Design and Fabrication of a Multi-spice dryer

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 748
Design and Fabrication of a Multi-spice dryer
Don Varghese1, Shon Joy2, Amaljith Biju3 , Samsingh M S⁴, Ramesh M⁵
1,2,3,4 Student, Dept. of Mechanical Engineering , VISAT College, Kerala, India
⁵Asst. Professor, Dept. of Mechanical Engineering, VISAT College, Kerala, India
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Abstract - Spices are present in the daily diet and gain
more attention as preservatives, flavor, aroma, and
therapeutic agents in the foods. Solar drying gives
fascinating product quality with tokenish environmental
impact. It is an effective, cheap, and safe method of drying.
India is the top spice producing, consuming, and exporting
country in the world, accounting for 50% of the global
trade. Despite the COVID-19 Pandemic, export of spices from
India continued its upward trend during 2020-21 and
crossed the 3.5 billion US $ mark. Export of spices attained
an all-time record in terms of both volume and value in the
year, registering an increase of 30% in volume, 23% in
rupee terms compared to the previous year. India is the
world’s largest producer, consumer and exporter of chillies.
The use of a dryer makes it facile and safe from unbalanced
weather.
Key Words: Spices, Solar drying, Chilli , Dryer, India
1. INTRODUCTION
The sun is the central energy producer of our solar system.
It has the form of a ball and nuclear fusion takes place
continuously in its center. A small fraction of the energy
produced in the sun hits the earth and makes life possible
on our planet. Solar radiation drives all natural cycles and
processes such as rain, wind, photosynthesis, ocean
currents and several others which are important for life.
The whole world's energy needs have been based from the
very beginning on solar energy. All fossil fuels (oil, gas,
coal) are converted to solar energy.
The radiation intensity of the ca 6000°C solar surface
corresponds to 70,000 to 80,000 kW/m2. Our planet
receives only a very small portion of this energy. In spite
of this, the incoming solar radiation energy in a year is
some 200,000,000 billion kWh; this is more than 10,000
times the yearly energy needed of the whole world.The
solar radiation intensity outside the atmosphere is on
average 1,360 W/m2 (solar constant). When the solar
radiation penetrates through the atmosphere , some
radiation is lost so that on a clear sky sunny day in
summer between 800 to 1000 W/m2 (global radiation)
can be obtained on the ground.
1.1 AIM AND OBJECTIVES
The primary aim and objective of the project is to build a
solar spice dryer primarily working on Solar Energy with
the help of a solar panel. An AC switch over is also possible
according to the light availability. Our focus is to build a
dryer which is portable and economical for every
livelihood for their personal and agricultural use.
The heat transfer occurs mainly due to 3 phenomena ;
Conduction, Convection and Radiation.
Conduction : Heat conduction is a process in which heat is
transferred from the hotter area to the colder area without
involving any actual movement of the molecules of the
body. Heat transfer takes place from one molecule to
another molecule as a result of the vibration occurring
between the molecules.
According to Fourier’s law of heat conduction, the rate of
flow of heat through a simple homogeneous solid is
directly proportional to the area of the section right angle
to the direction of heat flow and to the change of temp.
with respect to the length of path of the heat flow.
Q∝ Adt⁄dx
Q = −kAdt ⁄dx
where k is the thermal conductivity
A - Area of cross section and
dt ⁄dx - Temperature Gradient
Convection : In this process, heat is transferred in the
liquid and gases from the region of higher temperature to
the region of lower temperature. Convection heat transfer
occurs partly due to the movement of molecules or due to
the mass transfer. There are mainly 2 types of convection-
Free Convection and Forced convection.
Natural convection, also known as free convection, is a
mechanism in which the fluid motion is generated only by
density differences in the fluid occurring due to
temperature gradients, not by any external source.

Forced convection is a process by which fluid motion is
generated by the help of an external source.
Radiation : It is the process in which heat is transferred
from one body to another body without involving any
molecules in the medium.The heat transfer does not
depend on the medium.
The radiation energy per unit time from a black body is
proportional to the fourth power of absolute temperature
and can be expressed with Stefan-Boltzmann Law as
q = σ T4 A
where
q = heat transfer per unit time (W)
σ = 5.6703 10-8 (W/m2K4) - The Stefan-Boltzmann
Constant
T = absolute temperature in kelvins (K)
A = area of the emitting body (m2)
1.2 Components of dryer
The main components used for the working of dryer are
● Solar Panel
● Solar Charge Controller
● DC motor
● Two way switch
● Incandescent bulb
● Thermostat
● AC- DC Converter and a battery
2. DESIGN AND FABRICATION
The basic design includes a cylindrical mesh of 25 cm
radius and 40 cm length. A motor is fixed in the bottom of
the chamber . The box is 60 cm in length, 50 cm in breadth
and 60 cm in height. All dimensions are in cm.
Table -1: Spices drying temperature
Spices Temperature range of spices in which they dry (°C)
Cardamom 28℃
-30℃
Chilli 45℃
-50℃
Cinnamon 45℃
-55℃
Pepper 50℃
-65℃
The front view of the dryer shows the cylindrical mesh,
sprocket , 2 bulbs, a chain and a motor. A bearing is
provided at the ends. The material used for the cylindrical
cage is wire mesh.
Fig -1: Front view of dryer
A frame of 60cm⨯60cm⨯50 cm is made using 0.5 inch
square pipe. A cylindrical cage of 40 cm length and 25 cm
diameter is made using a wire mesh and a door is attached
to it. It is supported at the frame using a ball bearing for
free rotation. A sprocket is fixed in the cylindrical cage
through a shaft. The motor is fixed on the bottom of the
cabinet such that it is in proper alignment with the
sprocket. A chain is used to connect the motor and
sprocket inorder to transfer the motion.
The box is covered completely using a tin sheet by the
application of welding. A Door is provided for the access
to the dryer and also a lock is attached. An insulating
material is placed between the tin sheet and box inorder
to trap heat inside.We are using a 75 watt solar panel as
the source along with a 10 amps solar charge controller. A
12 v dc motor of 30 rpm is used for better performance,
where 4500 rpm is reduced to a rated speed of 27 rpm.

Fig -2: Multi-spice dryer isometric view
The dryer is connected to a solar panel which is the initial
power source, through a charge controller. Temperature
controller and motor are connected to the solar charge
controller. Solar charge controller regulates the voltage
and battery inorder to avoid voltage fluctuations. Solar
charge controller charges the battery and provides energy
for the working of the dryer. A suitable range of
temperature is set on the temperature controller for the
proper drying of spices. The thermostat senses the
temperature inside the cabinet.
According to the temperature inside the cabinet, the
temperature controller switches the bulb ON or OFF. If the
temperature falls below the required level the bulbs turn
ON thereby increasing the temperature inside. When the
temperature reaches the maximum level, the bulb turns
OFF. The cylindrical cabin inside the dryer is continuously
driven by a dc motor with the help of a chain drive.
3. CONCLUSIONS
The dryer in the present study is easy to build and
requires only semi-skilled labor and limited
manufacturing facilities to fabricate. The dryer can be
easily operated and less maintenance is required. The use
of solar energy makes it renewable and energy efficient.
The application of electricity as an alternate source is also
provided which makes it easy to work during rainy and
cloudy weather. The portability of the dryer is such that it
can be easily moved due its less weight.
Advancement in the dryer can be made according to the
scale of drying and production availability. Use of high
capacity batteries can increase the battery backup.
Adjustments in panels make a huge change in the dryer.
Use of Automation and programming can be done in future
to reduce material handling and easy operation. Several
other mechanisms such as grinding and packaging makes
it more promisable and engaging in the market.
REFERENCES
[1] Abuelnuor Abuelnuor A. A, Adil A. M. Omara, Israa k.
Salih, Eman K. M. Ahmed (2020) “ Experimental Study on
Tomato Drying Using a Solar Dryer Integrated with
Reflectors and Phase Change Material” , 2020
International Conference on Computer, Control, Electrical,
and Electronics Engineering (ICCCEEE) , 978, 728-736
[2] Charles Berville, Cristiana-Verona Croitoru and Ilinca
Nastase (2019) “Recent Advances in Solar Drying
Technologies- A Short Review” , 2019 International
Conference on Energy and Environment (CIEM),
19228476, 294-297.
[3] C P Kothandaraman , Fundamentals of heat and mass
transfer, New Age International Publishers, 2006
[4] C P Kothandaraman and S Subramanyan, Heat and
Mass Transfer Data Book, New Age International
Publishers , 9th Ed. 2018.

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