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HAND SAFETY TOOL KIT




Five Toolbox Topics
   on Hand Safety
HAND SAFETY TOOL KIT
Guide for Supervisors:
•   What hazards to the hands are
    foreseeable with this task?
•   Do your people have the knowledge,
    skills and training necessary to complete
    the task safely?
•   Can the hazards be eliminated, isolated,
    or minimized?
•   Are gloves appropriate (e.g. rotating
    equipment)?
•   Is the glove application appropriate for
    the hazard?
HAND SAFETY TOOL KIT
                                               Danger
Toolbox Talk No 1                               Zone!

•   Five Toolbox Talks, which focus on hand safety
•   Each features a Danger Zone area
•   Have a look at the examples of real injuries in
    this presentation and discuss how to avoid the
    injuries that can occur in each
•   A concept that can be used in each Toolbox
    Talk is shown below
•   Each talk will be about how you keep hands out
    of Danger Zones by primary or secondary
    means
•   Secondary means are typically accomplished by
    gloves, but should always be used in
    conjunction with primary control method
    Never rely solely on gloves for protection
     Good Hand Position        Poor Hand Position

                 Danger                   Danger
                  Zone!                    Zone!
HAND SAFETY TOOL KIT
Primary Hand Protection
• One of the best and most effective means of
primary hand protection is good hand position. Don’t
position your hands where they can be:
     Cut or punctured by sharp objects
     Burned by hot objects or chemicals
     Pinched between objects
     Struck by objects (stored energy)
• In order that you properly position your hands,
first recognize the hazard, then develop a work
practice to keep hands out of “The Danger Zone!”
• The best safety device for your hands is your
mind. By being alert and aware you can avoid poor
hand positioning and keep them out of “The
Danger Zone”
HAND SAFETY TOOL KIT
Saw Wound on the Index Finger
HAND SAFETY TOOL KIT
Toolbox Talk No: 2
Injuries Caused by Sharp Objects
The hands and fingers are the most often injured
parts of the body and it’s very easy to understand
why. There are few work activities, which do not
involve the hands. The potential for injury is always
there
         AVOID THE DANGER ZONE
The most common types of hand injury are
puncture wounds and lacerations. These involve:
   – cutting fingers through misuse of knives
   – crushing injuries through entrapment
   – chemical burns
HAND SAFETY TOOL KIT
Incision and Inside Front of Hand
HAND SAFETY TOOL KIT
Toolbox Talk No: 2 (cont’d)
•   As you can tell, all these injuries occurred
    during normal, everyday type job activities
• When we ask ourselves how we could have
    avoided these injuries, our first impulse is to
    say “better glove usage”
•   You might be surprised to know that in most of
    these incidents, gloves were being worn
•   Gloves should always be considered as a
    “secondary” level of defense
• While proper gloves for the task, in good
  condition, prevent many injuries “primary”
  levels of defense are much more effective
Examples Include:
    –   Proper planning each job activity
    –   Checking material/equipment for rough or sharp
        edges before handling
    –   Making sure moving machinery is guarded
    –   Maintaining an effective barrier between hands
        and hazards by using tools or other aids
    –   Good housekeeping on workbenches etc.
HAND SAFETY TOOL KIT
Toolbox Talk No. 2 (cont’d)
On the previous slide are a few of the things to
consider (primary levels of defense) in order to
prevent exposure to hazards, before considering
whether gloves (secondary level of defense) are
appropriate for the job

Keep this concept in mind and do whatever it takes
to keep your hands out of:

             THE DANGER ZONE
HAND SAFETY TOOL KIT
Wound Caused by Chainsaw
HAND SAFETY TOOL KIT
 Incision to Palm of Hand
HAND SAFETY TOOL KIT
   Knife Blade Gripped
HAND SAFETY TOOL KIT
Toolbox Talk No: 3
Thermal/Chemical Contact Injuries

•   Thermal and chemical contact hand injuries, along
    with the other types of hand injuries, are easily
    prevented if hands are kept out of:

               THE DANGER ZONE
•   The most common hand injuries associated with
    contact with hot surfaces and chemicals
    include:
     – burns - both chemical and thermal
     – types of dermatitis, known as skin rash

•   Both types of injuries can be serious and painful

•   Laundry detergents and other household
    varieties can cause not only dermatitis, but also
    chemical burns - skin contact with detergents
    must be avoided
•   To clean any part of the body ensure that the
    detergent or cleaners has been specifically
    designed for skin contact
HAND SAFETY TOOL KIT
 Skin Graft to Burn Injury
HAND SAFETY TOOL KIT
     Split Skin Graft
HAND SAFETY TOOL KIT
Toolbox Talk No 3 (Cont’d)
•   Chemicals and hot surfaces or materials
    are the greatest source of exposure
•   Chemical exposure can be associated with
    those used in process, during construction
    and/or repair and maintenance activities
•   Usually involves paints, coatings, thinners and
    other solvents
•   Materials such as fibreglass insulation and steel
    wool can also cause dermatitis through
    mechanical irritation
•   Burns can result from contact with chemicals
    such as acid or caustic and of course from hot
    surfaces, liquid or materials
•   For all of the risks associated with the hazards
    listed above, the primary line of defense is safe
    working practices - all intended to keep our
    hands out of :

       KEEP OUT OF THE DANGER ZONE
HAND SAFETY TOOL KIT
Toolbox Talk No 3 (Cont’d)
•   Below are examples of safe working
    practices relative to the prevention of hand
    injuries from thermal or chemical contact:
     – substitute chemicals for less hazardous
        products that won’t cause dermatitis or
        burns
     – use simple tools such as pliers to move or
        hold hot materials
     – place “hot” warning signs near hot objects
     – use containers which have been specifically
        designed to carry and contain chemicals
     – good hygiene, includes methods to remove
        contaminated gloves without skin contact
     – good housekeeping associated with removal
        of contaminated materials
•   The second line of defense should be gloves,
    but they must be the right type for the job
     – heavy duty leather for hot metal etc.
     – specifically designed to suit chemical type
     – either of synthetic or natural rubber material
     – check the MSDS to determine glove type
       KEEP OUT OF THE DANGER ZONE
HAND SAFETY TOOL KIT
Toolbox Talk No: 4
Injuries Involving Stored Energy
•   Consider what can we do to protect our hands
    from injuries that are caused by stored energy
•   When we refer to stored energy we mean “pent-
    up” energy, that could be released unexpectedly if
    not maintained under control
•   Stored energy includes:
    – hydraulic fluids under pressure
    – compressed air
    – energy stored in compressed springs
    – process chemicals under pressure
    – potential energy from suspended objects
    – arm energy e.g. when you push/pull a wrench
HAND SAFETY TOOL KIT
 Ring Finger Amputation
HAND SAFETY TOOL KIT
 Ring Finger Amputation
HAND SAFETY TOOL KIT
Toolbox Talk No: 4 (cont’d)
•   How do we protect our hands from stored energy
•   Firstly, we need to recognise it exists prior to
    commencing an activity
•   However, stored energy is not always easily
    recognizable
•   The electrical power source on an item of
    workshop equipment may be locked out, but
    pressure may still be present in a hydraulic
    cylinder
•   A valve or blank in line may have pressure against
    it because a valve further upstream has leaked or
    has been cracked open
•   An unrecognized high centre of gravity may cause
    a piece of equipment to topple over unexpectedly
HAND SAFETY TOOL KIT
Toolbox Talk No 4 (cont’d)
•   Consider what work practices we can follow to
    prevent hand injuries associated with stored or
    pent-up energy
    –   always lock-off and tag energy sources before
        placing hands in the Danger Zone
    –   determine if there are multiple energy sources
        present on the same piece of equipment
    –   remember to bleed off stored energy in cylinders,
        receivers, pipelines etc.
    –   look out for alternate supply feeds, bypassed
        interlocks or valves that may not be properly
        closed
    –   when applying force (push or pull) be prepared for
        an unexpected slip or release
    –   keep hands from under suspended loads
    –   consider the force of gravity
    –   always use the right tools for the job and ensure
        those tools are in good condition
    –   recognize that gloves will not offer you the means
        of total protection from injuries where stored
        energy is present
            KEEP YOUR HANDS OUT OF
               THE DANGER ZONE
HAND SAFETY TOOL KIT
Toolbox Talk No 5:
Injuries Received From Pinch Points
Take a brief moment to look at your hands:
• Your hands tell a lot about you and give some
  indication of your past
•   If you are like most people, one or more visible
    scars will exist
•   Each scar will have a unique story of misfortune
    attached to it
•   These scars will perhaps have been the result of
    being caught in a pinch-point

•   Pinch points are created any time two objects
    come together
•   A classic example of a pinch-point is where a
    closing door and door frame come together, a
    time and a place where you don’t want your
    hand
     KEEP OUT OF THE DANGER ZONE
HAND SAFETY TOOL KIT
Fingers Crushed by a Press
HAND SAFETY TOOL KIT
    Toolbox Talk No 5 (Cont’d)
•    In this industry we have sustained many injuries
     involving pinch points
•    Examples include:
      –   Floorman and Driller removing elevators from
          bales, thumb caught in pinch point between
          elevators and bales causing laceration that
          required sutures
      –   Crewmember attempted to hold door to prevent it
          from slamming, finger caught between door and
          jamb causing laceration that required sutures

•    In each of those examples gloves did little to
     prevent the injury
•    The key to avoiding those injuries is the
     identification and recognition of pinch-points
     associated with each task
•    An objective over the next week is to identify
     pinch points in our work environment
•    Identify them and then decide how they can be
     avoided
•    Use mechanical means to move material or
     equipment, as opposed to manual application
      KEEP OUT OF THE DANGER ZONE
HAND SAFETY TOOL KIT

     Danger Zones                Injury Types
 Handling or struck by sharp
  objects
 Caught in rotating
  equipment
 Energized systems
 Struck by or against objects
 Caught in pinch points
 Miss-use of portable power
  tools; working on energized
  tools
 Contact with hot objects or
  materials
 Contact with caustic or
  corrosive materials
 Poor hygiene practices
 Repetitive motion/poor
  equipment design
 Improperly dressed wounds
 Poor hand or body position
HAND SAFETY TOOL KIT
  KEEP OUT OF THE DANGER ZONE


      Danger              Safety
       Zone               Buffer




   Primary Level
    of Defence
Awareness
Safe Work Practices:
                                   Secondary Level
        Tool Holders
                                     of Defence
        Tag Lines
        Correct Tools             PPE:
        Push Tools       Safety
        Good Hygiene     Buffer   Gloves required?
Body and Hand Position            Correct gloves?
Training/Competence
Distance
Equipment Guarding
Physical Barrier


           ARE BOTH LEVELS IN PLACE?

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Hand safety toolkit from iadc website

  • 1. HAND SAFETY TOOL KIT Five Toolbox Topics on Hand Safety
  • 2. HAND SAFETY TOOL KIT Guide for Supervisors: • What hazards to the hands are foreseeable with this task? • Do your people have the knowledge, skills and training necessary to complete the task safely? • Can the hazards be eliminated, isolated, or minimized? • Are gloves appropriate (e.g. rotating equipment)? • Is the glove application appropriate for the hazard?
  • 3. HAND SAFETY TOOL KIT Danger Toolbox Talk No 1 Zone! • Five Toolbox Talks, which focus on hand safety • Each features a Danger Zone area • Have a look at the examples of real injuries in this presentation and discuss how to avoid the injuries that can occur in each • A concept that can be used in each Toolbox Talk is shown below • Each talk will be about how you keep hands out of Danger Zones by primary or secondary means • Secondary means are typically accomplished by gloves, but should always be used in conjunction with primary control method Never rely solely on gloves for protection Good Hand Position Poor Hand Position Danger Danger Zone! Zone!
  • 4. HAND SAFETY TOOL KIT Primary Hand Protection • One of the best and most effective means of primary hand protection is good hand position. Don’t position your hands where they can be:  Cut or punctured by sharp objects  Burned by hot objects or chemicals  Pinched between objects  Struck by objects (stored energy) • In order that you properly position your hands, first recognize the hazard, then develop a work practice to keep hands out of “The Danger Zone!” • The best safety device for your hands is your mind. By being alert and aware you can avoid poor hand positioning and keep them out of “The Danger Zone”
  • 5. HAND SAFETY TOOL KIT Saw Wound on the Index Finger
  • 6. HAND SAFETY TOOL KIT Toolbox Talk No: 2 Injuries Caused by Sharp Objects The hands and fingers are the most often injured parts of the body and it’s very easy to understand why. There are few work activities, which do not involve the hands. The potential for injury is always there AVOID THE DANGER ZONE The most common types of hand injury are puncture wounds and lacerations. These involve: – cutting fingers through misuse of knives – crushing injuries through entrapment – chemical burns
  • 7. HAND SAFETY TOOL KIT Incision and Inside Front of Hand
  • 8. HAND SAFETY TOOL KIT Toolbox Talk No: 2 (cont’d) • As you can tell, all these injuries occurred during normal, everyday type job activities • When we ask ourselves how we could have avoided these injuries, our first impulse is to say “better glove usage” • You might be surprised to know that in most of these incidents, gloves were being worn • Gloves should always be considered as a “secondary” level of defense • While proper gloves for the task, in good condition, prevent many injuries “primary” levels of defense are much more effective Examples Include: – Proper planning each job activity – Checking material/equipment for rough or sharp edges before handling – Making sure moving machinery is guarded – Maintaining an effective barrier between hands and hazards by using tools or other aids – Good housekeeping on workbenches etc.
  • 9. HAND SAFETY TOOL KIT Toolbox Talk No. 2 (cont’d) On the previous slide are a few of the things to consider (primary levels of defense) in order to prevent exposure to hazards, before considering whether gloves (secondary level of defense) are appropriate for the job Keep this concept in mind and do whatever it takes to keep your hands out of: THE DANGER ZONE
  • 10. HAND SAFETY TOOL KIT Wound Caused by Chainsaw
  • 11. HAND SAFETY TOOL KIT Incision to Palm of Hand
  • 12. HAND SAFETY TOOL KIT Knife Blade Gripped
  • 13. HAND SAFETY TOOL KIT Toolbox Talk No: 3 Thermal/Chemical Contact Injuries • Thermal and chemical contact hand injuries, along with the other types of hand injuries, are easily prevented if hands are kept out of: THE DANGER ZONE • The most common hand injuries associated with contact with hot surfaces and chemicals include: – burns - both chemical and thermal – types of dermatitis, known as skin rash • Both types of injuries can be serious and painful • Laundry detergents and other household varieties can cause not only dermatitis, but also chemical burns - skin contact with detergents must be avoided • To clean any part of the body ensure that the detergent or cleaners has been specifically designed for skin contact
  • 14. HAND SAFETY TOOL KIT Skin Graft to Burn Injury
  • 15. HAND SAFETY TOOL KIT Split Skin Graft
  • 16. HAND SAFETY TOOL KIT Toolbox Talk No 3 (Cont’d) • Chemicals and hot surfaces or materials are the greatest source of exposure • Chemical exposure can be associated with those used in process, during construction and/or repair and maintenance activities • Usually involves paints, coatings, thinners and other solvents • Materials such as fibreglass insulation and steel wool can also cause dermatitis through mechanical irritation • Burns can result from contact with chemicals such as acid or caustic and of course from hot surfaces, liquid or materials • For all of the risks associated with the hazards listed above, the primary line of defense is safe working practices - all intended to keep our hands out of : KEEP OUT OF THE DANGER ZONE
  • 17. HAND SAFETY TOOL KIT Toolbox Talk No 3 (Cont’d) • Below are examples of safe working practices relative to the prevention of hand injuries from thermal or chemical contact: – substitute chemicals for less hazardous products that won’t cause dermatitis or burns – use simple tools such as pliers to move or hold hot materials – place “hot” warning signs near hot objects – use containers which have been specifically designed to carry and contain chemicals – good hygiene, includes methods to remove contaminated gloves without skin contact – good housekeeping associated with removal of contaminated materials • The second line of defense should be gloves, but they must be the right type for the job – heavy duty leather for hot metal etc. – specifically designed to suit chemical type – either of synthetic or natural rubber material – check the MSDS to determine glove type KEEP OUT OF THE DANGER ZONE
  • 18. HAND SAFETY TOOL KIT Toolbox Talk No: 4 Injuries Involving Stored Energy • Consider what can we do to protect our hands from injuries that are caused by stored energy • When we refer to stored energy we mean “pent- up” energy, that could be released unexpectedly if not maintained under control • Stored energy includes: – hydraulic fluids under pressure – compressed air – energy stored in compressed springs – process chemicals under pressure – potential energy from suspended objects – arm energy e.g. when you push/pull a wrench
  • 19. HAND SAFETY TOOL KIT Ring Finger Amputation
  • 20. HAND SAFETY TOOL KIT Ring Finger Amputation
  • 21. HAND SAFETY TOOL KIT Toolbox Talk No: 4 (cont’d) • How do we protect our hands from stored energy • Firstly, we need to recognise it exists prior to commencing an activity • However, stored energy is not always easily recognizable • The electrical power source on an item of workshop equipment may be locked out, but pressure may still be present in a hydraulic cylinder • A valve or blank in line may have pressure against it because a valve further upstream has leaked or has been cracked open • An unrecognized high centre of gravity may cause a piece of equipment to topple over unexpectedly
  • 22. HAND SAFETY TOOL KIT Toolbox Talk No 4 (cont’d) • Consider what work practices we can follow to prevent hand injuries associated with stored or pent-up energy – always lock-off and tag energy sources before placing hands in the Danger Zone – determine if there are multiple energy sources present on the same piece of equipment – remember to bleed off stored energy in cylinders, receivers, pipelines etc. – look out for alternate supply feeds, bypassed interlocks or valves that may not be properly closed – when applying force (push or pull) be prepared for an unexpected slip or release – keep hands from under suspended loads – consider the force of gravity – always use the right tools for the job and ensure those tools are in good condition – recognize that gloves will not offer you the means of total protection from injuries where stored energy is present KEEP YOUR HANDS OUT OF THE DANGER ZONE
  • 23. HAND SAFETY TOOL KIT Toolbox Talk No 5: Injuries Received From Pinch Points Take a brief moment to look at your hands: • Your hands tell a lot about you and give some indication of your past • If you are like most people, one or more visible scars will exist • Each scar will have a unique story of misfortune attached to it • These scars will perhaps have been the result of being caught in a pinch-point • Pinch points are created any time two objects come together • A classic example of a pinch-point is where a closing door and door frame come together, a time and a place where you don’t want your hand KEEP OUT OF THE DANGER ZONE
  • 24. HAND SAFETY TOOL KIT Fingers Crushed by a Press
  • 25. HAND SAFETY TOOL KIT Toolbox Talk No 5 (Cont’d) • In this industry we have sustained many injuries involving pinch points • Examples include: – Floorman and Driller removing elevators from bales, thumb caught in pinch point between elevators and bales causing laceration that required sutures – Crewmember attempted to hold door to prevent it from slamming, finger caught between door and jamb causing laceration that required sutures • In each of those examples gloves did little to prevent the injury • The key to avoiding those injuries is the identification and recognition of pinch-points associated with each task • An objective over the next week is to identify pinch points in our work environment • Identify them and then decide how they can be avoided • Use mechanical means to move material or equipment, as opposed to manual application KEEP OUT OF THE DANGER ZONE
  • 26. HAND SAFETY TOOL KIT Danger Zones Injury Types  Handling or struck by sharp objects  Caught in rotating equipment  Energized systems  Struck by or against objects  Caught in pinch points  Miss-use of portable power tools; working on energized tools  Contact with hot objects or materials  Contact with caustic or corrosive materials  Poor hygiene practices  Repetitive motion/poor equipment design  Improperly dressed wounds  Poor hand or body position
  • 27. HAND SAFETY TOOL KIT KEEP OUT OF THE DANGER ZONE Danger Safety Zone Buffer Primary Level of Defence Awareness Safe Work Practices: Secondary Level  Tool Holders of Defence  Tag Lines  Correct Tools PPE:  Push Tools Safety  Good Hygiene Buffer Gloves required? Body and Hand Position Correct gloves? Training/Competence Distance Equipment Guarding Physical Barrier ARE BOTH LEVELS IN PLACE?