Design and Development of Paver Block making Machine
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The document describes a study on the design and development of a machine to make paver blocks from plastic waste. The machine uses an injection molding process where plastic waste is crushed, melted, and injected into a mold to form blocks. Testing showed plastic blocks had higher compressive and split tensile strength than concrete blocks. The plastic blocks also absorbed less water. The document concludes plastic blocks are an environmentally friendly alternative to concrete blocks that can utilize plastic waste.
Design and Development of Paver Block making Machine
- 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1354 Design and Development of Paver Block making Machine Mr. Harsh Patel¹, Mr. Vedant Khatri², Mr. Manav Modi³, Mr. PiyushKumar S Surani⁴ ¹²³UG Student, Department of Mechanical Engineering, Indus University, Gujarat, India ⁴Ass. Professor, Department of Mechanical Engineering, Indus University, Gujarat, India ---------------------------------------------------------------***--------------------------------------------------------------- Abstract: Plastic waste is increasing day by day which pollute Earth andthisproblem isbigintouristdestinationlike nearseaand in the mountains and to solve this we want to replace conventional paver block with paver block made from Plastic Waste. HDPE, PET and LDPE plastic are available in large quantity in the form of bags, drinking water bottle and many. Hence, we can use this waste into paving block to save environment from plastic pollutants. The aim in this project is to design and construction of paver block making machine which is economical that any person can buy this machine and can start manufacturing of plastic paver blocks which will be environmentally friendly. Key words: Plastic Paver Block, Plastic Waste, Environmental Pollution, Waste management etc. 1. Introduction Plastic is by far the best invention for human in today’s generation because of these many problems were solved but the main problem of plastic is that it is non-biodegradable and Plastic Products like water-bottle, plastic chair-table and etc are made from ‘virgin plastic granules’ and after use of these plastic product, people thrown away these things and because of its non- biodegradable property it starts to pollute land, water and air. So, our project is to utilize that used plastic waste and make paver block. Many Research paper suggest that plastic paver block can replace concrete paver block but they have not developed any mechanism for that. By the use of mechanism that we have designed any person can start their own setup to make plastic paver blocks. 5) Concrete using Ordinary Portland cement easily corrode structurebutthisplasticusingconcrete will not deteriorate as mentioned in the IS Code. Hence, plastic wastes can be minimized and destroyed in the rural areas. All foundation of civil works can be prepared by putting plastic wastes by Non intrusion of sea waterorsaltwateragencies.4)The utilization of waste plastic in production of paver blocks has a productive way of disposal of plastic waste. Paver blocks made using plastic waste, quarry dust, coarse aggregate and ceramic waste have shown better results. It also shows good heat resistance. It can be used in non-traffic and light traffic roads like pedestrian road, cyclingroad,inparkingspaceorinpark asit can sustain same stress as conventional concrete paver block. 2. Project Setup and Process Layout We have Designed and Constructed this mechanism that makes plastic paver block using injection moulding principal. Injection Moulding mechanism First, we collect Plastic waste from surrounding and then we pass that plastic waste through crusher to transform that plastic waste into small flexes. After that we add those flexes into mechanism through Hopper and wait till theplasticmelts. AsPlastic into the mechanism melts, we apply pressure on it by pushrod with Human efforts.Thenmolten plasticcomesoutofthenozzle
- 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1355 and gets collect into the die and then we press the die to give the correct shape to paver block. As mentioned in the writeup Here is the whole Process layout of manufacturing of Plastic Paver block. Plastic waste – Crusher – Plastic Flex – Moulding machine – Die – Block 3. Objective of Project: 1) To manage Plastic waste in ecosystem 2) To develop Paving block which will have longer working life than conventional paver blocks 3) To design and develop mechanism which makes Paver blocks economically 4) To do Compressive, Split tensile and Water Absorption test on both (Plastic and Concrete) Paver blocks and Comparison 4. Specimen Testing: Plastic paver block compares to concrete block. Material A: Concrete Block (200x100x55 mm³) Material B: Plastic Block (200x100x55 mm³) Material C: Plastic Block (Standard shaped paver block with 30 mm Thickness) Compression Testing (N/mm²): Sr. No. Specimen 1 Specimen 2 Material A 31.572 30.196 Material B 72.76 84.74 Material C 31.961 30.3692 Split Tensile Testing(N/mm²): Sr. No. Specimen 1 Specimen 2 Material A 1.29 1.478 Material B 12.346 15.0167
- 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 04 | Apr 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1356 Water Absorption Test: Ww =Weight of specimen after taking out from water Wd = Weight of specimen after we dried it for 24 Hours. And by these two Parameters the Percentage of water absorption is calculated for both concrete and plastic Paver blocks by the equation given below. Specimen 1 Specimen 2 Material A 3.97% 3.71% Material B 1.36% 1.46% 5. Conclusion As per our tests observations and calculations we can conclude that due to higher material cost of plastic waste the overall cost of Plastic paver block is higher than Concrete Paver block but from the environmental point of view Plastic paver block is better option to use. According to test results the Plastic paver blocks are having higher compressive and split tensile strength because Concrete’s brittle behaviour it does not show much deformation before Fracture but paver block from plastic waste shows considerable deformation before actual fracture. References 1) Isaac I. Akinwumi, Ayebaemi H. Domo-Spiff, Adeniyi Salami - Marine Plastic Pollution and Affordable Housing Challenge: Shredded Waste Plastic Stabilized Soil for Producing Compressed Earth Bricks – ELSEVIER - 2019 2) 1sahil Sanjeev Salvi,2komal Mantute,3rutuja Sabale,4siddhi Lande,5akash Kadlag Experimental Investigation by Use of Granite Fine Waste In Concrete – IJCRT – 2021. 3) Alexander Kumi-Larbi Jnr A, Danladi Yunana A, Pierre Kamsouloum B, Mike Webster B, David C. Wilson A, Christopher Cheeseman, Recycling Waste Plastics In Developing Countries: - Use Of Low Density Polyethylene Water Sachets To Form Plastic Bonded Sand Blocks – ELSEVIER – 2018 4) Bushra Kazi, Sabrin Manihar, Shamsher Shaikh, Sayed Arshadul Quadri, Reusing Plastic Waste In Paver Blocks – IJERT - 2021 5) K Viswanathan - Utilization Of Plastic Wastes In The Foundation Of Bridges And Culverts In Seashore Areas – IJERT - 2021. 6) T O Ogundairo1, D O Olukanni1, I I Akinwumi1 and D D Adegoke1 - A Review on Plastic Waste as Sustainable Resource in Civil Engineering Applications – IOPSCIENCE - 2021. 7) Dinesh Sallauttey - Utilisation of Waste Plastics in Manufacturing of Bricks – IJAER – 2016 8) S. Agyemana, N.K. Obeng-Ahenkorac, S. Assiamahd, G. Twumasid - Exploiting Recycled Plastic Waste as An Alternative Binder for Paving Blocks Production - Elsevier - 2019. 9) Sahil Salvi - A Study of Waste Plastic Used in Paving Block - IJCRT - 2021. 10) Mukesh Chavan1, Shubham Tamhane2, Sunil Chavan3, Rushikesh Phuge4 - Manufacturing of Pavement Block by Using Waste Plastic and Sea Sand – IJIRSET - 2019. 11) Pooja Bhatia1, Akash Sahu2, Pratima Sahu3, Abhishek Verma4 - Comparison of Compressive Test Of Paver Blocks Made With Plastic With Normal Paver Concrete Blocks - IRJET - 2015.
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