.040 - .056 in
[1.02 - 1.42 mm]
0.20-0.402 mm
[24-22 AWG]
0.20-0.402 mm
[24-22 AWG]
0.20-0.402 mm
[24-22 AWG]
494034
Centerline
Wire/
Cable Type
Contact
Type
Mating Area
Plating
Crimp Area
Plating
Packaging
Method
Product
Spec
Application
Spec
Wire Insulation
Diameter
Wire
Range
Image
Base
Number
494033
86658
88048
86656
86561
86557
86566
86571
86657
88017
86655
Socket
Socket
Socket
Socket
Socket
Gold
Gold (P-P)
Gold (P-P)
Gold (P-P)
Gold, Tin,Tin-Lead
Gold, Tin, Tin-Lead
Gold, Gold (P-P),
Tin, Tin-Lead
Gold (P-P)
Gold (P-P)
Gold (P-P)
Gold (P-P)
Tin, Tin-Lead
Gold
Gold
Gold
Gold, Tin, Tin-Lead
Gold, Tin, Tin-Lead
Gold, Tin, Tin-Lead
Gold, Tin
Gold
Gold
Gold
Strip
Loose Piece
Loose Piece
Loose Piece
Loose Piece
Strip
Strip
Strip
Strip
Strip
Strip
0.03-0.152 mm
[32-26 AWG]
0.20-0.402 mm
[24-22 AWG]
0.12-0.402 mm
[26-22 AWG]
0.12-0.402 mm
[26-22 AWG]
0.12-0.402 mm
[26-22 AWG]
0.12-0.402 mm
[26-22 AWG]
0.20-0.402 mm
[24-22 AWG]
0.03-0.152 mm
[32-26 AWG]
0.20-0.402 mm
[24-22 AWG]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.025 - .048 in
[.64 - 1.22 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.040 - .056 in
[1.02 - 1.42 mm]
.025 - .048 in
[.64 - 1.22 mm]
.040 - .056 in
[1.02 - 1.42 mm]
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
108-9024
.100 in [2.54 mm]
.100 in [2.54 mm]
.050 in [1.27 mm]
FFC and
Round Wire
FFC and
Round Wire
FFC and
Round Wire
FFC to Round Wire
FFC to Round Wire
FFC to Round Wire
Gold Tin Strip
Strip
108-9024 114-16015
114-16015
114-16008
.035 - .060 in
[.89 - 1.52 mm]
0.12-0.402 mm
[26-22 AWG]
0.12-0.402 mm
[26-22 AWG]
N/A N/A
86773
Centerline
Wire/
Cable Type
Contact
Type
Mating Area
Plating
Crimp Area
Plating
Packaging
Method
Product
Spec
Application
Spec
Wire Insulation
Diameter
Wire
Range
Image
Base
Number
86774
487941
Gold
Tin-Lead
Gold Loose Piece
Gold, Tin-Lead
.035 - .060 in
[.89 - 1.52 mm]
108-9024
108-16022
The second step in creating a multi-piece FFC connection is the cable side housing.
The cable with contacts applied is loaded directly into this cable side housing to create a complete FFC Cable assembly.
Standard FFC housings are loaded with the prepared FFC cable assembly before it is mated with a board side header (in wire-to-board
solutions), or another FFC cable assembly (in wire-to-wire solutions).
Housings are available in:
— Standard or slimline (for low profile applications),
— Single or dual row style (for increased density),
— With or without latching (for increased retention),
— With or without mounting ears (mounting ears provide increased cable or PCB retention).
Note that in some cases, certain housing-header combinations will not be compatible with all contacts. To confirm compatibility of
housing-header-contact combinations, please contact your local TE sales representative.
HOUSINGS
*Parts with Gold (P-P) listed in the Mating Area Plating column use Gold Performance Plating (for example, Gold over Palladium Nickel).](https://image.slidesharecdn.com/tycoengds1-1773737-7-ffc-qrg0914-161109132622/85/Crimp-Connector-Offering-from-Tyco-3-320.jpg)
![te.com/products/FFC PAGE 4
Base
Number
Image
487973 88190 88189 485893 487378 487526 487769 88637 88179 487223 88859 925430
.050 in[1.25 mm]
Centerline
.100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm]
Contact
Type
Socket Pin Pin Pin Socket Socket Socket Socket Socket Socket Socket Socket
Housing
Size
Slimline Slimline Slimline SlimlineStandard Standard Standard Standard Standard Standard Standard Standard
Gender
Plug Plug PlugReceptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle
Numberof
Rows
Single Dual Dual Dual DualDual Single Single Single Single Single Single
Mounting
Ears
Without Without Without Without Without Without Without Without Without WithoutWith With
Product
Spec
108-16022 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 N/A
Application
Spec
Headers*Contacts**
N/A114-16008 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
28
29
30
32
33
34
35
38
40
44
50
58
60
66
70
103634, 103635,
103906, 103672,
103673, 103904,
103639, 103638,
103735, 103669,
103670, 103908
487117, 487137,
487406, 487547,
487561, 487923,
487940, 494033,
494034, 788143,
86566, 86571,
86655, 86657,
88017
88637 88179,
87631
88859-3 103329, 102974,
103323, 102976,
102972, 103321
102203, 102523,
103361, 102202,
103080, 103414
88190 88189, 102619,
103619
102153, 102154,
102155, 102156,
102159, 102160,
102162, 111446,
103308, 103309,
103310, 103311
485893-8
487547 86557, 86561,
86656, 86658,
88048,
494033,
494034
88117, 86557,
86561, 86656,
86658, 88048,
494033,
494034
86557, 86561,
86656, 86658,
88048, 494033,
494034
487117,
487406
487117,
487406
487117,
487406
487117, 487137,
487406, 487547,
487561, 487923,
487940, 494033,
494034, 788143,
86566, 86571,
86655, 86657,
88017
487117, 487137,
487406, 487547,
487561, 487923,
487940, 494033,
494034, 788143,
86566, 86571,
86655, 86657,
88017
487117, 487137,
487406, 487547,
487561, 487923,
487940, 494033,
494034, 788143,
86566, 86571,
86655, 86657,
88017
*This row indicates the headers with which the housings are able to mate
**This row indicates the contacts which may be used by each housing base number](https://image.slidesharecdn.com/tycoengds1-1773737-7-ffc-qrg0914-161109132622/85/Crimp-Connector-Offering-from-Tyco-4-320.jpg)
Crimp Connector Offering from Tyco
- 1. FFC (Flat Flexible Cable) Connectors Features and Benefits Applications The TE Connectivity（TE）family of flat flexible cable connectors includes a wide variety of high density cable-to-board and cable-to-cable connectors designed for automated assembly. The family is composed of pin and receptacle housings on .100 [2.54] centerline contact spacing and receptacle housings on .050 [1.27] centerline contact spacing. Receptacle housings not only mate with the pin housings, but also mate with an array of printed circuit board headers from other TE connector lines, including AMPMODU connectors. The FFC Family also includes the higher performance FLEXPAC connector system; the specialized TRIO-MATE connector system, and a ZIF [zero insertion force] connector family. te.com/products/FFC AVAILABLE IN 0.050 AND 0.100 CENTERLINE SPACING SPECIALIZED CONTACT DESIGN FOR MAXIMUM PERFORMANCE WIDE RANGE OF STANDARD OPTIONS AND FEATURES WORLD CLASS APPLICATION TOOLING 0.050 and 0.100 hard English centerlines TRIO-MATE for high retention force LIF applications ZIF options for higher mating cycles. Single and dual row options available Latching and polarizing options available Terminates FFC and FEC cable. PCs – Desktop and Laptop Printers Camera Membrane Switches Disk Drives Data Systems Business Equipment Industrial Controls Appliance
- 2. CONTACTS TE’ s FFC contacts are arguably the most important components of an FFC connection. TE’ s contact design is a competitive differentiator, and is well proven within the industry. TE’ s FFC contact is crimped onto FFC cables in a unique way, described here: TE’ s FFC products can accommodate many combinations of applied centerline, contact gender, cable thickness, and plating requirements. te.com/products/FFC PAGE 2 .050 in [1.27 mm] .050 in [1.27 mm] .050 in [1.27 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] FFC FFC FFC FFC FFC FFC FFC FFC FFC FFC FFC FFC Pin/Solder Tab Pin/Solder Tab Pin/Solder Tab Pin/Solder Tab Pin/Solder Tab Socket Pin Pin Socket Socket Socket Socket Tin, Tin-Lead Tin Gold (P-P) Gold (P-P), Tin, Tin-Lead Gold (P-P), Tin, Tin-Lead Gold, Tin-Lead Gold, Tin-Lead Tin-Lead Gold Gold Gold, Tin, Tin-Lead Gold (P-P), Tin, Tin-Lead Gold, Tin-Lead Gold, Tin Gold, Tin-Lead Gold Gold, Tin-Lead Tin, Tin-Lead Gold, Tin-Leadt Nickel Gold, Tin-Lead Gold, Tin-Lead Gold Gold, Tin, Tin-Lead Strip Strip Strip Strip Strip Strip Strip Strip Strip Strip Strip Strip 108-16022 108-16022 108-16022 108-9024 108-9024 108-16022 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 114-16008 114-16008 114-16008 114-16015 114-16015 114-16008 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 487923 487940 487547 88976 88117 487561 88997 788143 487406 485800 487117 487137 Centerline Wire/ Cable Type Contact Type Mating Area Plating Crimp Area Plating Packaging Method Product Spec Application Spec Wire Insulation Diameter Wire Range Image Base Number Wedge-shaped Tine SlotsCoined Edge Tine There are 4 separate tines on a TE FFC contact, each of which pierces through the cable insulation and curls back into the metal conductor, as seen in the cross section view below. The combination of the tines' tapered design and the crimping operation produces maximum stored energy. This design creates a residual force system with multiple points of redundancy, creating higher reliability in your electrical connection. Each contact tine also has coined edges which assist in insulation piercing and greater surface area contact with the metal conductor, as well as 4 slots in the wire barrel area to accept the contact tines and develop a gas-tight connection. — — — — *Parts with Gold (P-P) listed in the Mating Area Plating column use Gold Performance Plating (for example, Gold over Palladium Nickel).
- 3. te.com/products/FFC PAGE 3 .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] .100 in [2.54 mm] Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Round Wire Pin Pin Pin Pin Pin Pin Pin Gold Tin Loose Piece 108-9024 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 .040 - .056 in [1.02 - 1.42 mm] 0.20-0.402 mm [24-22 AWG] 0.20-0.402 mm [24-22 AWG] 0.20-0.402 mm [24-22 AWG] 494034 Centerline Wire/ Cable Type Contact Type Mating Area Plating Crimp Area Plating Packaging Method Product Spec Application Spec Wire Insulation Diameter Wire Range Image Base Number 494033 86658 88048 86656 86561 86557 86566 86571 86657 88017 86655 Socket Socket Socket Socket Socket Gold Gold (P-P) Gold (P-P) Gold (P-P) Gold, Tin,Tin-Lead Gold, Tin, Tin-Lead Gold, Gold (P-P), Tin, Tin-Lead Gold (P-P) Gold (P-P) Gold (P-P) Gold (P-P) Tin, Tin-Lead Gold Gold Gold Gold, Tin, Tin-Lead Gold, Tin, Tin-Lead Gold, Tin, Tin-Lead Gold, Tin Gold Gold Gold Strip Loose Piece Loose Piece Loose Piece Loose Piece Strip Strip Strip Strip Strip Strip 0.03-0.152 mm [32-26 AWG] 0.20-0.402 mm [24-22 AWG] 0.12-0.402 mm [26-22 AWG] 0.12-0.402 mm [26-22 AWG] 0.12-0.402 mm [26-22 AWG] 0.12-0.402 mm [26-22 AWG] 0.20-0.402 mm [24-22 AWG] 0.03-0.152 mm [32-26 AWG] 0.20-0.402 mm [24-22 AWG] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .025 - .048 in [.64 - 1.22 mm] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .040 - .056 in [1.02 - 1.42 mm] .025 - .048 in [.64 - 1.22 mm] .040 - .056 in [1.02 - 1.42 mm] 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 .100 in [2.54 mm] .100 in [2.54 mm] .050 in [1.27 mm] FFC and Round Wire FFC and Round Wire FFC and Round Wire FFC to Round Wire FFC to Round Wire FFC to Round Wire Gold Tin Strip Strip 108-9024 114-16015 114-16015 114-16008 .035 - .060 in [.89 - 1.52 mm] 0.12-0.402 mm [26-22 AWG] 0.12-0.402 mm [26-22 AWG] N/A N/A 86773 Centerline Wire/ Cable Type Contact Type Mating Area Plating Crimp Area Plating Packaging Method Product Spec Application Spec Wire Insulation Diameter Wire Range Image Base Number 86774 487941 Gold Tin-Lead Gold Loose Piece Gold, Tin-Lead .035 - .060 in [.89 - 1.52 mm] 108-9024 108-16022 The second step in creating a multi-piece FFC connection is the cable side housing. The cable with contacts applied is loaded directly into this cable side housing to create a complete FFC Cable assembly. Standard FFC housings are loaded with the prepared FFC cable assembly before it is mated with a board side header (in wire-to-board solutions), or another FFC cable assembly (in wire-to-wire solutions). Housings are available in: — Standard or slimline (for low profile applications), — Single or dual row style (for increased density), — With or without latching (for increased retention), — With or without mounting ears (mounting ears provide increased cable or PCB retention). Note that in some cases, certain housing-header combinations will not be compatible with all contacts. To confirm compatibility of housing-header-contact combinations, please contact your local TE sales representative. HOUSINGS *Parts with Gold (P-P) listed in the Mating Area Plating column use Gold Performance Plating (for example, Gold over Palladium Nickel).
- 4. te.com/products/FFC PAGE 4 Base Number Image 487973 88190 88189 485893 487378 487526 487769 88637 88179 487223 88859 925430 .050 in[1.25 mm] Centerline .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] .100 in[2.54 mm] Contact Type Socket Pin Pin Pin Socket Socket Socket Socket Socket Socket Socket Socket Housing Size Slimline Slimline Slimline SlimlineStandard Standard Standard Standard Standard Standard Standard Standard Gender Plug Plug PlugReceptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Receptacle Numberof Rows Single Dual Dual Dual DualDual Single Single Single Single Single Single Mounting Ears Without Without Without Without Without Without Without Without Without WithoutWith With Product Spec 108-16022 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 108-9024 N/A Application Spec Headers*Contacts** N/A114-16008 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 114-16015 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 28 29 30 32 33 34 35 38 40 44 50 58 60 66 70 103634, 103635, 103906, 103672, 103673, 103904, 103639, 103638, 103735, 103669, 103670, 103908 487117, 487137, 487406, 487547, 487561, 487923, 487940, 494033, 494034, 788143, 86566, 86571, 86655, 86657, 88017 88637 88179, 87631 88859-3 103329, 102974, 103323, 102976, 102972, 103321 102203, 102523, 103361, 102202, 103080, 103414 88190 88189, 102619, 103619 102153, 102154, 102155, 102156, 102159, 102160, 102162, 111446, 103308, 103309, 103310, 103311 485893-8 487547 86557, 86561, 86656, 86658, 88048, 494033, 494034 88117, 86557, 86561, 86656, 86658, 88048, 494033, 494034 86557, 86561, 86656, 86658, 88048, 494033, 494034 487117, 487406 487117, 487406 487117, 487406 487117, 487137, 487406, 487547, 487561, 487923, 487940, 494033, 494034, 788143, 86566, 86571, 86655, 86657, 88017 487117, 487137, 487406, 487547, 487561, 487923, 487940, 494033, 494034, 788143, 86566, 86571, 86655, 86657, 88017 487117, 487137, 487406, 487547, 487561, 487923, 487940, 494033, 494034, 788143, 86566, 86571, 86655, 86657, 88017 *This row indicates the headers with which the housings are able to mate **This row indicates the contacts which may be used by each housing base number
- 5. TE’s FLEXPAC interconnect system is a multi-piece connector solution, consisting of a contact crimped to an FFC cable, a plastic housing, and a board side header. FLEXPAC connector system is designed for high quality and reliability, offering an array of locking and latching housing and header combinations as well as many polarization options to ensure proper mating. FLEXPAC te.com/products/FFC PAGE 5P Part Number ImageRowStyleGenderPolarized Base Number ImageCenterlinePlating Base Number Image PCBMounting Orientation Contact Type Numberof Rows Gender TerminationMethod toPCBoard ContactPlating, MatingArea ContactPlating, TerminationArea 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 36 38 46 52 54 56 58 62 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 36 38 46 52 54 56 58 62 Contact Type 1437254 1658548 1658549 1888291 1888292 1888290 Right Angle Right Angle Right Angle Right AngleVertical Vertical Plug Plug Plug Plug Plug Receptacle Dual Pin Pin Pin Pin Pin Socket Single Dual Single Dual Single Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Gold Gold, Tin Gold, Tin Gold, Tin Gold, Tin Tin Tin-Lead Tin Tin Tin TinGold, Tin 1437250 1437251 1437252 DUAL SINGLE STRAIGHT STRAIGHT FEMALE YES YESNO NO NO NO NOYES MALE FEMALE FEMALEMALE 1437249 1658665 0.100 0.100 Socket Socket Gold Tin RIGHT ANGLE
- 6. TRIO-MATE te.com/products/FFC PAGE 6P TRIO-MATE is a 1 piece FFC connector system, meaning the Board side TRIO-MATE connector mates directly to a prepared FFC cable. This connection requires that the FFC cable have prepared contact pads already in place. TRIO-MATE’S unique contact design provides distinctive advantages for this connector type. As shown in this cross sectional views, TRIO-MATE uses a sequential contact layout. This means the connector makes contact with each sequential contact on the cable in 3 different locations (3 different insertion depths). As you insert the FFC cable, you first mate with contacts in position one. Then, as the cable is inserted further, you also mate with contacts in position 2, and inserted further still you also mate with contacts in positon 3. This design allows for reduced cable insertion force, while keeping the same high extraction force. Base Number ImageCenterlineOrientation SolderTail Style SolderTail Length Product Spec Application Spec 120628* 520315 487509 520415 520355 520314 487508 520353 176982 2.54 2.54 2.54 2.54 2.54 2.54 2.54 2.54 2.54 Vertical Vertical Vertical Vertical Vertical Right Angle Right Angle Right Angle Right Angle Kinked Legs Kinked Legs Kinked Legs Kinked LegsKinked LegsStraight Legs Straight Legs Straight Legs Straight Legs 3.56 3.56 4.06 2.79 3.81 2.54 3.18 2.54 3.05 108-2038 114-2062 114-2062 114-2062 114-2062 114-2062 114-2062 114-2062 114-2062 114-2062 108-2038 108-2038 108-2038 108-2038 108-2038 108-2038 108-2038 108-2038 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 *Part includes special locking feature
- 7. TE’s ZIF, or zero insertion force connector system, is a 1 piece FFC connector system, meaning that the board side ZIF connector mates directly to a prepared FFC cable. This connection requires that the FFC cable have prepared contact pads already in place. ZIF connectors utilize a moving actuator to create a zero insertion force connection capable of achieving high mating cycles and providing a high level of cable retention and reliability. To use a ZIF style connector, simply slide the actuator to the open position, (as seen in image 1) insert the cable, and then slide the actuator to the closed position. (as seen in image 2) Closing the actuator creates the force required to make contact between the cable and the connector. TE also offers a full range of tooling products for termination of FFC contacts onto FFC cables. Ranging from hand tools to semi-automated bench tools, we can offer you the tooling solution that best fits your needs. The new, semi-automated FFC bench tool is a key differentiator for TE’ s FFC product; this fully programmable tool allows for great ease of use when terminating FFC contacts. This machine is an electrical driven semi-automatic assembly tool that uses different die sets to terminate reel-fed FFC contacts to manually supplied FFC cables. It terminates a predefined number of contacts to the supplied cable end. It also allows individual wire positions to be skipped during the assembly sequence if so directed. For more information on TE’ s FFC tooling, please contact your TE sales representative. ZIF APPLICATION TOOLING Features te.com/products/FFC PAGE 7P Alignment of the cable is effected in the machine Number of pins can be programmed Pitches between 1.27mm and 5.08mm can be programmed Individual wire positions can be skipped Operator friendly interface via touch screen Interchangeable applicators available for different products Quick change of the applicator The termination machine is an electrical driven semi-automatic assembly machine that uses different die sets to terminate reel-feed FFC contacts to manually supplied FFC cables. The machine terminates a predefined number of contacts to the supplied cable end. Individual wire positions can be skipped during the assembly sequence. 487925 2.54 Vertical 108-16025 114-16014 487576 1.27 Vertical 108-16025 114-16009 Base Number Image Centerline Orientation Product Spec Application Spec 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 3940 Image 1 Image 2
- 8. te.com/products/FFC Frequently Asked Questions FOR MORE INFORMATION TE Connectivity Technical Support Center +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico: +52 (0) 55-1106-0800 +54 (0) 11-4733-2200Latin/South America: Germany: +49 (0) 6251-133-1999 Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined www.te.com/leadfree USA: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 UK: te.com Question 4 Do you require any application tooling? Answer 4 TE offers a full range of application tooling associated with our FFC products. Please review the tooling section to learn more. Question 1 Answer 1 TE’ s FFC products can accommodate both termination styles. Our Standard FFC and FLEXPAC offerings can accommodate crimp termination, while our TRIO-MATE and ZIF offerings can accommodate direct cable mating. Are you looking for a crimp termination solution or a direct cable mating solution? Question 2 What type of cable are you hoping to terminate? Answer 2 TE’ s FFC offering, along with its sister product, FPC, can solve your cable termination needs. Question 5 Does your application require latching? Answer 5 TE’ s standard FFC offering and its FLEXPAC offering have latching options available. Question 6 Does your application require any agency approvals? Answer 6 Many of our FFC products carry agency approvals such as UL and CSA. Question 3 What centerline (or pitch) is required for your applications? Answer 3 The standard FFC centerlines are 0.05” (1.25mm) and 0.100” (2.54mm). However, we can accommodate smaller centerlines if needed with our FPC product line. ©2014 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773737-7 SPARKS 09/2014 TE Connectivity, TE connectivity (logo) , TE (logo), FLEXPAC, TRIO-MATE and AMPMODU are trademarks.Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.