Industrial io t (1)
- 2. Introduction The implementation and use of the internet of things (IoT) has transformed industries in the way that they operate, communicate, and utilize data. In manufacturing, those changes have come at a rapid pace, and an industry that was once slow to evolve is now digitizing at lightning speed. Speaking of lightning speed, today’s manufacturers must be fast across all facets of operations to be competitive in the modern marketplace.
- 3. What is ‘Industrial IoT’ IoT technologies exist all around us – all those interconnected devices we use like wearable technologies and virtual assistants are made possible by IoT. Industrial IoT, then, is taking the digital interconnectivity we’ve come to depend on and applying it to massive manufacturing operations, where the risks are higher, but the payoff is greater.
- 4. Industrial IoT capabilities require widespread digitization of manufacturing operations. Organizations must include four primary pillars to be considered a fully IIoT-enabled operation: ● Smart machines equipped with sensors and software that can track and log data. ● Robust cloud computer systems that can store and process the data. ● Advanced data analytics systems that make sense of and leverage data collected from systems, informing manufacturing improvements and operations. ● Valued employees, who put these insights to work and ensure proper manufacturing function.
- 5. Benefits of IIoT Increase efficiency The biggest benefit of IIoT is that it gives manufacturers the ability to automate, and therefore optimize their operating efficiency. Robotics and automated machinery can work more efficiently and accurately, boosting productivity and helping manufacturers streamline their functions. Additionally, physical machinery can be connected to software via sensors that monitor performance on a constant basis. This enables manufacturers to have better insights into the operational performance of individual pieces of equipment as well as entire fleets.
- 6. Reduce Errors Industrial IoT empowers manufacturers to digitize nearly every part of their business. By reducing manual process and entries, manufacturers are able to reduce the biggest risk associated with manual labor – human error. This goes beyond just operational and manufacturing errors. IIoT solutions also can reduce the risk of cyber and data breaches caused by human error. AI and machine learning-enabled programs and machinery can do much of the required computing themselves, eliminating the potential for someone to make a simple mistake, and put the manufacturer’s data at risk.
- 7. Predictive Maintenance Nothing negatively impacts a manufacturing operation more than machine downtime. When maintenance in the manufacturing world is reactive rather than proactive, manufacturers are stuck trying to identify what the issue is, how it can be repaired, and what it will cost. With predictive maintenanc powered by industrial IoT solutions, all of those issues are alleviated. When machinery performance and function is monitored consistently , manufacturers can create a baseline. This baseline and the corresponding data empowers companies with the information they need to see any issue before it occurs. They can then schedule maintenance prior to downtime, which benefits them in that they: ● Have the parts required for the job ● Know the cost of the project beforehand, and can budget for it ● Move production to another area of the facility, so the product quotas are unaffected ● Ensure that machinery is operating at maximum efficiency
- 8. Improve Safety Integrated safety systems are protecting workers on the floor, on the line, and in distribution. If an accident occurs, everyone in the facility can be alerted, operations can cease, and company leadership can intervene and make sure the accident and incident is resolved. This incident can also generate valuable data that can help prevent a repeat occurrence in the future. A newer option some manufacturers are utilizing is the use of wearable technology among their employees. Wearables have been part of IoT since its infancy, and it are just now being utilized in industrial IoT operations.
- 9. Reduce Costs Knowledge is power, and the knowledge provided to manufacturers via IIoT solutions is giving them the tools they need to reduce costs and generate more revenue. Data-driven insights into operations, production, marketing, sales, and more can steer businesses in a profitable direction. All of the aforementioned benefits of IIoT – predictive maintenance, fewer errors, improved quality control, and maximized efficiencies – will all boost profits for a manufacturer. Industrial IoT also offers arguably the most valuable tool for leaders of a manufacturing company – insights from anywhere, anytime.
- 10. To conclude IIoT is the next level of IoT technology and is unique in the way its application has completely transformed manufacturing. Companies today that are looking for a competitive advantage need look no further than the capabilities that IIoT affords you – the benefits impact everything from maintenance to supplier logistics to employee workflows to product delivery.
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