HiTech Manufacturing Use Cases/Examples

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Hi-Tech. Manufacturing
UseCases/Examples
Hector Martinez
hmartine@tibco.com
Staff Solution Consultant
TIBCO Spotfire

• Analytical Workflow – Demo
– Inline analysis of In-DB, On-Demand, In-Memory with Statistical
Services
• Semi Mfg. Use Cases
– OOB configured Examples
• Advanced Semi Use Cases
– Iron Python, API, Portal Integration
• Self-Service Use Cases – Demo
- 2 -
Agenda

Root Cause Analysis - DEMO
• Guided Analytical
workflow example
• Leverage Teradata In-DB
for initial evaluation.
• Inline drill down to
investigate Lot level,
spatial, defect, or
equipment.

• Engineer’s Access Big Data Example
• Global/Executive Summary View
– Drill down to SAFTY, QUALITY, TIMELINE, COST
– Engineering Audit Ex.
• Engineering Tools by COE
• Equipment Monitoring/Diagnoistics
• Process Analysis
• Parametric Monitoring
• Cell Tower Signal Analysis
• Spatial & Surface Measurement Overlay
• Layout (Bitmap/Array) analysis
• Characterization Analysis
• Analog Signal Analysis
• Equipment Health Overview
• Operations Alarm Monitoring & Disposition
• Portal Integration
• Self-Service Demo
- 4 -
Semi. Mfg. Use Case Examples:

Engineer’s Access Big Data
- ~95 Sites/Facilities
- User defined
timelines (5+ years of
content)
- ~50 parameters
- ~1.4 Billion records of
data
- Leverage Historian Data
Source via Web Service
• Data-On-Demand to 3 Data Sources (Teradata, Oracle & XML)
• Engineers need access to ~1.4 Billion records within seconds

Global/Executive Summary View
• Dashboard shows overall summary.
• Users can to drill down to specific workflow. Link to
Specific
Workflow

Engineering – Auditing (from Global Summary)
Audit Analyses: Plan Execution
Summary/Status/Details; Open
Issues/Findings; Closure Cycle
Time/Aging
Fleet Coverage: Operation
Assessment; Health; Requisition
OTD%

Engineering Tools by Center of Excellence
Unstructured Data
Analysis: Diagnostics
Service Requests and
Details/Maintenance
Logs
• Tool/Asset Dashboard deployed by COE helps engineers dive into equipment
diagnostics and Maintenance logs for their specific accounts.
• Data mash-up includes 2 structured data sources and 2 unstructured sources

Equipment Monitor & Diagnostics Analysis

Process Analysis
• User defined Rules to help prioritize areas of focus
• Data-on-Demand allows for run-time drill-down to assess quality
• Raw Trend w/Specs, Distribution, Cum. Prob., Site Overlay

Manuf. Parametric/Process Monitoring
• Dashboard style analysis allows quick overview of many test parameters
• Data-on-Demand allows for run-time drill-down to assess quality

• Users can drill down on
specific cell tower to
view and compute ‘Data
Throughput’ by ‘Cell Id’
Cell Tower Signal Analysis
• Users can pull ‘Cell
Tower Usage’ by time
range to determine
loads and towers of
interest.

Spatial & Surface Measurement Overlay
• Analyze data on Physical layouts
• Aggregate by specific x/y coordinates
to form composition/overlayed
maps.

Layout (Bitmap/Array) analysis
• Data transformation/re-
combination and
Visualization
• Aggregate Summary
Details

Characterization Analysis
• Create density & 3D
plots
• Characterization
• Shmoo
• Splits
• Edge testing

Characterization Analysis(cont.)

• User selectable parameters.
• Compute analog signals from
raw equipment data.
• Overlay traces
• Leverage Statistical Services to
perform Fourier Analyses
Analog Signal Trace (Periodic) Analysis

Equipment Health Overview
• Use Image and
Computed
Values in a Text
Box to
determine
status of
equipment.
• Navigate to
Engine Part by
clicking on link.
Advanced
– Iron
Python

Operations Alarm Monitoring and Disposition
• Custom API Tool with custom context mouse elements to open dialogs.
• Users can view and edit alarm information and enter notes that are saved back
to DB.
• Drill down to Operational Data
Advanced
– API
Extension
example

Assets Monitor & Diagnostics
Portal Integration
Advanced
JavaScript
Advanced
– Web
API
JavaScript
2-way
html
2-way
comm. in
html
• Portal can drive
web player
page, filter,
marking,
property, and
value via URL
API

- 21
-
Self Service Example -- DEMO
• Give users broader flexibility to interact with data.
• Leverage Web Player for broader distribution
Advanced
– Iron
Python

HiTech Manufacturing Use Cases/Examples

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