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THE INLINE FREENESS TRANSMITTER FOR
REAL-TIME REFINER CONTROL
Dick Lamb and Markku Mustonen
Conmark Systems Inc, Atlanta GA
Define Measure Analyze Improve Control
Define Measure Analyze Improve Control
SINGLE PROBE FREENESS MEASUREMENT
Satron VCF Freeness Transmitter
TECHNOLOGY
Define Measure Analyze Improve Control
• Two channel multi-wave length measurement
• LED-based strobe measurement technique to
measure freeness and consistency in the same probe
• Built-in signal drift compensation
• High-frequency measurement; 10 times a second
• High end electro-optical components up to 140
Celsius
• Sapphire process lens, 7mm
• Location of optics provides high signal-to-noise ratio
• Unique measuring probe designed for easy removal
from process
• Hot tap installation option
• Installation after pump or refiner leads to shorter lag
and better control
• Other channel LED lights can be used to address
second application
• Longer reliability and less regular maintenance due
to no moving parts on sensor
INSTALLATION
Define Measure Analyze Improve Control
FREENESS CONTROL
Define Measure Analyze Improve Control
100% RECYCLE STOCK FREENESS
Define Measure Analyze Improve Control
200
250
300
350
400
450
500
550
600
LAB SENSOR
Define Measure Analyze Improve Control
LINERBOARD FREENESS
400
420
440
460
480
500
520
540
1 2 3 4 5 6 7
Freeness
Lab Value Sensor
Define Measure Analyze Improve Control
FREENESS TRANSMITTER MONITORING REFINER
Define Measure Analyze Improve Control
1500
1700
1900
2100
2300
2500
2700
500.000
550.000
600.000
650.000
700.000
750.000
800.000
FREENESS and TOTAL REFINING
Freeness Total Refining
Correlation 0.7
1500
1700
1900
2100
2300
2500
2700
500.000
550.000
600.000
650.000
700.000
750.000
800.000
FREENESS and TOTAL REFINING
Freeness Total Refining
Correlation
32 hours
FREENESS WITH TOTAL REFINING

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Inline freeness transmitter

  • 1. THE INLINE FREENESS TRANSMITTER FOR REAL-TIME REFINER CONTROL Dick Lamb and Markku Mustonen Conmark Systems Inc, Atlanta GA Define Measure Analyze Improve Control
  • 2. Define Measure Analyze Improve Control SINGLE PROBE FREENESS MEASUREMENT Satron VCF Freeness Transmitter
  • 3. TECHNOLOGY Define Measure Analyze Improve Control • Two channel multi-wave length measurement • LED-based strobe measurement technique to measure freeness and consistency in the same probe • Built-in signal drift compensation • High-frequency measurement; 10 times a second • High end electro-optical components up to 140 Celsius • Sapphire process lens, 7mm • Location of optics provides high signal-to-noise ratio • Unique measuring probe designed for easy removal from process • Hot tap installation option • Installation after pump or refiner leads to shorter lag and better control • Other channel LED lights can be used to address second application • Longer reliability and less regular maintenance due to no moving parts on sensor
  • 5. FREENESS CONTROL Define Measure Analyze Improve Control
  • 6. 100% RECYCLE STOCK FREENESS Define Measure Analyze Improve Control 200 250 300 350 400 450 500 550 600 LAB SENSOR
  • 7. Define Measure Analyze Improve Control LINERBOARD FREENESS 400 420 440 460 480 500 520 540 1 2 3 4 5 6 7 Freeness Lab Value Sensor
  • 8. Define Measure Analyze Improve Control FREENESS TRANSMITTER MONITORING REFINER
  • 9. Define Measure Analyze Improve Control 1500 1700 1900 2100 2300 2500 2700 500.000 550.000 600.000 650.000 700.000 750.000 800.000 FREENESS and TOTAL REFINING Freeness Total Refining Correlation 0.7 1500 1700 1900 2100 2300 2500 2700 500.000 550.000 600.000 650.000 700.000 750.000 800.000 FREENESS and TOTAL REFINING Freeness Total Refining Correlation 32 hours FREENESS WITH TOTAL REFINING