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1
10/02/2012 Slide 1
CT Testing:
Theory and Practice
Presented Tom Lawton, TESCO
For North Carolina Electric Meter School
Advanced
Wednesday, June 26, 2019 at 1:45 p.m.
2
What we will cover
• Why do we test CT’s?
• Shop testing
• How to read and interpret a transformer face plate
• Types of field tests
• Magnetization effects and demagnetization
3
Shop Testing
• New Transformers
• Manufacturer’s tests
• Utility tests
4
Self Contained vs. Transformer Rated
1S, 2S, 3S, 4S, 9S, 12S, 16S, 45S, etc., etc.
What’s the Difference?
Different Forms for Different Services and
Applications
5
Self Contained vs. Transformer Rated
Self Contained
(direct)
Transformer Rated
(indirect)
6
Self Contained
Primarily Residential
(1S, 2S, 12S)
Relatively Low Current
Example: 100A
7
Transformer Rated
Primarily Commercial/Industrial
(9S, 16S)
Relatively High Current
Example: 400A
8
What is a CT?
“A current transformer (CT) is used for measurement of
alternating electric currents. Current transformers, together
with voltage (or potential) transformers (VT or PT), are
known as instrument transformers. When current in a
circuit is too high to apply directly to measuring
instruments, a current transformer produces a reduced
current accurately proportional to the current in the circuit,
which can be conveniently connected to measuring and
recording instruments. A current transformer isolates the
measuring instruments from what may be very high voltage
in the monitored circuit. Current transformers are
commonly used in metering and protective relays in the
electrical power industry.” - Wikipedia
9
Transformer Rated
Primarily Commercial/Industrial
(9S, 16S)
Relatively High Current
Example: 400A
400:5
5A
10
Fundamentals of Polyphase Field Meter
Testing and Site Verification
Current Transformers Conceptual
Representation
Real, with core losses
Ideal. No losses
11
CT’s – Functions and Terminology
Ratio
For instance, a CT with a 400:5 ratio will produce
5A on the secondary, when 400A are applied
to the primary.
12
CT’s – Functions and Terminology
Thermal Rating Factor
A value representing the amount by which the
primary current can be increased without
exceeding the allowable temperature rise.
For instance, a RF of 4.0 at 30° ambient on a
400:5 ratio CT would allow for a primary current
up to 1600A.
13
CT’s – Functions and Terminology
Accuracy Classifications and Burden
All CT’s fall within an accuracy class.
IEEE Standards have defined accuracy classes.
14
CT’s – Functions and Terminology
Accuracy Classifications and Burden
Example: 0.3% @ B0.1, B0.2, B0.5
15
CT’s – Functions and Terminology
Faceplate
16
Transformer Rated
9S Meter Installation
5A
PHASE A
SOURCE
PHASE C
PHASE B
LOAD
400A
400A
400A
5A5A
17
Transformer Rated
9S Meter Installation
5A
PHASE A
SOURCE
PHASE C
PHASE B
LOAD
400A
400A
400A
5A5A
18
Meter Testing
9S Meter Installation
5A
PHASE A
SOURCE
PHASE C
PHASE B
LOAD
400A
400A
400A
5A5A
Isolate the Meter
from the Service
P
19
Meter Testing
9S Meter Installation
5A
PHASE A
SOURCE
PHASE C
PHASE B
LOAD
400A
400A
400A
5A5A
? ? ?
20
Meter Testing
9S Meter Installation
5A
PHASE A
SOURCE
PHASE C
PHASE B
LOAD
400A
400A
400A
5A5A
What if?
355:5
405:5
200:5
Shorted
etc.
21
CT Testing
CT Testing is Important!
1) Test for correct ratio
2) Test for functionality at
rated burdens
22
Ratio Testing
Ratio of Primary Current to Secondary Current
5A
PHASE A
SOURCE LOAD
400A
400A
400A
5A5A
Calculate
Ratio
23
Burden Testing
Functionality with Burden Present on the
Secondary Loop
PHASE A
Some burden will always be
present – junctions, meter coils,
test switches, cables, etc.
CT’s must be able to maintain
an accurate ratio with burden on
the secondary.
24
Burden Testing
Functionality with Burden Present on the
Secondary Loop
25
Burden Testing
Functionality with Burden Present on the
Secondary Loop
Example Burden Spec:
0.3% @ B0.1, B0.2, B0.5
or
There should be less than the 0.3%
change in secondary current from initial
(“0” burden) reading, when up to
0.5Ohms of burden is applied
26
Burden Testing
Functionality with Burden Present on the
Secondary Loop
ANSI Burden Values
0.1 Ohms
0.2 Ohms
0.5 Ohms
1 Ohms
2 Ohms
4 Ohms
8 Ohms
27
Burden Testing
0.0000
1.0000
2.0000
3.0000
4.0000
5.0000
6.0000
0 2 4 6 8
0.3% @ B0.1, B0.2, B0.5
Initial Reading = 5Amps
0.3% x 5A = 0.015A
5A – 0.015 = 4.985A
Burden Reading
0 5.0000
0.1 4.9999
0.2 4.9950
0.5 4.9900
1 4.9800
2 4.9500
4 4.0000
8 0.8000
28
Burden Testing
4.9500
4.9600
4.9700
4.9800
4.9900
5.0000
5.0100
5.0200
5.0300
5.0400
5.0500
0 0.2 0.4 0.6 0.8 1
0.3% @ B0.1, B0.2, B0.5
Initial Reading = 5Amps
0.3% x 5A = 0.015A
5A – 0.015 = 4.985A
At 0.5Ohms of Burden
the secondary current is
still at 4.990A – Less
than 0.3% change –
Good CT!
Burden Reading
0 5.0000
0.1 4.9999
0.2 4.9950
0.5 4.9900
1 4.9800
2 4.9500
4 4.0000
8 0.8000
29
Analog Testing
Application of Burden and Calculation
Manual reading of initial and post-
burden secondary currents
30
Admittance Testing
Admittance test results are not immediately intuitive.
Some analysis and interpretation is need.
What do all these mS values mean?
31
Admittance Testing
What is Admittance?
Measured in units of MiliSiemens (mS)
Admittance is the inverse of impedance.
Impedance is the opposition to current.
Therefore, admittance testing measures the overall
“health” of the secondary loop of the CT.
32
Admittance Testing
Admittance testing devices inject an audio sine wave
signal into the secondary loop of the CT.
The resulting current is measured.
The voltage of the initial signal is known.
From these two parameters, the impedance, and thus
the admittance can be calculated.
33
Admittance Testing
Three phase process is recommended.
1.Test each CT individually
2.Test the matched sets
3.Test over time
34
De-magnetization
CT’s can become magnetized, due to a number of reasons,
including leaving the shorting clip open, near lightning strikes,
and harmonic content.
CT’s can be demagnetized by slowly and smoothly increasing the
secondary resistance until saturation occurs, and then slowly
and smoothly decreasing the secondary resistance.
A resistance that will cause a secondary current reduction of 65%
to 75% will typically put the CT into saturation.
35
What we covered
• Why do we test CT’s?
• Shop testing
• How to read and interpret a transformer face plate
• Types of field tests
• Magnetization effects and demagnetization
36
Questions?
Tom Lawton
TESCO – The Eastern Specialty Company
Bristol, PA
215-785-2338
This presentation can also be found under Meter
Conferences and Schools on the TESCO website:
www.tescometering.com

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CT Testing: Theory and Practice

  • 1. 1 10/02/2012 Slide 1 CT Testing: Theory and Practice Presented Tom Lawton, TESCO For North Carolina Electric Meter School Advanced Wednesday, June 26, 2019 at 1:45 p.m.
  • 2. 2 What we will cover • Why do we test CT’s? • Shop testing • How to read and interpret a transformer face plate • Types of field tests • Magnetization effects and demagnetization
  • 3. 3 Shop Testing • New Transformers • Manufacturer’s tests • Utility tests
  • 4. 4 Self Contained vs. Transformer Rated 1S, 2S, 3S, 4S, 9S, 12S, 16S, 45S, etc., etc. What’s the Difference? Different Forms for Different Services and Applications
  • 5. 5 Self Contained vs. Transformer Rated Self Contained (direct) Transformer Rated (indirect)
  • 6. 6 Self Contained Primarily Residential (1S, 2S, 12S) Relatively Low Current Example: 100A
  • 7. 7 Transformer Rated Primarily Commercial/Industrial (9S, 16S) Relatively High Current Example: 400A
  • 8. 8 What is a CT? “A current transformer (CT) is used for measurement of alternating electric currents. Current transformers, together with voltage (or potential) transformers (VT or PT), are known as instrument transformers. When current in a circuit is too high to apply directly to measuring instruments, a current transformer produces a reduced current accurately proportional to the current in the circuit, which can be conveniently connected to measuring and recording instruments. A current transformer isolates the measuring instruments from what may be very high voltage in the monitored circuit. Current transformers are commonly used in metering and protective relays in the electrical power industry.” - Wikipedia
  • 9. 9 Transformer Rated Primarily Commercial/Industrial (9S, 16S) Relatively High Current Example: 400A 400:5 5A
  • 10. 10 Fundamentals of Polyphase Field Meter Testing and Site Verification Current Transformers Conceptual Representation Real, with core losses Ideal. No losses
  • 11. 11 CT’s – Functions and Terminology Ratio For instance, a CT with a 400:5 ratio will produce 5A on the secondary, when 400A are applied to the primary.
  • 12. 12 CT’s – Functions and Terminology Thermal Rating Factor A value representing the amount by which the primary current can be increased without exceeding the allowable temperature rise. For instance, a RF of 4.0 at 30° ambient on a 400:5 ratio CT would allow for a primary current up to 1600A.
  • 13. 13 CT’s – Functions and Terminology Accuracy Classifications and Burden All CT’s fall within an accuracy class. IEEE Standards have defined accuracy classes.
  • 14. 14 CT’s – Functions and Terminology Accuracy Classifications and Burden Example: 0.3% @ B0.1, B0.2, B0.5
  • 15. 15 CT’s – Functions and Terminology Faceplate
  • 16. 16 Transformer Rated 9S Meter Installation 5A PHASE A SOURCE PHASE C PHASE B LOAD 400A 400A 400A 5A5A
  • 17. 17 Transformer Rated 9S Meter Installation 5A PHASE A SOURCE PHASE C PHASE B LOAD 400A 400A 400A 5A5A
  • 18. 18 Meter Testing 9S Meter Installation 5A PHASE A SOURCE PHASE C PHASE B LOAD 400A 400A 400A 5A5A Isolate the Meter from the Service P
  • 19. 19 Meter Testing 9S Meter Installation 5A PHASE A SOURCE PHASE C PHASE B LOAD 400A 400A 400A 5A5A ? ? ?
  • 20. 20 Meter Testing 9S Meter Installation 5A PHASE A SOURCE PHASE C PHASE B LOAD 400A 400A 400A 5A5A What if? 355:5 405:5 200:5 Shorted etc.
  • 21. 21 CT Testing CT Testing is Important! 1) Test for correct ratio 2) Test for functionality at rated burdens
  • 22. 22 Ratio Testing Ratio of Primary Current to Secondary Current 5A PHASE A SOURCE LOAD 400A 400A 400A 5A5A Calculate Ratio
  • 23. 23 Burden Testing Functionality with Burden Present on the Secondary Loop PHASE A Some burden will always be present – junctions, meter coils, test switches, cables, etc. CT’s must be able to maintain an accurate ratio with burden on the secondary.
  • 24. 24 Burden Testing Functionality with Burden Present on the Secondary Loop
  • 25. 25 Burden Testing Functionality with Burden Present on the Secondary Loop Example Burden Spec: 0.3% @ B0.1, B0.2, B0.5 or There should be less than the 0.3% change in secondary current from initial (“0” burden) reading, when up to 0.5Ohms of burden is applied
  • 26. 26 Burden Testing Functionality with Burden Present on the Secondary Loop ANSI Burden Values 0.1 Ohms 0.2 Ohms 0.5 Ohms 1 Ohms 2 Ohms 4 Ohms 8 Ohms
  • 27. 27 Burden Testing 0.0000 1.0000 2.0000 3.0000 4.0000 5.0000 6.0000 0 2 4 6 8 0.3% @ B0.1, B0.2, B0.5 Initial Reading = 5Amps 0.3% x 5A = 0.015A 5A – 0.015 = 4.985A Burden Reading 0 5.0000 0.1 4.9999 0.2 4.9950 0.5 4.9900 1 4.9800 2 4.9500 4 4.0000 8 0.8000
  • 28. 28 Burden Testing 4.9500 4.9600 4.9700 4.9800 4.9900 5.0000 5.0100 5.0200 5.0300 5.0400 5.0500 0 0.2 0.4 0.6 0.8 1 0.3% @ B0.1, B0.2, B0.5 Initial Reading = 5Amps 0.3% x 5A = 0.015A 5A – 0.015 = 4.985A At 0.5Ohms of Burden the secondary current is still at 4.990A – Less than 0.3% change – Good CT! Burden Reading 0 5.0000 0.1 4.9999 0.2 4.9950 0.5 4.9900 1 4.9800 2 4.9500 4 4.0000 8 0.8000
  • 29. 29 Analog Testing Application of Burden and Calculation Manual reading of initial and post- burden secondary currents
  • 30. 30 Admittance Testing Admittance test results are not immediately intuitive. Some analysis and interpretation is need. What do all these mS values mean?
  • 31. 31 Admittance Testing What is Admittance? Measured in units of MiliSiemens (mS) Admittance is the inverse of impedance. Impedance is the opposition to current. Therefore, admittance testing measures the overall “health” of the secondary loop of the CT.
  • 32. 32 Admittance Testing Admittance testing devices inject an audio sine wave signal into the secondary loop of the CT. The resulting current is measured. The voltage of the initial signal is known. From these two parameters, the impedance, and thus the admittance can be calculated.
  • 33. 33 Admittance Testing Three phase process is recommended. 1.Test each CT individually 2.Test the matched sets 3.Test over time
  • 34. 34 De-magnetization CT’s can become magnetized, due to a number of reasons, including leaving the shorting clip open, near lightning strikes, and harmonic content. CT’s can be demagnetized by slowly and smoothly increasing the secondary resistance until saturation occurs, and then slowly and smoothly decreasing the secondary resistance. A resistance that will cause a secondary current reduction of 65% to 75% will typically put the CT into saturation.
  • 35. 35 What we covered • Why do we test CT’s? • Shop testing • How to read and interpret a transformer face plate • Types of field tests • Magnetization effects and demagnetization
  • 36. 36 Questions? Tom Lawton TESCO – The Eastern Specialty Company Bristol, PA 215-785-2338 This presentation can also be found under Meter Conferences and Schools on the TESCO website: www.tescometering.com