FABRIC FAULT

Weaving is a method of
textile production
Interlace between two
sets of yarn
Weaving is the crossing of
yarns at right angles of
loom

Winding
Warping
Sizing
Drafting, Drawing, Pinning ,Denting, Looming
Weaving (Fabric)

REASONS:
IF THE TENSION OF WARP YARN IS
LOW IN WARPING, THEN THIS FAULT
APPEARS.
IF THE BEAM CONTAIN BROKEN
WARP YARN
REMEDIES:
THE WARP TENSION IN WARPING
SHOULD BE EQUAL AND UNIFORM.
WE HAVE TO MOTIVATE THE
WORKER TO TAKE CARE OF THE
FABRIC

REASON:
AFTER SIZING IF THE TWO
ENDS OF WARP STICKS
TOGATHER. AND IF THE
WORKER DON’T OBSERVE
THAT PROPERLY THAN
THOSE ENDS CAN GO
TOGATHER THROUGH THE
SAME HEALD EYE AND CAN
CREATE THIS PROBLEM.
REMEDIE:
WORKER HAVE TO BE VERY
CARE FULL ABOUT THIS
MATTERS.

REASON:
IF A WARP YARN BREAKS AND IF
THE DROPPER DON’T FALL ON
THE DROPPER BAR , THEN THIS
FAULT ARISE.
REMEDIES:
OPERATOR SHOULD WALK
AROUND THE MACHINE TO
OBSERVE THIS SORTS OF
PROBLEM.
IF THE PROBLEM IS IN THE
DROPPER BAR THEN, WE HAVE
TO CHANGE THAT BAR

REASON:
IF THE TENSION OF A WARP
YARN IS MORE THAN THE
OTHER ENDS PRESENT IN
THE LOOM THEN THIS
PROBLEM ARISE. THIS OVER
TENSION PRODUCED ON
WARP DURING WARPING AND
WEAVING.
REMEDIES:
TO SOLVE THIS PROBLEM
WE HAVE TO FIND THESE
ENDS AND HAVE TO ADJUST
THE TENSION

REASON :
 IF SOMEONE PULL THE
FABRIC TOWARDS THE
CLOTH ROLLER
INTENTIONALY OR
UNTENTIONALY THEN WE
CAN HAVE THIS FAULT.
REMEDIES:
 WORKER HAVE TO BE VERY
CAREFULL ABOUT THE
BUTTON WHICH CAUSES THE
FABRIC TO COME FORWARD.

REASON:
 IT HAPPENS DUE TO THE WRONG
DRAWING OF COLOUR YARN.
REMEDIES:
 WORKER HAVE TO BE VERY
CAREFULL DURING DOING THE
JOB OF DRWING.
 AFTER FINDING THE FAULTS WE
HAVE TO REMOVE THE FAULTY
COLOUR YARN AND PLACE A
CORRECT COLOUR YARN.

REASONS:
 IF THE SPEED OF THE
MACHINE IS TOO HIGH, THEN
BEAT FORCE OF THE REED TO
WEFT YARN WILL BE TOO HIGH.
 IF THE PRESSURE OF THE
RELAY NOZZLE AND ELCA IS
TOO HIGH.
REMEDIES:
 WE HAVE TO REDUCE SPEED OF
THE MACHINE.
 WE HAVE TO REDUCE THE
PREESURE OF RELAY NOZZLE
OR ELCA.

REASONS:
IF A WORKER START A
STOPPED MACHINE WITHOUT
PICKING THE BROKEN WEFT
FROM THE SHED THEN THIS
TYPE OF FAULT ARISE.
REMEDY:
WE HAVE TO MOTIVATE
THE WORKER TO DO JOB
PROPERLY DURING TIME OF
PICK FINDING.

REASON:
 IF THE CUTTER DON’T WORK
PROPERLY.
REMEDY:
 THE ANGLE OF THE CUTTER
SHOULD BE CHANGED OR
IT’S BLADE SHOULD BE
CHANGED.

REASON:
 IT HAPPENS DUE TO THE
MALFUNCTIONING OF THE PFT
OR
 DUE TO LOOSENESS OF THE
FILLING YARN
OR
 THE WRONG ALIGNMENT OF PRE-
WINDER TO FIXED NOZZLE.
REMEDIES:
 THE DEGREE OF THE PFT HAVE TO
BE PERFECT.
 THE PRESSURE OF THE MAIN
VALVE, RELAY VALVE AND RELAY
NOZZLE SHOULD BE PERFECT.
 THE ALIGNMENT OF THE
PREWINDER SHOULD UNIFORM
AND STRAIGHT.

REASONS:
 IF COUNT OF YARN VARY FROM
CONE TO CONE OR WITHIN THE
CONE THEN A BAR OF WEFT
WILL APPEARED IN FABRIC
AFTER WEAVING.
REMEDY:
 TO SOLVE THIS PROBLEM WE
NEED TO BUY YARN WITH
UNIFORM THICKNESS.

REASON:
 IF THE WARP IS TOO MUCH HAIRY .
THEN THE REED WILL CREATE
BALL IN WARP YARN IN- BETWEEN
HEALD SHAFT AND REED . IF THE
BALL IS SMALL ENOUGH TO PASS
TROUGH THE DENT OF REED THEN
THEY WILL FORM THE BALL IN
FABRIC.
REMEDY:
 TO SOLVE THIS PROBLEM WE HAVE
TO CHANGE THE REED, OR REDUCE
THE TENSION OF THE WRAP YARN.

Reasons:
IF WE TRY TO CUT THE BALLS OF THE
FABRIC WHICH MAKES THE LOOK OF
THE FABRIC POOR THEN IT WILL BE
CUT ALONG WITH THE WARP. THIS
WILL CREATE HOLE IN THE FABRIC.
THIS HOLES BECOME BIGGER AFTER
THE FINISHING PROCESS.
IT CAN BE HAPPEN DUE TO THE CLASH
BETWEEN FABRIC AND SHARP EDGE
OF MACHINE PARTS
REMEDIES:
IF WE CONTROL THE BALL WE CAN
CONTROL HOLE.
WORKER HAVE TO CAREFULL DURING
THE TRANSPORTATION OF FABRIC
FROM ONE FLOOR TO ANOTHER TO
AVOID SHARP POINT TINGLE WITH
FABRIC

REASON:
OIL SPOT ON THE FABRICS
ARE CAUSED BY TOO MUCH
OILING ON LOOM PARTS
FROM OTHER SOURCES.
REMEDY:
THIS STAINS ARE REMOVED
SCOURING.

REASON:
IF THE CUTTER DON’T WORK
PROPERLY THEN THIS KIND FAULTS
ARISE.
REMEDY:
TO SOLVE THIOS PROBLEM EITHER
WE HAVE CHANGE THE DEGREE OF
CUTTER OR WE HAVE TO CHANGE
THE CUTTER BLADE.

REASON:
 IF THE PLACEMENT OF RING IN THE
TEMPLE BAR IS WRONG OR THE
PRESSURE OF TEMPLE TO THE
FABRIC IS TOO HIGH.
REMEDY:
 THE SETTING OF TEMPLE SHOULD BE
PERFECT. AND THE BRISTLE SHOULD
BE SHARP AND EASY GOING.

REASON:
IF THE RING OF THE TEMPLE IS
DAMAGED THEN WE WILL HAVE THIS
FAULT.
REMEDY:
THE BRISTLE OF THE TEMPLE
SHOULD BE SHARP AND EASY GOING

REASON:
IF THE CUTTER DON’T CUT THE EDGE
THE OF THE FABRIC PROPERLY OR IF
THE WEAVE IN THE EDGE OF THE
FABRIC IS NOT PROPER. THEN WE
WILL HAVE THIS FAULT.
REMEDIES:
WE CAN SOLVE THIS PROBLEM BY
CHANGING THE BLADE OF THE
CUTTER.
BY CHANGING THE DEGREE OF THE
CUTTER.
BY APPLYING SUITABLE WEAVE
SYSTEM IN THE EDGE OF THE
FABRIC.

REASON:
IF THE DENT OF THE REED IS
DAMAGED THEN WE WILL HAVE
THIS KIND OF FAULTS.
REMEDY:
THE REED HAVE TO BE CHANGED

REASON:
IF THE YARN CONTAIN
UNEXPECTED SLUB IN IT, THEN
THOSE SLUB WILL BE
APPEARED IN THE FABRIC AS A
FAULT.
REMEDY:
THE QUALITY CONTROLER
HAVE TO BE VERY CAREFULL
ABOUT THE ABOUT QUALITY OF
THE YARN.

REASON:
IF THE YARN CONTAIN FOREIGN
MATERIAL IN IT LIKE PLASTIC,
SEED E.T.C THEN WE WILL HAVE
THIS KIND OF FAULT.
REMEDY:
THE YARN HAVE TO BE CHECKED
BY DURING THE TIME OF
PROCUREMENT TO AVOID THESE
FAULTS.

REASONS:
THIS TYPE OF
FABRIC FAULT
COMES DUE TO THE
HAIRINESS OF THE
YARN.
REMEDY:
THE YARN HAVE TO
BE CHECKED BY
DURING THE TIME OF
PROCUREMENT TO
AVOID THESE FAULTS.
WE NEED TO BUY
GOOD YARN.

REASONS:
THIS COMES DUE TO THE THICK,
THIN PLACES THAT PRESENTS
IN THE FABRIC.
REMEDY:
THE YARN HAVE TO BE CHECKED
BY QC DURING THE TIME OF
PROCUREMENT TO AVOID THESE
FAULTS

REASONS:
IF THE TPI OF YARN
HIGHER,THEN WE WILL HAVE
THE GIVEN LOOK OF THE
FABRIC.
REMEDY:
YARN WITH SUITABLE TPI
SHOULD BE BOUGHT BY US.

REASON:
IF THE YARN CONTAIN OIL STAIN
THEN THEN THESE STAIN WILL BE
APPEARED IN THE FABRIC.
REMEDY:
TO AVOID THESE FAULTS WE HAVE
TO BE VERY CAREFULL DURING
THE TIME OF PROCUREMENT OF
YARN

Knitting is a method of forming fabric from a single
strand of yarn, using two needles. The resulting
fabric has more give than woven fabric.
When you look closely at knitted fabric it is made
up of rows of loops that interlock with
neighbouring rows, that is what gives the fabric its
stretch.

Causes:
 Broken Needle.
 Improper cleaning.
 Yarn breakage at knot.
 Very high yarn twist.
Remedies:
 Properly M/C cleaning.
 Dust removes by the air gun.
 Needle broken check.

Causes:
Needle broken.
Remedies:
Change the broken needle.

Elasticity missing
Breaking of Lycra yarn
Too much tension on yarn
Improper working of
feeder
Too high Lycra running in
tension

Causes:
 Uneven yarn.
 Yarn breakage to thin
places.
Remedies:
 Use smooth yarn.
 Yarn repair to the thin
place.

Causes:
 Oily stains with dust adhered to
surface which makes Unwanted
marks on fabric
Remedies:
 Sun Shine water removes the
unwanted mark on fabric.

Causes:
 Fly contamination to produce Fly
Knit
Remedies:
 Fly is removing by the help of
Sesser.

 Weight variation.
 Needle break.
 Poor opening.
 Needle punch not up to the level.
 Weak adhesive.
 Defective spraying.
 Defective stitching.
 Defective felting.
 Defective bonding.

FABRIC FAULT

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FABRIC FAULT