Hari -QA-QC Engineer
- 1. A.R. Hari Kumar Srattile-Sringeri House, Ennakkadu.P.O, Thiruvalla (Via), Chengannur, Kerala, India, E- mail: arhsa2000@yahoo.com +91 – 9447207301 / +91 – 9400703755 / +91- 479 2323555 A p p l i c a t i o n f o r Q C E n g i n e e r Carrier Summary I have 21 years’ experience in Piping, Pipeline, Painting, structural, tanks (LNG & storage Tanks), vessel, welding, fabrication, installation, inspection and Testing coordination’s at onshore and offshore. I have various kinds of Certifications like Senior Welding Inspector (CSWIP 3.2.2), Certified Painting Inspector (BGAS Grade-2) , NDT (ASNT Level II RT,PT,MT & UT ), IRCA Lead Auditor (IRCA ISO 9001/2008),RPO, Helicopter Underwater Escaping Training (HUET). I was worked with PMT, PMC and EPC companies in a lead role. Experience in various EPC, TPI, PMC & PMT companies. Worked as PMT for ADGAS , RASGAS , ADMA-OPCO. Experience in Offshore platforms, Wellhead Towers, Rigs, Barges and boats. Experience in Piping & Pipeline, Fabrication / Installation inspection, Hydro test, reinstatement and pre-commissioning. Experience in Internal and External Audit based on ISO 9001 /2008. Experience in structurals, Tanks, pressure vessels fabrication and Installation. Various types of Tanks including LNG Tanks. Experience in Welding, piping, NDE inspections. Good Radiography Interpretation skills. Experience in Painting, Insulation Inspection & Co-ordination. Experience in ISO9001:2008 based Audit. Professional Qualification: • Mechanical Engineering (3 Years ) BTE, Kerala, India • QMS IRCA Certified ISO 9001:2008 Lead Auditor • Certified Sr. Welding Inspector –CSWIP 3.2.2 TWI, UK. • Certified painting Inspector - BGAS Gr.2 • Diploma of European Welding Inspection Specialist • Certified Welding Inspector CSWIP 3.1 TWI, UK. • Registered Sr. Welding Inspector TWI, UK. • ASNT LEVEL II Radiography Test (RT)
- 2. A.R Hari Kumar Professional Experience Page No: • ASNT LEVEL II Ultrasonic Test (UT) • ASNT LEVEL II Magnetic Particle Test (MT) • ANT LEVEL II Penetrant Test (PT) • Helicopter Under water escape Training( HUET & BOSIET) • Radiation protection officer (RPO) Professional Affiliation: Member of Welding & Joining Society Professional Trainings:- • Helicopter Underwater Escape Training (HUET & BOSIET) • IRCA ISO 9001 – 2008 Quality Management System Lead Auditor. • ADMA Approved Senior Welding Inspector • SAUDI ARMCO Approved Welding Inspector • GASCO Approved Sr.Welding Inspector / QC Engineer • Permit to work (PTW) in Petroleum Development of Oman (PDO) • Health, Safety and Environment Training. • H2S Awareness and Usage of self contained Breathing apparatus. • ADMA General Safety Induction Training. • ADGAS Advanced Safety Audit course. • Implementation Best Practice (IBP) Training. • Flawless TM Start-up Initiative (FSI) Training. (Flawless is a Shells trade mark) • DUPONTs STOPTM Training. (Safety Training Observation Program) Professional Experience: Company : SPIE OIL & Gas Services supply for RAS GAS Company LTD, Qatar Project : Barzan offshore project, Qatar. Description: Wellhead tower construction piping & equipment installation Position : QC Engineer (PMT) Duration : Nov 2013 Nov – Jan 2015 Company : Intertek Moody International ltd (TPI) supply to ADGAS Project : Integrated Gas Development Project (IGD), Das Island, Abu Dhabi, UAE. Description: Intertek Moody is Inspecting Behalf of ADGAS for IGD Project. 36 various discipline inspectors under me. Client : ADGAS, Abu Dhabi. Position : Inspection Team Leader Duration : Nov 2011 – Oct 2013 Company : Abu Dhabi Marine Operating Company (ADMA-OPCO) Project : Offshore maintenance, Expansions & Corrosion Survey at USSC (Offshore), Abu Dhabi, UAE. Description: Inspection & Corrosion Survey for Oil & Gas Towers, offshore plant and platforms piping, pipeline&equipments. Client : ADMA-OPCO Position : Senior QC Coordinator Duration : June 2010 – October 2011 2
- 3. A.R Hari Kumar Professional Experience Page No: Company : Moody International (Third Party Inspection Company) Project : NGL Pipeline Network Project at Tariff desert, Abu Dhabi, UAE. Description:Pipe Line for interconnecting stations Buhasa, Asab, Bab, & Ruwais, and stations piping. Client : GASCO Position : QC Engineer Duration : July 2009 – May 2010 Company : Helix Energy Solutions, Houston, USA Project : Reliance KG-6 Offshore Field Development Project, Kakinada, India. Description: Umbilical, Jumper, CRP’s, Sub-sea Pipeline for KG-6 Offshore. Client : All seas Position : Client QC /Welding /NDT Supervisor Duration : May 2008 – June 2009 Company : Petrofac E&C International Limited, Oman Project : Harweel Cluster Phase 2 Facilities major EPC Project Client : Petroleum Development of Oman (PDO) Position : QA/QC Engineer Duration : May 2007 – May 2008 Company : Costain Abu Dhabi Co.WLL., U.A.E Duration : April 2005 - April 2007 Project : High Pressure Feed Gas Project Client : ADMA, DasIsland, Abu Dhabi. Position : Senior QC Engineer Project : Boil Off Gas Capture (BOG) & Sulphur Recovery Unit (SRU) Upgrade Project. Client : ADGAS, DasIsland, Abu Dhabi. Position : QC Engineer Company : Consolidated Contractors Co. wll. (CCC), K.S.A Duration : Nov 2003 - Sep.2004 Project : Qatif Gosp-1 (Gas &Oil Separation) Project (World Biggest Oil& Gas separation Plant Construction) Client : Saudi Aramco, KSA. Contractor : Snampragotti, Italy. Position : QA/ QC Engineer Company : Mideast Constructors wll. (Mecon), Qatar Duration : Oct 1996 - July 2003 Project : NGL-3 Expansion Project. Client : Qatar Petroleum (QP) Contractor : Snampragotti, Italy. Position : Sr. QC Inspector (Welding) 3
- 4. A.R Hari Kumar Professional Experience Page No: Project : NODCO Refinery Expansion Project. Client : Qatar Petroleum (QP) Contractor : Hyundai, Korea. Position : Sr. QC Inspector (Welding) Project : Water Injection Facilities @ PS-1, offshore project Client : Occidental Petroleum, Qatar Position : Sr. QC Inspector (Welding) Project : Dukhan Consolidated Facilities Upgrade project Client : Qatar Petroleum (QP) Contractor : Petrofac E&C International Limited. Position : Sr. QC Inspector (Welding) Project : Stripping Plant Shutdown Client : Qatar Petroleum (QP) Position : Sr. QC Inspector (Welding) Project : QAPCO Furnace Revamping Project. Client : Qatar Petroleum (QP) Contractor : Technip, France. Project : Khatiya North Early Production System Client : Qatar Petroleum (QP) Contractor : Costain, Manchester, UK. Position : Sr. QC Inspector (Welding) Project : Top side Upgrade Project@ PS-3 Offshore Project Client : Qatar Petroleum (QP) Consultant : Engineers India Ltd (EIL). Position : QC Inspector (Welding) Project : Raslaffan Onshore facilities (LNG Tanks & Piping) Client : Rasgas, Qatar. Contractor : Mitsubishi Heavy Industries (MHI), Japan. Position : QC Inspector (Welding) Project : Jack up production Train-1 in Rig Muna Client : Mearsk oil Consultant : Technip, France. Position : QC Inspector (Welding) Company : Incorporative Engineers Ltd, Gujarat, India Duration : April 1995 – Sep 1996 Project : Heat exchanger, Pressure vessels, Hot air Generator, heavy Structure. Client : Various Position : Inspection Engineer Company : Project Technologist Pvt.Ltd.Vadodara, India Duration : May 1991 - April 1995 Project : Poly ethylene plant Client : Rajasree Polyfils Ltd, Gugarat, India Consultant : Devi Power Gas Ltd, India. Position : Inspection Engineer 4
- 5. A.R Hari Kumar Professional Experience Page No: Project : Fertilizer Project. Client : Bindal Agro- Chem. (Fertilizer) Ltd, UP, India. Contractor : Snampragotti, Italy. Position : Inspection Engineer Project : Poly ethylene plant Client : Petrofils Co-operative Ltd, Valia, India. Consultant : Engineers India Ltd, India. Position : Trainee Inspection Engineer Selected Key Contributions: Successfully completed Integrated Gas Development (IGD) project at Das Island Abu Dhabi with in schedule as a Inspection Team Leader who was fully in charge of the department. Successfully completed HP Feed gas and Bog/SRU project at Das Island Abu Dhabi with in schedule as a QA/QC engineer who was fully in charge of the department. While as QA/ QC Coordinator at Qatif Gosp-1 (Gas&Oil Separation) Project, KSA, managed a team of highly skilled inspectors who were responsible for the completion of one of the largest Gas and Oil separation plant in Asia with in schedule. Developed QA/QC standard inspection formats and test packages for various projects. Bagged appreciation from the client for keeping high quality standards and successfully completing Top side Upgrade Project@ PS-3 offshore Project, Qatar. Selected Key Responsibilities: Ensure Contractor/ Sub-Contractors/ Vendors/ Manufacturers/ Service providers working as per the companies’ standards, specifications and International codes and standards, and Contract QA/QC requirements Allocating Different disciplined inspectors as per inspection request from the contractors. Ensure that Contractor, Sub-Contractors and Vendors have the required competent resources, implant internationally acceptable practices and delivery of a product in compliance to Client Quality requirements Witnessing & verifying the subcontractors WPS, PQR, Welder Qualification records& ITP for piping, tanks & structural. Maintain Copies of Applicable Contracts & Coordination documents for Site Inspection Services. Review of applicable contractual requirements (Technical standards, specifications etc.) Supervise a team of Quality Control, welding, and NDT Inspectors and ensure that Project Quality Plans are prepared, implemented and followed to entire the Project Life Cycle Definition and review of Quality Plan and relevant procedures. Review and validation of inspection assignment documentation (technical aspects, reference documentation, schedule, milestones, reporting, logistics, co-ordination procedure, etc.) Prepare & Submit Technical Reports for Site Inspection Services. Report daily to Company Senior Quality Control Engineer , and site /fabrication Yard and advise him on the company’s main contractor compliance to contract procedures and standards and any matters effecting quality Provide guidance to Site Inspectors team. Assign work load to Site Inspection Team. Review inspection reports for correctness and completeness and submit to Client on time for review and further action. Maintaining internal and external communication 5
- 6. A.R Hari Kumar Professional Experience Page No: Submit Time sheets of Site Inspection Team for Client approval. Monitor/Follow-up of FSI (Flawless Start-up Initiative) activities during construction phase of work. Check & Review Final documentation for each stage of work of each contractor. Attending the weekly meeting with contractors & management. Actively participates in the sharing of knowledge and information (Knowledge Management) Prepare Weekly reports. Submit Monthly Status Reports to Project Manager on time for review and further action as per contractual requirements. Attend on site the weekly/Monthly quality meeting with Client/Contractor if applicable Preparation, Issuance and Maintenance of Non Conformance Report (NCR’s), Observation Notes, Site Queries, Site deviation Request (DVR’s) as per ISO 9001 Quality Control System Standards. Checking whether the corrective & preventive actions were properly implemented. Coordinate Inspection Activities & liaise with Client Engineers and respond to quality matters. Incoming material inspection & related documentation. Review of Mechanical Construction Check Sheets for update in the WinPCS, for client review. Review the Quality procedures, ITP’s & method statements. Assist to prepare the Project quality plan. Piping & Welding Daily inspection & monitor the Inspection Coverage, welder repair rate & NDT activities. Witnessing the destructive & non destructive testes as per requirement. Surveillance inspection of the welding parameters. Verify the welder’s qualifications & validation. Verification and signing off the inspection documents. Test pack, NDT control sheet verification. Auditing the contractor's site implementation of the approved Quality Control procedures and Quality control plans (Fabrication yard , Site , material and consumable store ,documents office…etc) Punch listing of the system, hydro test and re-instatement witnessing. Interpretation of Radiography films. Personal Details: Da te o f B irt h : May 25, 1969 Ma rit a l S ta tu s : Ma rrie d Na t ion a lit y : In d ian P a ssp o rt No . : Z1985624 E xp . da te : 03-11-2021 A. R . Ha ri Kuma r 6
- 7. A.R Hari Kumar Professional Experience Page No: Submit Time sheets of Site Inspection Team for Client approval. Monitor/Follow-up of FSI (Flawless Start-up Initiative) activities during construction phase of work. Check & Review Final documentation for each stage of work of each contractor. Attending the weekly meeting with contractors & management. Actively participates in the sharing of knowledge and information (Knowledge Management) Prepare Weekly reports. Submit Monthly Status Reports to Project Manager on time for review and further action as per contractual requirements. Attend on site the weekly/Monthly quality meeting with Client/Contractor if applicable Preparation, Issuance and Maintenance of Non Conformance Report (NCR’s), Observation Notes, Site Queries, Site deviation Request (DVR’s) as per ISO 9001 Quality Control System Standards. Checking whether the corrective & preventive actions were properly implemented. Coordinate Inspection Activities & liaise with Client Engineers and respond to quality matters. Incoming material inspection & related documentation. Review of Mechanical Construction Check Sheets for update in the WinPCS, for client review. Review the Quality procedures, ITP’s & method statements. Assist to prepare the Project quality plan. Piping & Welding Daily inspection & monitor the Inspection Coverage, welder repair rate & NDT activities. Witnessing the destructive & non destructive testes as per requirement. Surveillance inspection of the welding parameters. Verify the welder’s qualifications & validation. Verification and signing off the inspection documents. Test pack, NDT control sheet verification. Auditing the contractor's site implementation of the approved Quality Control procedures and Quality control plans (Fabrication yard , Site , material and consumable store ,documents office…etc) Punch listing of the system, hydro test and re-instatement witnessing. Interpretation of Radiography films. Personal Details: Da te o f B irt h : May 25, 1969 Ma rit a l S ta tu s : Ma rrie d Na t ion a lit y : In d ian P a ssp o rt No . : Z1985624 E xp . da te : 03-11-2021 A. R . Ha ri Kuma r 6