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KL3073
DC Machines
Direct Current (DC) Machines
Fundamentals
 Generator action: An emf (voltage) is
induced in a conductor if it moves
through a magnetic field.
 Motor action: A force is induced in a
conductor that has a current going
through it and placed in a magnetic field.
 Any DC machine can act either as a
generator or as a motor.
Simplest rotating dc machine
 It consists of a single loop
of wire rotating about a
fixed axis.
 The rotating part is called
rotor, and the stationary
part is the stator.
 The magnetic field for the
machine is supplied by
the magnetic north and
south poles. With uniform
air gap, the reluctance is
same under the pole
faces.
The Voltage Induced in a Rotating Loop
 If the rotor is rotated, a
voltage will be induced
in the wire loop.
 The voltage on each
segment is given by eind
= (v x B) . l
 The total induced
voltage on the loop is:
eind = 2vBl
The Voltage Induced in a Rotating Loop
 When the loop
rotates through
180°,
segment ab is
under the opposite
pole face
the direction of the
voltage on the
segment reverses
its magnitude
remains constant
The resulting voltage eto
The Voltage Induced in a Rotating Loop
 The induced voltage equation can be
expressed alternatively as
In general, the voltage in any real
machine will depend on the same 3
factors:
1.the flux in the machine
2.The speed of rotation
3.A constant representing the
construction of the machine.
Getting DC voltage out of the Rotating
Loop
 Using a mechanism called commutator
and brushes dc voltage can be obtained
from ac voltage
•at the instant when the
voltage in the loop is
zero, the contacts short-
circuit the two segments
•every time the voltage
of the loop switches
direction, the contacts
also switches
connections
This connection-switching process is known as
Induced Torque in the Rotating Loop
 The force and the torque on a segment of
the loop is given by
 The resulting total induced
torque in the loop is
ind = 2 rilB= (2Фi)/π
Induced Torque in the Rotating Loop
 In general, the torque in any real machine will
depend on the same 3 factors:
1. The flux in the machine
2. The current in the machine
3. A constant representing the construction of
the machine.
DC Machine Construction
 The stator of the dc
machine has poles,
which are excited by
either dc current or
permanent magnets to
produce magnetic fields.
 In the neutral zone, in
the middle between the
poles, commutating
poles are placed to
reduce sparking of the
commutator.
 Compensating windings
are mounted on the main
poles. These reduces
flux weakening
commutation problems.
DC Machine Construction
 The poles are mounted
on an iron core that
provides a closed
magnetic circuit.
 The rotor has a ring-
shaped laminated iron
core with slots.
 Coils with several
turns are placed in the
slots. The distance
between the two legs
of the coil is about 180
electric degrees.
DC Machine Construction
 The rotor coils are
connected in series
through the commutator
segments.
 The ends of each coil are
connected to a
commutator segment.
 The commutator
consists of insulated
copper segments
mounted on an insulated
tube.
 Two brushes are pressed
to the commutator to
permit current flow and
they are placed in
|
Shaft
Brush
Copper
segment
Insulation
Rotor
Winding
N S
Ir_dc
Ir_dc
/2
Rotation
Ir_dc
/2
Ir_dc
1
2
3
4
5
6
7
8
Pole
winding
DC Machine Construction
 The rotor coils are
connected in series
through the commutator
segments.
 The ends of each coil are
connected to a
commutator segment.
 The commutator
consists of insulated
copper segments
mounted on an insulated
tube.
 Two brushes are pressed
to the commutator to
permit current flow and
they are placed in
|
Shaft
Brush
Copper
segment
Insulation
Rotor
Winding
N S
Ir_dc
Ir_dc
/2
Rotation
Ir_dc
/2
Ir_dc
1
2
3
4
5
6
7
8
Pole
winding
Commutation Process
 Commutation is the
process of converting
the ac voltages and
currents in the rotor of a
dc machine to dc
voltages and currents at
its terminals.
 The 4 loops of this
machine are laid into the
slots in a special
manner. The “unprimed”
end of each loop is the
outermost wire in each
slot, while the “primed”
end of each loop is the
innermost wire in the
slot directly opposite.
Commutation Process
 The voltage in each
of the 1, 2, 3’ and 4’
ends of the loops is
given by:
 eind = vBl (+out of
page)
 The voltage in each
of the 1’, 2’, 3 and 4
ends of the loops is
given by:
 eind = vBl (+into page)
 the total voltage at
the brushes
The winding’s
connections
Commutation Process
The machine at time
ωt=45°.
Commutation Process
 the 1’, 2, 3, and 4’
ends of the loops are
under the north pole
face
 the 1, 2’, 3’ and 4
ends of the loops are
under the south pole
face
 so the terminal
voltage E=4e
The machine at time
ωt=90°.
Problems with Commutation in Real
Machines
 Armature reaction
The current though the
armature conductors
set
up a magnetic field
surrounding it which
has the following
effects
 Weakens the main flux
 Distorts the main flux
 Neutral plan shift
Problems with Commutation in Real
Machines
 L(di/dt) Voltage
Occurs in the commutator segments being
shorted
out by the brushes > inductive kick
These effects causes
• Arcing and sparking at
the brushes
•Flashover
•Reduce brush life
•Pitting of the
commutator segment
Solutions to Problems with Commutation
in Real Machines
 Brush shifting
 Commutating poles or interpoles
 Compensating windings
Solutions to Problems with Commutation
in Real Machines
 Commutating poles or
interpoles
 It cancels the voltage in the
coils undergoing
commutation
 interpole windings are in
series with the rotor
windings
 as the rotor current
incleases flux produced by
interpole also inceases
 producing an oppssing
Solutions to Problems with Commutation
in Real Machines
 Compensating winding
 Solves the problem of flux
weakening and neutral
plane shift
 Compensating windings are
in series with the rotor
windings
 placing in slots carved in the
faces of the poles parallel to
the rotor conductors
The Internal Generated Voltage Equations
Of Real Machines
The induced voltage in
any given machine
depends on three
factors:
 The flux Φ in the
machine
 The speed ω of the
machine's rotor
 A constant depending
on the construction of
the machine
The voltage out of a real machine = the
number of conductors per current path x
the voltage on each conductor
the voltage equation in terms of rpm
The Induce Torque Equations Of Real
Machines
The torque in any dc
machine depends on
three factors:
 The flux Φ in the
machine
 The armature (or rotor)
current IA in the
machine
 A constant depending
on the construction of
the machine
The torque on the armature of a real
machine =the number of conductors Z x
the torque on each conductor
Power Flow and Losses in DC Machines
 Electrical or copper losses (I2 R
losses)
 Brush losses
 Core losses
 Mechanical losses
 Stray load losses
Armature loss:
Field loss:
Copper losses
Brush losses
Core losses
the hysteresis losses and eddy
current losses occurring in the
metal of the motor. These losses
vary as B2 and, for the rotor, as
the (n1.5)
Power Flow and Losses in DC Machines
Mechanical losses
Friction losses are losses
caused by the friction of the
bearings in the machine
Windage losses are caused by
the friction between the moving
parts of the machine and the air
inside the motor's casing
Stray losses
Unknown losses
By convention to be 1 percent
of full load
The Power-Flow Diagram
Power-flow diagrams for Generator
Power-flow diagrams for Motor.
DC GENERATORS
There are four major types of DC generators,
namely
 Separately excited generator.
 Shunt generator.
 Series generator
 Compounded generator
 Cumulative
 Differential
The Equivalent Circuit of a DC Generator
Two circuits are involved in DC generators
Armature Circuit
Field circuit
 Armature circuit represents Thevenin equivalent of
the entire rotor.
 It cantain an ideal voltage source EA and a resistor
RA. .
 Brush voltage drop is represented by a small
battery
 The field coils, which produce the magnetic flux
 inductor LF and resistor RF
 Radj for field current control
Magnetizing curve of a DC Generator &
performance
 The internal generated voltage EA of a dc
generator is given by
 EA is directly proportional to the flux
 The field current is directly proportional to the
magnetomotive force and hence EA
 Brush voltage drop is represented by a small
battery
 Performance of the DC generators are
determined by terminal output parameter IL and
VT
 Voltage regulation also determines its
performance
The Separately Excited Generator
 A separately excited dc generator is a
generator whose field current is
supplied by a separate external dc
voltage source.
 By Kirchhoff's voltage law, the
terminal voltage is
 Since the internal generated voltage
is independent of lA the terminal
characteristic of the separately
excited generator is a straight line
A separately excited dc generator
The terminal characteristic (a) with and (b) without compensating windings
The Separately Excited Generator
Control of Terminal Voltage > two
methods
 Change the speed of rotation
 EA = KФω↑ >VT = EA ↑ - lARA > VT ↑
 Change the field current.
 IF = VF/RF↓ > IF ↑ > Ф ↑> EA = KФ↑ω
>
 VT = EA ↑ - lA RA > VT ↑
The terminal characteristic (a) with and (b) without compensating windings
The Separately Excited Generator
It is not possible to predict analytically the value of EA to be
expected from a given field current.
 Magnetization curve of the generator must be used to
calculte EA accurately.
 Net mmf is and IF equivalent is

 The magnetization curves for a generator are drawn for a
particular speed, usually the rated speed of the machine.
 If the machine is turning at other speeds than the EA in a
machine is related to speed by
The Shunt Generator
A shunt dc generator is a dc generator that supplies its own
field current by having its field connected directly across the
terminals of the machine.
 The armature current of the machine supplies both the field
circuit and the load


The equivalent circuit of a shunt de generator
The Shunt Generator
Voltage Build up in a Shunt Generator depends on
 Residual flux

 IF = VT ↑/RF > EA = KФ↑ω >
 VT = EA ↑ - lA RA > VT ↑
possible causes for the voltage to fail to build up during
starting
 There may be no residual magnetic flux
 The direction of rotation of the generator may have been
reversed
 The field resistance may be adjusted to a value greater
Voltage buildup on starting in a shunt dc generator
The Shunt Generator
The Terminal Characteristic of a Shunt DC Generator
 IA = IL ↑ + IF > (lARA ) ↑ > VT ↓ = EA - IA ↑ RA
 IF ↓ = VT ↓ /RF > EA = KФ ↓ ω >
 VT = EA ↓ - lA RA > VT ↓
Voltage Control for a Shunt DC Generator
 Change the shaft speed ω of the generator.
 Change the field resistor of the generator,
The terminal characteristic of a shunt dc generator
The Shunt Generator
The Non linear Analysis of Shunt DC Generators
 The key to understanding the graphical analysis of shunt
generators is to remember Kirchhoff's voltage law (KVL):

 The field resistance RF, which is just equal to VT/IF, a
straight line
 At no load VT = EA
 The differnce between VT and EA is lARA
graphical analysis of shunt generators
The Shunt Generator
If armature reaction is present in a shunt generator
 There is demagnetizing magnetomotive force and lARA
drop

graphical analysis of shunt generators with armature reaction
The Shunt Generator
The Shunt Generator
THE SERIES DC GENERATOR
A series dc generator is a generator whose field is connected
in series with its armature. It has few turns of field coil with
thick conductors.


The equivalent circuit of a series generator
THE SERIES DC GENERATOR
The Terminal Characteristic of a Series Generator

 At no load
 As IL ↑= IA = IF > EA ↑ - IA ↑ (RF +RA)
 At the beginning EA increases more than the resistive drop
Derivation of the terminal characteristic for a series dc generator
CUMULATIVELY COMPOUNDED DC
GENERATOR
A cumulatively compounded dc generator is a dc generator
with both series and shunt fields, connected so that the
magnetomotive forces from the two fields are additive.
 Voltage and current relationships for this generator are

 Since there are series and shunt field coils, the equivalent
effective shunt field current for this machine is given by
The
equivalent
circuit of a
compound
dc
generator
The Compound Generator
The Terminal Characteristic of a Cumulatively Compounded
DC Generator
 Since IA = IF + IL ↑, the armature current IA increases too.
At this point two effects occur in the generator:
 As IA increases, VT ↓ = EA - IA ↑ (RA + Rs).
 As IA increases, , increasing
 The field resistance RF, which is just equal to VT/IF, a
straight line
 VT = EA ↑- IA(RA + Rs) rise.
Terminal characteristics of cumulatively compounded dc generators
The Compound Generator
Graphical Analysis of Cumulatively Compounded DC
Generators
The following two equations are the key to graphically
describing the terminal characteristics of a cumulatively
compounded dc generator.
 The equivalent shunt field current Ieq ,
and
 the total effective shunt field current
 This equivalent current Ieq represents a horizontal
distance to the left or the right of the field resistance line
(RF = VT/IF) along the axes of the magnetization curve.

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DC_Machines_week_4.ppt

  • 2. Direct Current (DC) Machines Fundamentals  Generator action: An emf (voltage) is induced in a conductor if it moves through a magnetic field.  Motor action: A force is induced in a conductor that has a current going through it and placed in a magnetic field.  Any DC machine can act either as a generator or as a motor.
  • 3. Simplest rotating dc machine  It consists of a single loop of wire rotating about a fixed axis.  The rotating part is called rotor, and the stationary part is the stator.  The magnetic field for the machine is supplied by the magnetic north and south poles. With uniform air gap, the reluctance is same under the pole faces.
  • 4. The Voltage Induced in a Rotating Loop  If the rotor is rotated, a voltage will be induced in the wire loop.  The voltage on each segment is given by eind = (v x B) . l  The total induced voltage on the loop is: eind = 2vBl
  • 5. The Voltage Induced in a Rotating Loop  When the loop rotates through 180°, segment ab is under the opposite pole face the direction of the voltage on the segment reverses its magnitude remains constant The resulting voltage eto
  • 6. The Voltage Induced in a Rotating Loop  The induced voltage equation can be expressed alternatively as In general, the voltage in any real machine will depend on the same 3 factors: 1.the flux in the machine 2.The speed of rotation 3.A constant representing the construction of the machine.
  • 7. Getting DC voltage out of the Rotating Loop  Using a mechanism called commutator and brushes dc voltage can be obtained from ac voltage •at the instant when the voltage in the loop is zero, the contacts short- circuit the two segments •every time the voltage of the loop switches direction, the contacts also switches connections This connection-switching process is known as
  • 8. Induced Torque in the Rotating Loop  The force and the torque on a segment of the loop is given by  The resulting total induced torque in the loop is ind = 2 rilB= (2Фi)/π
  • 9. Induced Torque in the Rotating Loop  In general, the torque in any real machine will depend on the same 3 factors: 1. The flux in the machine 2. The current in the machine 3. A constant representing the construction of the machine.
  • 10. DC Machine Construction  The stator of the dc machine has poles, which are excited by either dc current or permanent magnets to produce magnetic fields.  In the neutral zone, in the middle between the poles, commutating poles are placed to reduce sparking of the commutator.  Compensating windings are mounted on the main poles. These reduces flux weakening commutation problems.
  • 11. DC Machine Construction  The poles are mounted on an iron core that provides a closed magnetic circuit.  The rotor has a ring- shaped laminated iron core with slots.  Coils with several turns are placed in the slots. The distance between the two legs of the coil is about 180 electric degrees.
  • 12. DC Machine Construction  The rotor coils are connected in series through the commutator segments.  The ends of each coil are connected to a commutator segment.  The commutator consists of insulated copper segments mounted on an insulated tube.  Two brushes are pressed to the commutator to permit current flow and they are placed in | Shaft Brush Copper segment Insulation Rotor Winding N S Ir_dc Ir_dc /2 Rotation Ir_dc /2 Ir_dc 1 2 3 4 5 6 7 8 Pole winding
  • 13. DC Machine Construction  The rotor coils are connected in series through the commutator segments.  The ends of each coil are connected to a commutator segment.  The commutator consists of insulated copper segments mounted on an insulated tube.  Two brushes are pressed to the commutator to permit current flow and they are placed in | Shaft Brush Copper segment Insulation Rotor Winding N S Ir_dc Ir_dc /2 Rotation Ir_dc /2 Ir_dc 1 2 3 4 5 6 7 8 Pole winding
  • 14. Commutation Process  Commutation is the process of converting the ac voltages and currents in the rotor of a dc machine to dc voltages and currents at its terminals.  The 4 loops of this machine are laid into the slots in a special manner. The “unprimed” end of each loop is the outermost wire in each slot, while the “primed” end of each loop is the innermost wire in the slot directly opposite.
  • 15. Commutation Process  The voltage in each of the 1, 2, 3’ and 4’ ends of the loops is given by:  eind = vBl (+out of page)  The voltage in each of the 1’, 2’, 3 and 4 ends of the loops is given by:  eind = vBl (+into page)  the total voltage at the brushes The winding’s connections
  • 16. Commutation Process The machine at time ωt=45°.
  • 17. Commutation Process  the 1’, 2, 3, and 4’ ends of the loops are under the north pole face  the 1, 2’, 3’ and 4 ends of the loops are under the south pole face  so the terminal voltage E=4e The machine at time ωt=90°.
  • 18. Problems with Commutation in Real Machines  Armature reaction The current though the armature conductors set up a magnetic field surrounding it which has the following effects  Weakens the main flux  Distorts the main flux  Neutral plan shift
  • 19. Problems with Commutation in Real Machines  L(di/dt) Voltage Occurs in the commutator segments being shorted out by the brushes > inductive kick These effects causes • Arcing and sparking at the brushes •Flashover •Reduce brush life •Pitting of the commutator segment
  • 20. Solutions to Problems with Commutation in Real Machines  Brush shifting  Commutating poles or interpoles  Compensating windings
  • 21. Solutions to Problems with Commutation in Real Machines  Commutating poles or interpoles  It cancels the voltage in the coils undergoing commutation  interpole windings are in series with the rotor windings  as the rotor current incleases flux produced by interpole also inceases  producing an oppssing
  • 22. Solutions to Problems with Commutation in Real Machines  Compensating winding  Solves the problem of flux weakening and neutral plane shift  Compensating windings are in series with the rotor windings  placing in slots carved in the faces of the poles parallel to the rotor conductors
  • 23. The Internal Generated Voltage Equations Of Real Machines The induced voltage in any given machine depends on three factors:  The flux Φ in the machine  The speed ω of the machine's rotor  A constant depending on the construction of the machine The voltage out of a real machine = the number of conductors per current path x the voltage on each conductor the voltage equation in terms of rpm
  • 24. The Induce Torque Equations Of Real Machines The torque in any dc machine depends on three factors:  The flux Φ in the machine  The armature (or rotor) current IA in the machine  A constant depending on the construction of the machine The torque on the armature of a real machine =the number of conductors Z x the torque on each conductor
  • 25. Power Flow and Losses in DC Machines  Electrical or copper losses (I2 R losses)  Brush losses  Core losses  Mechanical losses  Stray load losses Armature loss: Field loss: Copper losses Brush losses Core losses the hysteresis losses and eddy current losses occurring in the metal of the motor. These losses vary as B2 and, for the rotor, as the (n1.5)
  • 26. Power Flow and Losses in DC Machines Mechanical losses Friction losses are losses caused by the friction of the bearings in the machine Windage losses are caused by the friction between the moving parts of the machine and the air inside the motor's casing Stray losses Unknown losses By convention to be 1 percent of full load
  • 27. The Power-Flow Diagram Power-flow diagrams for Generator Power-flow diagrams for Motor.
  • 28. DC GENERATORS There are four major types of DC generators, namely  Separately excited generator.  Shunt generator.  Series generator  Compounded generator  Cumulative  Differential
  • 29. The Equivalent Circuit of a DC Generator Two circuits are involved in DC generators Armature Circuit Field circuit  Armature circuit represents Thevenin equivalent of the entire rotor.  It cantain an ideal voltage source EA and a resistor RA. .  Brush voltage drop is represented by a small battery  The field coils, which produce the magnetic flux  inductor LF and resistor RF  Radj for field current control
  • 30. Magnetizing curve of a DC Generator & performance  The internal generated voltage EA of a dc generator is given by  EA is directly proportional to the flux  The field current is directly proportional to the magnetomotive force and hence EA  Brush voltage drop is represented by a small battery  Performance of the DC generators are determined by terminal output parameter IL and VT  Voltage regulation also determines its performance
  • 31. The Separately Excited Generator  A separately excited dc generator is a generator whose field current is supplied by a separate external dc voltage source.  By Kirchhoff's voltage law, the terminal voltage is  Since the internal generated voltage is independent of lA the terminal characteristic of the separately excited generator is a straight line A separately excited dc generator The terminal characteristic (a) with and (b) without compensating windings
  • 32. The Separately Excited Generator Control of Terminal Voltage > two methods  Change the speed of rotation  EA = KФω↑ >VT = EA ↑ - lARA > VT ↑  Change the field current.  IF = VF/RF↓ > IF ↑ > Ф ↑> EA = KФ↑ω >  VT = EA ↑ - lA RA > VT ↑ The terminal characteristic (a) with and (b) without compensating windings
  • 33. The Separately Excited Generator It is not possible to predict analytically the value of EA to be expected from a given field current.  Magnetization curve of the generator must be used to calculte EA accurately.  Net mmf is and IF equivalent is   The magnetization curves for a generator are drawn for a particular speed, usually the rated speed of the machine.  If the machine is turning at other speeds than the EA in a machine is related to speed by
  • 34. The Shunt Generator A shunt dc generator is a dc generator that supplies its own field current by having its field connected directly across the terminals of the machine.  The armature current of the machine supplies both the field circuit and the load   The equivalent circuit of a shunt de generator
  • 35. The Shunt Generator Voltage Build up in a Shunt Generator depends on  Residual flux   IF = VT ↑/RF > EA = KФ↑ω >  VT = EA ↑ - lA RA > VT ↑ possible causes for the voltage to fail to build up during starting  There may be no residual magnetic flux  The direction of rotation of the generator may have been reversed  The field resistance may be adjusted to a value greater Voltage buildup on starting in a shunt dc generator
  • 36. The Shunt Generator The Terminal Characteristic of a Shunt DC Generator  IA = IL ↑ + IF > (lARA ) ↑ > VT ↓ = EA - IA ↑ RA  IF ↓ = VT ↓ /RF > EA = KФ ↓ ω >  VT = EA ↓ - lA RA > VT ↓ Voltage Control for a Shunt DC Generator  Change the shaft speed ω of the generator.  Change the field resistor of the generator, The terminal characteristic of a shunt dc generator
  • 37. The Shunt Generator The Non linear Analysis of Shunt DC Generators  The key to understanding the graphical analysis of shunt generators is to remember Kirchhoff's voltage law (KVL):   The field resistance RF, which is just equal to VT/IF, a straight line  At no load VT = EA  The differnce between VT and EA is lARA graphical analysis of shunt generators
  • 38. The Shunt Generator If armature reaction is present in a shunt generator  There is demagnetizing magnetomotive force and lARA drop  graphical analysis of shunt generators with armature reaction
  • 41. THE SERIES DC GENERATOR A series dc generator is a generator whose field is connected in series with its armature. It has few turns of field coil with thick conductors.   The equivalent circuit of a series generator
  • 42. THE SERIES DC GENERATOR The Terminal Characteristic of a Series Generator   At no load  As IL ↑= IA = IF > EA ↑ - IA ↑ (RF +RA)  At the beginning EA increases more than the resistive drop Derivation of the terminal characteristic for a series dc generator
  • 43. CUMULATIVELY COMPOUNDED DC GENERATOR A cumulatively compounded dc generator is a dc generator with both series and shunt fields, connected so that the magnetomotive forces from the two fields are additive.  Voltage and current relationships for this generator are   Since there are series and shunt field coils, the equivalent effective shunt field current for this machine is given by The equivalent circuit of a compound dc generator
  • 44. The Compound Generator The Terminal Characteristic of a Cumulatively Compounded DC Generator  Since IA = IF + IL ↑, the armature current IA increases too. At this point two effects occur in the generator:  As IA increases, VT ↓ = EA - IA ↑ (RA + Rs).  As IA increases, , increasing  The field resistance RF, which is just equal to VT/IF, a straight line  VT = EA ↑- IA(RA + Rs) rise. Terminal characteristics of cumulatively compounded dc generators
  • 45. The Compound Generator Graphical Analysis of Cumulatively Compounded DC Generators The following two equations are the key to graphically describing the terminal characteristics of a cumulatively compounded dc generator.  The equivalent shunt field current Ieq , and  the total effective shunt field current  This equivalent current Ieq represents a horizontal distance to the left or the right of the field resistance line (RF = VT/IF) along the axes of the magnetization curve.