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Biorefinery of municipal and industrial wastes: a new paradigm in waste management leading to biofuels and secondary resources Héctor M. Poggi-Varaldo CINVESTAV-IPN, Dept. Biotechnology and Bioengineering, Environmental Biotechnology R&D Group, Mexico DF, Mexico hectorpoggi2001@gmail.com GBPANAT
Acknowledgements Ireri Robles-González, Karla Muñoz-Páez, Alessandro Carmona, Dra. I. Valdez-Vazquez, J. Acevedo-Benítez, Javier, Monserrat from the Environmental Biotechnology R&D Group of CINVESTAV Prof. Elvira Ríos-Leal, Mr. Rafael Hernández-Vera, Dr. Fernando Esparza-García, from CINVESTAV CINVESTAV for partial financial support Dr. Franco Cecchi, Italy; Dr. Richard Sparling, Canada; Dr. Paolo Pavan, Italy Agropark
Contents Notation Introduction Oil and fossile fuels outlook and impact Hydrogen advantages and production technologies Objective Intermittently-vented SSAH from paper mill waste  Intermittently-vented SSAH from organic waste Semi-continuous acidogenic SSAD Conclusions and outlook Biorefinery from organic wastes
Notation BES 2-bromoethanesulfonate   A-SSAD acidogenic solid substrate anaerobic  digestion HSP or tt heat shock preatreatment IV-SSAH intermittently vented  and flushed, solid  substrate anaerobic hydrogen  generation M-SSAD methanogenic solid substrate anaerobic  digestion   P H  , P m   maximum amount of accumulated H 2  (or  CH 4 ) (mmole/reactor) R i,H , R i,m   initial rate of H 2  (or CH 4 ) accumulation  (  mole/(reactor.h))
Introduction GBPANAT
World  oil production  Duncan and Youngquist, 1998 Panic button
World Primary Energy Demand Priddle, 2002
Pollution  Fossil fuel combustion products are causing global problems: greenhouse effect, ozone layer depletion, acid rain other pollution effects
Renewable energy Sustainable  and   eco-friendly   Variety of primary energy sources available solar energy,  wind energy,  hydropower,  geothermal energy,  ocean currents, tidal and wave energy biomass
Fuel candidates None of the new primary energy sources can be used directly as a fuel  There are many candidates, such as  synthetic gasoline synthetic natural gas (methane) Methanol/ethanol  and  hydrogen
The fuel of choice must satisfy the following conditions:  Transportation  Versatile  High utilization efficiency and use should be safe In addition, the resulting energy system must be environmentally compatible and economical. Veziroglu and Barbir, 1992
Hydrogen: the best fuel When we critically look at the fuel options under the criteria given above, it becomes clear that hydrogen appears to be the best fuel Veziroglu, 1987;  Barbir  et al. , 1990; Veziroglu and Barbir, 1992 (Hydrogen experts and advocates say so.....) To inhibition of methanoarchaea
Hydrogen   Burning hydrogen produces only water with no CO, CO 2 , hydrocarbons or fine particles H 2   + 1/2 O 2     H 2 O +  141.9 kJ/kg Yamin  et al. , 2000
Hydrogen production Hydrogen can be produced  Chemically or thermo-chemically electrochemically as a by-product of oil/coal processing by using microorganisms
Biological production of hydrogen Three main systems to obtain hydrogen with microorganisms Photochemical from water: Algae 1   Photosynthetic bacteria 2 Dark fermentation from organic matter  3 : Facultative anaerobes Obligate anaerobes  Phototrophic fermentation from organic matter  3 : Non sulfur purple bacteria 1.- Ike  et al. , 1997; 2.-  Melis and Happe, 2001; 3.-  Nandi and Sengupta, 1998
Fermentative hydrogen production  1/2 Pure cultures  Studies on microbial hydrogen production has been conducted mostly using pure cultures, either natural or genetically modified costly organic substrates Disadvantages… cost, and cost, and cost  Asada  et al. , 2000;  Evvyernie  et al. , 2000, 2001;  Fabiano and Perego, 2002
Fermentative hydrogen production  2/2 Mixed cultures Hydrogen is a key intermediate in the anaerobic degradation of organic compounds In these studies, hydrogen production resulted from the inhibition of methane fermentation Advantages H 2  may be recovered from wastewater or organic fraction of municipal solid wastes  no aseptic conditions required Ueno  et al. , 1996; Sparling  et al. , 1997;  Lay  et al. , 1999;  Mizuno  et al. , 2000
Solid substrate anaerobic digestion  (to be DASS is better than being SSAD) Methanogenic SSAD is an effective way of reclaiming paper mill sludge and other wastes, for obtaining: 1   CH 4  as a fuel  Soil amender or protein enrichments from the digested solids Yet, CH 4  or CO 2  as its combustion product are greenhouse gases 2 1.- Poggi-Varaldo  et al. , 1997 a, b, 1999, 2002; 2.- Dickinson and Cicerone, 1986
Hydrogen and anaerobic digestion Sparling  et al ., 1997; Brock ,1997; Chidthaisong & Conrad, 2000;  Nagar-Anthal,  1996  Methanogenesis Acidogenesis Hidrólisis  Hydrolysis Acetate Polymers (polysaccharides, lipids, proteins) Monomers (sugars, organic acids, aminoacids) Inhibitor Chemical BES Lumazine Acetylene Physical or Phys-chem pH Thermal treatment
To Merits  To IV-SSAH  OFMSW To metabolites A-SSAD
Inhibiting methanoarchaea in methanogenic solid substrate anaerobic digesters Hydrogen might be produced from organic wastes using microorganisms from M-SSAD, suppressing the activity of hydrogenotrophic methanogens with inhibitors such as: chemicals: 2-bromoethanesulfonate (BES),  acetylene, lumazine heat-shock pretreatment (HSP) acidogenic environment (low pH) Sparling and Daniels, 1987;  Sparling  et al. , 1997; Valdez-Vázquez  et al ., 2003
Solid waste in Mexico Municipal solid waste: 53 000 tonne/day Industrial solid waste: 370 000 tonne/day Pulp and paper industry solid waste: 500 000 tonne/year Dumping sites, few landfills CNICP(1993), Poggi-Varaldo  et al.   (1997a)
Pulp and paper industry It ranks second in the list of industrial polluters in Mexico An important proportion of the solid waste stream is dumped in sites which do not meet actual sanitary landfill design standards and environmental regulations
Objectives GBPANAT
T o review the research efforts of our Group on biological hydrogen production. This review concentrates on four areas:  (i)  the study of batch, repeated fermentation of paper mill waste,  (ii)  batch, repeated fermentation of the organic fraction of municipal solid wastes (OFMSW), and  (iii)  the semi-continuous, acidogenic fermentation (A-SSAD) of the OFMSW (iv)   development of the concept of Biorefinery of Solid Wastes To  A-SSAD
Intermittently-vented SSAH from paper mill waste  GBPANAT
Objectives To determine  the effect of the inhibitor of methanogenesis, i.e., acetylene (non specific), bromoethanesulphonate (BES), and oxygen on batch fermentation of paper mill waste  To evaluate the influence of venting and flushing with inert gas the headspace of reactors Response variables: maximum hydrogen production P H,max  (mmole H 2 /reactor), initial rate of hydrogen generation R i,H  in each cycle of incubation (mmole H 2 / (reactor.h))
1.- Poggi-Varaldo  et al. , 1997 a, 1999;  2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Waste office paper  with 25% w/w dry  matter content  (80 g) glass juice bottles Anaerobic glove box… BES (25 mM) or Acetylene ( 1% v/v) 3 250ml 250ml 250ml Mesophilic,  continuous  M-SSAD  Reactors 1, 2 These were autoclaved and stored until used 20 g of inoculum flushed with N 2 . Incubation at 37°C.  paper paper paper H 2 Organic acids and solvents
1.- Poggi-Varaldo  et al. , 1997 a, 1999;  2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Waste office paper with 25% w/w  dry matter content (80 g) Recycled glass juice bottles In the anaerobic glove box BES  (25 mM) or Acetylene   ( 1% v/v) 3 Mesophilic,  continuous  M-SSAD  Reactors 1,2 These were autoclaved and stored until used. 20 g of  inoculum Venting and flushing with N 2 . Incubation at 37°C.  Organic acids H 2 Glass juice bottles with waste  office paper  Hydrogen production
Effect of 1% acetylene on CH 4  and H 2  production: Preliminary experiments A batch minireactor exposed to air at the start-up and spiked with acetylene. Hollow squares: CH 4  ; Black squares: H 2 In an non-exposed, non-inhibited batch minireactor  Hollow circles: CH 4  ; Black circles: H 2   CH 4 ,  non-inhibited culture CH 4 ,  inhibited culture H 2 ,  inhibited culture Acetylene
Acetylene was a very effective inhibitor of the methanogenesis and facilitated the hydrogen accumulation Exposure of batch minireactors to air had a slight inhibitory effect on the methanogenic microflora.  The effect was reversible: it has been reported that methanogenic Archaea in anaerobic, methanogenic consortia can tolerate the exposure to O 2 , 1  and the protective effect increased with increasing concentrations of sucrose. 2   1.- Estrada-Vázquez  et al. , 2001, 2002; 2.-  Estrada-Vázquez  et al.,  2003
Intermittently vented solid substrate anaerobic hydrogen generation  (IV-SSAH)   Hollow circles: CH 4  from non-inhibited minireactors Black circles: H 2  from minireactors spiked with BES Black triangles: H 2  from minireactors spiked with acetylene N 2 N 2 N 2
Parameter
IV-SSAH  1/2 The plateau and initial rates of H 2  accumulation decreased in each subsequent cycle of incubation  Yet, the total cumulative H 2  harvested in the three cycles was nearly double than that in the first cycle alone The total H 2  accumulated in the batch minireactors spiked with acetylene was slightly better than that corresponding to the minireactors spiked with BES
IV-SSAH  2/2 Venting and flushing the headspace with N 2  would have released the product  inhibition effected by the H 2  on the activity of some fermentative microorganisms in the consortia  (for instance, syntrophic bacteria)   Brock and Madigan, 1991
Organic acids Another cause contributing to the biochemical inhibition might be the accumulation of organic acids A conservatively low estimate of butyric (HBu) and acetic acid (HAc) final concentrations can be made based on the biochemical equations 1 and 2 in the latter Table To Table Biochemical Reactions
Organic acids We made the following simplifying assumptions:  95% of the paper is degradable cellulose cellulose is approximately equal to glucose half of the consumed substrate is fermented according to Eq 1 and the other half to Eq. 2 the H 2  harvested is directly related to consumed substrate
Organic acids Final concentration of  short chain volatile organic acids approx. 6 800 mg HAc/kg wet basis (34 000 mg HAc/kg dry initial substrate) 6 000 mg HBu/kg wet basis (25 000 HBu/kg  dry inittal substrate)  can be expected in the solid phase at the end of the 3rd cycle
IV-SSAH merits with respect to other biological alternatives More cost-effective than processes working with pure microbial strains  More attractive than processes that ferment soluble carbohydrates to H 2 No light is needed as compared to photobiological H 2  production The inhibitor used (acetylene) is a cheap gas that will exit the bioreactor with the H 2 -rich gas stream
However… The kinetics of H 2  accumulation is slower than reported rates for liquid fermentation processes There is a potential for lower H 2  yields than those of processes using pure cultures There is an upper limit for the amount of H 2  that can be obtained via anaerobic fermentation of carbohydrates To table Biochem. Reactions
Intermittently-vented SSAH from organic waste GBPANAT
Objectives To determine the effect of: origin of inocula (from meso- and thermophilic methanogenic SSAD reactors; M and T, respectively),  inhibition of the methanogenesis (acetylene and heat shock pretreatment, Ac or tt, respectively), and  incubation temperature (37  o C and 55  o C, M and T, respectively) on batch fermentation of organic fraction of municipal solid waste Response variables:  maximum hydrogen production P H,max  (mmole H 2 /reactor), initial rate of hydrogen generation R i,H  (mmole H 2 /(reactor.h)), lag time,  and  accumulation of organic acids and solvents
1.- Poggi-Varaldo  et al. , 1997 a, 1999;  2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Organic fraction  of MSW  with 25% w/w dry  matter content  (80 g) glass juice bottles Anaerobic glove box… Heat-shock pretreatment or Acetylene ( 1% v/v) 3 250ml 250ml 250ml Meso- and  thermophilic  continuous  M-SSAD  Reactors 1, 2 These were autoclaved and stored until used 20 g of inoculum flushed with N 2 . Incubation at 37°C or 55 o C.  H 2 Organic acids Solvents
 
Kinetics of H 2  production from organic fraction of municipal solid waste fermentation by anaerobic consortia: First cycle of incubation (a) heat-shock pretreated mini-reactors;  (b) mini-reactors treated with acetylene;  M mesophilic;  T thermophilic.
Main effect of inhibition treatment on performance of first cycle of incubation tt: heat-shock pretreatment; Ac: acetylene; VOA volatile organic acids (sum of acetate, butyrate and propionate); solvents sum of acetone and ethanol
Main effect of incubation temperature on performance of first cycle of incubation M: mesophilic incubation; T: thermophilic incubation; VOA volatile organic acids (sum of acetate, butyrate and propionate); solvents sum of acetone and ethanol
Semi-continuous acidogenic SSAD GBPANAT
Objectives To evaluate the effect of the temperature regime (meso- and thermophilic ) on semi-continuous acidogenic SSAD of organic fraction of municipal solid waste Response variables: hydrogen percentage in biogas,  biogas productivity,  H 2  yield (NmL H 2 /gVS rem ),  organic acids and solvents concentrations in spent solids
1.- Poggi-Varaldo  et al. , 1997 a, 1999;  2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Organic fraction  of  MSW  with 35% w/w dry  matter content  Mesophilic,  continuous  A-SSAD  Reactors 1, 2 Biogas H 2 Spent solids: Organic acids and solvents Thermophilic  continuous  A-SSAD  Reactors 1, 2 Biogas H 2 Spent solids: Organic acids and solvents
Reactors setup for semi-continuous hydrogen production
Typical performances of acidogenic, semi-continuous reactors fed with the organic fraction of municipal solid waste  Black symbols: biogas productivity; hollow symbols: H 2  yield; squares: Thermophilic reactor 1; circles: Mesophilic reactor 1. The methane contents in both reactors were less than 0.5%.  Thermophilic A-SSAD Mesophilic A-SSAD
Evolution of pH in acidogenic semi-continuous reactors fed with the organic fraction of municipal solid waste Black symbols: Thermophilic reactor 1; hollow symbols: Mesophilic reactor 1 Thermophilic A-SSAD Mesophilic A-SSAD
Average distribution of volatile organic acids and solvents in the spent solids of the acidogenic, solid substrate reactors  fed with the organic fraction of municipal solid waste HAc HAc HBu HBu To Table
Comparison of biological hydrogen production from organic fraction of municipal solid waste by anaerobic cultures
Conclusions GBPANAT To Conclusions A-SSAD
Preliminary experiments: Similar final H 2  productions were obtained for reactors spiked with acetylene and BES, although a slightly lower for the minireactors spiked with BES  O 2  as methanogenic inhibitor was not successful Acetylene and BES OK. Acetylene has a lower cost than BES and does not accumulate in the solid materials
IV-SSAH from paper mill waste: Plateaux and initial rates of H 2  accumulation decreased in each subsequent incubation cycle Total cumulative H 2  harvested in the three-cycle incubation was double than that in the first cycle alone (17 and 34 mmole/bottle) Kinetics of H 2  accumulation is very  slow Acetylene and BES work OK as inhibitors of methanogenesis. Acetylene has a lower cost than BES and does not accumulate in the  solid materials
IV-SSAH from organic fraction of municipal solid waste: Acetylene was more effective than HSP Incubation at 37  o C gave the highest hydrogen accumulation in the batch reactors Origin of inocula did not have a significant effect on hydrogen production Units with thermophilic inocula that were treated with HSP and thermophilic incubation gave the poorest hydrogen production in the first cycle, but interestingly, they  somewhat improved the hydrogen production in the subsequent cycles
Semi-continuous acidogenic SSAD of organic fraction of municipal solid waste: Higher p ercentage of  H 2  in the biogas of thermophilic reactors than that in mesophilic ones (60 and 43%, respectively) Hydrogen yield of the thermophilic A-SSAD was significantly higher than that of the mesophilic reactors (470 versus 150 NmL/gVS) Higher concentrations of volatile organic acids in the spent solids of the thermophilic reactors than in the corresponding solids of the mesophilic units
Our results point out to a feasible strategy for obtaining higher H 2  yields from the fermentation of industrial and municipal solid wastes, and a possible combination of waste treatment processes A-SSAD and M-SSAD Useful products of this approach would be H 2 organic acids and solvents CH 4 and anaerobic digestates that could be used as soil amenders or protein enrichments for animal feed
Lo que vendrá  (Tango, Astor Piazzolla) Biorefinery from  organic solid wastes Cuando el destino nos alcance…
Organic solid waste H 2 IV-SSAH  or  A-SSAD Spent solids Extracts Photo-heterotrophic fermentation Microbial fuel cells Electricity Downstream processing Acids Solvents M-SSAD CH 4 Animal feed Fertil- izer Adapted from Poggi-Varaldo, H.M. (2006) CH 4
Sustainable development in Mexico City = Biorefinery of solid wastes 1 ton OFMSW 47 kW-h biohydrogen 1050 kW-h  methane 50 to100 kg of organic  acids and solvents 600 kg fertilizer Recyclables 0.3 ton
Biofuels from food or from wastes? In the world in which we live, each year millions of people die from the lack of food. However, none dies for not having a car to drive. Carlos Escamilla-Alvarado, Mexico, 2008
First International Congress of Biotechnology and Bioengineering   1ICBB Mexico City, Mexico, CINVESTAV Novembre 5-7, 2008 [email_address]
3rd International Meeting on Environmental Biotechnology and Engineering 3IMEBE Palma de Mallorca, Baleares Islands, Spain September  2008
Subjects: Microbial Ecology Molecular Biology  Applications Soil Remediation   Environmental Risk Assesm. Groundwater remediation Sustainable Development Phytoremediation   Wastewater Treatment   Solid and Hazardous Wastes  Process Modelling and Control Environmental Chemistry  Atmospheric pollution Information : [email_address] [email_address] www.cinvestav.mx/2IMEBE
Questions and  Uncertainties GBPANAT [email_address]
Shadow I am just the shadow of my echo. I go back and treasure my yesterday, and I abhor of tomorrow and its treachery. Yet, I fade away,  prisoner of a perverse game of blind mirrors and blind doors. Now, I am just a shiver of the echo  of my shadow. Sombra Soy tan solo  la sombra de mi eco. Regreso y me abrazo a aquel mi ayer, y abjuro horrorizdo del mañana y sus traiciones. Sin embargo, desaparezco prisionero de un perverso juego de espejos ciegos  y puertas falsas. Ahora, soy tan solo un temblor del eco de mi sombra. HMP-V, Mexico, 2006
hectorpoggi2001@gmail.com
Despedida  Farewell Me miro al espejo    I look at myself in the mirror y sólo veo   but I can only see la desnuda pared a mis espaldas.  the bare wall behind me. Me estremezco y me pregunto:   I shiver and mutter: ¿quién llorará nuestras derrotas?  Who will cry for our defeats? ¿quién soñará nuestros sueños?  Who will dream our dreams? ¿quién peleará nuestras batallas?   Who will fight our battles? ¿quién ganará nuestras victorias?  Who will win our victories?   HMP-V, March 2003

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Hp Uiuc Part2

  • 1. Biorefinery of municipal and industrial wastes: a new paradigm in waste management leading to biofuels and secondary resources Héctor M. Poggi-Varaldo CINVESTAV-IPN, Dept. Biotechnology and Bioengineering, Environmental Biotechnology R&D Group, Mexico DF, Mexico hectorpoggi2001@gmail.com GBPANAT
  • 2. Acknowledgements Ireri Robles-González, Karla Muñoz-Páez, Alessandro Carmona, Dra. I. Valdez-Vazquez, J. Acevedo-Benítez, Javier, Monserrat from the Environmental Biotechnology R&D Group of CINVESTAV Prof. Elvira Ríos-Leal, Mr. Rafael Hernández-Vera, Dr. Fernando Esparza-García, from CINVESTAV CINVESTAV for partial financial support Dr. Franco Cecchi, Italy; Dr. Richard Sparling, Canada; Dr. Paolo Pavan, Italy Agropark
  • 3. Contents Notation Introduction Oil and fossile fuels outlook and impact Hydrogen advantages and production technologies Objective Intermittently-vented SSAH from paper mill waste Intermittently-vented SSAH from organic waste Semi-continuous acidogenic SSAD Conclusions and outlook Biorefinery from organic wastes
  • 4. Notation BES 2-bromoethanesulfonate A-SSAD acidogenic solid substrate anaerobic digestion HSP or tt heat shock preatreatment IV-SSAH intermittently vented and flushed, solid substrate anaerobic hydrogen generation M-SSAD methanogenic solid substrate anaerobic digestion P H , P m maximum amount of accumulated H 2 (or CH 4 ) (mmole/reactor) R i,H , R i,m initial rate of H 2 (or CH 4 ) accumulation (  mole/(reactor.h))
  • 6. World oil production Duncan and Youngquist, 1998 Panic button
  • 7. World Primary Energy Demand Priddle, 2002
  • 8. Pollution Fossil fuel combustion products are causing global problems: greenhouse effect, ozone layer depletion, acid rain other pollution effects
  • 9. Renewable energy Sustainable and eco-friendly Variety of primary energy sources available solar energy, wind energy, hydropower, geothermal energy, ocean currents, tidal and wave energy biomass
  • 10. Fuel candidates None of the new primary energy sources can be used directly as a fuel There are many candidates, such as synthetic gasoline synthetic natural gas (methane) Methanol/ethanol and hydrogen
  • 11. The fuel of choice must satisfy the following conditions: Transportation Versatile High utilization efficiency and use should be safe In addition, the resulting energy system must be environmentally compatible and economical. Veziroglu and Barbir, 1992
  • 12. Hydrogen: the best fuel When we critically look at the fuel options under the criteria given above, it becomes clear that hydrogen appears to be the best fuel Veziroglu, 1987; Barbir et al. , 1990; Veziroglu and Barbir, 1992 (Hydrogen experts and advocates say so.....) To inhibition of methanoarchaea
  • 13. Hydrogen Burning hydrogen produces only water with no CO, CO 2 , hydrocarbons or fine particles H 2 + 1/2 O 2  H 2 O + 141.9 kJ/kg Yamin et al. , 2000
  • 14. Hydrogen production Hydrogen can be produced Chemically or thermo-chemically electrochemically as a by-product of oil/coal processing by using microorganisms
  • 15. Biological production of hydrogen Three main systems to obtain hydrogen with microorganisms Photochemical from water: Algae 1 Photosynthetic bacteria 2 Dark fermentation from organic matter 3 : Facultative anaerobes Obligate anaerobes Phototrophic fermentation from organic matter 3 : Non sulfur purple bacteria 1.- Ike et al. , 1997; 2.- Melis and Happe, 2001; 3.- Nandi and Sengupta, 1998
  • 16. Fermentative hydrogen production 1/2 Pure cultures Studies on microbial hydrogen production has been conducted mostly using pure cultures, either natural or genetically modified costly organic substrates Disadvantages… cost, and cost, and cost Asada et al. , 2000; Evvyernie et al. , 2000, 2001; Fabiano and Perego, 2002
  • 17. Fermentative hydrogen production 2/2 Mixed cultures Hydrogen is a key intermediate in the anaerobic degradation of organic compounds In these studies, hydrogen production resulted from the inhibition of methane fermentation Advantages H 2 may be recovered from wastewater or organic fraction of municipal solid wastes no aseptic conditions required Ueno et al. , 1996; Sparling et al. , 1997; Lay et al. , 1999; Mizuno et al. , 2000
  • 18. Solid substrate anaerobic digestion (to be DASS is better than being SSAD) Methanogenic SSAD is an effective way of reclaiming paper mill sludge and other wastes, for obtaining: 1 CH 4 as a fuel Soil amender or protein enrichments from the digested solids Yet, CH 4 or CO 2 as its combustion product are greenhouse gases 2 1.- Poggi-Varaldo et al. , 1997 a, b, 1999, 2002; 2.- Dickinson and Cicerone, 1986
  • 19. Hydrogen and anaerobic digestion Sparling et al ., 1997; Brock ,1997; Chidthaisong & Conrad, 2000; Nagar-Anthal, 1996 Methanogenesis Acidogenesis Hidrólisis Hydrolysis Acetate Polymers (polysaccharides, lipids, proteins) Monomers (sugars, organic acids, aminoacids) Inhibitor Chemical BES Lumazine Acetylene Physical or Phys-chem pH Thermal treatment
  • 20. To Merits To IV-SSAH OFMSW To metabolites A-SSAD
  • 21. Inhibiting methanoarchaea in methanogenic solid substrate anaerobic digesters Hydrogen might be produced from organic wastes using microorganisms from M-SSAD, suppressing the activity of hydrogenotrophic methanogens with inhibitors such as: chemicals: 2-bromoethanesulfonate (BES), acetylene, lumazine heat-shock pretreatment (HSP) acidogenic environment (low pH) Sparling and Daniels, 1987; Sparling et al. , 1997; Valdez-Vázquez et al ., 2003
  • 22. Solid waste in Mexico Municipal solid waste: 53 000 tonne/day Industrial solid waste: 370 000 tonne/day Pulp and paper industry solid waste: 500 000 tonne/year Dumping sites, few landfills CNICP(1993), Poggi-Varaldo et al. (1997a)
  • 23. Pulp and paper industry It ranks second in the list of industrial polluters in Mexico An important proportion of the solid waste stream is dumped in sites which do not meet actual sanitary landfill design standards and environmental regulations
  • 25. T o review the research efforts of our Group on biological hydrogen production. This review concentrates on four areas: (i) the study of batch, repeated fermentation of paper mill waste, (ii) batch, repeated fermentation of the organic fraction of municipal solid wastes (OFMSW), and (iii) the semi-continuous, acidogenic fermentation (A-SSAD) of the OFMSW (iv) development of the concept of Biorefinery of Solid Wastes To A-SSAD
  • 26. Intermittently-vented SSAH from paper mill waste GBPANAT
  • 27. Objectives To determine the effect of the inhibitor of methanogenesis, i.e., acetylene (non specific), bromoethanesulphonate (BES), and oxygen on batch fermentation of paper mill waste To evaluate the influence of venting and flushing with inert gas the headspace of reactors Response variables: maximum hydrogen production P H,max (mmole H 2 /reactor), initial rate of hydrogen generation R i,H in each cycle of incubation (mmole H 2 / (reactor.h))
  • 28. 1.- Poggi-Varaldo et al. , 1997 a, 1999; 2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Waste office paper with 25% w/w dry matter content (80 g) glass juice bottles Anaerobic glove box… BES (25 mM) or Acetylene ( 1% v/v) 3 250ml 250ml 250ml Mesophilic, continuous M-SSAD Reactors 1, 2 These were autoclaved and stored until used 20 g of inoculum flushed with N 2 . Incubation at 37°C. paper paper paper H 2 Organic acids and solvents
  • 29. 1.- Poggi-Varaldo et al. , 1997 a, 1999; 2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Waste office paper with 25% w/w dry matter content (80 g) Recycled glass juice bottles In the anaerobic glove box BES (25 mM) or Acetylene ( 1% v/v) 3 Mesophilic, continuous M-SSAD Reactors 1,2 These were autoclaved and stored until used. 20 g of inoculum Venting and flushing with N 2 . Incubation at 37°C. Organic acids H 2 Glass juice bottles with waste office paper Hydrogen production
  • 30. Effect of 1% acetylene on CH 4 and H 2 production: Preliminary experiments A batch minireactor exposed to air at the start-up and spiked with acetylene. Hollow squares: CH 4 ; Black squares: H 2 In an non-exposed, non-inhibited batch minireactor Hollow circles: CH 4 ; Black circles: H 2 CH 4 , non-inhibited culture CH 4 , inhibited culture H 2 , inhibited culture Acetylene
  • 31. Acetylene was a very effective inhibitor of the methanogenesis and facilitated the hydrogen accumulation Exposure of batch minireactors to air had a slight inhibitory effect on the methanogenic microflora. The effect was reversible: it has been reported that methanogenic Archaea in anaerobic, methanogenic consortia can tolerate the exposure to O 2 , 1 and the protective effect increased with increasing concentrations of sucrose. 2 1.- Estrada-Vázquez et al. , 2001, 2002; 2.- Estrada-Vázquez et al., 2003
  • 32. Intermittently vented solid substrate anaerobic hydrogen generation (IV-SSAH) Hollow circles: CH 4 from non-inhibited minireactors Black circles: H 2 from minireactors spiked with BES Black triangles: H 2 from minireactors spiked with acetylene N 2 N 2 N 2
  • 34. IV-SSAH 1/2 The plateau and initial rates of H 2 accumulation decreased in each subsequent cycle of incubation Yet, the total cumulative H 2 harvested in the three cycles was nearly double than that in the first cycle alone The total H 2 accumulated in the batch minireactors spiked with acetylene was slightly better than that corresponding to the minireactors spiked with BES
  • 35. IV-SSAH 2/2 Venting and flushing the headspace with N 2 would have released the product inhibition effected by the H 2 on the activity of some fermentative microorganisms in the consortia (for instance, syntrophic bacteria) Brock and Madigan, 1991
  • 36. Organic acids Another cause contributing to the biochemical inhibition might be the accumulation of organic acids A conservatively low estimate of butyric (HBu) and acetic acid (HAc) final concentrations can be made based on the biochemical equations 1 and 2 in the latter Table To Table Biochemical Reactions
  • 37. Organic acids We made the following simplifying assumptions: 95% of the paper is degradable cellulose cellulose is approximately equal to glucose half of the consumed substrate is fermented according to Eq 1 and the other half to Eq. 2 the H 2 harvested is directly related to consumed substrate
  • 38. Organic acids Final concentration of short chain volatile organic acids approx. 6 800 mg HAc/kg wet basis (34 000 mg HAc/kg dry initial substrate) 6 000 mg HBu/kg wet basis (25 000 HBu/kg dry inittal substrate) can be expected in the solid phase at the end of the 3rd cycle
  • 39. IV-SSAH merits with respect to other biological alternatives More cost-effective than processes working with pure microbial strains More attractive than processes that ferment soluble carbohydrates to H 2 No light is needed as compared to photobiological H 2 production The inhibitor used (acetylene) is a cheap gas that will exit the bioreactor with the H 2 -rich gas stream
  • 40. However… The kinetics of H 2 accumulation is slower than reported rates for liquid fermentation processes There is a potential for lower H 2 yields than those of processes using pure cultures There is an upper limit for the amount of H 2 that can be obtained via anaerobic fermentation of carbohydrates To table Biochem. Reactions
  • 41. Intermittently-vented SSAH from organic waste GBPANAT
  • 42. Objectives To determine the effect of: origin of inocula (from meso- and thermophilic methanogenic SSAD reactors; M and T, respectively), inhibition of the methanogenesis (acetylene and heat shock pretreatment, Ac or tt, respectively), and incubation temperature (37 o C and 55 o C, M and T, respectively) on batch fermentation of organic fraction of municipal solid waste Response variables: maximum hydrogen production P H,max (mmole H 2 /reactor), initial rate of hydrogen generation R i,H (mmole H 2 /(reactor.h)), lag time, and accumulation of organic acids and solvents
  • 43. 1.- Poggi-Varaldo et al. , 1997 a, 1999; 2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Organic fraction of MSW with 25% w/w dry matter content (80 g) glass juice bottles Anaerobic glove box… Heat-shock pretreatment or Acetylene ( 1% v/v) 3 250ml 250ml 250ml Meso- and thermophilic continuous M-SSAD Reactors 1, 2 These were autoclaved and stored until used 20 g of inoculum flushed with N 2 . Incubation at 37°C or 55 o C. H 2 Organic acids Solvents
  • 44.  
  • 45. Kinetics of H 2 production from organic fraction of municipal solid waste fermentation by anaerobic consortia: First cycle of incubation (a) heat-shock pretreated mini-reactors; (b) mini-reactors treated with acetylene; M mesophilic; T thermophilic.
  • 46. Main effect of inhibition treatment on performance of first cycle of incubation tt: heat-shock pretreatment; Ac: acetylene; VOA volatile organic acids (sum of acetate, butyrate and propionate); solvents sum of acetone and ethanol
  • 47. Main effect of incubation temperature on performance of first cycle of incubation M: mesophilic incubation; T: thermophilic incubation; VOA volatile organic acids (sum of acetate, butyrate and propionate); solvents sum of acetone and ethanol
  • 49. Objectives To evaluate the effect of the temperature regime (meso- and thermophilic ) on semi-continuous acidogenic SSAD of organic fraction of municipal solid waste Response variables: hydrogen percentage in biogas, biogas productivity, H 2 yield (NmL H 2 /gVS rem ), organic acids and solvents concentrations in spent solids
  • 50. 1.- Poggi-Varaldo et al. , 1997 a, 1999; 2.- Valdez-Vázquez, 2003; 3.- Sparling and Daniels, 1987 Organic fraction of MSW with 35% w/w dry matter content Mesophilic, continuous A-SSAD Reactors 1, 2 Biogas H 2 Spent solids: Organic acids and solvents Thermophilic continuous A-SSAD Reactors 1, 2 Biogas H 2 Spent solids: Organic acids and solvents
  • 51. Reactors setup for semi-continuous hydrogen production
  • 52. Typical performances of acidogenic, semi-continuous reactors fed with the organic fraction of municipal solid waste Black symbols: biogas productivity; hollow symbols: H 2 yield; squares: Thermophilic reactor 1; circles: Mesophilic reactor 1. The methane contents in both reactors were less than 0.5%. Thermophilic A-SSAD Mesophilic A-SSAD
  • 53. Evolution of pH in acidogenic semi-continuous reactors fed with the organic fraction of municipal solid waste Black symbols: Thermophilic reactor 1; hollow symbols: Mesophilic reactor 1 Thermophilic A-SSAD Mesophilic A-SSAD
  • 54. Average distribution of volatile organic acids and solvents in the spent solids of the acidogenic, solid substrate reactors fed with the organic fraction of municipal solid waste HAc HAc HBu HBu To Table
  • 55. Comparison of biological hydrogen production from organic fraction of municipal solid waste by anaerobic cultures
  • 56. Conclusions GBPANAT To Conclusions A-SSAD
  • 57. Preliminary experiments: Similar final H 2 productions were obtained for reactors spiked with acetylene and BES, although a slightly lower for the minireactors spiked with BES O 2 as methanogenic inhibitor was not successful Acetylene and BES OK. Acetylene has a lower cost than BES and does not accumulate in the solid materials
  • 58. IV-SSAH from paper mill waste: Plateaux and initial rates of H 2 accumulation decreased in each subsequent incubation cycle Total cumulative H 2 harvested in the three-cycle incubation was double than that in the first cycle alone (17 and 34 mmole/bottle) Kinetics of H 2 accumulation is very slow Acetylene and BES work OK as inhibitors of methanogenesis. Acetylene has a lower cost than BES and does not accumulate in the solid materials
  • 59. IV-SSAH from organic fraction of municipal solid waste: Acetylene was more effective than HSP Incubation at 37 o C gave the highest hydrogen accumulation in the batch reactors Origin of inocula did not have a significant effect on hydrogen production Units with thermophilic inocula that were treated with HSP and thermophilic incubation gave the poorest hydrogen production in the first cycle, but interestingly, they somewhat improved the hydrogen production in the subsequent cycles
  • 60. Semi-continuous acidogenic SSAD of organic fraction of municipal solid waste: Higher p ercentage of H 2 in the biogas of thermophilic reactors than that in mesophilic ones (60 and 43%, respectively) Hydrogen yield of the thermophilic A-SSAD was significantly higher than that of the mesophilic reactors (470 versus 150 NmL/gVS) Higher concentrations of volatile organic acids in the spent solids of the thermophilic reactors than in the corresponding solids of the mesophilic units
  • 61. Our results point out to a feasible strategy for obtaining higher H 2 yields from the fermentation of industrial and municipal solid wastes, and a possible combination of waste treatment processes A-SSAD and M-SSAD Useful products of this approach would be H 2 organic acids and solvents CH 4 and anaerobic digestates that could be used as soil amenders or protein enrichments for animal feed
  • 62. Lo que vendrá (Tango, Astor Piazzolla) Biorefinery from organic solid wastes Cuando el destino nos alcance…
  • 63. Organic solid waste H 2 IV-SSAH or A-SSAD Spent solids Extracts Photo-heterotrophic fermentation Microbial fuel cells Electricity Downstream processing Acids Solvents M-SSAD CH 4 Animal feed Fertil- izer Adapted from Poggi-Varaldo, H.M. (2006) CH 4
  • 64. Sustainable development in Mexico City = Biorefinery of solid wastes 1 ton OFMSW 47 kW-h biohydrogen 1050 kW-h methane 50 to100 kg of organic acids and solvents 600 kg fertilizer Recyclables 0.3 ton
  • 65. Biofuels from food or from wastes? In the world in which we live, each year millions of people die from the lack of food. However, none dies for not having a car to drive. Carlos Escamilla-Alvarado, Mexico, 2008
  • 66. First International Congress of Biotechnology and Bioengineering 1ICBB Mexico City, Mexico, CINVESTAV Novembre 5-7, 2008 [email_address]
  • 67. 3rd International Meeting on Environmental Biotechnology and Engineering 3IMEBE Palma de Mallorca, Baleares Islands, Spain September 2008
  • 68. Subjects: Microbial Ecology Molecular Biology Applications Soil Remediation Environmental Risk Assesm. Groundwater remediation Sustainable Development Phytoremediation Wastewater Treatment Solid and Hazardous Wastes Process Modelling and Control Environmental Chemistry Atmospheric pollution Information : [email_address] [email_address] www.cinvestav.mx/2IMEBE
  • 69. Questions and Uncertainties GBPANAT [email_address]
  • 70. Shadow I am just the shadow of my echo. I go back and treasure my yesterday, and I abhor of tomorrow and its treachery. Yet, I fade away, prisoner of a perverse game of blind mirrors and blind doors. Now, I am just a shiver of the echo of my shadow. Sombra Soy tan solo la sombra de mi eco. Regreso y me abrazo a aquel mi ayer, y abjuro horrorizdo del mañana y sus traiciones. Sin embargo, desaparezco prisionero de un perverso juego de espejos ciegos y puertas falsas. Ahora, soy tan solo un temblor del eco de mi sombra. HMP-V, Mexico, 2006
  • 72. Despedida Farewell Me miro al espejo I look at myself in the mirror y sólo veo but I can only see la desnuda pared a mis espaldas. the bare wall behind me. Me estremezco y me pregunto: I shiver and mutter: ¿quién llorará nuestras derrotas? Who will cry for our defeats? ¿quién soñará nuestros sueños? Who will dream our dreams? ¿quién peleará nuestras batallas? Who will fight our battles? ¿quién ganará nuestras victorias? Who will win our victories? HMP-V, March 2003