Digitizing Asset Management
- 1. Digitizing Asset Management One source of truth Ton Klinkenberg NISTM conference, Orlando April 3rd, 2019
- 2. How to preserve the created data during Lifetime? 3–7 year Capex spend (Project & Stops) 30-50 year Opex spend (Operations & Maintenance) Conceptual Design & FEED Engineering & Procure Fabrication & Construction Start-up & Commissioning Operations, Maintenance & Modification Shutdown & Turnaround Relocation & Decommission Creation Owning & Maintain & Enrich Archiving 30% data 90% process knowledge 70% data 10% process knowledge
- 3. A BI: Internal & External Experience II: Statistics III: Sensors IV: Monitoring V: Simulation (A) or Training (B) Why is it so difficult to collect data which need to be validated and used for optimal decision making? Data available at many partners and many systems!
- 4. Example: Inspections & Auditing is one of the Challenges! Case: Terminal with; • 40 tanks, • 3 jetty • 6 delivery units Business Challenges also on; • Operations • HSEQ • Maintenance • Projects
- 5. We need today approx. 6 FTE to execute an audit or inspection and 8 FTE to prepare / work-out the inspections In total 14 FTE! Inspection & Auditing moments Inspection & Audit duration time in days Preparation & work-out time in days Seveso / BRZO / API 10 30 Security 1 3 ISO / NEN 365 365 Fire Department NFPE 5 15 Insurance 5 15 Share Holders 30 60 ATEX (Explosion related installations) 10 30 Labor 30 90 KiWA (Water related installations) 2 6 Gas Installation 2 6 SCIOS (Steam related installations) 5 15 PED Inspection 180 365 Mine Inspection 10 30 Trainings compliancy 365 365 Marine audit 60 120 Tank-inspection and calibration services 60 120 Environmental 5 35 Days 1140 1670 8hours Hours required to prepare & attend & follow up 9120 13360 1600 hours per year available FTE required personell 6 8 Example: Inspections & Auditing is one of the Challenges! Case: Terminal with; • 40 tanks, • 3 jetty • 6 delivery units
- 6. Example: CEA Systems can help you with your challenges! We decrease the required amount from 14 FTE as current situation into 9 FTE with a centralized datacentric solution for prepare / execution and work-out data Inspection & Auditing moments Inspection & Audit duration time in days By use of Plant4D in days Seveso / BRZO / API 6 10 Security 1 2 ISO / NEN 300 150 Fire Department NFPE 5 5 Insurance 5 5 Share Holders 25 15 ATEX (Explosion related installations) 5 10 Labor 30 15 KiWA (Water related installations) 2 2 Gas Installation 2 2 SCIOS (Steam related installations) 5 5 PED Inspection 120 200 Mine Inspection 10 10 Trainings compliancy 365 150 Marine audit 60 60 Tank-inspection and calibration services 60 60 Environmental 5 10 Days 1001 711 8hours Hours required to prepare & attend & follow up 8008 5688 1600 hours per year available FTE required personell 5 4 Case: Terminal with; • 40 tanks, • 3 jetty • 6 delivery units
- 7. Asset Lifecycle Make data smart Digitize Data Utilize data Accurate As-Built Digital Twin Real-time information Convert & enrich existing 3D/2D CAD & EAM Content Integrate Construct & Commissioning & Maintenance & Inspection Documents Connect Data Sources & Processes 2D, PFD, P&ID, LOOPS, 3D… Data Sheets, Certifications, Manuals… DCS, EAM, RBI, HSEQ software How to move to the digital world? Conceptual Design & FEED Engineering & Procure Fabrication & Construction Start-up & Commissioning Operations, Maintenance & Modification Shutdown & Turnaround Relocation & Decommission
- 8. Test plane Test points Plane selection: A Inspection date Inspection Company Inspector 1 2 3 4 5 6 7 8 test 1 test 2 test 3 test 4 test 5 test 6 test 7 test 8 test 9 test 10 Test plane Test points Plane selection: B Inspection date Inspection Company Inspector 1 2 3 4 5 6 7 8 test 1 test 2 test 3 test 4 test 5 test 6 test 7 test 8 test 9 test 10 Test plane Test points Plane selection: C Inspection date Inspection Company Inspector 1 2 3 4 5 6 7 8 test 1 test 2 test 3 test 4 test 5 test 6 test 7 test 8 test 9 test 10 Test plane Test points Plane selection: …..... Inspection date Inspection Company Inspector 1 2 3 4 5 6 7 8 test 1 test 2 test 3 test 4 test 5 test 6 test 7 test 8 test 9 test 10 Upload sheet up-bold points and planes Up-bold number: 10 Barcode ISO-metric drawingno.: PL-720-02-01-(8/20) Barcode Inspection Date: 25/02/2019 today Inspector: Ton Klinkenberg or number Barcode Plane Point 1 2 3 4 5 6 7 8 test results Plane Point 1 2 3 4 5 6 7 8 test results Plane Point 1 2 3 4 5 6 7 8 test results Plane Point 1 2 3 4 5 6 7 8 test results Plane Point 1 2 3 4 5 6 7 8 A B C D E What needs to be available for Inspection & data updates? ISO Input Output Input Initial Data - Information Generated Data - Information
- 9. UPG RAD E AS- BUIL T Select the Pipe system Select the Line Tag (Floc code) Search the related pipelines Search for the required ISO template See the object info / process / design / classification metadata Search for the Inspection data by; Up-bold, ISO template, Floc code, Line System How can you find your data – information? Search for the required up-bolds on the selected ISO(‘s) template Initial Data - Information Generated Data - Information
- 10. Select the Pipe system Select the Line Tag (Floc code) Can every question be answered by reporting? Yes, but it needs an integrated datacentric data solution Baseline information set
- 11. How to utilize the available information – data during your operations? 2D & 3D Simulation & Training purposes
- 12. The main steps in the journey to the digital world requires one source of the truth, followed by the visualization and simulations in 2D / 3D models. New tools come to the market which enables this! The journey to the digital world
- 13. Digitizing Asset Management One source of truth