HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
OPERATION & MAINTENANCE MANUAL
1
UNIT SERIAL NUMBER REPORT(产品序列号记录)
UNIT NO(总工单号)20W156025P-01 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4
(SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG)
THROW # 1CYL 9.750 ET C185445 635
THROW # 2CYL 6.375 ET C185442 1650
THROW # 3CYL 9.750 ET C185446 635
THROW # 4CYL 6.375 ET C185443 1650
CAT. ARRANGEMENT #主体设备清单
COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52270
DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704605
COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151204
PANEL MFR 控制柜 MODEL 型号 S/N 序列号
SCRUBBER INFORMATION 分离器
PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V-101 580162 25BarG
V-201 580157 45BarG
V-301 580147 104BarG
BOTTLE INFORMATION 缓冲罐
PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V -121 580142 25BarG
V -221 580152 45BarG
V -141 580167 45BarG
V -241 580172 104BarG
QUALITY ASSURANCE质检员: 王文明 DATE日期:
COPY TO: QC FILE 质量保证部
1605
TRAFFIC 运输部门
PRODUCTION PLANNING 生产计划部
Rev Date Responsible Person Description of Change
0 1605 Re-released
以上由质检部门提供。
OPERATION & MAINTENANCE MANUAL
2
UNIT SERIAL NUMBER REPORT(产品序列号记录)
UNIT NO(总工单号)20W156025P-02 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4
(SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG)
THROW # 1CYL 9.750 ET C185559 635
THROW # 2CYL 6.375 ET C185553 1650
THROW # 3CYL 9.750 ET C185560 635
THROW # 4CYL 6.375 ET C185554 1650
CAT. ARRANGEMENT #主体设备清单
COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52298
DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704618
COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151203
PANEL MFR 控制柜 MODEL 型号 S/N 序列号
SCRUBBER INFORMATION 分离器
PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V-101 580163 25BarG
V-201 580158 45BarG
V-301 580148 104BarG
BOTTLE INFORMATION 缓冲罐
PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V -121 580143 25BarG
V -221 580153 45BarG
V -141 580168 45BarG
V -241 580173 104BarG
QUALITY ASSURANCE质检员: 王文明 DATE日期:
COPY TO: QC FILE 质量保证部
1605
TRAFFIC 运输部门
PRODUCTION PLANNING 生产计划部
Rev Date Responsible Person Description of Change
0 1605 Re-released
以上由质检部门提供。
OPERATION & MAINTENANCE MANUAL
3
UNIT SERIAL NUMBER REPORT(产品序列号记录)
UNIT NO(总工单号)20W156025P-03 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4
(SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG)
THROW # 1CYL 9.750 ET C185561 635
THROW # 2CYL 6.375 ET C185555 1650
THROW # 3CYL 9.750 ET C185562 635
THROW # 4CYL 6.375 ET C185556 1650
CAT. ARRANGEMENT #主体设备清单
COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52240
DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704601
COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151202
PANEL MFR 控制柜 MODEL 型号 S/N 序列号
SCRUBBER INFORMATION 分离器
PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V-101 580164 25BarG
V-201 580159 45BarG
V-301 580149 104BarG
BOTTLE INFORMATION 缓冲罐
PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V -121 580144 25BarG
V -221 580154 45BarG
V -141 580169 45BarG
V -241 580174 104BarG
QUALITY ASSURANCE质检员: 王文明 DATE日期:
COPY TO: QC FILE 质量保证部
1605
TRAFFIC 运输部门
PRODUCTION PLANNING 生产计划部
Rev Date Responsible Person Description of Change
0 1605 Re-released
以上由质检部门提供。
OPERATION & MAINTENANCE MANUAL
4
UNIT SERIAL NUMBER REPORT(产品序列号记录)
UNIT NO(总工单号)20W156025P-04 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4
(SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG)
THROW # 1CYL 9.750 ET C185563 635
THROW # 2CYL 6.375 ET C185557 1650
THROW # 3CYL 9.750 ET C185564 635
THROW # 4CYL 6.375 ET C185558 1650
CAT. ARRANGEMENT #主体设备清单
COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F52271
DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704602
COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151201
PANEL MFR 控制柜 MODEL 型号 S/N 序列号
SCRUBBER INFORMATION 分离器
PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V-101 580165 25BarG
V-201 580160 45BarG
V-301 580150 104BarG
BOTTLE INFORMATION 缓冲罐
PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V -121 580145 25BarG
V -221 580155 45BarG
V -141 580170 45BarG
V -241 580175 104BarG
QUALITY ASSURANCE质检员: 王文明 DATE日期:
COPY TO: QC FILE 质量保证部
1605
TRAFFIC 运输部门
PRODUCTION PLANNING 生产计划部
Rev Date Responsible Person Description of Change
0 1605 Re-released
以上由质检部门提供。
OPERATION & MAINTENANCE MANUAL
5
UNIT SERIAL NUMBER REPORT(产品序列号记录)
UNIT NO(总工单号)20W156025P-05 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4
(SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG)
THROW # 1CYL 9.750 ET C185656 635
THROW # 2CYL 6.375 ET C185651 1650
THROW # 3CYL 9.750 ET C185657 635
THROW # 4CYL 6.375 ET C185652 1650
CAT. ARRANGEMENT #主体设备清单
COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52272
DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704616
COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151205
PANEL MFR 控制柜 MODEL 型号 S/N 序列号
SCRUBBER INFORMATION 分离器
PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V-101 580166 25BarG
V-201 580161 45BarG
V-301 580151 104BarG
BOTTLE INFORMATION 缓冲罐
PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力
V -121 580146 25BarG
V -221 580156 45BarG
V -141 580171 45BarG
V -241 580176 104BarG
QUALITY ASSURANCE质检员: 王文明 DATE日期:
COPY TO: QC FILE 质量保证部
1605
TRAFFIC 运输部门
PRODUCTION PLANNING 生产计划部
Rev Date Responsible Person Description of Change
0 1605 Re-released
以上由质检部门提供。
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-001 Rev. No.:A/0
Document Name: Power & Control Cable Diagram
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.13th , 2015 Page 1 Of 2
POWER &CONTROL CABLE DIAGRAM
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-002 Rev. No.:A/0
Document Name: Control System Diagram
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.13th , 2015 Page 1 Of 2
CONTROL SYSTEM DIAGRAM
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-003 Rev. No.:B/0
Document Name: PLC Layout Diagram
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.20th , 2015 Page 1 Of 2
PLC LAYOUT DIAGRAM
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-004 Rev. No.:A/0
Document Name: Customer Interface Connection Diagram
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.13th , 2015 Page 1 Of 2
CUSTOMER INTERFACE CONNECTION DIAGRAM
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-005 Rev. No.:A/0
Document Name: Power & Control Cable List
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.13th , 2015 Page 1 Of 3
POWER &CONTROL CABLE LIST
(SINGLE UNIT)
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193
Ⅰ.Control and communication cables from compressor 1#-LCP to purchaser's 3#-DCS
(1-NPT1"&2-NPT1/2" for purchaser)
No. Application Type Qty. Description
Cable entry
diameter
Note
Number of
Cable
Cores
1 Compressor Running Signal Hard wire 1
Compressor running
signal to Central
Control Room
OD:19~28mm
ID: 15~22mm
Feedback, Dry
contact
10 cores
(4 cores
for
Spare)
2 Compressor Alarm Signal Hard wire 1
Compressor alarm
signal to Central
Control Room
Feedback, Dry
contact
3 Compressor Fault Signal Hard wire 1
Compressor fault
signal to Central
Control Room
Feedback, Dry
contact
4 Spare Hard wire 2 Spare Spare
5 Remote ESD Signal Hard wire 1
ESD from Central
Control Room
OD:9~15mm
ID:7~11mm
Control, Dry
contact
2 cores
6 Communication Signal
Communic
ation cable
1
Communication of
1#-LCP to Central
Control Room
OD:9~15mm
ID:7~11mm
Modbus RTU
RS485 Signal
3 cores
shielded
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193
Ⅱ.Power cable from 4#-PDB (supplied by Purchaser) to Compressor 1#-LCP(1-NPT3/4" for purchaser)
No. Application Type Qty. Description
Cable entry
diameter
Note
Number of
Cable Cores
1
Power
(1.5KW/230V/1PH)
Hard wire 1
230VAC(UPS)
Power supply
for 1#-LCP
OD:9~15mm
ID:7~11mm
cables are Supplied
and Installed By
Purchaser
3
Ⅲ. Power cable from 4#-PDB (supplied by Purchaser) to Compressor 2#-MCC(1-NPT1-1/2" for purchaser)
No. Application Type Qty. Description
Cable entry
diameter
Note
Number of
Cable
Cores
1
Power
(75KW/400V/3PH)
Hard wire 1
400VAC Power
supply
for 2#-MCC
OD:34~41mm
ID:27~32mm
cables are
Supplied and
Installed By
Purchaser
4
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-006 Rev. No.:B/0:
Document Name: Load List
Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong
Date: Nov.20th , 2015 Page 1 Of 1
LOAD LIST
(SINGLE UNIT)
EQUIPMENT VOLTAGE POWER QUANTITY TOTAL
1#-LCP Total:1.5KW
PLC Panel 230VAC/1PH/50HZ,UPS 1.5KW 1 1.5KW
2#-PDB Total:71.2 KW
Comp Oil Pump 400VAC/3PH+N/50HZ 2.2KW 1 2.2KW
Crankcase Oil Tank Heater 230VAC/1PH/50HZ 1KW 1 1KW
Cylinder Oil Tank Heater 230VAC/1PH/50HZ 1KW 1 1KW
Comp Crankcase Oil Heater 230VAC/1PH/50HZ 1KW 1 1KW
Heat Tracing 1 230VAC/1PH/50HZ 2KW 1 2KW
Heat Tracing 2 230VAC/1PH/50HZ 2KW 1 2KW
Cooler Motor1 400VAC/3PH+N/50HZ 30KW 1 30KW
Cooler Motor2 400VAC/3PH+N/50HZ 30KW 1 30KW
Spare 400VAC/3PH+N/50HZ 2KW 1 2KW
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-007 Rev. No.:B/0
Document Name: Instrument List
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Apr.13th , 2016 Page 1 Of 7
INSTRUMENT LIST
SN Tag Name Type Description Manufacture Units QTY
1 LS-721 Eng. Oil Level Controller LM301-EX
Inlet Joint:1/2-14"NPT
Outlet Joint:3/4-14"NPT
Output Signal:SPDT,on/off signal
Electric Port:1/2"NPT
Murphy Set 1
2 LS-732 Comp. Oil Level Controller LM301-EX
Inlet Joint:1/2-14"NPT
Outlet Joint:3/4-14"NPT
Output Signal:单刀双掷
Electric Port:1/2"NPT
Murphy Set 1
1 LS-733
Cylinder Oil Tank Level
Switch
LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
2 LS-731
Eng & Comp Oil Tank Level
Switch
LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
3 LS-101 1st Scrubber Level Switch LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
Level Controler
Level Switch
4 LS-201 2nd Scrubber Level Switch LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
5 LS-301 Final Scrubber Level Switch LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
6 LS-701
High Jacket Water Tank
Level Switch
LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
7 LS-711
High Auxiliary Water Tank
Level Switch
LS200
Pressure Grade:
Temperature Grade:
Output Signal :SPDT,on/off signal
Connection Head Material:316 SS
Floater Material:316 SS
Process Connection:2” NPT
Electrical Connection:1/2"NPT
Murphy Set 1
1 VT-751 Comp. Vibration Transmitter
ST5484E-153-120-
00
Type:ST5484E
Output Signal:4~20mA
Range:0~50mm/s
METRIX Set 1
Vibration Transmitter
2 VT-761 Eng.Vibration Transmitter
ST5484E-153-120-
00
Type:ST5484E
Output Signal:4~20mA
Range:0~50mm/s
METRIX Set 1
1 VS-771
Air Cooler Moter1 Vibration
Switch
VS2EXR-24
Type:VS2EXR
Output Signal :SPDT,on/off signal
Murphy Set 1
2 VS-772
Air Cooler Moter2 Vibration
Switch
VS2EXR-24
Type:VS2EXR
Output Signal :SPDT,on/off signal
Murphy Set 1
1 PT-101
1st Suction Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~800psi
Demarcated Range:0~20bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
2 PT-141
1st Discharge Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~4000psi
Demarcated Range:0~80bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
Pressure Transmitter
Vibration Switch
3 PT-201
2st Suction Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~4000psi
Demarcated Range:0~80bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
4 PT-241
2st Discharge Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~4000psi
Demarcated Range:0~150bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
5 PT-301
Final Discharge Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~4000psi
Demarcated Range:0~150bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
6 PT-731
Comp. Oil Pressure
Transmitter
3051T
Type:3051T
Output Signal:4~20mA
Electrical Connection:M20×1.5
Rated Range:–14.7~800psi
Demarcated Range:0~20bar
Process Connection: 1/2MNPT
Connection Head Material:aluminum
Local Display:LCD
ROSEMOUNT Set 1
SN Tag Name Type Description Manufacture Units QTY
1 TE-101
1st Suction Temperature
Sensor
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT3/4
Immersion Length: 225mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
2 TE-131
1st Discharge Temperature
Sensor 1
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT1/2
Immersion Length: 110mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
3 TE-132
1st Discharge Temperature
Sensor 2
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT1/2
Immersion Length: 110mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
4 TE-201
2nd Suction Temperature
Sensor
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT3/4
Immersion Length: 225mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
5 TE-231
2nd Discharge Temperature
Sensor 1
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT1/2
Immersion Length: 105mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
Temperature Sensor
6 TE-232
2nd Discharge Temperature
Sensor 2
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT1/2
Immersion Length: 105mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
7 TE-301
Discharge after Cooler
Temperature Sensor
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT3/4
Immersion Length: 225mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
8 TE-731
Comp. Oil Temperature
Sensor
0065
Type:0065
Electrical Connection:M20×1.5
Process Connection:NPT3/4
Immersion Length: 225mm
Sensor Element:2×Pt100
Connection Head Material:aluminum
ROSEMOUNT Set 1
9 TE-732
1# Bearing Temprature
Sensor
Compressor
Supply
Electrical Connection:NPT1/2
Connection Head Material:aluminum
Compressor
Supply
Set 1
10 TE-733
2# Bearing Temprature
Sensor
Compressor
Supply
Electrical Connection:NPT1/2
Connection Head Material:aluminum
Compressor
Supply
Set 1
11 TE-734
3# Bearing Temprature
Sensor
Compressor
Supply
Electrical Connection:NPT1/2
Connection Head Material:aluminum
Compressor
Supply
Set 1
12 TE-735
4# Bearing Temprature
Sensor
Compressor
Supply
Electrical Connection:NPT1/2
Connection Head Material:aluminum
Compressor
Supply
Set 1
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-008 Rev. No.:A/0:
Document Name: Instrument Datasheet
Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong
Date: Nov.20th , 2015 Page 1 Of 9
INSTRUMENT DATASHEET
1、Temperature sensor data sheet
Temperature sensor data sheet
General
Tag Number TE-731
Service Comp. Oil Temperature Sensor
Manufacture ROSEMOUNT
Model 0065
Description
Range -50 ~ 200℃
Accuracy A class
Process connection 1/2"NPT M
Explosion-proof class IECEx Ex d IIC T6
Degree of protection IP 68
Output Signal RTD
Electrical connection M20×1.5
Sensor Element 2×PT100
Wiring Configuration 3wire
Immersion length 50mm
Material
Thermowell Material AISI 316L
Connection Head Material Aluminum
Sheathing Material 316L
Temperature sensor data sheet
General
Tag Number TE-131、TE132
Service
1st Discharge Temperature Sensor 1;
1st Discharge Temperature Sensor 2
Manufacture ROSEMOUNT
Model 0065
Description
Range -50 ~ 200℃
Accuracy A class
Process connection 1/2"NPT M
Explosion-proof class IECEx Ex d IIC T6
Degree of protection IP 68
Output Signal RTD
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Electrical connection M20×1.5
Sensor Element 2×PT100
Wiring Configuration 3wire
Immersion length 105mm
Material
Thermowell Material AISI 316L
Connection Head Material Aluminum
Sheathing Material 316L
Temperature sensor data sheet
General
Tag Number TE-231、TE232
Service
2nd Discharge Temperature Sensor 1;
2nd Discharge Temperature Sensor 2
Manufacture ROSEMOUNT
Model 0065
Description
Range -50 ~ 200℃
Accuracy A class
Process connection 1/2"NPT M
Explosion-proof class IECEx Ex d IIC T6
Degree of protection IP 68
Output Signal RTD
Electrical connection M20×1.5
Sensor Element 2×PT100
Wiring Configuration 3wire
Immersion length 110mm
Material
Thermowell Material AISI 316L
Connection Head Material Aluminum
Sheathing Material 316L
Temperature sensor data sheet
General Tag Number TE-101、TE-201、TE-301
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Service
1st Suction Temperature Sensor;
2nd Suction Temperature Sensor;
Discharge after Cooler Temperature Sensor
Manufacture ROSEMOUNT
Model 0065
Description
Range -50 ~ 200℃
Accuracy A class
Process connection 3/4"NPT M
Explosion-proof class IECEx Ex d IIC T6
Degree of protection IP 68
Output Signal RTD
Electrical connection M20×1.5
Sensor Element 2×PT100
Wiring Configuration 3wire
Immersion length 225mm
Material
Thermowell Material AISI 316L
Connection Head Material Aluminum
Sheathing Material 316L
2、Pressure transmitter data sheet
Pressure transmitter data sheet
General
Tag Number PT-101、PT-731
Service
Comp. Oil Pressure Transmitter;
1st Suction Pressure Transmitter
Manufacture ROSEMOUNT
Model 3051T
Description
Range 0~20bar
Accuracy ±0.04%
Pressure type Gauge
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Process connection style 1/2" NPT M
Explosion-proof class IECEx Exd IICT5
Enclosure environmental
rating
IP65
Power suply/Input 24 VDC
Output Signal
4-20 mA with Digital Signal Based on HART
Protocol
Electrical connection M20×1.5
Field display LCD display
Service temp.rating -40~80℃
Material
Isolating Diaphragm 316L
Sheathing Material Aluminum
Fill fluid Sillicone (硅油)
Process connection wetted
parts material
316L
Pressure transmitter data sheet
General
Tag Number PT-141、PT-201
Service
1st Discharge Pressure Transmitter;
2st Suction Pressure Transmitter
Manufacture ROSEMOUNT
Model 3051T
Description
Range 0~80bar
Accuracy ±0.04%
Pressure type Gauge
Process connection style 1/2" NPT M
Explosion-proof class IECEx Exd IICT5
Enclosure environmental
rating
IP65
Power suply/Input 24 VDC
Output Signal
4-20 mA with Digital Signal Based on HART
Protocol
Electrical connection M20×1.5
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Field display LCD display
Service temp.rating -40~80℃
Material
Isolating Diaphragm 316L
Sheathing Material Aluminum
Fill fluid Sillicone (硅油)
Process connection wetted
parts material
316L
Pressure transmitter data sheet
General
Tag Number PT-241、PT-301
Service
2st Discharge Pressure Transmitter;
Final Discharge Pressure Transmitter
Manufacture ROSEMOUNT
Model 3051T
Description
Range 0~150bar
Accuracy ±0.04%
Pressure type Gauge
Process connection style 1/2" NPT M
Explosion-proof class IECEx Exd IICT5
Enclosure environmental
rating
IP65
Power suply/Input 24 VDC
Output Signal
4-20 mA with Digital Signal Based on HART
Protocol
Electrical connection M20×1.5
Field display LCD display
Service temp.rating -40~80℃
Material
Isolating Diaphragm 316L
Sheathing Material Aluminum
Fill fluid Sillicone (硅油)
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Process connection wetted
parts material
316L
3、 Vibration transmitter data sheet
Vibration transmitter data sheet
General
Tag Number VT-751、VT-761、VT-762
Service
Eng Vibration;
Compressor Vibration
Manufacture METRIX
Model ST5484E
Part No ST5484E-151-1180-00
Description
Vibration range 2.0 ips (50mm/s)
Frequency response 2-1500HZ
Service temp. rating -40~100℃
Installation connection type Integral 1/2” NPT
Hazardous locations rating Exd IIC T4
Power suply/Input 11 - 30 VDC
Output Signal 4-20 mA
Electrical connection 1" NPT F
Material Body material 316 SS
4 、Vibration switch data sheet
Vibration switch data sheet
General
Tag Number VS-771、VS-772
Service
Air cooler moter1 vibration switch;
Air cooler moter1 vibration switch;
Manufacture Murphy
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Model ST5484E
Description
Vibration range 2.0 ips (50mm/s)
Frequency response 2-1500HZ
Service temp. rating -40~100℃
Installation connection type Integral 1/2” NPT
Hazardous locations rating Exd IIC T4
Output Signal on/off signal
Electrical connection 1" NPT F
Material Body material 316 SS
5、 Level control data sheet
Level control data sheet
General
Tag Number LS-731、LS-733
Service Eng/Comp. Oil Level Controller
Manufacture Murphy
Model LM301-EX
Description
Oil suction connection
Top entry 1/2-14NPT with built-in filter
screen(removable for cleaning)
Flow rates 17.8LPH-117.3LPH(1.2m oil- 4.6m oil)
Oil discharge connection 3/4" NPT Female
Hazardous locations rating Class I, Grps A,B,C&D,DIV II
Degree of protection IP66
Power suply/Input 24 VDC
Output Signal SPDT,on/off signal
Electrical connection 1/2” NPT Female
Material
Floater Material Polyurethane
Sheathing Material Aluminum+EPOXY
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
6、Level swich data sheet
Level swich data sheet
General
Tag Number LS-732、LS-733、LS101、LS201、LS301
Service Tank level/Scrubber level low detect
Manufacture Murphy
Model LS200
Description
Installation connection 2" NPT M
Hazardous locations rating Exd ⅡC T4
Power suply/Input 24 VDC
Output Signal SPDT,on/off signal
Electrical connection 1/2” NPT F
Material
Floater Material 316 SS
Sheathing Material 316 SS
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-009 Rev. No.:A/0
Document Name: Unit Control Panel Dimension Drawing
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Nov.20th , 2015 Page 1 Of 2
UNIT CONTROL PANEL DIMENSION DRAWING
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-010 Rev. No.:C/0
Document Name: MCC Panel Dimension Drawing
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Apr.13th , 2016 Page 1 Of 2
MCC PANEL DIMENSION DRAWING
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-011 Rev. No.: B/0
Document Name: Alarm and Trip Setting Data Sheet
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval: Longke Dong
Date: Apr.13th , 2016 Page 1 Of 3
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193
ALARM AND TRIP SETTING DATA SHEET
1 PT-101 1st stage suction pressure Bar 0~20 11 12 14.7 15.2
2 PT-141 1st stage discharge pressure Bar 0~80 33.6 34.6
3 PT-201 2nd stage suction pressure Bar 0~80 33.6 34.6
4 PT-241 2nd stage discharge pressure Bar 0~150 91.4 94
5 PT-301 final discharge pressure Bar 0~150 91.4 94
6 PT-731 Comp oil pressure Bar 0~20 3.1 3.4
7 VT-751 Compressor vibration mm/s 0~50.8 9 12
8 VT-761 Engine vibration mm/s 0~50.8 10 13
9 TE-101 1st stage suction temperature ºC -50~200 60 65
10 TE-131 1st stage discharge temperature 1 ºC -50~200 126 131
11 TE-132 1st stage discharge temperature 2 ºC -50~200 126 131
12 TE-201 2nd stage suction temperature ºC -50~200 70 75
13 TE-231 2ndstage discharge temperature 1 ºC -50~200 157 163
14 TE-232 2nd stage discharge temperature 2 ºC -50~200 157 163
15 TE-301 Final discharge temperature ºC -50~200 70 75
16 TE-731 Compressor oil temperature ºC -50~200 83 88
17 TE-732 Comp 1# bearing temperature ºC -50~450 104 110
18 TE-733 Comp 2# bearing temperature ºC -50~450 104 110
19 TE-734 Comp 3# bearing temperature ºC -50~450 104 110
20 TE-735 Comp 4# bearing temperature ºC -50~450 104 110
21 LS-101 1st scrubber level HH
22 LS-201 2nd scrubber level HH
23 LS-301 Final scrubber level HH
24 LS-701 Jacket water tank Level L
REMARK
SN TAG NAME DESCRIPTION
HIGH
SD
SP
UNITS RANGE
LOW
SD
SP
LOW
ALM
SP
HIGH
ALM
SP
25 LS-711 Auxiliary water tank level L
26 LS-731 Crankcase oil tank level L
27 LS-733 Cylinder oil tank level L
28 LS-721 Engine oil level LL
29 LS-732 Compressor oil level LL
30 VS-771 Air cooler vibration 1 HH
31 VS-772 Air cooler vibration 2 HH
32 Local emergency Shutdown
33 Remote emergency Shutdown
34 Engine fault signal Reference to engine's setting
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-013 Rev. No.:A/0
Document Name: Single Line Diagram
Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong
Date: Dec.9th , 2015 Page 1 Of 2
SINGLE LINE DIAGRAM
(SINGLE UNIT)
HP PACKAGE - JEREH  As built Drawings.pdf
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-010 Rev. No.:B/0:
Document Name: Modbus Address List
Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong
Date: Apr.13th , 2016 Page 1 Of 7
MODBUS ADDRESS LIST
(SINGLE UNIT)
Sn. Tag No. Solutions
Modbus Address List
Doc. No. MLE-156025-ELE-010 Rev. A
Sheet 1 Of 6
Address
Unit
Range
Description
1 PT-101 0.01
2 PT-141 0.01
3 PT-201 0.01
4 PT-241 0.01
5 PT-301 0.01
6 PT 731 0 01
Bar
Bar 40002
40003
40004
40005
40006
40001
Bar
Bar
Bar
Bar
1st stage suction pressure
1st stage discharge pressure
2nd stage suction pressure
2nd stage discharge pressure
Final discharge pressure
Comp oil pressure
0~20
0~150
0 20
0~80
0~80
0~150
6 PT-731 0.01
7 /
8 VT-751 0.1
9 VT-761 0.1
10 /
11 /
mm/s
Spare
Compressor vibration
/ /
/
/
40006
/
40009
40010
Bar
/
mm/s
0~50.8
0~50.8
/
Engine vibration
Spare /
Comp oil pressure 0~20
/
Spare
12 TE-101 0.1
13 TE-131 0.1
14 TE-132 0.1
15 TE-201 0.1
16 TE-231 0.1
17 TE 232 0 1
℃ 40022
2nd stage discharge temperature2 50 200
-50~200 ℃ 40021
40019
2nd stage suction temperature -50~200 ℃ 40020
2nd stage discharge temperature1
40017
1st stage discharge temperature 1 -50~200 ℃ 40018
1st stage discharge temperature 2 -50~200 ℃
1st stage suction temperature -50~200 ℃
17 TE-232 0.1
18 TE-301 0.1
19 TE-731 0.1
20 TE-831 0.1
21 TE-832 0.1
22 TE-833 0.1
℃ 40025
Comp 2# bearing temperature -50~200 ℃ 40026
Comp 3# bearing temperature -50~200 ℃ 40037
Comp 1# bearing temperature -50~200
℃ 40022
Final discharge temperature -50~200 ℃ 40023
Compressor oil temperature -50~200 ℃ 40024
2nd stage discharge temperature2 -50~200
23 TE-834 0.1
24 /
25 1
26 0.01
27 0.01
28 1
℃ 40028
Comp 4# bearing temperature -50~200
Eng intake manifold absolute pressure 0~5.76 Bar 40033
Eng throttle position 0 100 % 40034
Spare / / /
Eng Average rpm 0~2200 rpm 40031
Eng oil pressure 0~11.02 Bar 40032
28 1
29 0.1
30 0.1
31 0.1
32 1
33 1
Eng coolant outlet temperature -40~150 ℃ 40035
Eng intake manifold temperature -40~150 ℃ 40036
Eng oil temperature -40~216 ℃ 40037
Eng throttle position 0~100 % 40034
Eng setpoint rpm 0~2200 rpm 40038
Eng torque 0~125 % 40039
Sn. Tag No. Solutions
Description Range Unit Address
Modbus Address List
Doc. No. MLE-156025-ELE-010 Sheet 2 Of 6 Rev. A
34 /
35 1
36 1
37 1
38 1
39 1
Eng L4 cylinder temperature -50~1000 ℃ 40044
℃ 40045
Spare / / /
Eng L1 cylinder temperature -50~1000 ℃ 40041
Eng L2 cylinder temperature -50~1000
Eng L5 cylinder temperature 50 1000
40042
40043
℃
Eng L3 cylinder temperature -50~1000 ℃
39 1
40 1
41 1
42 1
43 1
44 1
Eng R1 cylinder temperature -50~1000 ℃ 40047
℃ 40045
Eng L6 cylinder temperature -50~1000 ℃ 40046
℃ 40048
℃ 40049
Eng R3 cylinder temperature -50~1000
℃ 40050
Eng R4 cylinder temperature -50~1000
Eng L5 cylinder temperature -50~1000
Eng R2 cylinder temperature -50~1000
45 1
46 1
47 1
48 1
49 1
50 1
℃ 40052
℃ 40053
℃ 40051
Eng R5 cylinder temperature -50~1000
Eng R6 cylinder temperature -50~1000
Turbo charger L discharge temperature -50~1000
℃ 40056
℃ 40054
℃ 40055
Turbo charger R discharge temperature -50~1000
Eng 1# bearing temperature -50~1000
Eng 2# bearing temperature 50 1000
50 1
51 1
52 1
53 1
54 1
55 1
℃ 40056
℃ 40057
Eng 3# bearing temperature -50~1000
Eng 2# bearing temperature -50~1000
℃ 40060
℃ 40061
℃ 40058
℃ 40059
Eng 5# bearing temperature -50~1000
Eng 6# bearing temperature -50~1000
Eng 7# bearing temperature -50~1000
Eng 4# bearing temperature -50~1000
56 1
57 1
58 1
59 0:stop,1:running
60 0:stop,1:running
61 0:stop 1:running
40062
1# fan motor running state 0/1 40065.0
2# fan motor running state 0/1 40065.1
Total run time minutes 60 M
Total run time hours 9999 H 40063
Total run time hours 999 ten thousand H 40064
comp oil pump running state 0/1 40065 2
61 0:stop,1:running
62 0:stop,1:running
63 0:stop,1:running
64 0:stop,1:running
65 0:stop,1:running
66 0:stop,1:running
comp.oil pump running state 0/1 40065.2
Crankcase heater running state 0/1 40065.3
Cyl.oil tank heater running state 0/1 40065.4
Crankcase oil tank heater running state 0/1 40065.5
Oil HT running state 0/1 40065.6
Scrubber HT running state 0/1 40065.7
Sn. Tag No. Solutions
Description Range Unit Address
Modbus Address List
Doc. No. MLE-156025-ELE-010 Sheet 3 Of 6 Rev. A
67 0:normal,1:open
ed
68 0:normal,1:open
ed
69 0:normal,1:open
ed
70 0:normal,1:close
d
71 0:normal,1:close
d
72 0:normal 1:close
Suction valve opened 0/1 40065.8
Discharge valve opened 0/1 40065.9
Vent valve opened 0/1 40065.10
Suction valve closed 0/1 40065.11
Discharge valve closed 0/1 40065.12
Vent valve closed 0/1 40065 13
72 0:normal,1:close
d
73
74 0:normal,1:alarm
75 0:normal,1:alarm
76 0:normal,1:alarm
77 0:normal,1:alarm
/
Spare /
1# fan motor run faild alarm
2# fan motor run faild alarm
comp.oil pump run faild alarm
Crankcase heater run faild alarm
0/1
0/1
0/1
0/1
40066.0
40066.1
40066.2
40066.3
Vent valve closed 0/1 40065.13
78 0:normal,1:alarm
79 0:normal,1:alarm
80 0:normal,1:alarm
81 0:normal,1:alarm
82 0:normal,1:alarm
83 0:normal 1:alarm
40066 9
Cyl.oil tank heater run faild alarm
Crankcase oil tank heater run faild alarm
Oil HT run faild alarm
Scrubber HT run faild alarm
Suction valve open faild alarm
Discharge valve open faild alarm
0/1
0/1
0/1
0/1
0/1
0/1
40066.4
40066.5
40066.6
40066.7
40066.8
83 0:normal,1:alarm
84 0:normal,1:alarm
85 0:normal,1:alarm
86 0:normal,1:alarm
87 0:normal,1:alarm
88
Vent valve open faild alarm 0/1 40066.10
Suction valve close faild alarm 0/1 40066.11
40066.9
Discharge valve close faild alarm 0/1 40066.12
Spare / /
Discharge valve open faild alarm
Vent valve close faild alarm 40066.13
0/1
0/1
89 0:normal,1:alarm
90 0:normal,1:alarm
91 0:normal,1:alarm
92 0:normal,1:alarm
93 0:normal,1:alarm
94 0:normal 1:alarm
40067.0
1st stage suction pressure H alarm 0/1
2nd stage discharge pressure H alarm 0/1
1st stage discharge pressure H alarm 0/1
Comp oil pressure H alarm 0/1
40067.1
2nd stage suction pressure H alarm 0/1 40067.2
40067.3
final discharge pressure H alarm 0/1 40067.4
40067 5
94 0:normal,1:alarm
95
96 0:normal,1:alarm
97 0:normal,1:alarm
98 0:normal,1:alarm
99
Spare /
Comp oil pressure H alarm 0/1 40067.5
/
Compressor vibration H alarm 0/1 40067.8
Engine DE vibration H alarm 0/1 40067.9
Engine NDE vibration H alarm 0/1 40067.10
Spare / /
Sn. Tag No. Solutions
Modbus Address List
Doc. No. MLE-156025-ELE-010 Sheet 4 Of 6 Rev. A
Description Range Unit Address
100 0:normal,1:alarm
101 0:normal,1:alarm
102 0:normal,1:alarm
103 0:normal,1:alarm
104 0:normal,1:alarm
105 0 normal 1 alarm
1st stage suction temperature H alarm 0/1 40068.0
1st stage discharge temperature 1 H alarm 0/1 40068.1
1st stage discharge temperature 2 H alarm 0/1 40068.2
2nd stage suction temperature H alarm 0/1 40068.3
2nd stage discharge temperature1 H alarm 0/1 40068.4
2 d stage discharge temperature2 H alarm 0/1 40068 5
105 0:normal,1:alarm
106 0:normal,1:alarm
107 0:normal,1:alarm
108 0:normal,1:alarm
109 0:normal,1:alarm
110 0:normal,1:alarm
40068.10
2nd stage discharge temperature2 H alarm 0/1 40068.5
Final discharge temperature H alarm 0/1 40068.6
Compressor oil temperature H alarm 0/1 40068.7
Comp 1# bearing temperature H alarm 0/1 40068.8
Comp 2# bearing temperature H alarm 0/1 40068.9
Comp 3# bearing temperature H alarm 0/1
111 0:normal,1:alarm
112
113 0:normal,1:alarm
114 0:normal,1:alarm
115 0:normal,1:alarm
116 0:normal 1:alarm
40068.11
Eng 2# bearing temperature H alarm 0/1 40069.1
Eng 3# bearing temperature H alarm 0/1 40069.2
Eng 4# bearing temperature H alarm 0/1 40069 3
Spare / /
Eng 1# bearing temperature H alarm 0/1 40069.0
Comp 4# bearing temperature H alarm 0/1
116 0:normal,1:alarm
117 0:normal,1:alarm
118 0:normal,1:alarm
119 0:normal,1:alarm
120
121 0:normal,1:stop
Eng 4# bearing temperature H alarm 0/1 40069.3
Eng 5# bearing temperature H alarm 0/1 40069.4
Eng 6# bearing temperature H alarm 0/1 40069.5
Eng 7# bearing temperature H alarm 0/1 40069.6
Spare / /
1st stage suction pressure HH stop 0/1 40070.0
122 0:normal,1:stop
123 0:normal,1:stop
124 0:normal,1:stop
125 0:normal,1:stop
126 0:normal,1:stop
127
2nd stage discharge pressure HH stop 0/1 40070.3
1st stage discharge pressure HH stop 0/1 40070.1
2nd stage suction pressure HH stop 0/1 40070.2
final discharge pressure HH stop 0/1 40070.4
Comp oil pressure HH stop 0/1 40070.5
Spare / /
127
128 0:normal,1:stop
129 0:normal,1:stop
130 0:normal,1:stop
131
132 0:normal,1:stop
1st stage suction temperature HH stop 0/1 40071.0
Spare / /
Compressor vibration HH stop 0/1 40070.8
Engine DE vibration HH stop 0/1 40070.9
Engine NDE vibration HH stop 0/1 40070.10
Spare / /
Sn. Tag No. Solutions
Description Range Unit Address
Doc. No. MLE-156025-ELE-010 Sheet 5 A
Modbus Address List
Of 6 Rev.
133 0:normal,1:stop
134 0:normal,1:stop
135 0:normal,1:stop
136 0:normal,1:stop
137 0:normal,1:stop
138 0 normal 1 stop
1st stage discharge temperature 1 HH stop 0/1 40071.1
1st stage discharge temperature 2 HH
stop
0/1 40071.2
2nd stage suction temperature HH stop 0/1 40071.3
2nd stage discharge temperature1 HH
stop
0/1 40071.4
2nd stage discharge temperature2 HH
stop
0/1 40071.5
Final discharge temperature HH stop 0/1 40071 6
138 0:normal,1:stop
139 0:normal,1:stop
140 0:normal,1:stop
141 0:normal,1:stop
142 0:normal,1:stop
143 0:normal,1:stop
Final discharge temperature HH stop 0/1 40071.6
Compressor oil temperature HH stop 0/1 40071.7
Comp 1# bearing temperature HH stop 0/1 40071.8
Comp 2# bearing temperature HH stop 0/1 40071.9
Comp 3# bearing temperature HH stop 0/1 40071.10
Comp 4# bearing temperature HH stop 0/1 40071.11
144
145 0:normal,1:stop
146 0:normal,1:stop
147 0:normal,1:stop
148 0:normal,1:stop
149 0:normal 1:stop
Spare / /
Eng 1# bearing temperature HH stop 0/1 40072.0
Eng 2# bearing temperature HH stop 0/1 40072.1
Eng 3# bearing temperature HH stop 0/1 40072.2
Eng 4# bearing temperature HH stop 0/1 40072.3
Eng 5# bearing temperature HH stop 0/1 40072 4
149 0:normal,1:stop
150 0:normal,1:stop
151 0:normal,1:stop
152
153 0:normal,1:alarm
154 0:normal,1:alarm
0/1 40072.6
Eng 5# bearing temperature HH stop 0/1 40072.4
Eng 6# bearing temperature HH stop 0/1 40072.5
Comp oil pressure L alarm
1st stage suction pressure L alarm 0/1 40073.0
0/1 40073.1
/
/
Spare
Eng 7# bearing temperature HH stop
155 0:normal,1:stop
156 0:normal,1:stop
157
158 0:normal,1:alarm
159 0:normal,1:alarm
160 0:normal 1:alarm
0/1 40074.0
LCP Pressure Low alarm 0/1 40074.1
Switching Power Fault alarm 0/1 40074 2
SPD fault alarm
1st stage suction pressure LL stop 0/1 40073.2
Comp oil pressure LL stop 0/1 40073.3
Spare / /
160 0:normal,1:alarm
161 LS-733 0:normal,1:alarm
162 LS-731 0:normal,1:alarm
163 LS-711 0:normal,1:alarm
164 LS-701 0:normal,1:alarm
165 0:normal,1:alarm
0/1 40074.4
0/1 40074.3
Switching Power Fault alarm 0/1 40074.2
0/1 40074.5
0/1 40074.6
Auxiliary water tank level alarm
Jacket water tank Level alarm
Eng fault signal alarm 0/1 40074.7
Cylinder oil tank level alarm
Crankcase oil tank level alarm
Sn. Tag No. Solutions
Doc. No. MLE-156025-ELE-010 Sheet 6 Of 6 Rev. A
Modbus Address List
Description Range Unit Address
166
167 LS-101 0:normal,1:stop
168 LS-201 0:normal,1:stop
169 LS-301 0:normal,1:stop
170 LS-721 0:normal,1:stop
171 LS 732 0 normal 1 stop
Spare / /
1st scrubber level stop 0/1 40075.0
2nd scrubber level stop 0/1 40075.1
Final scrubber level stop 0/1 40075.2
Engine oil level stop 0/1 40075.3
Compressor oil level stop 0/1 40075 4
171 LS-732 0:normal,1:stop
172 LS-751 0:normal,1:stop
173 LS-752 0:normal,1:stop
174 VS-771 0:normal,1:stop
175 VS-772 0:normal,1:stop
176
Compressor oil level stop 0/1 40075.4
Air cooler vibration 2 stop 0/1 40075.8
Comp. Oil No Flow Switch 1 stop 0/1 40075.5
Comp. Oil No Flow Switch 2 stop 0/1 40075.6
Air cooler vibration 1 stop 0/1 40075.7
Spare / /
177 0:normal,1:runin
g
178 0:normal,1:alarm
179 0:normal,1:fault
180
Modbus Settings(According to The Site to Adjust):
Spare / /
Unit fault 0/1 40076.2
Unit running 0/1 40076.0
Unit alarm 0/1 40076.1
Protocol:RTU ;Baud Rate:9600;Data Bits:8;Stop Bit:1;Parity:None;Slave Address:According to The Site to Adjust
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-ELE-015 Rev. No.:A/0:
Document Name: Cause And Effect Matrix
Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong
Date: Jun.25th , 2016 Page 1 Of 5
CAUSE AND EFFECT MATRIX
(SINGLE UNIT)
ALARM:
1’st Suction Pressure H Alarm
1’st Exhaust Pressure H Alarm
2’nd Suction Pressure H Alarm
2’nd Exhaust Pressure H Alarm
Final Exhaust Pressure H Alarm
Comp.Vibration H Alarm
Eng.Vibration H Alarm
1’st Suction Temp H Alarm
1# Cyl Exhaust Temp H Alarm
3# Cyl Exhaust Temp H Alarm
2’nd Suction Temp H Alarm
2# Cyl Exhaust Temp H Alarm
4# Cyl Exhaust Temp H Alarm
Final Exhaust Temp H Alarm
Lubrication Oil Temp H Alarm
Comp.1#Bearing Temp H Alarm
Comp.2#Bearing Temp H Alarm
Comp.3#Bearing Temp H Alarm
Comp.4#Bearing Temp H Alarm
1’st Suction Pressure L Alarm
Lubrication Oil Pressure L Alarm
SPD Alarm
PXK Pressure L Alarm
Cyl Oil Tank Level L Alarm
Crankcase Oil Tank Level L Alarm
EAW Level L Alarm
EJW Level L Alarm
SHUTDOWN:
Power Fault
Eng.Fault
1’st Suction Pressure HH Shutdown
1’st Exhaust Pressure HH Shutdown
2’nd Suction Pressure HH Shutdown
2’nd Exhaust Pressure HH Shutdown
Final Exhaust Pressure HH Shutdown
Comp.Vibration HH Shutdown
Eng.Vibration HH Shutdown
1’st Suction Temp HH Shutdown
1# Cyl Exhaust Temp HH Shutdown
3# Cyl Exhaust Temp HH Shutdown
2’nd Suction Temp HH Shutdown
2# Cyl Exhaust Temp HH Shutdown
4# Cyl Exhaust Temp HH Shutdown
Final Exhaust Temp HH Shutdown
Lubrication Oil Temp HH Shutdown
Comp.1#Bearing Temp HH Shutdown
Comp.2#Bearing Temp HH Shutdown
Comp.3#Bearing Temp HH Shutdown
Comp.4#Bearing Temp HH Shutdown
1’st Suction Pressure LL Shutdown
Lubrication Pressure LL Shutdown
1’st Scrubber Level HH Shutdown
2’nd Scrubber Level HH Shutdown
Final Scrubber Level HH Shutdown
1# Noflow Shutdown
2# Noflow Shutdown
1# Coolant Vibration HH Shutdown
2# Coolant Vibration HH Shutdown
AL= Alarm; SD= Shutdown; OP=Open
Effect
reason
Suction
Valve
SOV1101
Exhaust
Valve
SOV1103
Blowdown
Valve
SOV1104
Unit
States
1’st Suction Pressure H Alarm
PT101: (H: 14.7Bar)
- - - AL -
1’st Suction Pressure HH Shutdown
PT101: (HH: 15.2Bar)
SD OP OP AL SD
1’st Suction Pressure L Alarm
PT101: (L: 12Bar)
- - - AL -
1’st Suction Pressure LL Shutdown
PT101: (LL: 11Bar)
SD OP OP AL SD
1’st Exhaust Pressure H Alarm
PT141: (H: 33.6Bar)
- - - AL -
1’st Exhaust Pressure HH Shutdown
PT141: (HH: 34.6Bar)
SD OP OP AL SD
2’nd Suction Pressure H Alarm
PT201: (H: 14.7Bar)
- - - AL -
2’nd Suction Pressure HH Shutdown
PT201: (HH: 34.6Bar)
SD OP OP AL SD
2’nd Exhaust Pressure H Alarm
PT241: (H: 91.4Bar)
- - - AL -
2’nd Exhaust Pressure HH Shutdown
PT241: (HH: 94Bar)
SD OP OP AL SD
Final Exhaust Pressure H Alarm
PT301: (H: 91.4Bar)
- - - AL -
2’nd Exhaust Pressure HH Shutdown
PT301: (HH: 94Bar)
SD OP OP AL SD
Comp.Vibration H Alarm
VT751: (H:9 mm/s)
- - - AL -
Comp.Vibration HH Shutdown
VT751: (H:12 mm/s)
SD OP OP AL SD
Eng.Vibration H Alarm
VT761: (H:9 mm/s)
- - - AL -
Eng.Vibration HH Shutdown
VT761: (H:12 mm/s)
SD OP OP AL SD
Lubrication Oil Pressure L Alarm
PT731: (L: 3.4Bar)
- - - AL -
Lubrication Oil Pressure LL Shutdown
PT731: (LL: 3.1Bar)
SD OP OP AL SD
1’st Suction Temp H Alarm
TE101: (H: 60℃)
- - - AL -
1’st Suction Temp HH Shutdown
TE101: (HH: 65℃)
SD OP OP AL SD
1# Cyl Exhaust Temp H Alarm
TE131:(H: 126℃)
- - - AL -
1# Cyl Exhaust Temp HH Shutdown
TE131:(HH: 131℃)
SD OP OP AL SD
3# Cyl Exhaust Temp H Alarm
TE132:(H: 126℃)
- - - AL -
3# Cyl Exhaust Temp HH Shutdown
TE132:(HH: 131℃)
SD OP OP AL SD
2’nd Suction Temp H Alarm
TE201: (H: 70℃)
- - - AL -
1’st Suction Temp HH Shutdown
TE201: (HH: 75℃)
SD OP OP AL SD
2# Cyl Exhaust Temp H Alarm
TE231:(H: 157℃)
- - - AL -
2# Cyl Exhaust Temp HH Shutdown
TE231:(HH: 163℃)
SD OP OP AL SD
4# Cyl Exhaust Temp H Alarm
TE232:(H: 157℃)
- - - AL -
4# Cyl Exhaust Temp HH Shutdown
TE232:(HH: 163℃)
SD OP OP AL SD
Final Exhaust Temp H Alarm
TE301:(H: 70℃)
- - - AL -
Final Exhaust Temp HH Shutdown
TE301:(HH: 75℃)
SD OP OP AL SD
Lubrication Oil Temp H Alarm
TE731:(H: 83℃)
- - - AL -
Lubrication Oil Temp HH Shutdown
TE731:(HH: 88℃)
SD OP OP AL SD
Comp.1#Bearing Temp H Alarm
TE732:(H: 104℃)
- - - AL -
Comp.1#Bearing Temp HH Shutdown
TE732:(HH: 110℃)
SD OP OP AL SD
Comp.2#Bearing Temp H Alarm
TE733:(H: 104℃)
- - - AL -
Comp.2#Bearing Temp HH Shutdown
TE733:(HH: 110℃)
SD OP OP AL SD
Comp.3#Bearing Temp H Alarm
TE734:(H: 104℃)
- - - AL -
Comp.3#Bearing Temp HH Shutdown
TE734:(HH: 110℃)
SD OP OP AL SD
Comp.4#Bearing Temp H Alarm
TE735:(H: 104℃)
- - - AL -
Comp.4#Bearing Temp HH Shutdown
TE735:(HH: 110℃)
SD OP OP AL SD
SPD Alarm - - - AL -
PXK Pressure L Alarm - - - AL -
Cyl Oil Tank Level L Alarm
LS733
- - - AL -
Crankcase Oil Tank Level L Alarm
LS731
- - - AL -
EAW Level L Alarm
LS711
- - - AL -
EJW Level L Alarm
LS701
- - - AL -
1’st Scrubber Level HH Shutdown
LS101
SD OP OP AL SD
2’nd Scrubber Level HH Shutdown
LS201
SD OP OP AL SD
Final Scrubber Level HH Shutdown
LS301
SD OP OP AL SD
1# Coolant Vibration HH Shutdown
VS771
SD OP OP AL SD
2# Coolant Vibration HH Shutdown
VS772
SD OP OP AL SD
1# Noflow Shutdown SD OP OP AL SD
2# Noflow Shutdown SD OP OP AL SD
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-LST-0001 Rev. No.:A
Document Name: Utilities Consumption List
Prepare: Yanan Qu Audit :Yan Zhang Approval: Xiuqiang Song
Date: 2015/11/21 Page 1 Of 2
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Utilities Consumption List
Utilities Consumption List(Except Power)
Item Description Consumption
1 Air Supply
Local Control Panel
Pressure: 6~8barg,Utility:
Instantaneous:≤30Nm3/h,Normal:≤3Nm3/h
Pneumatic Valve
Pressure:6~8barg,Utility:
Instantaneous :100Nm3/h,Normal:zero
Starting motor
Pressure:8~10barg,Utility:
Instantaneous :volume : 5.2Nm3/sustain time 6
seconds per starting,Normal:zero
NOTE 1: Recommend Owner Supply a Storage tank
satisfy 3~4 times starting for every engine.
2 Fuel
Pressure:10barg~14barg,Utility:
Normal:350Nm3/h@1200rpm
NOTE 3: Fuel gas consumption is calculated
according to process gas component , if there is
any change of fuel component and gas source
pressure ,please notify supplier.
3
Cylinder
Lube Oil
Compressor
crankcase
Mobil Pegasus 805:
Initial fill:140L
Normal:Neglectable
Replacement:2000h
Lubricative pipeline Mobil Pegasus 805:
DOCUMENT TRANSMITALL
PO/Contract Name: Reciprocating Compressor Package
Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd
Doc. No. : MLE-156025-LST-0001 Rev. No.:A
Document Name: Utilities Consumption List
Prepare: Yanan Qu Audit :Yan Zhang Approval: Xiuqiang Song
Date: 2015/11/21 Page 2 Of 2
中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003
电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
Initial fill:15L
Normal:Neglectable
Replacement:2000h
Engine deep sump,
filters and cooler
Mobil Pegasus 805:
Initial fill:720L
Normal:Neglectable
Replacement:2000h
High level oil tank
for compressor
cylinder and packing
Mobil Vacuoline 533:
Initial fill:200L
Normal:12.4L/d
Break-in:22.32L/d
Replacement:filling
High level oil tank
for Compressor
crankcase,Engine
deep sump,filters
and cooler
Mobil Pegasus 805
Initial fill:100L
Normal:
engine,
4L/d;
compressor,
neglectable
Replacement:filling
4
Liquid
coolant
Jacket water Total capacity:2267L
Auxiliary water Total capacity:564L
NOTE 1: Recommend Owner Supply a Storage tank satisfy 3~4 times starting for every engine.
NOTE 2: All Parameters are for one compressor unit.
NOTE 3: Fuel gas consumption is calculated according to process gas component , if there is any change of
fuel component and gas source pressure ,please notify supplier.

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  • 15. OPERATION & MAINTENANCE MANUAL 1 UNIT SERIAL NUMBER REPORT(产品序列号记录) UNIT NO(总工单号)20W156025P-01 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4 (SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG) THROW # 1CYL 9.750 ET C185445 635 THROW # 2CYL 6.375 ET C185442 1650 THROW # 3CYL 9.750 ET C185446 635 THROW # 4CYL 6.375 ET C185443 1650 CAT. ARRANGEMENT #主体设备清单 COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52270 DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704605 COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151204 PANEL MFR 控制柜 MODEL 型号 S/N 序列号 SCRUBBER INFORMATION 分离器 PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V-101 580162 25BarG V-201 580157 45BarG V-301 580147 104BarG BOTTLE INFORMATION 缓冲罐 PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V -121 580142 25BarG V -221 580152 45BarG V -141 580167 45BarG V -241 580172 104BarG QUALITY ASSURANCE质检员: 王文明 DATE日期: COPY TO: QC FILE 质量保证部 1605 TRAFFIC 运输部门 PRODUCTION PLANNING 生产计划部 Rev Date Responsible Person Description of Change 0 1605 Re-released 以上由质检部门提供。
  • 16. OPERATION & MAINTENANCE MANUAL 2 UNIT SERIAL NUMBER REPORT(产品序列号记录) UNIT NO(总工单号)20W156025P-02 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4 (SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG) THROW # 1CYL 9.750 ET C185559 635 THROW # 2CYL 6.375 ET C185553 1650 THROW # 3CYL 9.750 ET C185560 635 THROW # 4CYL 6.375 ET C185554 1650 CAT. ARRANGEMENT #主体设备清单 COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52298 DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704618 COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151203 PANEL MFR 控制柜 MODEL 型号 S/N 序列号 SCRUBBER INFORMATION 分离器 PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V-101 580163 25BarG V-201 580158 45BarG V-301 580148 104BarG BOTTLE INFORMATION 缓冲罐 PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V -121 580143 25BarG V -221 580153 45BarG V -141 580168 45BarG V -241 580173 104BarG QUALITY ASSURANCE质检员: 王文明 DATE日期: COPY TO: QC FILE 质量保证部 1605 TRAFFIC 运输部门 PRODUCTION PLANNING 生产计划部 Rev Date Responsible Person Description of Change 0 1605 Re-released 以上由质检部门提供。
  • 17. OPERATION & MAINTENANCE MANUAL 3 UNIT SERIAL NUMBER REPORT(产品序列号记录) UNIT NO(总工单号)20W156025P-03 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4 (SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG) THROW # 1CYL 9.750 ET C185561 635 THROW # 2CYL 6.375 ET C185555 1650 THROW # 3CYL 9.750 ET C185562 635 THROW # 4CYL 6.375 ET C185556 1650 CAT. ARRANGEMENT #主体设备清单 COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52240 DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704601 COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151202 PANEL MFR 控制柜 MODEL 型号 S/N 序列号 SCRUBBER INFORMATION 分离器 PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V-101 580164 25BarG V-201 580159 45BarG V-301 580149 104BarG BOTTLE INFORMATION 缓冲罐 PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V -121 580144 25BarG V -221 580154 45BarG V -141 580169 45BarG V -241 580174 104BarG QUALITY ASSURANCE质检员: 王文明 DATE日期: COPY TO: QC FILE 质量保证部 1605 TRAFFIC 运输部门 PRODUCTION PLANNING 生产计划部 Rev Date Responsible Person Description of Change 0 1605 Re-released 以上由质检部门提供。
  • 18. OPERATION & MAINTENANCE MANUAL 4 UNIT SERIAL NUMBER REPORT(产品序列号记录) UNIT NO(总工单号)20W156025P-04 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4 (SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG) THROW # 1CYL 9.750 ET C185563 635 THROW # 2CYL 6.375 ET C185557 1650 THROW # 3CYL 9.750 ET C185564 635 THROW # 4CYL 6.375 ET C185558 1650 CAT. ARRANGEMENT #主体设备清单 COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F52271 DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704602 COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151201 PANEL MFR 控制柜 MODEL 型号 S/N 序列号 SCRUBBER INFORMATION 分离器 PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V-101 580165 25BarG V-201 580160 45BarG V-301 580150 104BarG BOTTLE INFORMATION 缓冲罐 PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V -121 580145 25BarG V -221 580155 45BarG V -141 580170 45BarG V -241 580175 104BarG QUALITY ASSURANCE质检员: 王文明 DATE日期: COPY TO: QC FILE 质量保证部 1605 TRAFFIC 运输部门 PRODUCTION PLANNING 生产计划部 Rev Date Responsible Person Description of Change 0 1605 Re-released 以上由质检部门提供。
  • 19. OPERATION & MAINTENANCE MANUAL 5 UNIT SERIAL NUMBER REPORT(产品序列号记录) UNIT NO(总工单号)20W156025P-05 NUMBER OF STAGES(级数)2 NUMBER OF THROWS(拐数)4 (SECTION)部件 SIZE 尺寸 S/N 序列号 MAWP 最大工作压力(psiG) THROW # 1CYL 9.750 ET C185656 635 THROW # 2CYL 6.375 ET C185651 1650 THROW # 3CYL 9.750 ET C185657 635 THROW # 4CYL 6.375 ET C185652 1650 CAT. ARRANGEMENT #主体设备清单 COMPRESSOR MFR 压缩机 ARIEL MODEL 型号 JGT/4 S/N 序列号 F-52272 DRIVER MFR 驱动设备 WAUKESHA MODEL 型号 L7044GSI S/N 序列号 5283704616 COOLER MFR 空冷器 MODEL 型号 S/N 序列号 KI2320151205 PANEL MFR 控制柜 MODEL 型号 S/N 序列号 SCRUBBER INFORMATION 分离器 PV#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V-101 580166 25BarG V-201 580161 45BarG V-301 580151 104BarG BOTTLE INFORMATION 缓冲罐 PD#设备位号 SER. NO. 制造许可证编号 N.B.# 设备代码 MAWP 最大工作压力 V -121 580146 25BarG V -221 580156 45BarG V -141 580171 45BarG V -241 580176 104BarG QUALITY ASSURANCE质检员: 王文明 DATE日期: COPY TO: QC FILE 质量保证部 1605 TRAFFIC 运输部门 PRODUCTION PLANNING 生产计划部 Rev Date Responsible Person Description of Change 0 1605 Re-released 以上由质检部门提供。
  • 50. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-001 Rev. No.:A/0 Document Name: Power & Control Cable Diagram Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.13th , 2015 Page 1 Of 2 POWER &CONTROL CABLE DIAGRAM
  • 52. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-002 Rev. No.:A/0 Document Name: Control System Diagram Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.13th , 2015 Page 1 Of 2 CONTROL SYSTEM DIAGRAM
  • 54. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-003 Rev. No.:B/0 Document Name: PLC Layout Diagram Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.20th , 2015 Page 1 Of 2 PLC LAYOUT DIAGRAM
  • 56. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-004 Rev. No.:A/0 Document Name: Customer Interface Connection Diagram Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.13th , 2015 Page 1 Of 2 CUSTOMER INTERFACE CONNECTION DIAGRAM
  • 58. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-005 Rev. No.:A/0 Document Name: Power & Control Cable List Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.13th , 2015 Page 1 Of 3 POWER &CONTROL CABLE LIST (SINGLE UNIT)
  • 59. 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193 Ⅰ.Control and communication cables from compressor 1#-LCP to purchaser's 3#-DCS (1-NPT1"&2-NPT1/2" for purchaser) No. Application Type Qty. Description Cable entry diameter Note Number of Cable Cores 1 Compressor Running Signal Hard wire 1 Compressor running signal to Central Control Room OD:19~28mm ID: 15~22mm Feedback, Dry contact 10 cores (4 cores for Spare) 2 Compressor Alarm Signal Hard wire 1 Compressor alarm signal to Central Control Room Feedback, Dry contact 3 Compressor Fault Signal Hard wire 1 Compressor fault signal to Central Control Room Feedback, Dry contact 4 Spare Hard wire 2 Spare Spare 5 Remote ESD Signal Hard wire 1 ESD from Central Control Room OD:9~15mm ID:7~11mm Control, Dry contact 2 cores 6 Communication Signal Communic ation cable 1 Communication of 1#-LCP to Central Control Room OD:9~15mm ID:7~11mm Modbus RTU RS485 Signal 3 cores shielded
  • 60. 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193 Ⅱ.Power cable from 4#-PDB (supplied by Purchaser) to Compressor 1#-LCP(1-NPT3/4" for purchaser) No. Application Type Qty. Description Cable entry diameter Note Number of Cable Cores 1 Power (1.5KW/230V/1PH) Hard wire 1 230VAC(UPS) Power supply for 1#-LCP OD:9~15mm ID:7~11mm cables are Supplied and Installed By Purchaser 3 Ⅲ. Power cable from 4#-PDB (supplied by Purchaser) to Compressor 2#-MCC(1-NPT1-1/2" for purchaser) No. Application Type Qty. Description Cable entry diameter Note Number of Cable Cores 1 Power (75KW/400V/3PH) Hard wire 1 400VAC Power supply for 2#-MCC OD:34~41mm ID:27~32mm cables are Supplied and Installed By Purchaser 4
  • 61. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-006 Rev. No.:B/0: Document Name: Load List Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong Date: Nov.20th , 2015 Page 1 Of 1 LOAD LIST (SINGLE UNIT) EQUIPMENT VOLTAGE POWER QUANTITY TOTAL 1#-LCP Total:1.5KW PLC Panel 230VAC/1PH/50HZ,UPS 1.5KW 1 1.5KW 2#-PDB Total:71.2 KW Comp Oil Pump 400VAC/3PH+N/50HZ 2.2KW 1 2.2KW Crankcase Oil Tank Heater 230VAC/1PH/50HZ 1KW 1 1KW Cylinder Oil Tank Heater 230VAC/1PH/50HZ 1KW 1 1KW Comp Crankcase Oil Heater 230VAC/1PH/50HZ 1KW 1 1KW Heat Tracing 1 230VAC/1PH/50HZ 2KW 1 2KW Heat Tracing 2 230VAC/1PH/50HZ 2KW 1 2KW Cooler Motor1 400VAC/3PH+N/50HZ 30KW 1 30KW Cooler Motor2 400VAC/3PH+N/50HZ 30KW 1 30KW Spare 400VAC/3PH+N/50HZ 2KW 1 2KW 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 62. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-007 Rev. No.:B/0 Document Name: Instrument List Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Apr.13th , 2016 Page 1 Of 7 INSTRUMENT LIST
  • 63. SN Tag Name Type Description Manufacture Units QTY 1 LS-721 Eng. Oil Level Controller LM301-EX Inlet Joint:1/2-14"NPT Outlet Joint:3/4-14"NPT Output Signal:SPDT,on/off signal Electric Port:1/2"NPT Murphy Set 1 2 LS-732 Comp. Oil Level Controller LM301-EX Inlet Joint:1/2-14"NPT Outlet Joint:3/4-14"NPT Output Signal:单刀双掷 Electric Port:1/2"NPT Murphy Set 1 1 LS-733 Cylinder Oil Tank Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 2 LS-731 Eng & Comp Oil Tank Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 3 LS-101 1st Scrubber Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 Level Controler Level Switch
  • 64. 4 LS-201 2nd Scrubber Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 5 LS-301 Final Scrubber Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 6 LS-701 High Jacket Water Tank Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 7 LS-711 High Auxiliary Water Tank Level Switch LS200 Pressure Grade: Temperature Grade: Output Signal :SPDT,on/off signal Connection Head Material:316 SS Floater Material:316 SS Process Connection:2” NPT Electrical Connection:1/2"NPT Murphy Set 1 1 VT-751 Comp. Vibration Transmitter ST5484E-153-120- 00 Type:ST5484E Output Signal:4~20mA Range:0~50mm/s METRIX Set 1 Vibration Transmitter
  • 65. 2 VT-761 Eng.Vibration Transmitter ST5484E-153-120- 00 Type:ST5484E Output Signal:4~20mA Range:0~50mm/s METRIX Set 1 1 VS-771 Air Cooler Moter1 Vibration Switch VS2EXR-24 Type:VS2EXR Output Signal :SPDT,on/off signal Murphy Set 1 2 VS-772 Air Cooler Moter2 Vibration Switch VS2EXR-24 Type:VS2EXR Output Signal :SPDT,on/off signal Murphy Set 1 1 PT-101 1st Suction Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~800psi Demarcated Range:0~20bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1 2 PT-141 1st Discharge Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~4000psi Demarcated Range:0~80bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1 Pressure Transmitter Vibration Switch
  • 66. 3 PT-201 2st Suction Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~4000psi Demarcated Range:0~80bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1 4 PT-241 2st Discharge Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~4000psi Demarcated Range:0~150bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1 5 PT-301 Final Discharge Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~4000psi Demarcated Range:0~150bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1 6 PT-731 Comp. Oil Pressure Transmitter 3051T Type:3051T Output Signal:4~20mA Electrical Connection:M20×1.5 Rated Range:–14.7~800psi Demarcated Range:0~20bar Process Connection: 1/2MNPT Connection Head Material:aluminum Local Display:LCD ROSEMOUNT Set 1
  • 67. SN Tag Name Type Description Manufacture Units QTY 1 TE-101 1st Suction Temperature Sensor 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT3/4 Immersion Length: 225mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 2 TE-131 1st Discharge Temperature Sensor 1 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT1/2 Immersion Length: 110mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 3 TE-132 1st Discharge Temperature Sensor 2 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT1/2 Immersion Length: 110mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 4 TE-201 2nd Suction Temperature Sensor 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT3/4 Immersion Length: 225mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 5 TE-231 2nd Discharge Temperature Sensor 1 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT1/2 Immersion Length: 105mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 Temperature Sensor
  • 68. 6 TE-232 2nd Discharge Temperature Sensor 2 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT1/2 Immersion Length: 105mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 7 TE-301 Discharge after Cooler Temperature Sensor 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT3/4 Immersion Length: 225mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 8 TE-731 Comp. Oil Temperature Sensor 0065 Type:0065 Electrical Connection:M20×1.5 Process Connection:NPT3/4 Immersion Length: 225mm Sensor Element:2×Pt100 Connection Head Material:aluminum ROSEMOUNT Set 1 9 TE-732 1# Bearing Temprature Sensor Compressor Supply Electrical Connection:NPT1/2 Connection Head Material:aluminum Compressor Supply Set 1 10 TE-733 2# Bearing Temprature Sensor Compressor Supply Electrical Connection:NPT1/2 Connection Head Material:aluminum Compressor Supply Set 1 11 TE-734 3# Bearing Temprature Sensor Compressor Supply Electrical Connection:NPT1/2 Connection Head Material:aluminum Compressor Supply Set 1 12 TE-735 4# Bearing Temprature Sensor Compressor Supply Electrical Connection:NPT1/2 Connection Head Material:aluminum Compressor Supply Set 1
  • 69. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-008 Rev. No.:A/0: Document Name: Instrument Datasheet Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong Date: Nov.20th , 2015 Page 1 Of 9 INSTRUMENT DATASHEET
  • 70. 1、Temperature sensor data sheet Temperature sensor data sheet General Tag Number TE-731 Service Comp. Oil Temperature Sensor Manufacture ROSEMOUNT Model 0065 Description Range -50 ~ 200℃ Accuracy A class Process connection 1/2"NPT M Explosion-proof class IECEx Ex d IIC T6 Degree of protection IP 68 Output Signal RTD Electrical connection M20×1.5 Sensor Element 2×PT100 Wiring Configuration 3wire Immersion length 50mm Material Thermowell Material AISI 316L Connection Head Material Aluminum Sheathing Material 316L Temperature sensor data sheet General Tag Number TE-131、TE132 Service 1st Discharge Temperature Sensor 1; 1st Discharge Temperature Sensor 2 Manufacture ROSEMOUNT Model 0065 Description Range -50 ~ 200℃ Accuracy A class Process connection 1/2"NPT M Explosion-proof class IECEx Ex d IIC T6 Degree of protection IP 68 Output Signal RTD 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 71. Electrical connection M20×1.5 Sensor Element 2×PT100 Wiring Configuration 3wire Immersion length 105mm Material Thermowell Material AISI 316L Connection Head Material Aluminum Sheathing Material 316L Temperature sensor data sheet General Tag Number TE-231、TE232 Service 2nd Discharge Temperature Sensor 1; 2nd Discharge Temperature Sensor 2 Manufacture ROSEMOUNT Model 0065 Description Range -50 ~ 200℃ Accuracy A class Process connection 1/2"NPT M Explosion-proof class IECEx Ex d IIC T6 Degree of protection IP 68 Output Signal RTD Electrical connection M20×1.5 Sensor Element 2×PT100 Wiring Configuration 3wire Immersion length 110mm Material Thermowell Material AISI 316L Connection Head Material Aluminum Sheathing Material 316L Temperature sensor data sheet General Tag Number TE-101、TE-201、TE-301 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 72. Service 1st Suction Temperature Sensor; 2nd Suction Temperature Sensor; Discharge after Cooler Temperature Sensor Manufacture ROSEMOUNT Model 0065 Description Range -50 ~ 200℃ Accuracy A class Process connection 3/4"NPT M Explosion-proof class IECEx Ex d IIC T6 Degree of protection IP 68 Output Signal RTD Electrical connection M20×1.5 Sensor Element 2×PT100 Wiring Configuration 3wire Immersion length 225mm Material Thermowell Material AISI 316L Connection Head Material Aluminum Sheathing Material 316L 2、Pressure transmitter data sheet Pressure transmitter data sheet General Tag Number PT-101、PT-731 Service Comp. Oil Pressure Transmitter; 1st Suction Pressure Transmitter Manufacture ROSEMOUNT Model 3051T Description Range 0~20bar Accuracy ±0.04% Pressure type Gauge 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 73. Process connection style 1/2" NPT M Explosion-proof class IECEx Exd IICT5 Enclosure environmental rating IP65 Power suply/Input 24 VDC Output Signal 4-20 mA with Digital Signal Based on HART Protocol Electrical connection M20×1.5 Field display LCD display Service temp.rating -40~80℃ Material Isolating Diaphragm 316L Sheathing Material Aluminum Fill fluid Sillicone (硅油) Process connection wetted parts material 316L Pressure transmitter data sheet General Tag Number PT-141、PT-201 Service 1st Discharge Pressure Transmitter; 2st Suction Pressure Transmitter Manufacture ROSEMOUNT Model 3051T Description Range 0~80bar Accuracy ±0.04% Pressure type Gauge Process connection style 1/2" NPT M Explosion-proof class IECEx Exd IICT5 Enclosure environmental rating IP65 Power suply/Input 24 VDC Output Signal 4-20 mA with Digital Signal Based on HART Protocol Electrical connection M20×1.5 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 74. Field display LCD display Service temp.rating -40~80℃ Material Isolating Diaphragm 316L Sheathing Material Aluminum Fill fluid Sillicone (硅油) Process connection wetted parts material 316L Pressure transmitter data sheet General Tag Number PT-241、PT-301 Service 2st Discharge Pressure Transmitter; Final Discharge Pressure Transmitter Manufacture ROSEMOUNT Model 3051T Description Range 0~150bar Accuracy ±0.04% Pressure type Gauge Process connection style 1/2" NPT M Explosion-proof class IECEx Exd IICT5 Enclosure environmental rating IP65 Power suply/Input 24 VDC Output Signal 4-20 mA with Digital Signal Based on HART Protocol Electrical connection M20×1.5 Field display LCD display Service temp.rating -40~80℃ Material Isolating Diaphragm 316L Sheathing Material Aluminum Fill fluid Sillicone (硅油) 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 75. Process connection wetted parts material 316L 3、 Vibration transmitter data sheet Vibration transmitter data sheet General Tag Number VT-751、VT-761、VT-762 Service Eng Vibration; Compressor Vibration Manufacture METRIX Model ST5484E Part No ST5484E-151-1180-00 Description Vibration range 2.0 ips (50mm/s) Frequency response 2-1500HZ Service temp. rating -40~100℃ Installation connection type Integral 1/2” NPT Hazardous locations rating Exd IIC T4 Power suply/Input 11 - 30 VDC Output Signal 4-20 mA Electrical connection 1" NPT F Material Body material 316 SS 4 、Vibration switch data sheet Vibration switch data sheet General Tag Number VS-771、VS-772 Service Air cooler moter1 vibration switch; Air cooler moter1 vibration switch; Manufacture Murphy 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 76. Model ST5484E Description Vibration range 2.0 ips (50mm/s) Frequency response 2-1500HZ Service temp. rating -40~100℃ Installation connection type Integral 1/2” NPT Hazardous locations rating Exd IIC T4 Output Signal on/off signal Electrical connection 1" NPT F Material Body material 316 SS 5、 Level control data sheet Level control data sheet General Tag Number LS-731、LS-733 Service Eng/Comp. Oil Level Controller Manufacture Murphy Model LM301-EX Description Oil suction connection Top entry 1/2-14NPT with built-in filter screen(removable for cleaning) Flow rates 17.8LPH-117.3LPH(1.2m oil- 4.6m oil) Oil discharge connection 3/4" NPT Female Hazardous locations rating Class I, Grps A,B,C&D,DIV II Degree of protection IP66 Power suply/Input 24 VDC Output Signal SPDT,on/off signal Electrical connection 1/2” NPT Female Material Floater Material Polyurethane Sheathing Material Aluminum+EPOXY 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 77. 6、Level swich data sheet Level swich data sheet General Tag Number LS-732、LS-733、LS101、LS201、LS301 Service Tank level/Scrubber level low detect Manufacture Murphy Model LS200 Description Installation connection 2" NPT M Hazardous locations rating Exd ⅡC T4 Power suply/Input 24 VDC Output Signal SPDT,on/off signal Electrical connection 1/2” NPT F Material Floater Material 316 SS Sheathing Material 316 SS 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193
  • 78. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-009 Rev. No.:A/0 Document Name: Unit Control Panel Dimension Drawing Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Nov.20th , 2015 Page 1 Of 2 UNIT CONTROL PANEL DIMENSION DRAWING
  • 80. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-010 Rev. No.:C/0 Document Name: MCC Panel Dimension Drawing Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Apr.13th , 2016 Page 1 Of 2 MCC PANEL DIMENSION DRAWING
  • 82. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-011 Rev. No.: B/0 Document Name: Alarm and Trip Setting Data Sheet Prepare: Guohe Zhao Audit: Xiaoming Chi Approval: Longke Dong Date: Apr.13th , 2016 Page 1 Of 3 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86 -535-6728193 ALARM AND TRIP SETTING DATA SHEET
  • 83. 1 PT-101 1st stage suction pressure Bar 0~20 11 12 14.7 15.2 2 PT-141 1st stage discharge pressure Bar 0~80 33.6 34.6 3 PT-201 2nd stage suction pressure Bar 0~80 33.6 34.6 4 PT-241 2nd stage discharge pressure Bar 0~150 91.4 94 5 PT-301 final discharge pressure Bar 0~150 91.4 94 6 PT-731 Comp oil pressure Bar 0~20 3.1 3.4 7 VT-751 Compressor vibration mm/s 0~50.8 9 12 8 VT-761 Engine vibration mm/s 0~50.8 10 13 9 TE-101 1st stage suction temperature ºC -50~200 60 65 10 TE-131 1st stage discharge temperature 1 ºC -50~200 126 131 11 TE-132 1st stage discharge temperature 2 ºC -50~200 126 131 12 TE-201 2nd stage suction temperature ºC -50~200 70 75 13 TE-231 2ndstage discharge temperature 1 ºC -50~200 157 163 14 TE-232 2nd stage discharge temperature 2 ºC -50~200 157 163 15 TE-301 Final discharge temperature ºC -50~200 70 75 16 TE-731 Compressor oil temperature ºC -50~200 83 88 17 TE-732 Comp 1# bearing temperature ºC -50~450 104 110 18 TE-733 Comp 2# bearing temperature ºC -50~450 104 110 19 TE-734 Comp 3# bearing temperature ºC -50~450 104 110 20 TE-735 Comp 4# bearing temperature ºC -50~450 104 110 21 LS-101 1st scrubber level HH 22 LS-201 2nd scrubber level HH 23 LS-301 Final scrubber level HH 24 LS-701 Jacket water tank Level L REMARK SN TAG NAME DESCRIPTION HIGH SD SP UNITS RANGE LOW SD SP LOW ALM SP HIGH ALM SP
  • 84. 25 LS-711 Auxiliary water tank level L 26 LS-731 Crankcase oil tank level L 27 LS-733 Cylinder oil tank level L 28 LS-721 Engine oil level LL 29 LS-732 Compressor oil level LL 30 VS-771 Air cooler vibration 1 HH 31 VS-772 Air cooler vibration 2 HH 32 Local emergency Shutdown 33 Remote emergency Shutdown 34 Engine fault signal Reference to engine's setting
  • 85. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-013 Rev. No.:A/0 Document Name: Single Line Diagram Prepare: Guohe Zhao Audit: Xiaoming Chi Approval:Longke Dong Date: Dec.9th , 2015 Page 1 Of 2 SINGLE LINE DIAGRAM (SINGLE UNIT)
  • 87. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-010 Rev. No.:B/0: Document Name: Modbus Address List Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong Date: Apr.13th , 2016 Page 1 Of 7 MODBUS ADDRESS LIST (SINGLE UNIT)
  • 88. Sn. Tag No. Solutions Modbus Address List Doc. No. MLE-156025-ELE-010 Rev. A Sheet 1 Of 6 Address Unit Range Description 1 PT-101 0.01 2 PT-141 0.01 3 PT-201 0.01 4 PT-241 0.01 5 PT-301 0.01 6 PT 731 0 01 Bar Bar 40002 40003 40004 40005 40006 40001 Bar Bar Bar Bar 1st stage suction pressure 1st stage discharge pressure 2nd stage suction pressure 2nd stage discharge pressure Final discharge pressure Comp oil pressure 0~20 0~150 0 20 0~80 0~80 0~150 6 PT-731 0.01 7 / 8 VT-751 0.1 9 VT-761 0.1 10 / 11 / mm/s Spare Compressor vibration / / / / 40006 / 40009 40010 Bar / mm/s 0~50.8 0~50.8 / Engine vibration Spare / Comp oil pressure 0~20 / Spare 12 TE-101 0.1 13 TE-131 0.1 14 TE-132 0.1 15 TE-201 0.1 16 TE-231 0.1 17 TE 232 0 1 ℃ 40022 2nd stage discharge temperature2 50 200 -50~200 ℃ 40021 40019 2nd stage suction temperature -50~200 ℃ 40020 2nd stage discharge temperature1 40017 1st stage discharge temperature 1 -50~200 ℃ 40018 1st stage discharge temperature 2 -50~200 ℃ 1st stage suction temperature -50~200 ℃ 17 TE-232 0.1 18 TE-301 0.1 19 TE-731 0.1 20 TE-831 0.1 21 TE-832 0.1 22 TE-833 0.1 ℃ 40025 Comp 2# bearing temperature -50~200 ℃ 40026 Comp 3# bearing temperature -50~200 ℃ 40037 Comp 1# bearing temperature -50~200 ℃ 40022 Final discharge temperature -50~200 ℃ 40023 Compressor oil temperature -50~200 ℃ 40024 2nd stage discharge temperature2 -50~200 23 TE-834 0.1 24 / 25 1 26 0.01 27 0.01 28 1 ℃ 40028 Comp 4# bearing temperature -50~200 Eng intake manifold absolute pressure 0~5.76 Bar 40033 Eng throttle position 0 100 % 40034 Spare / / / Eng Average rpm 0~2200 rpm 40031 Eng oil pressure 0~11.02 Bar 40032 28 1 29 0.1 30 0.1 31 0.1 32 1 33 1 Eng coolant outlet temperature -40~150 ℃ 40035 Eng intake manifold temperature -40~150 ℃ 40036 Eng oil temperature -40~216 ℃ 40037 Eng throttle position 0~100 % 40034 Eng setpoint rpm 0~2200 rpm 40038 Eng torque 0~125 % 40039
  • 89. Sn. Tag No. Solutions Description Range Unit Address Modbus Address List Doc. No. MLE-156025-ELE-010 Sheet 2 Of 6 Rev. A 34 / 35 1 36 1 37 1 38 1 39 1 Eng L4 cylinder temperature -50~1000 ℃ 40044 ℃ 40045 Spare / / / Eng L1 cylinder temperature -50~1000 ℃ 40041 Eng L2 cylinder temperature -50~1000 Eng L5 cylinder temperature 50 1000 40042 40043 ℃ Eng L3 cylinder temperature -50~1000 ℃ 39 1 40 1 41 1 42 1 43 1 44 1 Eng R1 cylinder temperature -50~1000 ℃ 40047 ℃ 40045 Eng L6 cylinder temperature -50~1000 ℃ 40046 ℃ 40048 ℃ 40049 Eng R3 cylinder temperature -50~1000 ℃ 40050 Eng R4 cylinder temperature -50~1000 Eng L5 cylinder temperature -50~1000 Eng R2 cylinder temperature -50~1000 45 1 46 1 47 1 48 1 49 1 50 1 ℃ 40052 ℃ 40053 ℃ 40051 Eng R5 cylinder temperature -50~1000 Eng R6 cylinder temperature -50~1000 Turbo charger L discharge temperature -50~1000 ℃ 40056 ℃ 40054 ℃ 40055 Turbo charger R discharge temperature -50~1000 Eng 1# bearing temperature -50~1000 Eng 2# bearing temperature 50 1000 50 1 51 1 52 1 53 1 54 1 55 1 ℃ 40056 ℃ 40057 Eng 3# bearing temperature -50~1000 Eng 2# bearing temperature -50~1000 ℃ 40060 ℃ 40061 ℃ 40058 ℃ 40059 Eng 5# bearing temperature -50~1000 Eng 6# bearing temperature -50~1000 Eng 7# bearing temperature -50~1000 Eng 4# bearing temperature -50~1000 56 1 57 1 58 1 59 0:stop,1:running 60 0:stop,1:running 61 0:stop 1:running 40062 1# fan motor running state 0/1 40065.0 2# fan motor running state 0/1 40065.1 Total run time minutes 60 M Total run time hours 9999 H 40063 Total run time hours 999 ten thousand H 40064 comp oil pump running state 0/1 40065 2 61 0:stop,1:running 62 0:stop,1:running 63 0:stop,1:running 64 0:stop,1:running 65 0:stop,1:running 66 0:stop,1:running comp.oil pump running state 0/1 40065.2 Crankcase heater running state 0/1 40065.3 Cyl.oil tank heater running state 0/1 40065.4 Crankcase oil tank heater running state 0/1 40065.5 Oil HT running state 0/1 40065.6 Scrubber HT running state 0/1 40065.7
  • 90. Sn. Tag No. Solutions Description Range Unit Address Modbus Address List Doc. No. MLE-156025-ELE-010 Sheet 3 Of 6 Rev. A 67 0:normal,1:open ed 68 0:normal,1:open ed 69 0:normal,1:open ed 70 0:normal,1:close d 71 0:normal,1:close d 72 0:normal 1:close Suction valve opened 0/1 40065.8 Discharge valve opened 0/1 40065.9 Vent valve opened 0/1 40065.10 Suction valve closed 0/1 40065.11 Discharge valve closed 0/1 40065.12 Vent valve closed 0/1 40065 13 72 0:normal,1:close d 73 74 0:normal,1:alarm 75 0:normal,1:alarm 76 0:normal,1:alarm 77 0:normal,1:alarm / Spare / 1# fan motor run faild alarm 2# fan motor run faild alarm comp.oil pump run faild alarm Crankcase heater run faild alarm 0/1 0/1 0/1 0/1 40066.0 40066.1 40066.2 40066.3 Vent valve closed 0/1 40065.13 78 0:normal,1:alarm 79 0:normal,1:alarm 80 0:normal,1:alarm 81 0:normal,1:alarm 82 0:normal,1:alarm 83 0:normal 1:alarm 40066 9 Cyl.oil tank heater run faild alarm Crankcase oil tank heater run faild alarm Oil HT run faild alarm Scrubber HT run faild alarm Suction valve open faild alarm Discharge valve open faild alarm 0/1 0/1 0/1 0/1 0/1 0/1 40066.4 40066.5 40066.6 40066.7 40066.8 83 0:normal,1:alarm 84 0:normal,1:alarm 85 0:normal,1:alarm 86 0:normal,1:alarm 87 0:normal,1:alarm 88 Vent valve open faild alarm 0/1 40066.10 Suction valve close faild alarm 0/1 40066.11 40066.9 Discharge valve close faild alarm 0/1 40066.12 Spare / / Discharge valve open faild alarm Vent valve close faild alarm 40066.13 0/1 0/1 89 0:normal,1:alarm 90 0:normal,1:alarm 91 0:normal,1:alarm 92 0:normal,1:alarm 93 0:normal,1:alarm 94 0:normal 1:alarm 40067.0 1st stage suction pressure H alarm 0/1 2nd stage discharge pressure H alarm 0/1 1st stage discharge pressure H alarm 0/1 Comp oil pressure H alarm 0/1 40067.1 2nd stage suction pressure H alarm 0/1 40067.2 40067.3 final discharge pressure H alarm 0/1 40067.4 40067 5 94 0:normal,1:alarm 95 96 0:normal,1:alarm 97 0:normal,1:alarm 98 0:normal,1:alarm 99 Spare / Comp oil pressure H alarm 0/1 40067.5 / Compressor vibration H alarm 0/1 40067.8 Engine DE vibration H alarm 0/1 40067.9 Engine NDE vibration H alarm 0/1 40067.10 Spare / /
  • 91. Sn. Tag No. Solutions Modbus Address List Doc. No. MLE-156025-ELE-010 Sheet 4 Of 6 Rev. A Description Range Unit Address 100 0:normal,1:alarm 101 0:normal,1:alarm 102 0:normal,1:alarm 103 0:normal,1:alarm 104 0:normal,1:alarm 105 0 normal 1 alarm 1st stage suction temperature H alarm 0/1 40068.0 1st stage discharge temperature 1 H alarm 0/1 40068.1 1st stage discharge temperature 2 H alarm 0/1 40068.2 2nd stage suction temperature H alarm 0/1 40068.3 2nd stage discharge temperature1 H alarm 0/1 40068.4 2 d stage discharge temperature2 H alarm 0/1 40068 5 105 0:normal,1:alarm 106 0:normal,1:alarm 107 0:normal,1:alarm 108 0:normal,1:alarm 109 0:normal,1:alarm 110 0:normal,1:alarm 40068.10 2nd stage discharge temperature2 H alarm 0/1 40068.5 Final discharge temperature H alarm 0/1 40068.6 Compressor oil temperature H alarm 0/1 40068.7 Comp 1# bearing temperature H alarm 0/1 40068.8 Comp 2# bearing temperature H alarm 0/1 40068.9 Comp 3# bearing temperature H alarm 0/1 111 0:normal,1:alarm 112 113 0:normal,1:alarm 114 0:normal,1:alarm 115 0:normal,1:alarm 116 0:normal 1:alarm 40068.11 Eng 2# bearing temperature H alarm 0/1 40069.1 Eng 3# bearing temperature H alarm 0/1 40069.2 Eng 4# bearing temperature H alarm 0/1 40069 3 Spare / / Eng 1# bearing temperature H alarm 0/1 40069.0 Comp 4# bearing temperature H alarm 0/1 116 0:normal,1:alarm 117 0:normal,1:alarm 118 0:normal,1:alarm 119 0:normal,1:alarm 120 121 0:normal,1:stop Eng 4# bearing temperature H alarm 0/1 40069.3 Eng 5# bearing temperature H alarm 0/1 40069.4 Eng 6# bearing temperature H alarm 0/1 40069.5 Eng 7# bearing temperature H alarm 0/1 40069.6 Spare / / 1st stage suction pressure HH stop 0/1 40070.0 122 0:normal,1:stop 123 0:normal,1:stop 124 0:normal,1:stop 125 0:normal,1:stop 126 0:normal,1:stop 127 2nd stage discharge pressure HH stop 0/1 40070.3 1st stage discharge pressure HH stop 0/1 40070.1 2nd stage suction pressure HH stop 0/1 40070.2 final discharge pressure HH stop 0/1 40070.4 Comp oil pressure HH stop 0/1 40070.5 Spare / / 127 128 0:normal,1:stop 129 0:normal,1:stop 130 0:normal,1:stop 131 132 0:normal,1:stop 1st stage suction temperature HH stop 0/1 40071.0 Spare / / Compressor vibration HH stop 0/1 40070.8 Engine DE vibration HH stop 0/1 40070.9 Engine NDE vibration HH stop 0/1 40070.10 Spare / /
  • 92. Sn. Tag No. Solutions Description Range Unit Address Doc. No. MLE-156025-ELE-010 Sheet 5 A Modbus Address List Of 6 Rev. 133 0:normal,1:stop 134 0:normal,1:stop 135 0:normal,1:stop 136 0:normal,1:stop 137 0:normal,1:stop 138 0 normal 1 stop 1st stage discharge temperature 1 HH stop 0/1 40071.1 1st stage discharge temperature 2 HH stop 0/1 40071.2 2nd stage suction temperature HH stop 0/1 40071.3 2nd stage discharge temperature1 HH stop 0/1 40071.4 2nd stage discharge temperature2 HH stop 0/1 40071.5 Final discharge temperature HH stop 0/1 40071 6 138 0:normal,1:stop 139 0:normal,1:stop 140 0:normal,1:stop 141 0:normal,1:stop 142 0:normal,1:stop 143 0:normal,1:stop Final discharge temperature HH stop 0/1 40071.6 Compressor oil temperature HH stop 0/1 40071.7 Comp 1# bearing temperature HH stop 0/1 40071.8 Comp 2# bearing temperature HH stop 0/1 40071.9 Comp 3# bearing temperature HH stop 0/1 40071.10 Comp 4# bearing temperature HH stop 0/1 40071.11 144 145 0:normal,1:stop 146 0:normal,1:stop 147 0:normal,1:stop 148 0:normal,1:stop 149 0:normal 1:stop Spare / / Eng 1# bearing temperature HH stop 0/1 40072.0 Eng 2# bearing temperature HH stop 0/1 40072.1 Eng 3# bearing temperature HH stop 0/1 40072.2 Eng 4# bearing temperature HH stop 0/1 40072.3 Eng 5# bearing temperature HH stop 0/1 40072 4 149 0:normal,1:stop 150 0:normal,1:stop 151 0:normal,1:stop 152 153 0:normal,1:alarm 154 0:normal,1:alarm 0/1 40072.6 Eng 5# bearing temperature HH stop 0/1 40072.4 Eng 6# bearing temperature HH stop 0/1 40072.5 Comp oil pressure L alarm 1st stage suction pressure L alarm 0/1 40073.0 0/1 40073.1 / / Spare Eng 7# bearing temperature HH stop 155 0:normal,1:stop 156 0:normal,1:stop 157 158 0:normal,1:alarm 159 0:normal,1:alarm 160 0:normal 1:alarm 0/1 40074.0 LCP Pressure Low alarm 0/1 40074.1 Switching Power Fault alarm 0/1 40074 2 SPD fault alarm 1st stage suction pressure LL stop 0/1 40073.2 Comp oil pressure LL stop 0/1 40073.3 Spare / / 160 0:normal,1:alarm 161 LS-733 0:normal,1:alarm 162 LS-731 0:normal,1:alarm 163 LS-711 0:normal,1:alarm 164 LS-701 0:normal,1:alarm 165 0:normal,1:alarm 0/1 40074.4 0/1 40074.3 Switching Power Fault alarm 0/1 40074.2 0/1 40074.5 0/1 40074.6 Auxiliary water tank level alarm Jacket water tank Level alarm Eng fault signal alarm 0/1 40074.7 Cylinder oil tank level alarm Crankcase oil tank level alarm
  • 93. Sn. Tag No. Solutions Doc. No. MLE-156025-ELE-010 Sheet 6 Of 6 Rev. A Modbus Address List Description Range Unit Address 166 167 LS-101 0:normal,1:stop 168 LS-201 0:normal,1:stop 169 LS-301 0:normal,1:stop 170 LS-721 0:normal,1:stop 171 LS 732 0 normal 1 stop Spare / / 1st scrubber level stop 0/1 40075.0 2nd scrubber level stop 0/1 40075.1 Final scrubber level stop 0/1 40075.2 Engine oil level stop 0/1 40075.3 Compressor oil level stop 0/1 40075 4 171 LS-732 0:normal,1:stop 172 LS-751 0:normal,1:stop 173 LS-752 0:normal,1:stop 174 VS-771 0:normal,1:stop 175 VS-772 0:normal,1:stop 176 Compressor oil level stop 0/1 40075.4 Air cooler vibration 2 stop 0/1 40075.8 Comp. Oil No Flow Switch 1 stop 0/1 40075.5 Comp. Oil No Flow Switch 2 stop 0/1 40075.6 Air cooler vibration 1 stop 0/1 40075.7 Spare / / 177 0:normal,1:runin g 178 0:normal,1:alarm 179 0:normal,1:fault 180 Modbus Settings(According to The Site to Adjust): Spare / / Unit fault 0/1 40076.2 Unit running 0/1 40076.0 Unit alarm 0/1 40076.1 Protocol:RTU ;Baud Rate:9600;Data Bits:8;Stop Bit:1;Parity:None;Slave Address:According to The Site to Adjust
  • 94. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-ELE-015 Rev. No.:A/0: Document Name: Cause And Effect Matrix Prepare :Guohe Zhao Audit:Xiaoming Chi Approval:Longke Dong Date: Jun.25th , 2016 Page 1 Of 5 CAUSE AND EFFECT MATRIX (SINGLE UNIT)
  • 95. ALARM: 1’st Suction Pressure H Alarm 1’st Exhaust Pressure H Alarm 2’nd Suction Pressure H Alarm 2’nd Exhaust Pressure H Alarm Final Exhaust Pressure H Alarm Comp.Vibration H Alarm Eng.Vibration H Alarm 1’st Suction Temp H Alarm 1# Cyl Exhaust Temp H Alarm 3# Cyl Exhaust Temp H Alarm 2’nd Suction Temp H Alarm 2# Cyl Exhaust Temp H Alarm 4# Cyl Exhaust Temp H Alarm Final Exhaust Temp H Alarm Lubrication Oil Temp H Alarm Comp.1#Bearing Temp H Alarm Comp.2#Bearing Temp H Alarm Comp.3#Bearing Temp H Alarm Comp.4#Bearing Temp H Alarm 1’st Suction Pressure L Alarm Lubrication Oil Pressure L Alarm SPD Alarm PXK Pressure L Alarm Cyl Oil Tank Level L Alarm Crankcase Oil Tank Level L Alarm EAW Level L Alarm EJW Level L Alarm SHUTDOWN: Power Fault Eng.Fault 1’st Suction Pressure HH Shutdown 1’st Exhaust Pressure HH Shutdown 2’nd Suction Pressure HH Shutdown 2’nd Exhaust Pressure HH Shutdown Final Exhaust Pressure HH Shutdown Comp.Vibration HH Shutdown Eng.Vibration HH Shutdown 1’st Suction Temp HH Shutdown 1# Cyl Exhaust Temp HH Shutdown 3# Cyl Exhaust Temp HH Shutdown 2’nd Suction Temp HH Shutdown 2# Cyl Exhaust Temp HH Shutdown 4# Cyl Exhaust Temp HH Shutdown
  • 96. Final Exhaust Temp HH Shutdown Lubrication Oil Temp HH Shutdown Comp.1#Bearing Temp HH Shutdown Comp.2#Bearing Temp HH Shutdown Comp.3#Bearing Temp HH Shutdown Comp.4#Bearing Temp HH Shutdown 1’st Suction Pressure LL Shutdown Lubrication Pressure LL Shutdown 1’st Scrubber Level HH Shutdown 2’nd Scrubber Level HH Shutdown Final Scrubber Level HH Shutdown 1# Noflow Shutdown 2# Noflow Shutdown 1# Coolant Vibration HH Shutdown 2# Coolant Vibration HH Shutdown AL= Alarm; SD= Shutdown; OP=Open Effect reason Suction Valve SOV1101 Exhaust Valve SOV1103 Blowdown Valve SOV1104 Unit States 1’st Suction Pressure H Alarm PT101: (H: 14.7Bar) - - - AL - 1’st Suction Pressure HH Shutdown PT101: (HH: 15.2Bar) SD OP OP AL SD 1’st Suction Pressure L Alarm PT101: (L: 12Bar) - - - AL - 1’st Suction Pressure LL Shutdown PT101: (LL: 11Bar) SD OP OP AL SD 1’st Exhaust Pressure H Alarm PT141: (H: 33.6Bar) - - - AL - 1’st Exhaust Pressure HH Shutdown PT141: (HH: 34.6Bar) SD OP OP AL SD 2’nd Suction Pressure H Alarm PT201: (H: 14.7Bar) - - - AL - 2’nd Suction Pressure HH Shutdown PT201: (HH: 34.6Bar) SD OP OP AL SD 2’nd Exhaust Pressure H Alarm PT241: (H: 91.4Bar) - - - AL - 2’nd Exhaust Pressure HH Shutdown PT241: (HH: 94Bar) SD OP OP AL SD Final Exhaust Pressure H Alarm PT301: (H: 91.4Bar) - - - AL -
  • 97. 2’nd Exhaust Pressure HH Shutdown PT301: (HH: 94Bar) SD OP OP AL SD Comp.Vibration H Alarm VT751: (H:9 mm/s) - - - AL - Comp.Vibration HH Shutdown VT751: (H:12 mm/s) SD OP OP AL SD Eng.Vibration H Alarm VT761: (H:9 mm/s) - - - AL - Eng.Vibration HH Shutdown VT761: (H:12 mm/s) SD OP OP AL SD Lubrication Oil Pressure L Alarm PT731: (L: 3.4Bar) - - - AL - Lubrication Oil Pressure LL Shutdown PT731: (LL: 3.1Bar) SD OP OP AL SD 1’st Suction Temp H Alarm TE101: (H: 60℃) - - - AL - 1’st Suction Temp HH Shutdown TE101: (HH: 65℃) SD OP OP AL SD 1# Cyl Exhaust Temp H Alarm TE131:(H: 126℃) - - - AL - 1# Cyl Exhaust Temp HH Shutdown TE131:(HH: 131℃) SD OP OP AL SD 3# Cyl Exhaust Temp H Alarm TE132:(H: 126℃) - - - AL - 3# Cyl Exhaust Temp HH Shutdown TE132:(HH: 131℃) SD OP OP AL SD 2’nd Suction Temp H Alarm TE201: (H: 70℃) - - - AL - 1’st Suction Temp HH Shutdown TE201: (HH: 75℃) SD OP OP AL SD 2# Cyl Exhaust Temp H Alarm TE231:(H: 157℃) - - - AL - 2# Cyl Exhaust Temp HH Shutdown TE231:(HH: 163℃) SD OP OP AL SD 4# Cyl Exhaust Temp H Alarm TE232:(H: 157℃) - - - AL - 4# Cyl Exhaust Temp HH Shutdown TE232:(HH: 163℃) SD OP OP AL SD Final Exhaust Temp H Alarm TE301:(H: 70℃) - - - AL - Final Exhaust Temp HH Shutdown TE301:(HH: 75℃) SD OP OP AL SD Lubrication Oil Temp H Alarm TE731:(H: 83℃) - - - AL -
  • 98. Lubrication Oil Temp HH Shutdown TE731:(HH: 88℃) SD OP OP AL SD Comp.1#Bearing Temp H Alarm TE732:(H: 104℃) - - - AL - Comp.1#Bearing Temp HH Shutdown TE732:(HH: 110℃) SD OP OP AL SD Comp.2#Bearing Temp H Alarm TE733:(H: 104℃) - - - AL - Comp.2#Bearing Temp HH Shutdown TE733:(HH: 110℃) SD OP OP AL SD Comp.3#Bearing Temp H Alarm TE734:(H: 104℃) - - - AL - Comp.3#Bearing Temp HH Shutdown TE734:(HH: 110℃) SD OP OP AL SD Comp.4#Bearing Temp H Alarm TE735:(H: 104℃) - - - AL - Comp.4#Bearing Temp HH Shutdown TE735:(HH: 110℃) SD OP OP AL SD SPD Alarm - - - AL - PXK Pressure L Alarm - - - AL - Cyl Oil Tank Level L Alarm LS733 - - - AL - Crankcase Oil Tank Level L Alarm LS731 - - - AL - EAW Level L Alarm LS711 - - - AL - EJW Level L Alarm LS701 - - - AL - 1’st Scrubber Level HH Shutdown LS101 SD OP OP AL SD 2’nd Scrubber Level HH Shutdown LS201 SD OP OP AL SD Final Scrubber Level HH Shutdown LS301 SD OP OP AL SD 1# Coolant Vibration HH Shutdown VS771 SD OP OP AL SD 2# Coolant Vibration HH Shutdown VS772 SD OP OP AL SD 1# Noflow Shutdown SD OP OP AL SD 2# Noflow Shutdown SD OP OP AL SD
  • 99. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-LST-0001 Rev. No.:A Document Name: Utilities Consumption List Prepare: Yanan Qu Audit :Yan Zhang Approval: Xiuqiang Song Date: 2015/11/21 Page 1 Of 2 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193 Utilities Consumption List Utilities Consumption List(Except Power) Item Description Consumption 1 Air Supply Local Control Panel Pressure: 6~8barg,Utility: Instantaneous:≤30Nm3/h,Normal:≤3Nm3/h Pneumatic Valve Pressure:6~8barg,Utility: Instantaneous :100Nm3/h,Normal:zero Starting motor Pressure:8~10barg,Utility: Instantaneous :volume : 5.2Nm3/sustain time 6 seconds per starting,Normal:zero NOTE 1: Recommend Owner Supply a Storage tank satisfy 3~4 times starting for every engine. 2 Fuel Pressure:10barg~14barg,Utility: Normal:350Nm3/h@1200rpm NOTE 3: Fuel gas consumption is calculated according to process gas component , if there is any change of fuel component and gas source pressure ,please notify supplier. 3 Cylinder Lube Oil Compressor crankcase Mobil Pegasus 805: Initial fill:140L Normal:Neglectable Replacement:2000h Lubricative pipeline Mobil Pegasus 805:
  • 100. DOCUMENT TRANSMITALL PO/Contract Name: Reciprocating Compressor Package Company Name: Yantai Jereh Petroleum Equipment & Technologies Co.,Ltd Doc. No. : MLE-156025-LST-0001 Rev. No.:A Document Name: Utilities Consumption List Prepare: Yanan Qu Audit :Yan Zhang Approval: Xiuqiang Song Date: 2015/11/21 Page 2 Of 2 中国山东省烟台市莱山区杰瑞路 9 号 No.9 Jereh Road Laishan District, Yantai. P.R China. 264003 电话(Tel): +86-535-6723092 传真(Fax): +86-535-6728193 Initial fill:15L Normal:Neglectable Replacement:2000h Engine deep sump, filters and cooler Mobil Pegasus 805: Initial fill:720L Normal:Neglectable Replacement:2000h High level oil tank for compressor cylinder and packing Mobil Vacuoline 533: Initial fill:200L Normal:12.4L/d Break-in:22.32L/d Replacement:filling High level oil tank for Compressor crankcase,Engine deep sump,filters and cooler Mobil Pegasus 805 Initial fill:100L Normal: engine, 4L/d; compressor, neglectable Replacement:filling 4 Liquid coolant Jacket water Total capacity:2267L Auxiliary water Total capacity:564L NOTE 1: Recommend Owner Supply a Storage tank satisfy 3~4 times starting for every engine. NOTE 2: All Parameters are for one compressor unit. NOTE 3: Fuel gas consumption is calculated according to process gas component , if there is any change of fuel component and gas source pressure ,please notify supplier.