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PIPE INSPECTION ROBOT FOR OIL
INDUSTRY
Summary Presentation from Final
Project Report
Chapters 1 to 7
ASWINKUMAR V, JOHNSON PREM B,
Chapter 1: Introduction
• Overview of pipeline inspection challenges
and robotic solutions.
Background of Pipeline Inspection
• Pipelines face corrosion and damage;
underground pipes are hard to access.
Existing Solutions
• PIGs and ultrasonic sensors used externally;
internal robots offer better access.
Pipe Crawling Robots
• Robots can inspect varied pipe geometries:
wheeled, inchworm, crawler, etc.
Problem Statement
• External inspection is costly; internal robot
solution needed for efficient inspection.
Project Objectives
• Design, simulate, and analyze a pipe crawling
robot for 6–10 inch pipelines.
Scope of Study
• Focus on mechanical design, driving
mechanism, and adaptability.
Chapter 2: Literature Review
• Analysis of previous designs: wheeled,
inchworm, snake, and MRINSPECT types.
Robot Classification
• Types: Pig, wheel, inchworm, screw,
caterpillar, wall-press, legged.
MRINSPECT Series
• Robots use slider-crank and pantograph
mechanisms for flexibility.
Tilted-Wheel and Inchworm
Designs
• Innovative mobility strategies for bends and
different diameters.
Design Constraints
• Pipe geometry, elbow navigation, diameter
adaptation, and compactness.
Chapter 3: Methodology
• Step-by-step: literature review, design, CAD
modeling, simulation.
Robot Design Parameters
• Key specs: height 6-10 inches, wheeled legs
spaced 120°, spring-based adaptation.
Simulation Setup
• Simulated in ADAMS software; observed
velocity, spring force, and deformation.
Chapter 4: Results & Discussion
• Robot operates effectively in 6” to 10” pipes.
Stable under simulation.
Velocity and Spring Results
• Max speed: 3.3 m/s; spring compression
correlates with pipe diameter.
Joint Forces Analysis
• Stress increases during pipe transitions; critical
forces observed on front/rear joints.
Spring Force & Pressing Force
• Calculated using Hooke’s law and link
displacement formulas.
CAD Model Overview
• Robot modelled in AutoCAD; adapts to
different pipe diameters.
Chapter 5: Robot Parts
• Includes DC motors, wheels, steel frame,
springs, control unit, and camera.
Chapter 6: Cost Estimation
• Total cost estimated: ₹12,420
• Includes all essential mechanical and
electronic components.
Chapter 7: Conclusion
• Robot meets all objectives: compact, stable,
adaptable. Ready for field testing.
Future Enhancements
• Improvements: add AI, multiple sensors,
autonomous navigation, field trials.
Project Summary
• A functional in-pipe robot designed for oil
industry inspection applications.

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