Dneprotechservice
Dneprotechservice scientific and production group comprises a group of
Ukrainian machine-building enterprises.
Specialization of the Group - development, production, selling and
maintenance of equipment, machines and facilities, creation of technologies for
enterprises of cosmic and aviation branch, for enterprises of ore-dressing,
metallurgic, coke-chemical, oil and gas, electrotechnical, automobile industry,
energy and building industry, underground and mines, railroad and marine
terminals.
The group’s management company - Dneprotechservice scientific and
production firm – was founded on December 18, 1992. At the moment of its
formation the company was engaged in rolled metal and ferrous metal pipes
sale. The company became one of the key players in the pipe market. It created
a network of storehouses and representative offices on the territory of Russian
Federation and Belarus.
In seven years after it was created, in 2000, Dneprotechservice started
active consolidation of industrial enterprises’ majority shareholdings, it
undertook responsibility for thousands of employees, for maintenance and
development of enterprises of national importance. On the threshold of its tenth
birthday Dneprotechservice built an integrated system – Dneprotechservice
scientific and production group. The company itself became the management
company of the group – it determined the group’s development strategy and
made investments, formed and implemented unified standards and acted as the
products’ delivery guarantor.
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THE GROUP IS A SYSTEM
The Group enterprises constitute an integrated system.
That is why the capabilities of the Group exceed the capabilities of individual enterprises due to systemic use and development
of the Group Assets.
THE GROUP ASSETS
Resources – production, physical and financial.
Staff – more than 6,000 employees, highly-qualified professionals.
Partners and Partnerships – business and friendly relationships, more than 200 Partners in more than 28 countries of the
world.
THE GROUP MISSION
Creation of effective jobs in the field of material production and technology development in Ukraine.
THE GROUP PHILOSOPHY
Stable life in dignity ensured by the results of your own activity.
Responsibility, Competence, Activity based on absolute Honesty.
Life is Beautiful and Wonderful!
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Dneprotyazhmash Public joint-stock company (former name –
Dnepropetrovsk plant of metallurgical equipment – DPME) is one of the
leading heavy engineering enterprises in Ukraine possessing century-long
history, experience and traditions.
The complete production cycle – from metal smelting to
comprehensive turnkey equipment delivery - is realized at the enterprise.
Research & development and technological institute belonging to the plant
allows designing and producing of unique one-of-a-kind equipment
according to customer’s technical specifications.
Specialization of the enterprise – engineering and manufacturing of
wide range of heavy and large-sized equipment for many branches of
national economy: rocket-and-space branch, iron and non-ferrous
metallurgy, power industry, mining industry, mine- and tunnel building,
building industry. Dneprotyazhmash is a recognized leader in design and
production of wagon dumpers and transportation and discharge
complexes, in production of cast iron tubings for subway and mines.
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cooling staves;
tuyere apparatuses;
hot blast valves;
shut-off valves
(equalizing valves,
relief valves,
electrified throttle
valves);
gas gate valves
(sheet and sector
gates);
charging apparatus;
stock distributors;
slag carriages;
slag carriages bowls;
hot-metal transfer
cars;
metallurgical pushers;
spiral dust
dischargers;
oscillating chutes;
water filters;
skips;
rope sheaves;
gas sampling
machine.
wagon tippers
(stationary, rotor,
movable, side);
movable discharge
complexes;
wagon thrusters;
electric tractors;
loop and trolley
motor carts.
coke oven
battery
doors;
frames;
wear-
resisting
parts;
valves;
electric
locomotive
heating furnaces
including
continuous - ring,
- with walking
beam, - with
walking girders,
- roller;
plant parts
- billet cooling beds,
- rollers,
- frames;
water-cooled
girders;
casting ladles;
pilger mill rollers;
hot-rolling mill
rollers;
casting-ladle
transfercar;
mold cars.
driving
reducers;
gear
shafts;
metal
structures.
magnetic
separators;
pumps;
stacking conveyors;
wear-resisting parts
(armors);
excavator spare
parts;
spare parts for
crushing and
grinding machines;
baking carts;
blending drums;
return coolers;
bowl pelletizers;
apron conveyors;
drum and disk
feeders.
is designed and produced in accordance with Customer’s technical
specifications and requirements using both the enterprise’s capacities and
Dneprotehservis SPG systemic capabilities.
UNIQUE ONE-OF-A-KIND EQUIPMENT
“Dneprotyazhmash” PJSC
EQUIPMENT
www.dtm.dp.ua
mine
tubings;
tunnel
tubings
for spans;
tunnel
tubings
for
stations.
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technological
equipment of
starting
complex of
space center;
technological
equipment of
technical
complex of
space center.
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Cooling staves
Metallurgical pushers
“Dneprotyazhmash” PJSC
Hot blast valves
www.dtm.dp.ua
Hot-metal transfer car and slag-pot transfer car
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Casting ladles
Plant cooling bed test assembly
“Dneprotyazhmash” PJSC
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Annular furnace
www.dtm.dp.ua
Pilger rolls
EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Sintering cars
“Dneprotyazhmash” PJSCwww.dtm.dp.ua
Pallet stackerPump NP-800
Screw and toothed-roll crusher
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Trolley car
Moving discharge totality set PRK-5
“Dneprotyazhmash” PJSC
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Stationary rotary car dumper VRS-125
Wagon mule ВТ-4T
EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Electric locomotives ЭКУ-1
“Dneprotyazhmash” PJSCwww.dtm.dp.ua
Mechanical equipment of tar sludge and
ammonia-tar liquor
Frames of coke oven battery doors Rams beam
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
“Dneprotyazhmash” PJSC www.dtm.dp.ua
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
“Dneprotyazhmash” PJSCwww.dtm.dp.ua
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
«Cyclon-4»
Within the frames of implementation of International Ukrainian
and Brazil cosmic project «Cyclon-4» as for starting of space
rockets from the Alkantara space-launch complex the
enterprise creates
aggregates of startup complex combined in startup module:
- launching pad with gas duct and test cargo element;
- transport and erection equipment;
- erector;
- buffer self-propelled platform with transport system of
thermostatic control;
- cargo model of space rocket;
- housings of utilities joining devices;
aggregates and equipment of technical complex: stationary
stand of head block assembly and 70 names (98 units) of
equipment for maintenance of carrier rocket and head
block.
Feature of the «Cyclon-4» project is that it is for the first
time all the space rocket complex from rocket up to ground
equipment is developed and manufactured by enterprises of
Ukraine.
Frame of launch pad
Erection installation unit and
transporter installation unit
“Dneprotyazhmash” PJSC www.dtm.dp.ua
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Integration cart (load test 200%)
It is for the first in world practice within the frames of «Cyclon-4» project realization PC
«Dneprotyazhmash» creates test field under brand name «Sukhoy cosmodrom» - plant test
complex in its territory. This complex is intended for complex combined treatment of aggregates
and surface system assemblies providing preparation to starting and launching of space rockets
before their delivery to place of operation – Alkantara space-launch complex (Brazil) what will
allow considerably reduce terms of space-launch complex commissioning and minimize technical
expenses connected with necessity for modification and adjustment of aggregates and systems
supplied to different enterprises.
At plant test complex there will be complex tests of startup complex aggregates combined
in launch module (launch pad with gas duct and test cargo element; erection aggregate;
transport and erection equipment; buffer self-propelled platform with transport system of
thermostatic control; cargo model of space rocket; housings of utilities joining devices), together
with launching configurations (system of automatic remote control of rocket launching,
compressed gas supply system, system of prestarting measurements, set of joint components
for communications between ground support equipment and carrier rocket).
After completion of program of «Cyclon-4» space rocket complex treatment potential
possibilities of the plant test complex will allow to carry out treatment of equipment of ground
complexes for prospective carrier rockets created by cooperation of Ukrainian enterprises, but
received experience and qualification of specialists will be successfully applied in new
international projects.
Plant test complex «Sukhoy cosmodrom»
«Taurus-II»
PC «Dneprotyazhmash» is a participant in realization of International Ukrainian-Americal
project as for space rocket complex for «Taurus-II» space rocket. Mechanical ground processing
equipment designed for assembly of space rocket in the following content: stand of joint of
space rocket components; sets of integration carts, loading grippers, service facilities and
auxiliary equipment were developed and manufactured at the enterprise and delivered to the
Customer after factory tests.
All the equipment in amount of 31 units was delivered to USA, mounted on site and at this
moment it is used for assembly operations with «Taurus-II» space rocket at the Uollaps space-
launch complex.
Plant test complex
Pinion shafts
Reducer Reducers РВВ
“Dneprotyazhmash” PJSCwww.dtm.dp.ua
Traverse
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EQUIPMENT
Blast furnace
Transporting-
unloading
By-product
coke
Rolling and
steel-smelting
General
purpose
Ore-mining
and sintering
Tubings
Ground
for rocket
complexes
Dnepropetrovsk Rolling Rolls Plant had been 115 in November
2011. In recent times new production technologies were tried out and
new rolls’ types for further manufacturing at other plants were created
at DChVZ (the plant’s name up to year 1981) as part of the Union’s
Ministry.
Nowadays the cast-iron rolls with ДЗПВ (DRRP) trademark are
well known to metallurgists from most of the largest enterprises of
Russia, Belarus, Moldova, Romania, Hungary, Cuba, England, Poland
and many other countries.
DRRP PJSC produces cast-iron rolls for modern section, tubular
and sheet hot-rolling mills, non-metallurgical rolls and plungers.
The range of products includes rolls and rollers from several
tens of kilos up to 25 tons in weight, with maximum body diameter up
to 1,300 mm, up to 6 m in length, with Shore hardness of working layer
up to 80 units, made of cast-irons with flaked and spheroidal graphite
forms, plain and with cast passes.
With the aim to meet requirements of customers and increase
competitiveness of manufactured products, investment projects (within
the frames of which installation of equipment implementation of forming
rolls center die casting technology is carried out) and modernization of
rolling and casting production are realized at PC «Dnepropetrovsk
Rolling Rolls Plant».
“Dnepropetrovsk Rolling Rolls Plant” PJSC
www.dzpv.dp.ua
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HOT ROLLING CAST IRON ROLLSHOT ROLLING CAST IRON ROLLS
Function
Thermal treatment and
quality control
high strength cast
iron with globular
graphite form;
high strength cast
iron with plate
graphite form.
Drum profile
the rolls with
smooth drum;
the rolls with cast
grooves.
Alloying
with chrome,
nickel,
molybdenum,
copper,
wolfram,
vanadium,
aluminum,
titanium,
rare-earth metals.
cast iron rolls for hot-rolled
sheet manufacturing;
cast iron rolls for hoop,
medium and large section
manufacturing;
cast iron rolls and rollers for
tubes manufacturing.
thermal treatment of the
rolls for residual casting
strains removal (artificial
aging) is carried out in order
to accelerate introduction of
the rolls into service at the
Customer’s request.
Roll material
“Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua
HOT ROLLING CAST-IRON ROLLS
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Cast-iron rolls for hot sheet rolling Cast-iron rolls for small-, medium- and large-section rolling
Cast-iron rolls and rollers for tube-making
“Dnepropetrovsk Rolling Rolls Plant” PJSC
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www.dzpv.dp.ua
Function
Thermal treatment and
quality control
Drum profileAlloyingRoll material
HOT ROLLING CAST-IRON ROLLS
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Cast iron with lamellar graphite
Heavy-duty cast iron with globular graphite
Microstructure of small- and average-section chrome-and-nickel
rolls with lamellar graphite СШХН-50:
a – at hardness of HSD 60 (120x
)
b – at hardness of HSD 50 (120x
)
A B
A B C
Microstructure of chilled molybdenum-alloyed and unalloyed rolls
ЛПМ-59, ЛП-58:
a – working surface layer: pearlite + cementite (120x
);
b – working surface layer: pearlite type – lamellar, clearly differentiated (450x
)
c – roll core: pearlite + graphite + phosphides (120x
)
“Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua
Function
Thermal treatment and
quality control
Drum profileAlloyingRoll material
HOT ROLLING CAST-IRON ROLLS
A BHigh-chromium cast-iron
High-chromium double-layer rolls microstructure:
а – working layer: sorbitic and bainitic cast iron with flaked graphite and high content
of chromous carbides; alloying with chromium (up to 18 %), nickel, molybdenum (200x);
в – core: high-duty cast-iron with spheroidal graphite (50х).
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Smooth-body roll
Cast-groove roll
“Dnepropetrovsk Rolling Rolls Plant” PJSC www.dzpv.dp.ua
Function
Thermal treatment and
quality control
Drum profileAlloyingRoll material
HOT ROLLING CAST-IRON ROLLS
HSD
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A workshop section for rolls’ thermal treatment with the furnaces construction where the latest technical
achievements are embodied was commissioned at DPFR OJSC. Artificial aging and, if necessary, correction of forming rolls’
material structure is conducted through thermal treatment. The quality of thermal treatment is controlled through residual
strains in the roll measuring using a coercimeter.
Quality control is performed at all production stages; it includes chemical composition, structure, hardness
and geometrical dimensions of the rolls control. The implemented spun casting technology involves extension of these
operations: in particular, roll working layer and core weldability control and other casting defects presence testing. At the
Customer’s request mechanical properties of the rolls’ material are measured.
So the whole technology is subordinated to one goal – production of forming rolls with unique properties,
satisfying the Customers’ requirements to the maximum.
“Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua
Function
Thermal treatment and
quality control
Drum profileAlloyingRoll material
HOT ROLLING CAST-IRON ROLLS
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Slavtyazhmash PJSC is a machine-building enterprise with
complete production and technological cycle.
The enterprise is an integrated producer of coke machines and
equipment for coke batteries being newly built, overhauled and
operated.
At present Slavtyazhmash PJSC is a large supplier of equipment
and mechanized machinery with complex automation for domestic by-
product coke enterprises, as well as for over than 20 foreign ones.
Machinery and equipment are supplied as large assembled units
for optimum mounting, in accordance with technical specifications.
Spare parts are provided as agreed with the client.
It is possible to perform mounting and set-up under guidance of
Slavtyazhmash PJSC professionals.
“Slavtyazhmash” PJSC
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Coke-oven
servicing
machines
Main technological
equipment
Coke acceptance
and sorting
equipment
Coke-quenching
equipment
Equipment of
chemical shops
Auxiliary Equipment
coke-pushing
machines;
door-lifting
machines;
coal-charging
machines.
coke-oven doors;
coke-oven frames and armors;
lead-out risers for volatile coking
products;
gas collectors;
cross-over gas mains;
ammonia aqua sprays;
vapor- and hydro-injection
cranes;
fitting for oven-heating with
coke- oven and blast-furnace
gas;
canting winches with electro-
mechanical or hydraulic drive;
winches for graphite removing
device;
loading chutes;
observation holes;
collars;
embedded parts for the base
plate.
wharf gate
opening
mechanism;
bucket samplers;
coke-testing
drums.
spraying devices;
mobile hoists;
loading devices;
discharging
devices;
blowing devices;
mechanisms for
moving platform
and body;
rotary discharging
device.
mechanized
crude liquor
clarifying units
with the volume
of 210, 380,
650m3;
scrubbers.
“ Slavtyazhmash ” PJSC
COKE EQUIPMENTCOKE EQUIPMENT
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Coke-pushing machine
Coal-charging machine
Coke-oven battery doors
Door-lifting machine
“ Slavtyazhmash ” PJSC
COKE EQUIPMENTCOKE EQUIPMENT
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In 2008 Sinelnikovo Spring Plant PJSC celebrated its 105th
anniversary as a leading Ukrainian producer of leaf springs for auto
vehicles and tractors, with established serial production of springs for all
types automobiles manufactured in CIS and others countries.
Sinelnikovo Spring Plant PJSC is the only Ukrainian company
manufacturing springs which are certified as complying with the
standards accepted both in Ukraine, Russia and Republic of Belarus.
Springs by Sinelnikovo Spring Plant PJSC are distinguished with
high quality, reliability and long service life. The products are made of
special steel grades, such as 50ХГА, 60С2А, 50ХГФА ГОСТ 14959-79;
60С2ХГ ТУУ 14.2.1205-98.
The works produces springs for auto and tractor vehicles,
manufactured by the largest Russian and CIS plants, for instance
«KAMAZ», «UAZ», «GAZ», «ZIL», «MAZ», «KraZ», «LAZ», «LiAZ»,
«PAZ», «RAF», «HTZ», «UMZ», «ZIU» and «Bogdan» holding.
One of the competitive advantages of Sinelnikovo Spring Plant is the
ability to design, develop and manufacture spring products of any type
and in any amount.
There is a commerce-and-technology department of auxiliary
production functioning at the works. By employing repair and tool shop
capacity, the department manufactures general-purpose machine-building
products, spare parts for metallurgical equipment, as well as units and
components for coal-mining complexes and cultivation machinery, along
with railway components, reinforcing pipeline elements and other non-
standard equipment.
“Sinelnikovo Spring Plant” PJSC
www.srz.dp.ua
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Spring and spring leaf components
Units and parts
for coal-mining
sector
metal support
springs.
General-purpose
machine-building
speed washers
flanges, adapters, pipe
sockets;
reducers, arbors;
chains;
gear-wheels;
dies;
benching-and-mounting
tools.
Railway
components
clamps for railway
upper structure
separable
strengthening;
railroad spike
16х165;
rail anchor P65;
brake-shoe key
(lockey);
bolster sheet,
secondary beam
sheet for gon
repair.
Reinforcing
pipeline
construction
elements
reinforcing
duplex
couplings;
pressurized
couplings;
bands.
Auto and tractor springs and leafs
springs and leafs for KRAZ vehicles;
springs and leafs for KAMAZ vehicles;
springs and leafs for MAZ vehicles;
springs and leafs for ZIL vehicles;
springs and leafs for GAZ vehicles;
springs and leafs for GAZel vehicles;
springs and leafs for UAZ vehicles;
springs and leaves for UralAz trucks;
springs and leafs for Moskvich vehicles;
springs and leafs for GAZ-24 Volga vehicles;
springs and leaves for Etalon buses;
springs and leafs for BAZ buses;
springs and leafs for Bogdan buses;
springs and leafs for LAZ, LiAZ buses;
springs and leafs for PAZ buses;
springs and leafs for Ikarus buses;
spring for trailers and semitrailers;
springs for passenger car trailers;
spring analogs for motor cars of foreign
origin;
springs and leafs for ZIU and UMZT
trolleybuses;
springs and leafs for tractors.
PRODUCTIONPRODUCTION
“ Sinelnikovo Spring Plant ” PJSC www.srz.dp.ua
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PRODUCTIONPRODUCTION
Rail anchor P65
Springs and leafs for GAZ automobiles
Springs and leafs for KraZ automobiles
Reinforcing duplex coupling for pipelines
“ Sinelnikovo Spring Plant ” PJSCwww.srz.dp.ua
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SVETOFOR Public Joint-Stock Company is one of the leading
companies of CIS and Ukraine manufacturing equipment for the system
of railway centralization, blocking (SCB) and communication.
Founded in 1902, for over than a 100 years the Company has made
a long and glorious journey of success and achievement.
The Company management put their best effort to ensure the high
quality of the end product. At present the entire range of manufacture
has been certified under the UkrSEPRO system.
SVETOFOR PJSC is continuously developing new competitive
product items. It has stable and efficient partnership with the leading
R&D enterprises. In cooperation with the Institute of Glass under the
National Academy of Science of Ukraine, the Company designed a
technology of manufacturing plastic color lenses to be used instead of
glass filters. Currently, the plastic filters are being tested, along with a
new level crossing gate for railway crossing and auto parking. Pilot
samples of LED crossing lights and light indicators for railways are ready
for testing.
Having entered its second century, SVETOFOR is continuously
expanding its manufacturing capacity, product range and supply
geography, along with performing a fundamental modernization and
reconstruction of the production facilities. This will bring the Company
up to another qualitative level and will strengthen the goodwill of
SVETOFOR PJSC created by years of devoted effort put by several
generations of experts.
“Svetofor” PJSK
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■ stoplight lens sets:
- small,
- mast,
- crossing,
- underground;
■ сable couplings
for signal cables:
- Y-cables РМ4-28, РМ7-49,
РМ8-98, PМ8-112;
- joint cables С-35М,
С-50М, С-55, С-65М;
- T-cables Т-35М, Т-50М, Т-55,
Т-65М;
- universal cables УКМ-12
сб. 1-4, УПМ - 24 сб. 1-4;
■ throttle and inter-throttle
connector elements;
■ connectors for AC/DC
electric traction:
- rail splice СРС-6-01;
■ lens stoplights:
- small: 1- to 5-aspect;
- mast: 1- to 6-aspect;
- crossing: 2- to 3-aspect for
single/multi-track areas;
- underground: 2- to 3-
aspect;
■ automated level crossing gate
with a stoplight;
■ car wheel counting sensors:
- magnetic ДМ-88(ПБМ-56);
- roadway ДП-50-80;
■ Melentiev lock for track
switch;
■ electro-pneumatic valve ЭПК-
84 for cleaning snow off the
railway points;
■ trunking racks (bootlegs);
■ t-joints for passenger cars;
■ light indicators:
- route УБ (white), УЗ
(green);
- journal-box overheating;
position;
- «shining arrow»;
- speed – «green line»;
■ jackets for cable inlet:
- armored, for stoplights and
indicators;
- rubber, for level crossing
gates and electro-pneumatic
valve;
■ boxes for SCB mounting:
- cable КЯ-10, КЯ-16, КЯ-24,
КЯ-32;
- track ПЯ-1, ПЯ-2;
- stoplights transformer
(single/double).
EQUIPMENT AND FACILITIES FOR THE SYSTEM OF RAILWAY TRANSPORT
CENTRALIZATION, BLOCKING AND COMMUNICATION
EQUIPMENT AND FACILITIES FOR THE SYSTEM OF RAILWAY TRANSPORT
CENTRALIZATION, BLOCKING AND COMMUNICATION
«Svetofor» PJSC
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RDE “NIKE” LLC
Research and Development enterprise «NIKE» is a specialized
enterprise as for development and production of honeycomb fillers
from different materials and constructions on the basis honeycomb
fillers. The enterprise is a unique according to the range of
manufactured honeycombs from aluminum foil, polymeric paper,
glass cloth, cellulose (extra-strong) paper. Honeycomb fillers of
development and production of LLC RDE «NIKE» are used in
rocket- and aircraft engineering. The enterprise possesses
methodic of optimization of large-sized honeycomb constructions
for different purposes according to mass; it creates exclusive
honeycomb filler.
More than 60 types of honeycomb fillers from aluminum foil,
polymeric paper «Nomex», glass-cloth, kraft paper are opened up.
Configuration of a cell - regular hexahedron.
Benefits:
- mass economy;
- increase of specific tensile, stiffening characteristics;
- high heat-, sound-proof, damping and aerodynamic features.
Technology of application of ВК-36, ВК-41, ВК-46 types
adhesives to honeycombs ends allows to:
- regulate laying of adhesive to one side of honeycomb panel
within the range of 20 g/m2 - 180 g/m2
;
- reduce mass of 1 m2 honeycomb construction by (240-420)
g/m2
in comparison with film adhesive at provision of required
strength level of connection «honeycombs-casings».
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United Engineering Company
PJSC
United Engineering Company, PJSC (UEC) is specialized on
solving difficult technological tasks in Non-Destructive testing
sphere. We develop, produce and sell equipment for Non-
Destructive testing and work bench measurements, we also
provide services for development the testing techniques and
staff training.
Courses of our work
Design and production of the electronic equipment for
providing high-precision measurement of physical quantities in
case of laboratory, workshop, field;
Design and production of the transducers according to
Customer’s needs;
Designing the techniques and equipment for residual stress
testing in metalware;
Designing the techniques and equipment for testing the depth
of hardened layer in ferromagnetic metalware;
Designing the techniques and equipment for testing the
residual resource of the structures made of reinforced plastic.
www.nio-51.com
For over 65 years “Metallurgavtomatica” Research and
Development Institute PJSC (previously known as
“Metallurgavtomatica” Ukrainian National Research and
Development Institute) has been keeping the leading position in
developing technological processes automated control systems
(TP ACS), fire-fighting, fire alarm and industrial communication
systems for mining and metallurgical, machine-building, by-
product-coking and chemical enterprises of Ukraine, CIS and
foreign countries.
The Institute has an extensive database on using
mathematical models matching the technological processes,
modern automation facilities, microprocessor and computer
engineering of home and foreign manufacture.
“Metallurgavtomatica”
Research and Development
Institute
PJSC
32
www.ma.dp.ua
“Metallurgavtomatica ” Research and Development Institute PJSC
By-product-coking
production
coal storing and preparing
charge for coking;
charge sintering and coke
obtaining;
chemical products recovering
(benzene, naphthalene, coal-
tar pitch);
coke-oven gas cleaning from
hydrogen sulphide and
ammonia extracting sulfur or
ammonium sulfat;
receiving liquid fuel from
crude benzene.
Ore-mining
production
ores production, delivery,
storing and sortin;
ores crushing, screening
and grading;
reduction and magnetic
separation;
flotation;
materials batching,
conditioning and grading;
Pelletizing;
energy consumption
control, management and
optimization;
supervisory control over
the course of ore
production, reduction, and
benefication.
Sintering
production
preparing charge materials
for sintering:
- raw materials crushing and
grinding;
- materials screening and
grading;
- flux roasting;
- charge components
batching;
- charge mixing and
pelletizing;
- charge loading on sintering
cars;
agglocharge sintering;
agglomerate and sinter
return cooling.
Blast furnace
production
charge bins loading;
charge delivery, batching and
blast furnace loading;
air-heaters;
blast furnace thermal
conditions;
gas-purification;
cast iron pouring.
TECHNOLOGICAL PROCESSES AUTOMATION AND AUTOMATED CONTROL SYSTEMS
33
www.ma.dp.ua
www.ukrniitm.dp.ua
“Ukrainian Research Institute of Manufacturing Engineering ”
PJSC
Public joint-stock company the «Ukrainian
Research Institute of Manufacturing Engineering» in
composition the Dneprotechservice scientific and
production group is engaged in the technological
providing of production.
During 45 years Public Joint Stock Company
«Ukrainian research institute of manufacturing
engineer» («UKRNIITM») was the head organization
in the Ministry of General Engineering of the USSR
and then in the Ministry of Industrial Policy of the
Ukraine.
Presently UKRNIITM is the head organization
of the State Space Agency of Ukraine in the direction
of complex providing of the manufacturing
engineering, namely in the production of rocket-space
technique and wares of the national – economic
purposes of the Ukraine.
Today our institute has a considerable potential
in the elaboration of the unique technologies of
engineering, especially in area of the equipment of
units and details production from composite materials,
galvanic coverings, non-destructive test, welding,
machining, cleanness and hermit city support.
34
Technology and
equipment for
polymer composite
materials products
manufacturing
Technology and
equipment for
blank production
Technology and
equipment for
welding
engineering
technology and
equipment for
prepregs
production;
technology and
equipment for
manufacturing
composite materials
products using the
coiling method;
manufacturing of
products using
different molding
methods;
protective coatings.
technology and
non-aerated unit
for manufacturing
casts using
directional
solidification;
technology of
steels and cast
irons’ thermal
treatment;
technology of
metals’
antioxygenation
during thermal
treatment;
technology of
obtaining parts
from blanks;
technology of
pipe-bending
production;
technology of thin-
walled tubes’
production using
rolling-off in
inclined female
molds.
welding
nonrotational
conjunctions of
pipelines 8-600
mm in diameter;
argon-arc welding
of aluminium alloys
and steels;
welding of steels
with a consumable
electrode in carbon
dioxide gas
medium;
universal power
supplies for 125А,
250А, 350А, 500А
currents.
Non-destructive
testing methods
and tools,
metrological
assurance
piezoelectric
converters for
ultrasonic flaw
detection and
thickness gauging;
ultrasonic flaw
detection for metal
semiproducts,
workpieces and
weld seams;
ultrasonic flaw
detection,
including
automated
detection, of
composite non-
metallic materials
and constructions
based on such
materials;
ultrasonic
thickness gauging,
including
automated
gauging, of
metallic
constructions.
Environmentally
safe technologies
and equipment for
galvanic production
anticorrosion and
functional coatings
for steel parts;
technology of
aluminium alloy
parts’ coatings;
chemical and
electrochemical
surface treatment;
wearproof and
heat-resistant
coatings;
energy and
resource saving
technologies for
galvanic
production;
ecological support
of galvanic
production;
processes
automatization.
DEVELOPMENTS IN MAIN TECHNOLOGICAL FIELDS
Technological
support of fitter’s
and control-and-
testing work
technology of large-
sized closed
volumes’ measuring
using the gas
method;
mechanical cleaning
of large-sized
reservoirs and
pipelines’ internal
surfaces;
installation of fuel
compartments and
circuits of
pneumatic-
hydraulic systems’
air-tightness
control;
technology of high-
precision horizontal
assembly of large-
sized heavy articles.
“Ukrainian Research Institute of Manufacturing Engineering ” PJSC
35
www.ukrniitm.dp.ua
TRADE AND DEALER TRANSACTIONSTRADE AND DEALER TRANSACTIONS
Basing on the system possibilities and enjoying
wide and reliable relationships with most machine-
building enterprises of Ukraine and CIS the Group
acts as the operator in delivering the products of
these enterprises.
The Group carries out marketing research, places
orders, invests necessary money and guarantees
timely and quality delivery.
Additional value in trading transactions is generated
by saving the Customer’s purchasing costs and the
Manufacturer′s sales costs having no effect on the
cost of goods.
www.dts.dp.ua
36
www.dts.dp.ua
37
The company was established in December 1999. Beginning from
2000, Transenergoservice Ltd is the participant of Dnieprotechservice
Scientific & Production Group (SPG).
Originally, the main line of activities of Transenergoservice Ltd was sale
of special equipment for gas industry, and natural gas supply to consumers
at unregulated tariffs.
Beginning from 2004, Transenergoservice Ltd. has been engaged in
construction and operation of Compressed Natural Gas Stations for motor
vehicles. The first of them was opened in April 2006 in Dnipropetrovsk,
close to the transport entrance checkpoint of Dneprotiazhmash PJSC, and
was the joint project of Transenergoservice Ltd., Dnieprotechservice
Scientific& Production Firm (SPF) LLC. and Dneprotiazhmash PJSC. The
second station is opened in urban village Pokrovskoye of Dnepropetrovsk
region in 2008.
Compressed Natural Gas Station (CNGS) is designed for vehicle refueling
with compressed natural gas (methane). State-of-the-art equipment
manufactured by GALILEO (Argentina) provides high-quality and rapid
refueling of motor vehicles. All advanced and energy-saving technologies
were implemented in constructing the CNGS, and complete process
automation and maximum operational safety were provided as well.
In future Transenergoservice Ltd. plans to open a few similar stations
throughout Dnipropetrovsk and other regions of Ukraine.
Transenergoservice
Ltd
«Transenergoservice Ltd»
38
BENEFITS OF USE OF COMPRESSED NATURAL GAS AS A MOTOR FUEL :
- saving of funds spent by enterprises to maintain their own car fleet (cost of 1 m3 of gas substituting 1.2 liters
of gasoline is twice lower than that of gasoline);
- 1.5 times increased engine life time and its service life;
- 30-40% reduced consumption of engine oils;
- possibility of operating vehicles both on gas and gasoline, with switching over from one fuel to another in
motion directly from compartment;
- one of the most promising ways of improvement of environmental situation;
- antitheft performance capabilities of gas equipment installed on injector vehicles: by disconnecting easily
detachable switch, one can securely lock supply of both fuels in case of any attempt of unauthorized starting of
engine;
- minimum wear. Subject to proper operation of equipment, the overhaul period up to the replacement of
rubber goods will be at least 5 years.
CONSTRUCTION AND OPERATION OF COMPRESSED NATURAL GAS STATIONS
FOR MOTOR VEHICLES
CONSTRUCTION AND OPERATION OF COMPRESSED NATURAL GAS STATIONS
FOR MOTOR VEHICLES
«Transenergoservice Ltd»
39
Employing networking opportunities and extensive and strong relations with the most Ukrainian machine-building plants
and many other CIS entities, the Group provides complex supplies of equipment for the largest enterprises of the
mining and smelting sector of:
Ukraine:
• ArcelorMittal Kryviy Rih ;
• Alchevsk Metallurgical Plant;
• Dneprovsky Metallurgical Plant named after Dzerzhinsky;
• Azovstal;
• Mariupol Metallurgical Plant named after Illych;
• Severny Ore Mining and Processing Enterprise;
• Tsentralny Ore Mining and Processing Enterprise;
• Yuzhny Ore Mining and Processing Enterprise;
• Ingulets Ore Mining and Processing Enterprise;
Russian Federation:
• Novolipetsk Metallurgical Plant;
• Severstal;
• Nizhniy Tagil Metallurgical Plant;
• West Siberian Metallurgical Plant;
• Tulachermet;
• KOKS Kemerovo By-product Coke Plant;
• MECHEL Plant;
• NOSTA Plant;
Kazakhstan:
• Mittal steel Temirtau.
The spring products are delivered to the following Ukrainian enterprises:
• Kremenchug Auto- making Plant;
• Lvov Bus Plant;
• Kharkiv Tractor Plant.
www.dts.dp.ua
40
www.dts.dp.ua
• miners, metallurgists, subway builders, creators of space complexes – our esteemed Customers.
We are ready to invest money and develop our technologies in order to satisfy your existing and perspective needs;
• scientists and inventors.
We are ready to provide you with production capacities, to finance and bring your ideas to industrial application;
• mechanical engineers – our esteemed Colleagues.
We are ready to participate in joint projects for comprehensive development, production and delivery of equipment.
We are open for cooperation with anyone interested.
THE GROUP’S STRATEGY TODAY INCLUDES LARGE-SCALE INVESTMENTS IN EXTENSION
OF CAPABILITIES OF
THE GROUP’S STRATEGY TODAY INCLUDES LARGE-SCALE INVESTMENTS IN EXTENSION
OF CAPABILITIES OF
OUR ASSETS ARE THE SOURCE OF EXPANDING YOUR OPPORTUNITIESOUR ASSETS ARE THE SOURCE OF EXPANDING YOUR OPPORTUNITIES
SPF “Dneprotechservice”
Simferopolskaya str., 21, Dnipropetrovsk, 49005, Ukraine
www.dts.dp.ua

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Dneprotechservice

  • 2. Dneprotechservice scientific and production group comprises a group of Ukrainian machine-building enterprises. Specialization of the Group - development, production, selling and maintenance of equipment, machines and facilities, creation of technologies for enterprises of cosmic and aviation branch, for enterprises of ore-dressing, metallurgic, coke-chemical, oil and gas, electrotechnical, automobile industry, energy and building industry, underground and mines, railroad and marine terminals. The group’s management company - Dneprotechservice scientific and production firm – was founded on December 18, 1992. At the moment of its formation the company was engaged in rolled metal and ferrous metal pipes sale. The company became one of the key players in the pipe market. It created a network of storehouses and representative offices on the territory of Russian Federation and Belarus. In seven years after it was created, in 2000, Dneprotechservice started active consolidation of industrial enterprises’ majority shareholdings, it undertook responsibility for thousands of employees, for maintenance and development of enterprises of national importance. On the threshold of its tenth birthday Dneprotechservice built an integrated system – Dneprotechservice scientific and production group. The company itself became the management company of the group – it determined the group’s development strategy and made investments, formed and implemented unified standards and acted as the products’ delivery guarantor. 2 www.dts.dp.ua
  • 4. THE GROUP IS A SYSTEM The Group enterprises constitute an integrated system. That is why the capabilities of the Group exceed the capabilities of individual enterprises due to systemic use and development of the Group Assets. THE GROUP ASSETS Resources – production, physical and financial. Staff – more than 6,000 employees, highly-qualified professionals. Partners and Partnerships – business and friendly relationships, more than 200 Partners in more than 28 countries of the world. THE GROUP MISSION Creation of effective jobs in the field of material production and technology development in Ukraine. THE GROUP PHILOSOPHY Stable life in dignity ensured by the results of your own activity. Responsibility, Competence, Activity based on absolute Honesty. Life is Beautiful and Wonderful! 4 www.dts.dp.ua
  • 5. Dneprotyazhmash Public joint-stock company (former name – Dnepropetrovsk plant of metallurgical equipment – DPME) is one of the leading heavy engineering enterprises in Ukraine possessing century-long history, experience and traditions. The complete production cycle – from metal smelting to comprehensive turnkey equipment delivery - is realized at the enterprise. Research & development and technological institute belonging to the plant allows designing and producing of unique one-of-a-kind equipment according to customer’s technical specifications. Specialization of the enterprise – engineering and manufacturing of wide range of heavy and large-sized equipment for many branches of national economy: rocket-and-space branch, iron and non-ferrous metallurgy, power industry, mining industry, mine- and tunnel building, building industry. Dneprotyazhmash is a recognized leader in design and production of wagon dumpers and transportation and discharge complexes, in production of cast iron tubings for subway and mines. 5 www.dtm.dp.ua
  • 6. cooling staves; tuyere apparatuses; hot blast valves; shut-off valves (equalizing valves, relief valves, electrified throttle valves); gas gate valves (sheet and sector gates); charging apparatus; stock distributors; slag carriages; slag carriages bowls; hot-metal transfer cars; metallurgical pushers; spiral dust dischargers; oscillating chutes; water filters; skips; rope sheaves; gas sampling machine. wagon tippers (stationary, rotor, movable, side); movable discharge complexes; wagon thrusters; electric tractors; loop and trolley motor carts. coke oven battery doors; frames; wear- resisting parts; valves; electric locomotive heating furnaces including continuous - ring, - with walking beam, - with walking girders, - roller; plant parts - billet cooling beds, - rollers, - frames; water-cooled girders; casting ladles; pilger mill rollers; hot-rolling mill rollers; casting-ladle transfercar; mold cars. driving reducers; gear shafts; metal structures. magnetic separators; pumps; stacking conveyors; wear-resisting parts (armors); excavator spare parts; spare parts for crushing and grinding machines; baking carts; blending drums; return coolers; bowl pelletizers; apron conveyors; drum and disk feeders. is designed and produced in accordance with Customer’s technical specifications and requirements using both the enterprise’s capacities and Dneprotehservis SPG systemic capabilities. UNIQUE ONE-OF-A-KIND EQUIPMENT “Dneprotyazhmash” PJSC EQUIPMENT www.dtm.dp.ua mine tubings; tunnel tubings for spans; tunnel tubings for stations. 6 technological equipment of starting complex of space center; technological equipment of technical complex of space center. Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 7. Cooling staves Metallurgical pushers “Dneprotyazhmash” PJSC Hot blast valves www.dtm.dp.ua Hot-metal transfer car and slag-pot transfer car 7 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 8. Casting ladles Plant cooling bed test assembly “Dneprotyazhmash” PJSC 8 Annular furnace www.dtm.dp.ua Pilger rolls EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 9. Sintering cars “Dneprotyazhmash” PJSCwww.dtm.dp.ua Pallet stackerPump NP-800 Screw and toothed-roll crusher 9 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 10. Trolley car Moving discharge totality set PRK-5 “Dneprotyazhmash” PJSC 10 www.dtm.dp.ua Stationary rotary car dumper VRS-125 Wagon mule ВТ-4T EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 11. Electric locomotives ЭКУ-1 “Dneprotyazhmash” PJSCwww.dtm.dp.ua Mechanical equipment of tar sludge and ammonia-tar liquor Frames of coke oven battery doors Rams beam 11 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 12. “Dneprotyazhmash” PJSC www.dtm.dp.ua 12 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 13. “Dneprotyazhmash” PJSCwww.dtm.dp.ua 13 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes «Cyclon-4» Within the frames of implementation of International Ukrainian and Brazil cosmic project «Cyclon-4» as for starting of space rockets from the Alkantara space-launch complex the enterprise creates aggregates of startup complex combined in startup module: - launching pad with gas duct and test cargo element; - transport and erection equipment; - erector; - buffer self-propelled platform with transport system of thermostatic control; - cargo model of space rocket; - housings of utilities joining devices; aggregates and equipment of technical complex: stationary stand of head block assembly and 70 names (98 units) of equipment for maintenance of carrier rocket and head block. Feature of the «Cyclon-4» project is that it is for the first time all the space rocket complex from rocket up to ground equipment is developed and manufactured by enterprises of Ukraine. Frame of launch pad Erection installation unit and transporter installation unit
  • 14. “Dneprotyazhmash” PJSC www.dtm.dp.ua 14 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes Integration cart (load test 200%) It is for the first in world practice within the frames of «Cyclon-4» project realization PC «Dneprotyazhmash» creates test field under brand name «Sukhoy cosmodrom» - plant test complex in its territory. This complex is intended for complex combined treatment of aggregates and surface system assemblies providing preparation to starting and launching of space rockets before their delivery to place of operation – Alkantara space-launch complex (Brazil) what will allow considerably reduce terms of space-launch complex commissioning and minimize technical expenses connected with necessity for modification and adjustment of aggregates and systems supplied to different enterprises. At plant test complex there will be complex tests of startup complex aggregates combined in launch module (launch pad with gas duct and test cargo element; erection aggregate; transport and erection equipment; buffer self-propelled platform with transport system of thermostatic control; cargo model of space rocket; housings of utilities joining devices), together with launching configurations (system of automatic remote control of rocket launching, compressed gas supply system, system of prestarting measurements, set of joint components for communications between ground support equipment and carrier rocket). After completion of program of «Cyclon-4» space rocket complex treatment potential possibilities of the plant test complex will allow to carry out treatment of equipment of ground complexes for prospective carrier rockets created by cooperation of Ukrainian enterprises, but received experience and qualification of specialists will be successfully applied in new international projects. Plant test complex «Sukhoy cosmodrom» «Taurus-II» PC «Dneprotyazhmash» is a participant in realization of International Ukrainian-Americal project as for space rocket complex for «Taurus-II» space rocket. Mechanical ground processing equipment designed for assembly of space rocket in the following content: stand of joint of space rocket components; sets of integration carts, loading grippers, service facilities and auxiliary equipment were developed and manufactured at the enterprise and delivered to the Customer after factory tests. All the equipment in amount of 31 units was delivered to USA, mounted on site and at this moment it is used for assembly operations with «Taurus-II» space rocket at the Uollaps space- launch complex. Plant test complex
  • 15. Pinion shafts Reducer Reducers РВВ “Dneprotyazhmash” PJSCwww.dtm.dp.ua Traverse 15 EQUIPMENT Blast furnace Transporting- unloading By-product coke Rolling and steel-smelting General purpose Ore-mining and sintering Tubings Ground for rocket complexes
  • 16. Dnepropetrovsk Rolling Rolls Plant had been 115 in November 2011. In recent times new production technologies were tried out and new rolls’ types for further manufacturing at other plants were created at DChVZ (the plant’s name up to year 1981) as part of the Union’s Ministry. Nowadays the cast-iron rolls with ДЗПВ (DRRP) trademark are well known to metallurgists from most of the largest enterprises of Russia, Belarus, Moldova, Romania, Hungary, Cuba, England, Poland and many other countries. DRRP PJSC produces cast-iron rolls for modern section, tubular and sheet hot-rolling mills, non-metallurgical rolls and plungers. The range of products includes rolls and rollers from several tens of kilos up to 25 tons in weight, with maximum body diameter up to 1,300 mm, up to 6 m in length, with Shore hardness of working layer up to 80 units, made of cast-irons with flaked and spheroidal graphite forms, plain and with cast passes. With the aim to meet requirements of customers and increase competitiveness of manufactured products, investment projects (within the frames of which installation of equipment implementation of forming rolls center die casting technology is carried out) and modernization of rolling and casting production are realized at PC «Dnepropetrovsk Rolling Rolls Plant». “Dnepropetrovsk Rolling Rolls Plant” PJSC www.dzpv.dp.ua 16
  • 17. HOT ROLLING CAST IRON ROLLSHOT ROLLING CAST IRON ROLLS Function Thermal treatment and quality control high strength cast iron with globular graphite form; high strength cast iron with plate graphite form. Drum profile the rolls with smooth drum; the rolls with cast grooves. Alloying with chrome, nickel, molybdenum, copper, wolfram, vanadium, aluminum, titanium, rare-earth metals. cast iron rolls for hot-rolled sheet manufacturing; cast iron rolls for hoop, medium and large section manufacturing; cast iron rolls and rollers for tubes manufacturing. thermal treatment of the rolls for residual casting strains removal (artificial aging) is carried out in order to accelerate introduction of the rolls into service at the Customer’s request. Roll material “Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua HOT ROLLING CAST-IRON ROLLS 17
  • 18. Cast-iron rolls for hot sheet rolling Cast-iron rolls for small-, medium- and large-section rolling Cast-iron rolls and rollers for tube-making “Dnepropetrovsk Rolling Rolls Plant” PJSC 15 www.dzpv.dp.ua Function Thermal treatment and quality control Drum profileAlloyingRoll material HOT ROLLING CAST-IRON ROLLS 18
  • 19. Cast iron with lamellar graphite Heavy-duty cast iron with globular graphite Microstructure of small- and average-section chrome-and-nickel rolls with lamellar graphite СШХН-50: a – at hardness of HSD 60 (120x ) b – at hardness of HSD 50 (120x ) A B A B C Microstructure of chilled molybdenum-alloyed and unalloyed rolls ЛПМ-59, ЛП-58: a – working surface layer: pearlite + cementite (120x ); b – working surface layer: pearlite type – lamellar, clearly differentiated (450x ) c – roll core: pearlite + graphite + phosphides (120x ) “Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua Function Thermal treatment and quality control Drum profileAlloyingRoll material HOT ROLLING CAST-IRON ROLLS A BHigh-chromium cast-iron High-chromium double-layer rolls microstructure: а – working layer: sorbitic and bainitic cast iron with flaked graphite and high content of chromous carbides; alloying with chromium (up to 18 %), nickel, molybdenum (200x); в – core: high-duty cast-iron with spheroidal graphite (50х). 19
  • 20. Smooth-body roll Cast-groove roll “Dnepropetrovsk Rolling Rolls Plant” PJSC www.dzpv.dp.ua Function Thermal treatment and quality control Drum profileAlloyingRoll material HOT ROLLING CAST-IRON ROLLS HSD 20
  • 21. A workshop section for rolls’ thermal treatment with the furnaces construction where the latest technical achievements are embodied was commissioned at DPFR OJSC. Artificial aging and, if necessary, correction of forming rolls’ material structure is conducted through thermal treatment. The quality of thermal treatment is controlled through residual strains in the roll measuring using a coercimeter. Quality control is performed at all production stages; it includes chemical composition, structure, hardness and geometrical dimensions of the rolls control. The implemented spun casting technology involves extension of these operations: in particular, roll working layer and core weldability control and other casting defects presence testing. At the Customer’s request mechanical properties of the rolls’ material are measured. So the whole technology is subordinated to one goal – production of forming rolls with unique properties, satisfying the Customers’ requirements to the maximum. “Dnepropetrovsk Rolling Rolls Plant” PJSCwww.dzpv.dp.ua Function Thermal treatment and quality control Drum profileAlloyingRoll material HOT ROLLING CAST-IRON ROLLS 21
  • 22. Slavtyazhmash PJSC is a machine-building enterprise with complete production and technological cycle. The enterprise is an integrated producer of coke machines and equipment for coke batteries being newly built, overhauled and operated. At present Slavtyazhmash PJSC is a large supplier of equipment and mechanized machinery with complex automation for domestic by- product coke enterprises, as well as for over than 20 foreign ones. Machinery and equipment are supplied as large assembled units for optimum mounting, in accordance with technical specifications. Spare parts are provided as agreed with the client. It is possible to perform mounting and set-up under guidance of Slavtyazhmash PJSC professionals. “Slavtyazhmash” PJSC 22
  • 23. Coke-oven servicing machines Main technological equipment Coke acceptance and sorting equipment Coke-quenching equipment Equipment of chemical shops Auxiliary Equipment coke-pushing machines; door-lifting machines; coal-charging machines. coke-oven doors; coke-oven frames and armors; lead-out risers for volatile coking products; gas collectors; cross-over gas mains; ammonia aqua sprays; vapor- and hydro-injection cranes; fitting for oven-heating with coke- oven and blast-furnace gas; canting winches with electro- mechanical or hydraulic drive; winches for graphite removing device; loading chutes; observation holes; collars; embedded parts for the base plate. wharf gate opening mechanism; bucket samplers; coke-testing drums. spraying devices; mobile hoists; loading devices; discharging devices; blowing devices; mechanisms for moving platform and body; rotary discharging device. mechanized crude liquor clarifying units with the volume of 210, 380, 650m3; scrubbers. “ Slavtyazhmash ” PJSC COKE EQUIPMENTCOKE EQUIPMENT 23
  • 24. Coke-pushing machine Coal-charging machine Coke-oven battery doors Door-lifting machine “ Slavtyazhmash ” PJSC COKE EQUIPMENTCOKE EQUIPMENT 24
  • 25. In 2008 Sinelnikovo Spring Plant PJSC celebrated its 105th anniversary as a leading Ukrainian producer of leaf springs for auto vehicles and tractors, with established serial production of springs for all types automobiles manufactured in CIS and others countries. Sinelnikovo Spring Plant PJSC is the only Ukrainian company manufacturing springs which are certified as complying with the standards accepted both in Ukraine, Russia and Republic of Belarus. Springs by Sinelnikovo Spring Plant PJSC are distinguished with high quality, reliability and long service life. The products are made of special steel grades, such as 50ХГА, 60С2А, 50ХГФА ГОСТ 14959-79; 60С2ХГ ТУУ 14.2.1205-98. The works produces springs for auto and tractor vehicles, manufactured by the largest Russian and CIS plants, for instance «KAMAZ», «UAZ», «GAZ», «ZIL», «MAZ», «KraZ», «LAZ», «LiAZ», «PAZ», «RAF», «HTZ», «UMZ», «ZIU» and «Bogdan» holding. One of the competitive advantages of Sinelnikovo Spring Plant is the ability to design, develop and manufacture spring products of any type and in any amount. There is a commerce-and-technology department of auxiliary production functioning at the works. By employing repair and tool shop capacity, the department manufactures general-purpose machine-building products, spare parts for metallurgical equipment, as well as units and components for coal-mining complexes and cultivation machinery, along with railway components, reinforcing pipeline elements and other non- standard equipment. “Sinelnikovo Spring Plant” PJSC www.srz.dp.ua 25
  • 26. Spring and spring leaf components Units and parts for coal-mining sector metal support springs. General-purpose machine-building speed washers flanges, adapters, pipe sockets; reducers, arbors; chains; gear-wheels; dies; benching-and-mounting tools. Railway components clamps for railway upper structure separable strengthening; railroad spike 16х165; rail anchor P65; brake-shoe key (lockey); bolster sheet, secondary beam sheet for gon repair. Reinforcing pipeline construction elements reinforcing duplex couplings; pressurized couplings; bands. Auto and tractor springs and leafs springs and leafs for KRAZ vehicles; springs and leafs for KAMAZ vehicles; springs and leafs for MAZ vehicles; springs and leafs for ZIL vehicles; springs and leafs for GAZ vehicles; springs and leafs for GAZel vehicles; springs and leafs for UAZ vehicles; springs and leaves for UralAz trucks; springs and leafs for Moskvich vehicles; springs and leafs for GAZ-24 Volga vehicles; springs and leaves for Etalon buses; springs and leafs for BAZ buses; springs and leafs for Bogdan buses; springs and leafs for LAZ, LiAZ buses; springs and leafs for PAZ buses; springs and leafs for Ikarus buses; spring for trailers and semitrailers; springs for passenger car trailers; spring analogs for motor cars of foreign origin; springs and leafs for ZIU and UMZT trolleybuses; springs and leafs for tractors. PRODUCTIONPRODUCTION “ Sinelnikovo Spring Plant ” PJSC www.srz.dp.ua 26
  • 27. PRODUCTIONPRODUCTION Rail anchor P65 Springs and leafs for GAZ automobiles Springs and leafs for KraZ automobiles Reinforcing duplex coupling for pipelines “ Sinelnikovo Spring Plant ” PJSCwww.srz.dp.ua 27
  • 28. SVETOFOR Public Joint-Stock Company is one of the leading companies of CIS and Ukraine manufacturing equipment for the system of railway centralization, blocking (SCB) and communication. Founded in 1902, for over than a 100 years the Company has made a long and glorious journey of success and achievement. The Company management put their best effort to ensure the high quality of the end product. At present the entire range of manufacture has been certified under the UkrSEPRO system. SVETOFOR PJSC is continuously developing new competitive product items. It has stable and efficient partnership with the leading R&D enterprises. In cooperation with the Institute of Glass under the National Academy of Science of Ukraine, the Company designed a technology of manufacturing plastic color lenses to be used instead of glass filters. Currently, the plastic filters are being tested, along with a new level crossing gate for railway crossing and auto parking. Pilot samples of LED crossing lights and light indicators for railways are ready for testing. Having entered its second century, SVETOFOR is continuously expanding its manufacturing capacity, product range and supply geography, along with performing a fundamental modernization and reconstruction of the production facilities. This will bring the Company up to another qualitative level and will strengthen the goodwill of SVETOFOR PJSC created by years of devoted effort put by several generations of experts. “Svetofor” PJSK 28
  • 29. ■ stoplight lens sets: - small, - mast, - crossing, - underground; ■ сable couplings for signal cables: - Y-cables РМ4-28, РМ7-49, РМ8-98, PМ8-112; - joint cables С-35М, С-50М, С-55, С-65М; - T-cables Т-35М, Т-50М, Т-55, Т-65М; - universal cables УКМ-12 сб. 1-4, УПМ - 24 сб. 1-4; ■ throttle and inter-throttle connector elements; ■ connectors for AC/DC electric traction: - rail splice СРС-6-01; ■ lens stoplights: - small: 1- to 5-aspect; - mast: 1- to 6-aspect; - crossing: 2- to 3-aspect for single/multi-track areas; - underground: 2- to 3- aspect; ■ automated level crossing gate with a stoplight; ■ car wheel counting sensors: - magnetic ДМ-88(ПБМ-56); - roadway ДП-50-80; ■ Melentiev lock for track switch; ■ electro-pneumatic valve ЭПК- 84 for cleaning snow off the railway points; ■ trunking racks (bootlegs); ■ t-joints for passenger cars; ■ light indicators: - route УБ (white), УЗ (green); - journal-box overheating; position; - «shining arrow»; - speed – «green line»; ■ jackets for cable inlet: - armored, for stoplights and indicators; - rubber, for level crossing gates and electro-pneumatic valve; ■ boxes for SCB mounting: - cable КЯ-10, КЯ-16, КЯ-24, КЯ-32; - track ПЯ-1, ПЯ-2; - stoplights transformer (single/double). EQUIPMENT AND FACILITIES FOR THE SYSTEM OF RAILWAY TRANSPORT CENTRALIZATION, BLOCKING AND COMMUNICATION EQUIPMENT AND FACILITIES FOR THE SYSTEM OF RAILWAY TRANSPORT CENTRALIZATION, BLOCKING AND COMMUNICATION «Svetofor» PJSC 29
  • 30. 30 RDE “NIKE” LLC Research and Development enterprise «NIKE» is a specialized enterprise as for development and production of honeycomb fillers from different materials and constructions on the basis honeycomb fillers. The enterprise is a unique according to the range of manufactured honeycombs from aluminum foil, polymeric paper, glass cloth, cellulose (extra-strong) paper. Honeycomb fillers of development and production of LLC RDE «NIKE» are used in rocket- and aircraft engineering. The enterprise possesses methodic of optimization of large-sized honeycomb constructions for different purposes according to mass; it creates exclusive honeycomb filler. More than 60 types of honeycomb fillers from aluminum foil, polymeric paper «Nomex», glass-cloth, kraft paper are opened up. Configuration of a cell - regular hexahedron. Benefits: - mass economy; - increase of specific tensile, stiffening characteristics; - high heat-, sound-proof, damping and aerodynamic features. Technology of application of ВК-36, ВК-41, ВК-46 types adhesives to honeycombs ends allows to: - regulate laying of adhesive to one side of honeycomb panel within the range of 20 g/m2 - 180 g/m2 ; - reduce mass of 1 m2 honeycomb construction by (240-420) g/m2 in comparison with film adhesive at provision of required strength level of connection «honeycombs-casings».
  • 31. 31 United Engineering Company PJSC United Engineering Company, PJSC (UEC) is specialized on solving difficult technological tasks in Non-Destructive testing sphere. We develop, produce and sell equipment for Non- Destructive testing and work bench measurements, we also provide services for development the testing techniques and staff training. Courses of our work Design and production of the electronic equipment for providing high-precision measurement of physical quantities in case of laboratory, workshop, field; Design and production of the transducers according to Customer’s needs; Designing the techniques and equipment for residual stress testing in metalware; Designing the techniques and equipment for testing the depth of hardened layer in ferromagnetic metalware; Designing the techniques and equipment for testing the residual resource of the structures made of reinforced plastic. www.nio-51.com
  • 32. For over 65 years “Metallurgavtomatica” Research and Development Institute PJSC (previously known as “Metallurgavtomatica” Ukrainian National Research and Development Institute) has been keeping the leading position in developing technological processes automated control systems (TP ACS), fire-fighting, fire alarm and industrial communication systems for mining and metallurgical, machine-building, by- product-coking and chemical enterprises of Ukraine, CIS and foreign countries. The Institute has an extensive database on using mathematical models matching the technological processes, modern automation facilities, microprocessor and computer engineering of home and foreign manufacture. “Metallurgavtomatica” Research and Development Institute PJSC 32 www.ma.dp.ua
  • 33. “Metallurgavtomatica ” Research and Development Institute PJSC By-product-coking production coal storing and preparing charge for coking; charge sintering and coke obtaining; chemical products recovering (benzene, naphthalene, coal- tar pitch); coke-oven gas cleaning from hydrogen sulphide and ammonia extracting sulfur or ammonium sulfat; receiving liquid fuel from crude benzene. Ore-mining production ores production, delivery, storing and sortin; ores crushing, screening and grading; reduction and magnetic separation; flotation; materials batching, conditioning and grading; Pelletizing; energy consumption control, management and optimization; supervisory control over the course of ore production, reduction, and benefication. Sintering production preparing charge materials for sintering: - raw materials crushing and grinding; - materials screening and grading; - flux roasting; - charge components batching; - charge mixing and pelletizing; - charge loading on sintering cars; agglocharge sintering; agglomerate and sinter return cooling. Blast furnace production charge bins loading; charge delivery, batching and blast furnace loading; air-heaters; blast furnace thermal conditions; gas-purification; cast iron pouring. TECHNOLOGICAL PROCESSES AUTOMATION AND AUTOMATED CONTROL SYSTEMS 33 www.ma.dp.ua
  • 34. www.ukrniitm.dp.ua “Ukrainian Research Institute of Manufacturing Engineering ” PJSC Public joint-stock company the «Ukrainian Research Institute of Manufacturing Engineering» in composition the Dneprotechservice scientific and production group is engaged in the technological providing of production. During 45 years Public Joint Stock Company «Ukrainian research institute of manufacturing engineer» («UKRNIITM») was the head organization in the Ministry of General Engineering of the USSR and then in the Ministry of Industrial Policy of the Ukraine. Presently UKRNIITM is the head organization of the State Space Agency of Ukraine in the direction of complex providing of the manufacturing engineering, namely in the production of rocket-space technique and wares of the national – economic purposes of the Ukraine. Today our institute has a considerable potential in the elaboration of the unique technologies of engineering, especially in area of the equipment of units and details production from composite materials, galvanic coverings, non-destructive test, welding, machining, cleanness and hermit city support. 34
  • 35. Technology and equipment for polymer composite materials products manufacturing Technology and equipment for blank production Technology and equipment for welding engineering technology and equipment for prepregs production; technology and equipment for manufacturing composite materials products using the coiling method; manufacturing of products using different molding methods; protective coatings. technology and non-aerated unit for manufacturing casts using directional solidification; technology of steels and cast irons’ thermal treatment; technology of metals’ antioxygenation during thermal treatment; technology of obtaining parts from blanks; technology of pipe-bending production; technology of thin- walled tubes’ production using rolling-off in inclined female molds. welding nonrotational conjunctions of pipelines 8-600 mm in diameter; argon-arc welding of aluminium alloys and steels; welding of steels with a consumable electrode in carbon dioxide gas medium; universal power supplies for 125А, 250А, 350А, 500А currents. Non-destructive testing methods and tools, metrological assurance piezoelectric converters for ultrasonic flaw detection and thickness gauging; ultrasonic flaw detection for metal semiproducts, workpieces and weld seams; ultrasonic flaw detection, including automated detection, of composite non- metallic materials and constructions based on such materials; ultrasonic thickness gauging, including automated gauging, of metallic constructions. Environmentally safe technologies and equipment for galvanic production anticorrosion and functional coatings for steel parts; technology of aluminium alloy parts’ coatings; chemical and electrochemical surface treatment; wearproof and heat-resistant coatings; energy and resource saving technologies for galvanic production; ecological support of galvanic production; processes automatization. DEVELOPMENTS IN MAIN TECHNOLOGICAL FIELDS Technological support of fitter’s and control-and- testing work technology of large- sized closed volumes’ measuring using the gas method; mechanical cleaning of large-sized reservoirs and pipelines’ internal surfaces; installation of fuel compartments and circuits of pneumatic- hydraulic systems’ air-tightness control; technology of high- precision horizontal assembly of large- sized heavy articles. “Ukrainian Research Institute of Manufacturing Engineering ” PJSC 35 www.ukrniitm.dp.ua
  • 36. TRADE AND DEALER TRANSACTIONSTRADE AND DEALER TRANSACTIONS Basing on the system possibilities and enjoying wide and reliable relationships with most machine- building enterprises of Ukraine and CIS the Group acts as the operator in delivering the products of these enterprises. The Group carries out marketing research, places orders, invests necessary money and guarantees timely and quality delivery. Additional value in trading transactions is generated by saving the Customer’s purchasing costs and the Manufacturer′s sales costs having no effect on the cost of goods. www.dts.dp.ua 36
  • 37. www.dts.dp.ua 37 The company was established in December 1999. Beginning from 2000, Transenergoservice Ltd is the participant of Dnieprotechservice Scientific & Production Group (SPG). Originally, the main line of activities of Transenergoservice Ltd was sale of special equipment for gas industry, and natural gas supply to consumers at unregulated tariffs. Beginning from 2004, Transenergoservice Ltd. has been engaged in construction and operation of Compressed Natural Gas Stations for motor vehicles. The first of them was opened in April 2006 in Dnipropetrovsk, close to the transport entrance checkpoint of Dneprotiazhmash PJSC, and was the joint project of Transenergoservice Ltd., Dnieprotechservice Scientific& Production Firm (SPF) LLC. and Dneprotiazhmash PJSC. The second station is opened in urban village Pokrovskoye of Dnepropetrovsk region in 2008. Compressed Natural Gas Station (CNGS) is designed for vehicle refueling with compressed natural gas (methane). State-of-the-art equipment manufactured by GALILEO (Argentina) provides high-quality and rapid refueling of motor vehicles. All advanced and energy-saving technologies were implemented in constructing the CNGS, and complete process automation and maximum operational safety were provided as well. In future Transenergoservice Ltd. plans to open a few similar stations throughout Dnipropetrovsk and other regions of Ukraine. Transenergoservice Ltd «Transenergoservice Ltd»
  • 38. 38 BENEFITS OF USE OF COMPRESSED NATURAL GAS AS A MOTOR FUEL : - saving of funds spent by enterprises to maintain their own car fleet (cost of 1 m3 of gas substituting 1.2 liters of gasoline is twice lower than that of gasoline); - 1.5 times increased engine life time and its service life; - 30-40% reduced consumption of engine oils; - possibility of operating vehicles both on gas and gasoline, with switching over from one fuel to another in motion directly from compartment; - one of the most promising ways of improvement of environmental situation; - antitheft performance capabilities of gas equipment installed on injector vehicles: by disconnecting easily detachable switch, one can securely lock supply of both fuels in case of any attempt of unauthorized starting of engine; - minimum wear. Subject to proper operation of equipment, the overhaul period up to the replacement of rubber goods will be at least 5 years. CONSTRUCTION AND OPERATION OF COMPRESSED NATURAL GAS STATIONS FOR MOTOR VEHICLES CONSTRUCTION AND OPERATION OF COMPRESSED NATURAL GAS STATIONS FOR MOTOR VEHICLES «Transenergoservice Ltd»
  • 39. 39 Employing networking opportunities and extensive and strong relations with the most Ukrainian machine-building plants and many other CIS entities, the Group provides complex supplies of equipment for the largest enterprises of the mining and smelting sector of: Ukraine: • ArcelorMittal Kryviy Rih ; • Alchevsk Metallurgical Plant; • Dneprovsky Metallurgical Plant named after Dzerzhinsky; • Azovstal; • Mariupol Metallurgical Plant named after Illych; • Severny Ore Mining and Processing Enterprise; • Tsentralny Ore Mining and Processing Enterprise; • Yuzhny Ore Mining and Processing Enterprise; • Ingulets Ore Mining and Processing Enterprise; Russian Federation: • Novolipetsk Metallurgical Plant; • Severstal; • Nizhniy Tagil Metallurgical Plant; • West Siberian Metallurgical Plant; • Tulachermet; • KOKS Kemerovo By-product Coke Plant; • MECHEL Plant; • NOSTA Plant; Kazakhstan: • Mittal steel Temirtau. The spring products are delivered to the following Ukrainian enterprises: • Kremenchug Auto- making Plant; • Lvov Bus Plant; • Kharkiv Tractor Plant. www.dts.dp.ua
  • 40. 40 www.dts.dp.ua • miners, metallurgists, subway builders, creators of space complexes – our esteemed Customers. We are ready to invest money and develop our technologies in order to satisfy your existing and perspective needs; • scientists and inventors. We are ready to provide you with production capacities, to finance and bring your ideas to industrial application; • mechanical engineers – our esteemed Colleagues. We are ready to participate in joint projects for comprehensive development, production and delivery of equipment. We are open for cooperation with anyone interested. THE GROUP’S STRATEGY TODAY INCLUDES LARGE-SCALE INVESTMENTS IN EXTENSION OF CAPABILITIES OF THE GROUP’S STRATEGY TODAY INCLUDES LARGE-SCALE INVESTMENTS IN EXTENSION OF CAPABILITIES OF OUR ASSETS ARE THE SOURCE OF EXPANDING YOUR OPPORTUNITIESOUR ASSETS ARE THE SOURCE OF EXPANDING YOUR OPPORTUNITIES SPF “Dneprotechservice” Simferopolskaya str., 21, Dnipropetrovsk, 49005, Ukraine www.dts.dp.ua