Custom servo solutions
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This brochure from Servotronix highlights their capabilities in custom and standard motion control solutions. Servotronix develops customized and standard servo drives, with expertise in digital servo drives, harsh environment drives, and support capabilities. They provide optimized and cost-effective solutions tailored to customers' needs. The brochure showcases some of their product lines, including custom servo solutions, standard servo drives, and their expertise in various areas of motion control.
Custom servo solutions
- 1. Capability Brochure Custom Servo Solutions Standard Servo Drives WWW.SERVOTRONIX.COM
- 2. Profile Servotronix Motion Control develops, manufactures, and markets customized and standard motion electronics solutions, with a focus on digital servo drives. The company provides optimized, cost-effective solutions that are tailored to customers’ applications and designed to meet customers’ form, fit, functionality, and cost specifications. Customers’ risk and development time are minimized by using innovative, field-proven building blocks wherever possible, with unique added value provided by integrating application-specific peripheral electronics and customer-specific algorithms to save additional space and costs. Servotronix supports some of the world’s leading machine builders and automation system suppliers with quality products and solutions. As a recognized ISO 9001:2008 organization, Servotronix proudly stands behind each of its products and solutions. Providing our customers with high-quality products, cost-effective solutions, and on-time deliveries are the company’s guiding principles. This brochure highlights a selection of products that showcase Servotronix’s strengths and capabilities. Expertise Servotronix prides itself in a range of design and development expertise. This includes custom and private label servo drives, standard highly featured servo drive families, harsh environment drives for aerospace and defense applications, and a host of support capabilities: low, medium and high voltage, motor feedback devices, sensorless applications, brushless, and DC brush and stepper motors. Further, Servotronix supports all industry-standard communication protocols and conforms to UL and CE requirements.
- 3. Benefits Meets specific customer needs and requirements, without the overhead required for non-customer-specific products Multi-axis solutions dramatically reduce costs – a result of shared system components, including computing power, power supplies, and communication interfaces Multi-axis solutions for space, wiring, and cost savings Seamless and reliable integration with the mechanical constraints of the machines Customer and drive firmware integration that results in leveraging existing computation resources, while at the same time enabling customers to retain control over core processes Vertical Markets Servotronix operates in a wide range of vertical markets. This diversity provides the company with financial stability and enables Servotronix to weather business cycles that may be specific to particular industries. Strategic vertical markets include: Textiles, Semiconductors, Electronic Assemblies, Medical, Robotics, Printing (wide format/digital), Glass Mold Manufacturing, Machine Tools, and Solar Cell Manufacturing. Partners Servotronix has cultivated business relationships with companies that specialize in additional areas of motion control, complementing the company’s high-level, in-house capabilities where projects are implemented based on our standard development process. Our cooperative projects include Harsh Environment Drives, Motion Controllers, and Stepper Drives. www.servotronix.com Tel: +972-3-927-3800
- 4. CD SERIES 5 FULL-FEATURED SERVO DRIVE Description Key Benefits The Servotronix CD is a high-performance low-cost High per formance, full featured ser vo drive digital servo drive, supporting current, velocity or Common inter face over a wide power range position mode. Numerous position control options Exceptionally broad range of features are offered, ranging from the classical ±10VDC Suppor t for a wide range of motor feedback command, through encoder following and pulse- devices and-direction, all the way to SERCOS control. Choose from three velocity control algorithms to optimize performance on your system, and use the Autotune function to quickly and easily achieve high performance operation. It has been designed to be a multifaceted amplifier, capable of driving a vast product basket of brushless servo motors and their assorted feedback devices. The drives come in standard packages of 3, 6, 10 and 20 amp sizes. All are packaged in a small frame size for minimizing cabinet space. A 600V model is available that supports 6Amps.
- 5. Product Features Feedback Reference Command Resolver, Incremental Encoder, Sine Encoder 14 bit Analog-to-Digital conversion for ±10VDC (including Heidenhain EnDat suppor t and 5V operation Stegmann Hiperface support) or halls-only operation Pulse following control, configured as an encoder Auxiliary encoder feedback, used for Dual loop follower, up/down counter, or Pulse & Direction counter or Master / Slave operation Serial command Commutation initialization without motion Motion Options Servo Control Point-to-point, incremental or absolute Fully digital current, velocity and position loops Stores up to 16 motion indexing profiles in memory Advanced patented sinewave commutation Homing functions technology provides smooth, precise low-speed control as well as high-speed performance Configurable Input and Output Accurate torque control due to precision balanced 6 digital inputs and 1 digital output, configurable current loops with closed loop sensors to a variety of functions Patented torque angle control enhances motor Analog output for monitoring various parameters performance Velocity loop bandwidths up to 400Hz Robust Design Self-tuning velocity loop algorithm Self-protecting power modules Full protection against short circuit, over- voltage, under-voltage, motor and drive over- temperature, over-current and feedback loss Flexible current foldback protection Ratings Product AC Line Input Voltage Continuous Output Current Peak Output Current per Phase(Amps RMS) per Phase(Amps RMS) Cx03 1phase, 115VAC 3 9 (0.5 seconds) 1phase, 230VAC 3 phase, 190-230 VACL-L Cx06 1phase, 115VAC 6 18 (1 second) 1phase, 230VAC 3 phase, 190-230 VACL-L Cx10 3 phase, 190-230 VACL-L 10 20 (2 seconds) Cx20 3 phase, 190-230 VACL-L 20 40 (2 seconds) Cx06660 3 phase, 190-230 VACL-L 6 18 (2 seconds) Dimensions Product Height (mm) Width (mm) Depth (mm) Cx03 256 67.4 163 Cx06 256 81.4 163 Cx10 256 99 163 Cx20 280 110 185.5 Cx06660 264 110 185.5 Ordering Information Please note: Not all combinations are available. Specifically, the Cx20 and the Cx06660 products are available only with external 24VDC logic power. Check with Customer Service before ordering. The ‘-S’ suffix is required for all products. Cx zz vyw-S x: Feedback zz: Current (Continuous/Peak, Amps RMS) v: Bus voltage rating y: Logic power w: Control Interface E: Encoder 03: 3/9 5: 300V 5: Internal 0: Analog B: Sine Encoder 06: 6/18 6: 600V 6: External 24VDC R: Resolver 10: 10/20 20: 20/40 www.servotronix.com Tel: +972-3-927-3800
- 6. LVD HIGH PERFORMANCE CANopen® SERVO DRIVE IN A MINIATURE PACKAGE Description Key Benefits The LVD is a High Per formance ser vo drive in a Compact, high-current servo drive miniature package. Measuring only 117 x 78 x 21mm Drives Brush or Brushless DC motors and weighing only 250g, this fully digital amplifier is High PWM frequency for low inductance ideal for driving small Brushed or Brushless DC motors. motors Single-ended or Differential encoder Communication is via RS-232 or CANopen® and can feedback be operated in current, velocity or position mode. The Logic power supply is separate from the LVD supports the DS402 CANopen® device profile. bus power supply The LVD is powered from a supply voltage of 12-48VDC, and is capable of sourcing 7Amps RMS continuous current, and 12Amps RMS peak current. The PWM switching frequency of up to 100kHz combined with state-of-the art space-vector modulation enables operation with low inductance motors while minimizing current ripple and eliminating acoustic noise. Drive configuration is fast and easy with our complimentary Axis Manager software.
- 7. Product Features Feedback Standard I/O Incremental Encoder (TTL single-ended or RS-422 4 opto-isolated digital inputs that can be configured differential) as dedicated inputs (over-travel limits and Home) With Halls for Brushless DC motors 1 opto-isolated digital output, controllable over the HALLS-only operation in current or velocity CAN bus mode will be available upon special request 1 configurable ±10VDC analog input Servo Control Options for Extended I/O (Not on the standard product) Advanced Space-vector modulation to maximize Remote Enable and Encoder Strobe inputs motor performance 2 digital inputs Internal software controlled REGEN switch 1 digital output Current, velocity and position modes of operation 1 analog input Configurable PWM switching frequency at 16kHz or at 100KHz Robust Design Full protection against: short circuit, drive over- Reference Command temperature, over-current, over-voltage, under CANOpen® DS402 motion profile voltage and feedback loss Serial command Configurable current foldback protection ±10VDC analog input with 12-bit resolution for Torque or Velocity mode operation Indicators BUS Power indication Motion Options Drive status Point-to-point, incremental or absolute, with Drive Fault Trapezoidal profile S-curve profile will be available upon special request Conformance Configurable homing based on Index, digital CE input or both RoHS Ratings Logic Voltage Main Input Voltage Continuous Output Peak Output Current (VDC) (VDC) Current per Phase(Amps RMS) per Phase(Amps RMS) 10-36 12-48 7 12 Dimensions Height (mm) Width (mm) Depth (mm) 21 117 78 Ordering Information For ordering the standard LVD, please use the following part number: LVD48701 www.servotronix.com Tel: +972-3-927-3800
- 8. PicoDAD DUAL-AXIS LOW-VOLTAGE DRIVE Description Key Benefits The PicoDAD is a low-voltage Dual-Axis Drive. Two independent servo drives in one compact Incorporating two independent servo drives, this package revolutionary product saves space on your machine Customizable to accommodate different and lowers the system cost by utilizing shared communication and control interfaces components. Extensive I/O support is provided via separate Machine-and Controller-oriented I/O The PicoDAD operates on 48VDC for the Bus power, and Suppor ts Encoder feedback , with or without separate 24VDC for Logic power. Separation of Bus and commutation (Interface to additional feedback Logic power allows bus power control to be incorprated devices will be customized per request) into the machine safety chain, while not losing appliction information or real-time monitoring data during E-stop events. Each axis is capable of individually sourcing 10A RMS continuous and 20A RMS peak to the motor.
- 9. Product Features Feedback Controller I/O Incremental encoder 8 general purpose opto-isolated inputs Commutation initialization without halls is achieved 4 general purpose opto-isolated outputs with minimal motion Remote Enable Input (individual for each axis) Encoder simulation (encoder equivalent) outputs Servo Control for A,B and Index pulses Fully digital current loop, running at 32kHz Fully digital velocity loop 2 general-purpose analog inputs: ± 10Vdc, 12-bit Advanced sine wave commutation provides resolution smooth, precise low-speed control as well as Dry-contact fault relay high-speed performance Patented torque angle control enhances motor Real-Time data monitoring performance Real-time data monitoring allows for on-line diagnostics and preventative maintenance. Machine I/O (individual for each axis) Bus voltage Home Drive temperature Over-travel limits Analog inputs Brake control dry-contact relay Phase currents and overall torque Command Modes Individual +/-10 VDC analog command to each axis RS232 Electrical Specification Bus Voltage: 48VDC Logic Power: 24VDC Two Motor Power 10A RMS continuous / 20A RMS peak per axis Options: 10A RMS continuous / 10A RMS peak per axis Mechanical Dimensions Height (mm) Width (mm) Depth (mm) 205 71.5 120.7 Ordering Information PDD 04 xx 160 xx refers to the current level that the drive can source. - 10: 10 Amps RMS continuous and 10 Amps RMS peak - 20: 10 Amps RMS continuous and 20 Amps RMS peak www.servotronix.com Tel: +972-3-927-3800
- 10. PPB PMAC POWER BLOCK Description Key Benefits The Servotronix PMAC Power Block is designed to Common inter face over a wide power range interface to the Delta Tau PMAC2/UMAC motion Simple architecture for easy interface to Delta controller, where the controller is generating PWM Tau controllers signals. The smart power stage is available in five High per formance power stage provides power ratings, with the 3 and 6 amp model providing exceptional per formance in demanding a 1:3 ratio of continuous to peak current, and the applications other models providing a 1:2 ratio of continuous to Superior cost & quality compared to alternate peak current. The intelligent interface card features solutions extensive protection mechanisms, over-current protection, drive over-temperature indications, and over- and under-voltage protection. A 7-segment display shows faults.
- 11. Product Features Rugged Power Stage At the heart of the PPB is a rugged Servotronix CD based power stage featuring: Fully isolated electronics Self-protection for over voltage, under voltage, over temperature, short circuit, excessive switching frequencies, and cross firing Internal dead-time protection PMAC Interface The PPB interfaces to the Delta Tau UMAC controller via a standard mini D 36 pin cable The PPB receives PWM commands, and returns current measurement and fault indications to the controller The Motor Feedback device connects directly to a suitable interface card on the UMAC system Ratings Product AC Line Input Voltage Continuous Output Current Peak Output Current per Phase per Phase(Amps RMS) CP3032x0 1phase, 115VAC 3 9 (0.5 seconds) 1phase, 230VAC 3 phase, 190-230 VACL-L CP3062x0 1phase, 115VAC 8 18 (1 second) 1phase, 230VAC 3 phase, 190-230 VACL-L CP3102x0 3 phase, 190-230 VACL-L 10 20 (2 seconds) CP320260 3 phase, 190-230 VACL-L 20 40 (2 seconds) CP335260 3 phase, 190-230 VACL-L 35 70 (2 seconds) Dimensions Product Height (mm) Width (mm) Depth (mm) CP303250 256 67.4 163 CP306250 256 81.4 163 CP310250 256 99 163 CP320260 280 110 185.5 CP335260 322 150 250 Ordering Information The PPB model number is built as follows. Note: Not all combinations are available. Specifically, the 20 and 35Amp products are available only with external 24VDC logic power. The 3, 6 and 10Amp models are normally available only with logic power generated internally. Check with Customer Service before ordering. CP3 zz 2y0 zz: Current (Continuous/Peak, Amps RMS) y: Logic power 03: 3/9, 06: 6/18, 10: 10/20, 20: 20/40, 35: 35/70 5: Internal, 6: External 24VDC www.servotronix.com Tel: +972-3-927-3800
- 12. OFDL OPEN-FRAME DRIVE Description Key Benefits The OFDL presents a new level of servo drive cost- Open-frame reduces cost while allowing for benefit ratio. It is an integrated digital servo drive direc t mounting within an enclosure designed to provide the benefits of a full-featured Modular sof tware architec ture designed to drive while at the same time being low-cost. enable simple implementation of new features Additional hardware features can be added The OFDL consists of a single circuit board including using high- density pin header connec tor both the power stage and the digital circuitry. Input Complete servo drive functionality in a low-cost and Output circuitry enables the OFDL to be used pack age for machine control functions in addition to the servo drive capability. The drive software has been designed such that additional communications capabilities such as CAN bus or ModBus can be easily added in order to meet the needs of specific applications.
- 13. Product Features Feedback Motion Options Primary motor feedback: Resolver or Encoder (on Point-to-point absolute or incremental different models) Trapezoidal or S-curve velocity profile with Auxiliary encoder feedback, for Master/Slave operation acceleration and deceleration control Equivalent Encoder Simulation output, for interface Two Motion Indexing profiles in memory to a motion controller Homing functions Servo Control Input and Output Fully digital current, velocity and position loops Dedicated Enable opto-isolated input Advanced patented sinewave commutation 7 user-configurable opto-isolated inputs technology provides smooth, precise low-speed 2 user-configurable opto-isolated outputs control as well as high-speed performance Connector for application-specific I/O expansion Dynamic Braking Motor temperature sensor input Reference Command Fault relay 12 bit Analog-to-Digital conversion for ±10VDC The ODFL includes a brake relay, enabling direct operation in Torque or Velocity Mode motor brake control Pulse following control, configured as an encoder follower, up/down counter, or Pulse & Robust Design Direction counter Self-protecting power modules Serial command Full protection against short circuit, over-voltage, under-voltage, motor and drive over-temperature, Communications over-current and feedback loss RS232 or RS485 Serial Communications with Flexible current foldback protection ASCII protocol Connection for external regeneration resistor Future options: CAN bus and ModBus Ratings Product AC Line Input Volt- Continuous Output Current Peak Output Current Peak Output Current age per Phase per Phase(Amps RMS) per Phase(Amps RMS) OFDL-02 & 115VAC - 1phase, 9: With forced cooling 18 (0.5 seconds) 16kHz OFDL-0M 50/60Hz 6: Without forced cooling 230VAC - 1phase, 50/60Hz 190-230VACL-L - 3 phase, 50/60Hz OFDL-LC 115/230VAC - 1 8 18 (1 second) 8kHz phase, 50/60Hz Dimensions Product Height (mm) Width (mm) Depth (mm) OFDL-02 63 203 220 OFDL-0M 63 203 220 OFDL-LC (without heat sink) 62 215 210 Ordering Information OFDL-02: Resolver feedback, right-angle D-sub edge connectors OFDL-0M: Resolver feedback, vertical D-sub edge connectors OFDL-LC: Encoder feedback, without heat sink - For application requiring the OFDL-LC with a heat sink, please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800
- 14. XDC SIX-AXIS DC BRUSH MOTOR DRIVER Description Key Benefits The XDC is a 6-axis servo amplifier designed to work 6 independent servo drives in one economical with DC brush servomotors. Each axis is independent, pack age and can be set up to do velocity or position control on Velocity or position mode the motor. Communication with the amplifier and O ver-travel limits for each axis control of the functionality and the motion is via RS-232 16 General Purpose inputs and 16 General Purpose serial communications. outputs Each axis can be set up in Position or Velocity mode. In the Velocity Mode, a JOG instruction will cause the motor to be rotated at a constant speed as defined by the user. In Position Mode, point-to-point incremental or absolute position is commanded based on acceleration, deceleration and cruise velocity parameters. Various Homing options are supported as well.
- 15. Product Features Communications Interface General-Purpose I/O Communications with the drive is done using an RS-232 16 general-purpose inputs interface, running at 9600bps 16 general-purpose outputs 5V and 12V power supplies are brought out at the Motor Types I/O connector for use in powering external sensors The XDC is designed to drive DC brush servomotors Diagnostics Motor Feedback Data recording of velocity, position and position error Quadrature Encoder, up to 1MHz Fault messages explaining which fault has occurred Differential (RS-422) or single-ended (TTL) Fault history, with the 10 most recent faults Motion Options Data Recording Constant velocity Real-time recording of velocity, position and Homing position error Incremental or absolute point-to-point position Two parameters can be recorded simultaneously control Up to 1000 data points, with programmable Configurable software position limits sample time Dedicated I/O Dedicated over-travel limit inputs The CCW over-travel input doubles as a Home input Ratings Logic Voltage Main Input Voltage Continuous Output Peak Output Current (VDC) (VDC) Current per Phase(Amps RMS) per Phase(Amps RMS) Derived internally 12-24 1.4 2.1 from the main input voltage Dimensions Height (mm) Width (mm) Depth (mm) 51 231 104 Ordering Information For ordering the XDC, please use the following part number: SEP206 www.servotronix.com Tel: +972-3-927-3800
- 16. Customized Solution MCM & HPM CANopen® MOTION CONTROL MODULE MCM HPM Description Key Benefits The MCM and HPM are brushless digital servo drives Designed to meet specific customer requirements supporting the CANOpen D S 3 0 1 a n d D S P 4 0 2 Incorporates customer’s algorithms communications protocol. Originally designed for Meets Medical Industry EMC regulations a specific application in the Medical Industry, these Integration of peripheral components into the module products comply with the medical EMI standard: IEC brings additional cost saving 60601-1-Rev 3. Rationalization of different standard control modules to one type improves maintenance An auxiliary CAN bus is available for common CAN functions as well as for customer-specific communication functions. This communications channel can be utilized by writing customer-specific code for the drive. These are customized products, and are presented here to show Servotronix’s capabilities in Custom Servo Drive development. All customized products can serve as a starting point for new designs, thus minimizing development risk for our customers.
- 17. Product Features Feedback Input and Output Primary motor feedback: A-quad-B incremental encoder 8 TTL digital inputs with Hall sensors. CW and CCW over-travel limits, or general- Secondary Feedback used for dual-loop operation: The purpose inputs products support either an absolute encoder with BiSS Home, or general-purpose input protocol, or an A-quad-B incremental encoder. 5 general-purpose inputs 1 opto-isolated input, used to detect short-circuit Communications or open-circuit on the clutch or brake coil CANopen , supporting DS301 and DSP402 1 opto-isolated output, used for Clutch or Brake CAN bus: Auxiliary CAN bus link, supporting customer- control (in addition to the dedicated Brake control) specific communications 1 differential (RS422) output, triggered when the The CAN address is set using 4 digital inputs target position is reached RS232 Serial Communications with ASCII protocol 1 analog input, 0-5V Motion Options Special Features Homing Complies with the medical EMI standard: IEC 60601-1-Rev 3 Point-to-point position-based moves, with blending Constant velocity Motor Brake Control Brake control circuit rated for 24Vdc @ 0.5Amps. Includes feedback to detect short-circuit or open-circuit on the brake coil Ratings Product Logic Voltage Main Input Voltage Continuous Output Peak Output Current Current per Phase(Amps RMS) per Phase(Amps RMS) MCM 24VDC @ 0.5A 160VDC 5 10 HPM 24VDC @ 0.5A 230VAC, single-phase 12 22 Dimensions Product Height (mm) Width (mm) Depth (mm) MCM 71 127 155 HPM 108 205 200 Ordering Information The MCM and HPM are custom products, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800
- 18. Customized Solution DAFA DUAL-AXIS FIREWIRE AMPLIFIER Description Key Benefits The DAFA is a Custom amplifier, developed according Low profile, compac t produc t to the requirements of a specific customer in the Application-specific connec tors & Semiconductor market. It is a compact, low-voltage, communication board dual-axis drive, supporting FireWire communications. High precision ser vo per formance The product features a flexible architecture that Customer-specific algorithms embedded in allows the upper PCBA (the Personality Module) to the produc t be modified for different applications, while keeping the lower Power and Control PCBAs common for all applications. This is a customized product, and is presented here to show Servotronix’s capabilities in Custom Servo Drive development. All customized products can serve as a starting point for new designs, thus minimizing development risk for our customers.
- 19. Product Features Application-Specific Personality Module Communications Feedback type circuitry FireWire, with proprietary protocol Connectors RS232 Serial Communications with ASCII protocol Communication circuitry I/Os circuitry Motor Options Homing CPU Board Point-to-point incremental or absolute Servo Control Fully digital current, velocity and PVT (position-velocity-time) profile position loops Programmable parameters to enable Robust Design application- and motor-specific interfacing Self- protecting power modules Full protection against short circuit, over- Feedback voltage, under- voltage, motor and drive Primary motor feedback: Heidenhain or Stegmann over- temperature, over- current and feedback loss absolute encoder Flexible current foldback protection Ratings Logic Voltage Main Input Voltage Continuous Output Peak Output Current (VDC) (VDC) Current per Phase(Amps RMS) per Phase(Amps RMS) 24 20-60 5 or 10 10 or 20 Dimensions Product Height (mm) Width (mm) Depth (mm) Power stage only 39.7 104 88.6 With Personality 67.7 142.2 90.2 Module Option 1 With Personality 67.7 177 90.2 Module Option 2 Ordering Information The DAFA is a custom product, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. Dual-Axis Power Stage DSP Control Board www.servotronix.com Tel: +972-3-927-3800
- 20. Customized Solution MDU 12-AXIS MULTI-DRIVE UNIT Description Key Benefits Designed for a custom application in the Carpet Allows customer to have multiple pile -height Tufting industry, this Multi-Drive Unit (MDU) consists of capability at every needle 12 independent servo drives assembled on a 9U PCB. Individual yarn control allows the customer to Depending on the end-user’s requirements, anywhere create free-flowing patterns and textures from 100 to 200 of these MDUs may be in use in a single Enables simple creation of multi-color patterns machine. A central CPU provides a dual CAN bus Compact optimal arrangement of 12 axes per interface for the MDU, and this CPU communicates module and 8 modules in a rack information over an SSI bus between the CAN bus and Centralized CAN processor for each module the servo drives. A CAN Communications Processor controls the process and communicates with the MDUs. The servo drives operate in a Gear Mode, following a Master Encoder value that comes from an encoder mounted on main shaft of the machine. This value is broadcast every 1 milli-second over one of the CAN channels to all motors. The other CAN channel is used to transmit gear values independently to each servo drive, and to get status information back from the MDUs. A debug channel on the 1msec bus enables the CAN Communications Processor to retrieve periodic data from the servo drives, to be used for data recording and trend analysis. The motivating factor behind the development effort was the need to have easy, faster setup and programming flexibility in controlling up to 2200 axes per machine, replacing a mechanical CAM shaft. This is a customized product, and is presented here to show Servotronix’s capabilities in Custom Servo Drive development. All customized products can serve as a starting point for new designs, thus minimizing development risk for our customers.
- 21. Product Features Operation Modes Communications Gearing mode: the servo drives follow a master encoder. Dual CAN bus communications between the Each servo drive has its own independent gear ratio controller (CCP) and the MDU A central CPU on the MDU distributes Motor Feedback information to the DSPs over an SSI bus Differential incremental encoder Ratings Logic Voltage Main Input Voltage Continuous Output Peak Output Current (VAC) Current per Phase(Amps RMS) per Phase(Amps RMS) 28VDC, derived 20VAC, 3-phase 1.4 2.0 internally from the main input voltage Dimensions Height (mm) Width (mm) Depth (mm) 395 30 352 Ordering Information The MDU is a custom product, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800
- 22. Customized Solution MODULAR SERVO CONTROL SYSTEM Description Key Benefits The Modular Servo Control System is a high power Modular system ser ves different machines control chassis used to drive up to 8 linear variable Chassis with signal distribution panel reluctance motors. The chassis includes cooling fans, Special algorithms for controlling variable and a control signals distribution board for easy reluc tance motors connection to the machine controller. Space is provided High sampling rate digital controller for the system power supply and the chassis is Solves customer ’s unique safety requirements shipped with power distribution wiring in place. The system is modular since it is designed to serve machines that have 3, 4, 6 or 8 axes. The servo drives are independent of each other. They perform current control of the motor’s three independent phases, and receive a commutated analog current command from the machine controller. This is a customized product, and is presented here to show Servotronix’s capabilities in Custom Servo Drive development. All customized products can serve as a starting point for new designs, thus minimizing development risk for our customers.
- 23. Product Features Current Loop Input and Output Current loop mode, externally commutated Analog input Sampling time 25 micro seconds 3 dedicated inputs Current loop bandwidth in excess of 3 kHz Fault output PWM frequency: 20 kHz Communications Special Features RS232, ASCII protocol Special breaking algorithm in feedback sensor Designed for future FireWire communications absence Ratings Logic Voltage Main Input Voltage Continuous Output Peak Output Current (VDC) (VDC) Current per Phase(Amps RMS) per Phase(Amps RMS) 24 350 10 30 Dimensions Height (mm) Width (mm) Depth (mm) 482.6 457.2 541 Ordering Information The Modular Servo Control System is a custom product, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800
- 24. Customized Solution RX260 HIGH-VOLTAGE AMPLIFIER Description Key Benefits The RX260 is a high-per formance custom ser vo High power drives for extending existing robotics amplifier, developed according to the requirements product line of a specific customer in the Robotics market. Customer-specific mechanical shape to meet the space constraints of the customer’s cabinet This amplifier was designed as part of a robot servo Six high voltage DC voltage amplifiers per system, system that included a power supply that provides and one high voltage power supply DC voltage to up to 6 servo amplifiers. It utilizes the Short development cycle by using existing servo Servotronix CD Series 5 control board, thus providing a drive control board full-featured digital drive with the rich CD Series 5 SERCOS Communication feature set. Range of power options, to efficiently meet the requirements of the different axes of the robot
- 25. Product Features Feedback Configurable Input and Output Hiperface Sine Encoder 6 digital inputs and 1 digital output, configurable Other options available with small modifications: to a variety of functions Resolver, Incremental Encoder, EnDat 2.1 and halls- Analog output for monitoring various parameters only operation Homing functions Commutation initialization without motion Auxiliary encoder feedback, used for Dual loop or Robust Design Master / Slave operation Self-protecting power modules Full protection against short circuit, over-voltage, under- Servo Control voltage, motor and drive over-temperature, over-current Fully digital current, velocity and position loops and feedback loss Accurate torque control due to precision balanced Flexible current foldback protection current loops with closed loop sensors Patented torque angle control enhances motor performance Self-tuning velocity loop algorithm Reference Command SERCOS or Serial (RS232) command Other options available with small modifications: 14 bit Analog-to-Digital conversion for ±10Vdc operation Pulse following control, configured as an encoder follower, up/down counter, or Pulse & Direction counter Ratings Model DC Input Voltage Continuous Output Peak Output Current (nominal) Current per Phase(Amps RMS) per Phase(Amps RMS) 15/32 565 15 32 (2 seconds) 25/65 565 25 65 (2 seconds) 30/84 565 30 84 (2 seconds) Dimensions Height (mm) Width (mm) Depth (mm) 275 214 206 Ordering Information The RX260 is a custom product, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800
- 26. Pitch_control_drive.pdf 25/05/2011 18:38:35 Customized Solution Pitch Control Drive C M Y Description Key Bene ts CM The Pitch Control Drive is designed to be installed in High per formance, full featured ruggedized servo MY sets of three, within a wind turbine hub in order to drive control the pitch of the blades. The drive operates Designed to comply with CE and UL CY in position, velocity or torque mode. The drive can Operates from -20° to 55°C, 90% Humidity CMY receive Analog commands or CANopen® commands Operates at its rated current at altitudes of up to K from the Pitch Control system. The product interfaces 1000m and at air pressure conditions within the two feedback devices (dual-feedback) to enhance range of 80 – 110 kPa control accuracy due to motor’s gearing. During its Designed to work in harsh environment normal operation the drive monitors and charges IP54 the external (to the drive) capacitor ’s bank which is used during shut-down scenarios to per form a controlled move of the blade to its neutral position. The proposed Pitch Control Drive is very cost e ective.
- 27. Product Features General Reference Command 24V Logic power supply 12 bit Analog-to-Digital conversion for ±10Vdc Charging and voltage monitoring of external capacitors operation bank (Super-Cap) to enable safe and proper shut down Serial command Special Emergency trajectory profile Support CANopen® communication Feedback Motion Options Dual or single feedback modes Resolver and SSI. Position mode command SW command switching between modes Serial and analog Velocity command Serial and analog Torque command Servo Control Phase control or DQ control algorithms Configurable Input and Output Precision analog referencing of current & speed control, 16 digital inputs and 6 digital outputs, configurable to a with auto-zero calibration variety of functions Fully programmable parameters, including control Motor brake relay gains, reference gains and offsets, current and speed Fault relay output limits, etc. 3 PT100 Thermal Sensor Inputs PWM frequency 8 kHz 1 Analog Command Tuning, setup, and performance monitoring by serial External Capacitor Bank charging relay command communication or CANopen® Protections for under voltage lockout, over-voltage Robust Design automatic shut down, short circuit, thermal limits for Software error handling both drive and motor Full protection against excessive temperature, under/ Ability to dissipate regenerating energy of the motor over voltage, loss of feedback signal, short circuits by using external regenerative resistors between the motor power outputs and between each output and power input Loss of commutation signals, Recovery from communication errors Ratings AC Line Input Voltage Continuous Output Current per Peak Output Current per Phase Phase (Amps RMS) (Amps RMS) 3-Phase, 380VAC 30 90 Dimensions Height (mm) Width (mm) Depth (mm) 370 240 300 Ordering Information The Pitch Control Drive is a custom product, and can be used as a “Jump-off Platform” for your servo system solution. Please contact Servotronix at info@servotronix.com for more information. www.servotronix.com Tel: +972-3-927-3800