ICS ENGINEER CV WITH IMAGE (doc)
- 1. CURRICULUM VITAE G.D.VIJAYAKUMAR 41, Sai abiram nagar, Gobi - 638452, Erode dt, Tamilnadu, India. E-Mail : vijayeiered@yahoo.co.in, vijayeiered@gmail.com Mobile : +91-9500761971 OBJECTIVE As an Instrument & Control System Engineer, to grow by being part of an Organization which provides me exposure to growing technologies and enables continual updating of my knowledge, application skills as I can deliver the best of mine for the prospects of the organization, and self as a part of it. SUMMARY • Possess Over 9 years of professional experience in developing, designing and installing equipments for monitoring and controlling engineering systems • Involved mainly in end-end domestic & international process automation projects starting from kickoff meetings and ending with commissioning. • Expertise in DCS point definition and configuration, graphic display configuration, conducting factory acceptance test, Startup commissioning and conducting site acceptance test. • Global leading Oil & Gas Refinery projects involving function test, commissioning of YOKOGAWA CENTUM Vigilant Plant DCS, YOKOGAWA PROSAFE RS ESD, BMS system • Successfully handled Global projects involving totally new installation of Emerson Delta V DCS on replacement of existing Invensys Foxboro I/A Series. • Implemented DCS communication with Field devices and other third party packages via FIELDBUS, PROFIBUS, MODBUS, OPC (Alarm and Events) and OPC (Data access). • Expertise in Programming of PLC/SCADA (ABB AC800M, MICROSCADA 9.2) • Worked with EPCs as an Integrated Automation team in various phases including work package analysis, technical queries, implementation philosophies, Control Narratives, Integrated System Testing, Site Engineering and documentation. • In-depth knowledge of data sheets, instrument drawings, I/O wiring diagrams, P&IDs, calculation and specifications • Met all challenging deliverables at site, adhering to all safety regulations, work permit procedures during commissioning and start-up phase.. • Conversant with ISA, NFPA, BS and IEC standards
- 2. EDUCATIONAL QUALIFICATION Degree : Bachelor of Engineering (Electronics & Instrumentation Engineering) University : Anna University (2002 - 2006) PROFESSIONAL EXPERIENCE Period : Feb 2013 to Feb 2016 Organization : SK Engineering & Construction Ltd, South Korea. Business Area : Oil and Gas Refinery, Petrochemical & Pharmaceutical Industries About M/s. SK Engineering & Construction Ltd, South Korea:- For more than 30 years SK E&C has carried out oil refining, gas and petrochemical projects in various places around the world. With the world-class engineering, procurement and construction capabilities displayed while implementing those projects, building a success story in the plant construction industry that will endure well into the future. POSITION : ICS ENGINEER (COMMISSIONING) PROJECT : Ruwais Refinery Expansion (RRE) END USER : Abu dhabi Oil Refining Company (TAKREER) EPC CONTRACTOR : SK Engineering & Construction Ltd PMC : Jacobs Engineering PROCESS AREA : LGO Hydro treating & HGO Mild Hydro cracking unit *Note – LGO (LIGHT GAS OIL), HGO (HEAVY GAS OIL) NATURE OF TASK:- a) Study & Review of engineering documents such as , o P & ID o Operation Control philosophy & Narrative o Instrument loop diagram o Instrument logic diagram (DCS, ESD, BMS & MCMS) o Instrument wiring diagram & cable connection list o DCS simple, Complex control loops & Functional logics o Emergency Shutdown System (ESD) safety interlocks, SIL level, Safety control system related
- 3. o Cause & Effect chart… o Burner Management System (BMS) Sequence flow chart of various heaters (JNK heaters & PETRO-CHEM) Check above mentioned vendor package document with EPC & prepare detail discrepancy report, Inform to relevant divisions to take necessary action… b) As per engineering document, construction has been done or not? Perform instrument loop check as per work method statement which is approved by End customer… c) Prepare commissioning manuals, function check sheet (DCS,ESD & BMS) & work method statement (WMS) for function test & get approval from Project Management Consultancy (PMC) d) Involve & Perform Site Acceptance Test on Electrical control system ( Integrated protection & control system ) point to point I/O testing from field (MCC feeder cubicle) to Motor protection relay with IPCS system Simulation testing tool used :- GE Enervista software Motor protection relay :- IMC MM300, M60 etc PLC :- ABB AC500 series SCADA :- ABB MicroScada 9.2 Protocols Used :- IEC 61850, MODBUS with OPC communication e) Prepare documents for Motor Solo-Run Test such DCS start permissive sequence & ESD safety interlocks which is to be bypassed… f) Check control cable wiring are being done as per updated cable schedule & wiring schematic diagrams & site visit DCS marshalling cabinets, Interposing Relay (IRP) panel & MCC feeder cubicle… g) Co-ordinate with other disciplines & Provide technical support & assistance from control system for motor solo run test… h) Execute subsystem function test with different vendor packages & clear discrepancy report
- 4. Co ordinate with appropriate vendor, such as, DCS - YOKOGAWA CENTUM Vigilant Plant (V net / IP) ESD - YOKOGAWA PROSAFE RS (V net / IP) BMS - YOKOGAWA PROSAFE RS (V net / IP) MCMS - GE BENTLY NEVADA 3500 SERIES (Machine Condition Monitoring) CCC - ( Compressor Control System – Anti Surge Control ) VANGUARD SERIES-5 HYDROCOM COMPRESSOR ( RECIPROCATING TYPE ) HOER BIGER CIU ( COMPRESSOR INTERFACE UNIT ) PSA SYSTEM ( Hydrogen - 99.9% ) SIEMENS PLC ( SIMATIC S7-400 ) FUNCTION TEST, COMMISSIONING & START UP ACTIVITIES:- Leading function test of ICS system with PMC, End customer witness & get complete following systems, 1) DCS Simple control loop check (Feedback control) 2) DCS Complex control loop check (Cascade control, Ratio control & Split range control) 3) DCS Functional Logic & Vendor Package logics as per control philosophy & narrative 4) ESD Function check, Safety interlock as per relevant Safety Integrity Level (SIL) based on Cause & Effect Chart (C & E) 5) Burner Management System (BMS) Sequence logic check as per vendor flow chart & relevant Emergency Shutdown system interlocks…
- 5. • Leak Test • Purge Test • Pilot Ignition • Main Burner Ignition 6) Test functionality & operation of SOS - Start up Override Switch, OOS –Operator Override Switch, MOS – Maintenance Override Switch during start up, maintenance & emergency period… 7) Machine Condition Monitoring System (MCMS) logic check by simulating vibration & temperature instrument by using TK3e & Function generator, RTD Calibrator, milli Ampere source meter, T/C Calibrator etc… 8) MCMS TRIP MULTIPLY check during start up for high voltage rotating equipment (Charge pumps, Recycle gas, Make up gas compressor etc) 9) Perform functionality test, involving commissioning & start up on various vendor packages, Such as, Centrifugal Compressor (Elliott Ebara, Japan) Reciprocating Compressor (Mitsui Engineering, Japan) Burner Management System (JNK Heaters, Korea) (Petrochem, USA) Backwash Filter (FILTREX, ITALY) 10) Provide wide technical support, trouble shooting & assistance with field & board operator during commissioning & start up period… Period : Oct 2010 to Dec 2012 Organization : Onyo Engineering Pte Ltd, Singapore. Business Area : Oil and Gas Refinery, Petrochemical & Pharmaceutical Industries About M/s. Onyo Engineering Pte Ltd, Singapore : It provides the highest Safe and Quality technical services to some of leading Petrochemical Plants, Chemical Plants and Oil Refineries & Pharmaceutical industries in Singapore...
- 6. Nature of Business Specializing in the design, planning, engineering, procurement, construction, testing & commissioning and maintenance of the following categories of works... o Construction and Engineering services o Instrumentation and Automation POSITION : LEAD INSTRUMENT ENGINEER PROJECT HANDLED:- • Project : OLOA 13000 TANKAGE PROJECT Client : Chevron Oronite Company LLC, Singapore EPC Contractor : CH2M HILL Limited, Singapore ROLE & RESPONSIBILITIES Developing & Designing project functional design specification (FDS), Control System Architecture for the project Preparation and Up gradation of Process Graphic Tag Faceplates, Process Graphic Symbols, Detail displays upgraded & Alarm management as per client requirement Programming Logic development and Functional Testing of Emerson Delta V DCS package Communication via Mod bus & OPC with third party packages (PLC’s), Testing Redundant OPC communication with other package Establishing Redundant OPC communication between AMS and DCS ( Emerson Delta V, Invensys Foxboro I/A Series) Hot loop and Cold Loop Check Testing, Commissioning of Field bus and Profibus devices Conducting Factory Acceptance Test ( FAT ), Site Acceptance Test ( SAT ) for the Field as well as Control System Instruments and hand over to client Preparation of As-built drawings, Technical Instrument Test Pack (ITP) documents as per construction, client's suggestions and get customer approval surrender to End User DCS : Emerson Delta V, Invensys Foxboro I/A Series PROTOCOL USED : FOUNDATION FIELDBUS (FF), HART (HYBRID), PROFIBUS DP, PA & OPC, MODBUS MEETINGS INVOLVED o Project Kick-off Meeting o Daily Tool Box Safety Meeting o Sub Contractor, EPC Contractor, End User and Vendor Co-Ordination MOM o Weekly Progress Meeting & Weekly Safety Co-Ordination Meeting Period : Feb 2008 to Sep 2010 Organization : ABB Ltd, Bangalore, India.
- 7. Business Area : Utility Automation Systems Business area unit : Power Systems – Power generation About M/s. ABB Ltd. Bangalore, India: It is a billion dollar company of ABB group head quartered at Zurich and ABB is a global leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact. The ABB Group of companies operates in around 100 countries and employs about 1,10,000 people. POSITION : PROCESS AUTOMATION ENGINEER PROJECTS HANDLED: - • Project : VSTPP – 2 x 500 MW Thermal Power Station, Mathya Pradesh Client : National Thermal Power Corporation (NTPC) • Project : Indira Sagar Lift Irrigation Scheme, Andhra Pradesh Client : I CAD Dept, AP • Project : Kerala Water Booster Pumping Station and Treatment Plant, Kerala Client : Kerala Water Authority (KWA) ROLE AND RESPONSIBILITIES Installation, Startup and Commissioning activities of field as well as control system instrumentation for process industries DCS (Distributed Control System) – ABB(800XA) functional and logic testing, loop checking and commissioning activities DCS I/O tag list (DI, DO, AI, AO) and consultant with Client during every phase of commissioning period Providing support HMI Software (PGP, Power Generation Portal) applications used in Power Plant Control and Operation. Interfacing HMI & Logics in Server Client Configuration with DCS Control System. Programmable Logic Controller (PLC – ABB – AC800M) functional testing, programming and commissioning and interface with system process graphics layout and SCADA HMI( ABB - MICROSCADA 9.2 ) view design… Selection of instrumentation and Integration of Various Instrumentation signals like Temperature, Pressure transmitters/switches, vibration, level transmitters/switches, flow meter etc into system Preparation of detail engineering, signal input/output tag List, instrumentation datasheets Selection and allocation input/output module for the DCS control panel Control panel wiring diagrams, cable termination details and control room and cable tray layout and routing Cable & Junction box schedule from field instruments to control panel Conduction Of Factory Acceptance Test(FAT) for the control panel and get customer’s approval DCS : ABB 800XA SCADA : ABB MICROSCADA 9.2
- 8. PLC : ABB AC800M Compact Control Builder RTU : ABB RTU 211, RTU 560 A, B, C PROTOCOL USED : FOUNDATION FIELDBUS (FF), HART (HYBRID), PROFIBUS DP & PA and OPC, IEC 101, 103, 104 Period : Jun 2006 to Jan 2008 Organization : Chemin C & I Pvt. Ltd, Puducherry. M/s. Chemin Controls and Instrumentation Pvt. Ltd. Puducherry Plays a vital role in Oil and Gas, Power plants Chemical / Petrochemical Industries and in the Prestigious Projects of Department of Space and Atomic Energy across the country you will find the CHEMIN TEAM working and supporting our Customers in the Detailed Engineering, Field Engineering, Erection, Testing, Calibration, Loop Checking and Commissioning of Control & Instrumentation Systems. POSITION : INSTRUMENT ENGINEER • Project : Onshore Terminal (Gas Purification), Vizag Client : Reliance Industries Limited (RIL) EPC Contractor : L & T Pvt Ltd, India • Project : Mejia Thernal Power Station – 2 x 250 MW Thermal Power Station, West Bengal Client : Damodar Valley Corporation (DVC) EPC Contractor : Bharat Heavy Electricals Ltd (BHEL), India ROLE & RESPONSIBILITIES Field instruments Calibration, Installation, Startup, Pre commissioning and Commissioning activities for the process industries, It includes o Interpretation of Piping & Instrumentation diagram o Instrument index, I/O tag list o Instrument hook-up drawings and installation details o Control panel functional and logic testing, Control loop drawing o Continuity and Instrument loop checking for following instruments Distributed Control System – METSO Automation (max DNA) functional and logic testing, loop checking and commissioning activities for process industries Calibration, Installation and Commissioning of Vibration monitoring system (BENTLY NEVADA-3300 XL series) Calibration, Installation, commissioning and maintenance of smart transmitters like Pressure, level, temperature, flow using HART communicator (Such as Rosemount 275, 375 Model) Calibration, commissioning and maintenance of Control Valves, Power Cylinder & Air dampers and electromagnetic flow meter (ABB)
- 9. Calibration, Installation and maintenance of Pressure Gauges and Temperature Gauges Calibration, testing and maintenance of Solenoid, Proximity switches, I/P converter Calibration, Installation and commissioning, maintenance of Switches like pressure, level, Flow, temperature etc Testing and maintenance of Temperature Elements like Thermocouples (Such as K,J,R,S TYPE)and Resistance temperature detectors (2, 3 & 4 WIRE) Calibration and maintenance of Zirconia O2 analyzer - Yokogawa SUPPORTING ACTIVITIES Incorporate ISO standards Understanding the customer’s requirement Submitting Engineering documents and getting approval from customer/consultant To maintain safety and quality in project site’s TECHNICAL SKILLS PLC programming of SIEMENS S7200 & ALLEN BRADLEY (AB) RS MICROLOGIX 1000 & 5000 in PSG Technology, Coimbatore. Calibration & Testing of Electrical Measuring Instruments in Regional Testing Centre, Guindy, Chennai. Undergone Training in Basic and Detailed Design Engineering & Advanced diploma in control and instrumentation management from Chemin Institute of Instrumentation Management, Puducherry. YOKOGAWA CS 1000 DCS Training attended in Chemin IIM. HSE SAFETY COURSES & TRAINING ATTENDED o OPSOC : OIL & PETRO CHEMICAL SAFETY ORIENTED COURSE o CSOC : CONSTRUCTION SAFETY ORIENTED COURSE o BCSSC : BUILDING CONSTRUCTION SAFETY SUPERVISOR COURSE o METHOD STATEMENT(MS) & RISK ASSESSMENT(RA) o PERMIT TO WORK (PTW) SYSTEM COMPUTER SKILLS o Operating System : Windows 98, XP & Windows 7, 8 pro o Application utilities : MS Office 2003, 2007 & 2010, Auto Cad 2004, 2008 & 2010, Mat lab 6.5
- 10. o Programming Languages : C, C++ PERSONAL PROFILE Name : Vijayakumar GD Father's Name : Mr. Durairaj MK Date of Birth : 16-05-1985 Sex : Male Passport No : Z3210738 Nationality : Indian Status : Single Religion : Hindu Languages Known : English, Tamil & Hindi Permanent address : 41, Sai abiram nagar, Gobi - 638452, Erode dt, Tamilnadu, India I hereby declare that the above-furnished information is true to the best of my knowledge and belief. Place : Gobichettipalayam Date : (VIJAYAKUMAR GD)