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Bionic Arm Design Process 
First Semester Examination 
Panayotis Manganaris
Creating a Bionic Arm 
● Objective: Create a bionic arm which will succeed 
in two, or more, out of four utility tests 
– Discover the different components of robotic arms 
● Budget 
– $26,000
Choosing materials 
Motors: 
Electric actuators are inexpensive but inefficient 
● Pneumatic actuators are light, but provide limited torque 
● Miniature rocket motors provide heavy torque, but are very expensive 
– Strength and the capacity to lift a weight is a limiting factor in daily 
activity. Cost $15,000
Choosing materials 
End Effectors: 
A few different grippers were available as hands 
● Electric hands are inexpensive but have limited dexterity. 
● Bionic hands are life-like but limited in power. 
– The lack of dexterity in other hands would be a persistent issue in 
daily activity. Cost $10,000 
● Miniature rocket motor hand is very strong, but limited in dexterity.
Choosing materials 
Body/skin: 
There were various materials suited to forming and protecting the electric 
arm. 
● Plastic is cost-effective but lacks durability. 
– Lightweight plastic suits the arm. Fits in the budget: $1000 
● Titanium is highly durable but expensive 
● Carbon fiber is light-weight but could fatigue through constant usage.
Bionic Arm Final
Envelope Test 
● Envelop Test failed due to short actuator, limited 
range
Dexterity Test 
Success
Weight Test 
Success
Brick Wall Test 
Success
Test Results Overview

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First Semester Exam: Building a Bionic Arm

  • 1. Bionic Arm Design Process First Semester Examination Panayotis Manganaris
  • 2. Creating a Bionic Arm ● Objective: Create a bionic arm which will succeed in two, or more, out of four utility tests – Discover the different components of robotic arms ● Budget – $26,000
  • 3. Choosing materials Motors: Electric actuators are inexpensive but inefficient ● Pneumatic actuators are light, but provide limited torque ● Miniature rocket motors provide heavy torque, but are very expensive – Strength and the capacity to lift a weight is a limiting factor in daily activity. Cost $15,000
  • 4. Choosing materials End Effectors: A few different grippers were available as hands ● Electric hands are inexpensive but have limited dexterity. ● Bionic hands are life-like but limited in power. – The lack of dexterity in other hands would be a persistent issue in daily activity. Cost $10,000 ● Miniature rocket motor hand is very strong, but limited in dexterity.
  • 5. Choosing materials Body/skin: There were various materials suited to forming and protecting the electric arm. ● Plastic is cost-effective but lacks durability. – Lightweight plastic suits the arm. Fits in the budget: $1000 ● Titanium is highly durable but expensive ● Carbon fiber is light-weight but could fatigue through constant usage.
  • 7. Envelope Test ● Envelop Test failed due to short actuator, limited range
  • 10. Brick Wall Test Success