instruction manual for compressor . document related compressor atlas copco

Atlas Copco
Oil-injected rotary screw compressors
GA 18 VSD+, GA 22 VSD+, GA 26 VSD+, GA 30 VSD+, GA 37 VSD+
Instruction book

Atlas Copco
Oil-injected rotary screw compressors
GA 18 VSD+, GA 22 VSD+, GA 26 VSD+, GA 30
VSD+, GA 37 VSD+
Instruction book
Original instructions
Copyright notice 2016, Atlas Copco (India) Ltd.
Any unauthorized use or copying of the contents or any part thereof is
prohibited.
This applies in particular to trademarks, model denominations, part
numbers and drawings.
2016 - 06
No. 9095 0521 31
www.atlascopco.com

Instruction book
4 9095 0521 31

Instruction book
9095 0521 31 5
Table of Contents
1. Safety precautions.................................................................................................................................................. 8
1.1 Safety icons..................................................................................................................................................... 8
1.2 Safety precautions, general............................................................................................................................ 8
1.3 Safety precautions during installation............................................................................................................ 9
1.4 Safety precautions during operation............................................................................................................ 10
1.5 Safety precautions during maintenance or repair........................................................................................ 11
2. General description .............................................................................................................................................. 13
2.1 Introduction.................................................................................................................................................. 13
2.2 Flow diagram ................................................................................................................................................ 16
2.3 Condensate system....................................................................................................................................... 18
2.4 Regulating system......................................................................................................................................... 20
2.5 Electrical system ........................................................................................................................................... 21
2.6 Air dryer........................................................................................................................................................ 22
3. Elektronikon® Graphic controller ......................................................................................................................... 24
3.1 Elektronikon®
Graphic controller .................................................................................................................. 24
3.2 Control panel ................................................................................................................................................ 26
3.3 Icons used ..................................................................................................................................................... 27
3.4 Main screen .................................................................................................................................................. 32
3.5 Calling up menus........................................................................................................................................... 36
3.6 Inputs menu.................................................................................................................................................. 37
3.7 Outputs menu............................................................................................................................................... 39
3.8 Counters........................................................................................................................................................ 41
3.9 Control mode selection ................................................................................................................................ 43
3.10 Service menu ................................................................................................................................................ 44
3.11 Modifying the setpoint ................................................................................................................................. 48
3.12 Event history menu....................................................................................................................................... 50
3.13 Modifying general settings ........................................................................................................................... 51
3.14 Info menu...................................................................................................................................................... 53
3.15 Week timer menu......................................................................................................................................... 53
3.16 Test menu ..................................................................................................................................................... 62
3.17 User password menu.................................................................................................................................... 63

Instruction book
6 9095 0521 31
3.18 Web server.................................................................................................................................................... 64
3.19 Programmable settings................................................................................................................................. 73
4. Installation ............................................................................................................................................................ 75
4.1 Dimension drawings ..................................................................................................................................... 75
4.2 Installation proposal..................................................................................................................................... 78
4.3 Electrical connections................................................................................................................................... 81
4.4 Pictographs ................................................................................................................................................... 84
5. Operating instructions.......................................................................................................................................... 85
5.1 Initial start-up ............................................................................................................................................... 85
5.2 Starting.......................................................................................................................................................... 87
5.3 During operation........................................................................................................................................... 87
5.4 Stopping........................................................................................................................................................ 89
5.5 Taking out of operation ................................................................................................................................ 89
6 Maintenance......................................................................................................................................................... 90
6.1 Preventive maintenance schedule................................................................................................................ 90
6.2 Oil specifications........................................................................................................................................... 92
6.3 Drive motor................................................................................................................................................... 93
6.4 Air filter......................................................................................................................................................... 94
6.5 Oil, oil filter and oil separator change .......................................................................................................... 95
6.6 Draining condensate from the oil tank......................................................................................................... 97
6.7 Coolers.......................................................................................................................................................... 97
6.8 Dryer maintenance instructions ................................................................................................................... 98
6.9 Safety valves ................................................................................................................................................. 99
6.10 Service kits.................................................................................................................................................... 99
6.11 Storage after installation ............................................................................................................................ 100
6.12 Disposal of used material ........................................................................................................................... 100
7. Problem solving .................................................................................................................................................. 101
8. Technical data..................................................................................................................................................... 106
8.1 Readings on display .................................................................................................................................... 106
8.2 Electric cable size and fuses........................................................................................................................ 106
8.3 Reference conditions and limitations......................................................................................................... 111
8.4 Compressor data......................................................................................................................................... 112

Instruction book
9095 0521 31 7
8.5 Technical data Elektronikon® controller..................................................................................................... 115
9. Instructions for use............................................................................................................................................. 117
Annexure - Electrical cable sizing according to IEC .................................................................................................... 118

Instruction book
8 9095 0521 31
1. Safety precautions
1.1 Safety icons
Explanation
Danger for life
Warning
Important note
1.2 Safety precautions, general
General precautions
1. The operator must employ safe working practices and observe all related work safety requirements
and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the
two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
4. The compressor is not considered capable of producing air of breathing quality. For air of breathing
quality, the compressed air must be adequately purified according to the applicable legislation and
standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
 Stop the compressor.
 Press the emergency stop button.
 Switch off the voltage.
 Depressurize the compressor.
 Lock Out – Tag Out (LOTO):
- Open the power isolating switch and lock it with a personal lock.
- Tag the power isolating switch with the name of the service technician.
 On units are powered by a frequency converter, wait 10 minutes before starting any electrical
repair.
 Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device
In a domestic environment, this product may cause radio interference in which case
supplementary mitigation measures are required.
If the machine is equipped with an automatic restart after voltage failure function and if
this function is active, be aware that the machine will restart automatically when the
power is restored if it was running when the power was interrupted

Instruction book
9095 0521 31 9
6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people.
Never use the air to clean dirt from your clothes. When using the air to clean equipment, do so with
extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories
shall be replaced if unsuitable for safe operation.
8. It is not allowed to walk or stand on the unit or on its components.
1.3 Safety precautions during installation
Precautions during installation
1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept
within safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be taken;
consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and clean
as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must be taken to
minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged
or worn hoses. Distribution pipes and connections must be of the correct size and suitable for the
working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors
and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people
cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to expand
under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the electrical
isolating switch is open, locked and labelled with a temporary warning before any maintenance or
repair. As a further safeguard, persons switching on or off remotely controlled machines shall take
adequate precautions to ensure that there is no one checking or working on the machine. To this
end, a suitable notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available
and that the exhausted air does not recirculate to the compressor air inlet or cooling air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be earthed
and protected against short circuits by fuses in all phases. A lockable power isolating switch must be
installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after voltage failure
is activated, a sign stating "This machine may start without warning" must be affixed near the
instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each compressor.
Non-return valves (check valves) must not be relied upon for isolating pressure systems.
All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Instruction book
10 9095 0521 31
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric
pressure must be protected by a pressure relieving device or devices as required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be accidentally
touched by personnel in normal operation must be guarded or insulated. Other high temperature
piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet
pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the dryer,
safety valves must be installed in the vessels of the dryer.
1.4 Safety precautions during operation
manufacturer.
Precautions during operation
1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose
or air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make
sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors
or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods only, e.g.
to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 80
dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good
repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a workroom,
take precautions against air pollution and possible contamination of the breathing air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be taken
to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every

Instruction book
9095 0521 31 11
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric
pressure shall be protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be
respected. Local regulations remain applicable if they are stricter.
Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
1.5 Safety precautions during maintenance or repair
manufacturer
Precautions during maintenance or repair
1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all damage or
injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to the
starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting
or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering
the parts and exposed openings with a clean cloth, paper or tape.
12. Never weld or perform any operation involving heat near the oil system. Oil tanks must be completely
purged, e.g. by steam cleaning, before carrying out such operations. Never weld on, or in any way
modify, pressure vessels. Whenever there is an indication or any suspicion that an internal part of a
machine is overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when
air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and

Instruction book
12 9095 0521 31
that they function correctly. If removed, check that the coupling guard of the compressor drive shaft
has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the oil
separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If damaged,
replace it by genuine material from the manufacturer to prevent the sound pressure level from
increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
21. Only if applicable, the following safety precautions are stressed when handling refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with water.
If liquid refrigerant contacts the skin through clothing, never tear off or remove the latter; flush
abundantly with fresh water over the clothing until all refrigerant is flushed away; then seek
medical first aid.
Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

Instruction book
9095 0521 31 13
2. General description
2.1 Introduction
Introduction
GA 18 VSD+ up to GA 37 VSD+ are single-stage, oil-injected screw compressors driven by an interior
permanent magnet motor (IPM).
The compressors are controlled by the Atlas Copco Elektronikon® Graphic regulator (ER).
The regulator is fitted to the front panel. An electric cabinet (1) comprising fuses, transformers, relays, etc.
is located behind this panel.
The compressors use VSD (Variable Speed Drive) technology. This means: automatic adjustment of the
motor speed, depending on the compressed air demand.
The compressors are air-cooled and are enclosed in a sound-insulated bodywork.
GA Workplace
Front view, GA VSD+ Workplace

Instruction book
14 9095 0521 31
Open side view, GA VSD+ Workplace
GA Workplace Full-Feature
The Workplace Full Feature compressors have an air dryer which is integrated in the sound-insulated bodywork.
The dryer removes condensate from the compressed air by cooling the air to near freezing point.
Front view, GA VSD+ Workplace Full-Feature

Instruction book
9095 0521 31 15
Open side view, GA VSD+ Workplace Full-Feature
Reference Name
AF Air filter
AR Air receiver
AV Air outlet
Ca Air cooler
Co Oil cooler
Da Automatic condensate outlet
Dm Manual condensate outlet
DR Refrigerant dryer
E Compressor element
ED Electronic water drain
ER Elektronikon® Graphic controller
FN Cooling fan
IPM Drive motor
OF Oil filter
OS Oil separator
S3 Emergency stop button
1 Electric cabinet

Instruction book
16 9095 0521 31
2.2 Flow diagram
GA 18 VSD+ up to GA 37 VSD+ Workplace

Instruction book
9095 0521 31 17
GA 18 VSD+ up to GA 37 VSD+ Workplace Full-Feature
Reference Description
A Air inlet
B Air/oil mixture
C Oil
D Wet compressed air
E Condensate
F Dry compressed air

Instruction book
18 9095 0521 31
Air flow
Air comes in through filter (AF) and inlet valve (IV) and is compressed in the compressor element (E).
A mixture of compressed air and oil flows into the air receiver/oil separator (AR).
The air flows through the minimum pressure valve (Vp), the air cooler (Ca) and the condensate trap (MT)
to the outlet valve (AV).
Minimum pressure valve (Vp) prevents the receiver pressure from dropping below a minimum pressure
and includes a check valve which prevents blow-back of compressed air from the net.
Full-Feature compressors have a dryer (DR) after the air cooler.
Oil circuit
The air receiver (AR) removes most of the oil from the air/oil mixture by centrifugal action. The oil
separator (OS) removes the remaining oil. The oil collects in the lower part of the air receiver (AR) which
serves as oil tank.
The oil system has a thermostatic bypass valve (BV).
When the oil temperature is below 71 ˚C (160 ˚F), the bypass valve shuts off the oil supply from the oil
cooler (Co).
Air pressure forces the oil from air receiver (AR) through the oil filter (OF). The oil cooler (Co) is
bypassed.
When the oil temperature has increased up to 71˚C (160 ˚F), bypass valve (BV) starts opening the
supply from the oil cooler (Co). At approximately 85˚C (185 ˚F), all the oil flows through the oil cooler.
The filtered oil flows through the cooling channels of the interior permanent magnet (iPM) motor to the
compressor element (E).
Cooling
The cooling system has an air cooler (Ca) and an oil cooler (Co).
The fan (FN) blows air over the coolers. This fan is set on and off, depending on the operating conditions,
according to a specific algorithm.
2.3 Condensate system
Drain connections
The compressors have an electronic water drain (ED).

Instruction book
9095 0521 31 19
Location of electronic water drain (Workplace)
Location of electronic water drain (Workplace Full-Feature)
On GA Workplace units, the water in the air condenses and collects in the collector of the air cooler.
On a GA Workplace Full-Feature, the water in the air collects in the water separator of the heat exchanger/
evaporator.
When the condensate in the electronic drain (ED) reaches a certain level, it is drained via the automatic
drain outlet (Da).
Condensate drain connections, GA Workplace

Instruction book
20 9095 0521 31
Condensate drain connections, GA Workplace Full-Feature
Reference Designation
Da Automatic drain connection
Dm Manual drain connection
Electronic water drain (ED), typical example
To test the electronic water drain, press the Test button (2) on top of the device.
2.4 Regulating system
Description
When the compressor is started and the net pressure is below the setpoint, the motor speed increases
until the net pressure reaches the setpoint or until the maximum motor speed is reached.
If the air consumption is less than the air delivery of the compressor, the net pressure increases further.
When the net pressure reaches the setpoint (desired net pressure) and continues to rise, the
regulator decreases the motor speed.
When the pressure continues to increase although the motor already operates at minimum speed, the
regulator stops the motor as soon the net pressure reaches a value, equal to the setpoint plus the
indirect stop level (typically 0.3 bar above the setpoint, see section Programmable settings).

Instruction book
9095 0521 31 21
Should the net pressure rise very quickly to a value equal to the setpoint plus the direct stop level (typically
1 bar above the setpoint, see section Programmable settings), the compressor is stopped immediately
(without first decreasing the motor speed).
No compressed air is lost when the compressor is stopped in automatic operation, thus saving
valuable energy.
If the compressor was stopped in automatic operation and the net pressure approaches the setpoint, the
regulator starts the motor again. The quicker the net pressure drops, the quicker the compressor will
restart.
The pressure in the oil separator vessel is only released to atmosphere when the
compressor is stopped manually or in case of an emergency stop (see chapter Stopping
in section Operating Instructions).
2.5 Electrical system
Electric components
The electrical system has following components:
Electrical cubicle components

Instruction book
22 9095 0521 31
T1 Transformer
Q15 Circuit breaker – Fan motor
F1&F2 Fuses
K15 Contactor – Fan motor
Z1 EMC filter
U1 Frequency converter
Electrical diagrams
You can find the complete electrical diagram inside the electric cabinet or refer section 4.3 Electrical
connections.
2.6 Air dryer
Flow diagram
Air dryer
Reference Name
AI Air inlet
AO Air outlet
1 Air/air heat exchanger
2 Air/refrigerant heat exchanger/evaporator
3 Condensate separator
4 Automatic drain / condensate outlet
5 Refrigerant compressor
6 Refrigerant condenser
7 Liquid refrigerant dryer/filter

Instruction book
9095 0521 31 23
Reference Name
8 Capillary
9 Bypass valve
10 Condenser cooling fan
11 Pressure switch, fan control
12 Liquid separator
Compressed air circuit
Compressed air comes in the heat exchanger (1) and the outgoing, cold, dried air cools the
incoming compressed air.
Water in air starts to condense. Then, the air flows through the heat exchanger/evaporator (2), where
the refrigerant evaporates.
This causes the air to cool further close to the evaporating temperature of the refrigerant. More water in
the air condenses.
The cold air flows through the separator (3) where all the condensate gets out of the
air. The condensate is automatically drained through the outlet (4).
The outgoing, cold, dried air flows through the heat exchanger (1) where it is warmed up by the incoming
compressed air.
Refrigerant circuit
Refrigeration dryers of ID type contain high efficient refrigerant R410a of the HFC group.
The refrigerant compressor (5) delivers hot, high-pressure refrigerant gas which flows through the
refrigerant condenser (6).
Most of the refrigerant condenses.
The liquid refrigerant flows through the liquid refrigerant dryer/filter (7) to the capillary tube (8).
The refrigerant leaves the capillary tube at about evaporating pressure.
The refrigerant enters the evaporator (2) where it gets heat from the compressed air by further
evaporation at about constant pressure.
The heated refrigerant leaves the evaporator and gets into the compressor (5) through a liquid
separator (12).
A bypass valve (9) regulates the refrigerant flow.
The fan (10) blows cool air over the refrigerant condenser (6).
The switch (11) sets the fan (10) to on or off, depending on the pressure degree of the condensate.

Instruction book
24 9095 0521 31
3. Elektronikon® Graphic controller
3.1 Elektronikon
®
Graphic controller
Control panel
Display of the Elektronikon
®
Graphic controller
Introduction
The Elektronikon
®
controller has following functions:
• Controlling the compressor
• Protecting the compressor
• Monitoring components subject to service
• Automatic restart after voltage failure (made inactive)
Automatic control of the compressor operation
The controller maintains the net pressure within programmable limits by automatically adapting the
motor speed. A number of programmable settings, e.g. the setpoint, the minimum stop time and the
maximum number of motor starts and several other parameters are hereby taken into account.
The controller stops the compressor whenever possible to reduce the power consumption and restarts
it automatically when the net pressure decreases. In case of risk for condensate forming in the oil, the
compressor activates the condensate prevention cycle and keeps running for a specified time.
A number of time based automatic start/stop commands may be programmed. Take into
account that a start command will be executed (if programmed and activated), even
after manually stopping the compressor

Instruction book
9095 0521 31 25
Protecting the compressor
Shut-down
Several sensors are provided on the compressor. If one of the measured signals exceeds the
programmed shut-down level, the compressor will be stopped. This will be indicated on display (1) and
general alarm LED (2) will blink.
Remedy the trouble and reset the message. See also the Inputs menu.
Before remedying, consult the applicable safety precautions
Shut-down warning
A shut-down warning level is a programmable level below the shut-down level.
If one of the measured signals exceeds the programmed shut-down warning level, a message will appear on
display (1) and general alarm LED (2) will light up to warn the operator that the shut-down warning level is
exceeded.
The message disappears as soon as the warning condition disappears.
Warning
A warning message will appear if, on Full-Feature compressors, the dew point temperature is too high in
relation to the ambient temperature.
Service warning
A number of service operations are grouped (called Service Plans). Each Service Plan has a programmed
time interval. If a time interval is exceeded, a message will appear on display (1) to warn the operator to
carry out the service actions belonging to that Service Plan.
Automatic restart after voltage failure
The controller has a built-in function to automatically restart the compressor when the voltage is restored
after voltage failure. For compressors leaving the factory, this function is made inactive. If desired, the
function can be activated. Consult the Atlas Copco Customer Centre.
If the function is activated and provided the regulator was in the automatic operation
mode, the compressor will automatically restart if the supply voltage to the module is
restored.

Instruction book
26 9095 0521 31
3.2 Control panel
Elektronikon regulator
Control panel
Parts and functions
Reference Designation Function
1 Display Shows the compressor operating condition and a
number of icons to navigate through the menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
4 Alarm LED Flashes in case of a shut-down, is lit in case of a
warning condition.
5 Pictograph Service
6 Service LED Lights up if service is needed
7 Automatic operation LED Indicates that the regulator is automatically
controlling the compressor.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage
10 Enter key Use this button to confirm the last action.
11 Escape key Use this button to go to previous screen or to end
the current action.
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop the compressor. LED (7) goes out.
14 Start button Button to start the compressor. LED (7) lights up
indicating that the Elektronikon regulator is
operative.

Instruction book
9095 0521 31 27
3.3 Icons used
Status icons
Name Icon Description
Stopped / Running
When the compressor is stopped, the icon
stands still.
When the compressor is running, the icon is
rotating.
Compressor status Motor stopped
Machine control mode Running unloaded
Automatic restart after
voltage failure Running loaded
Week timer
Or
Local start / stop
Remote start / stop
Network control
Automatic restart after
voltage failure Automatic restart after voltage failure is active
Week timer Week timer is active

Instruction book
28 9095 0521 31
Name Icon Description
Active protection
functions
Emergency stop
Shutdown
Warning
Service Service required
Main screen display
Value lines display icon
Chart display icon
General icons No communication / network problem
Not valid

Instruction book
9095 0521 31 29
Input icons
Icon Description
Pressure
Temperature
Digital input
Special protection
System icons
Icon Description
Compressor element (LP, HP, ...)
Dryer
Fan
Frequency converter
Drain
Filter

Instruction book
30 9095 0521 31
Motor
Failure expansion module
Network problem
General alarm
Menu icons
Icon Description
Inputs
Outputs
Alarms (Warnings, shutdowns)
Counters

Instruction book
9095 0521 31 31
Icon Description
Or
Test
Settings
Service
Event history (saved data)
Access key / User password
Network
Setpoint
Info
Navigation arrows
Icon Description
Up
Down

Instruction book
32 9095 0521 31
3.4 Main screen
Control panel
(1) Scroll keys
(2) Enter key
(3) Escape key
Function
The Main screen is the screen that is shown automatically when the voltage is switched on and one
of the keys is pushed. It is switched off automatically after a few minutes when no keys are pushed.
Typically, 5 different main screen views can be chosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)
5. Chart (Low resolution)

Instruction book
9095 0521 31 33
Two and four value lines screens
This type of Main screen shows the value of 2 or 4 parameters (see section Inputs menu).
Typical Main screen (2 value lines)
Text on figures
(1) Compressor Outlet
(2) Flow
(3) Load, shutdown, ... (text varies upon the compressors actual condition)
(4) Menu
(5) Unload, ES,...(text varies upon the compressors actual condition)
Text on figures
(2) Flow
(3) Off, Shutdown,... (text varies upon the compressors actual condition)
(4) Menu
(5) Running hours
(6) Element outlet
(7) Load, Unload, ... (text varies upon the compressors actual condition)
• Section A shows information regarding the compressor operation (e.g. the outlet pressure or the
temperature at the compressor outlet). On compressors with a frequency converter, the load
degree (flow) is given in % of the maximum flow.
• Section B shows Status icons. Following icon types are shown in this field:

Instruction book
34 9095 0521 31
• Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor
(e.g. Compressor stopped or running, Compressor status (running, running unloaded or
motor stopped).
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week
timer, automatic restart after voltage failure , etc.)
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...)
To call up more information about the icons shown, select the icon concerned using the scroll
keys and press the enter key.
• Section C is called the Status barInstruction book
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• To call up or program settings
• To reset a motor overload, service message or emergency stop
• To have access to all data collected by the regulator
The function of the buttons depends on the displayed menu. The most common functions are:
Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
To activate an action button, highlight the button by using the Scroll keys and press the Enter
key. To go back to the previous menu, press the Escape key.
Chart views
Instead of viewing values, it is also possible to view a graph of one of the input signals (see section
Inputs menu) in function of the time.
When Chart (High Resolution) is selected, the chart shows the variation of the selected input (in this
case the pressure) per minute. Also the instantaneous value is displayed. The screen shows the last 4
minutes.
The switch button (icon) for selecting other screens is changed into a small Chart and is
highlighted (active).

Instruction book
9095 0521 31 35
When the Chart (Medium Resolution) is selected, the chart shows the variation of the selected input per
hour. The screen shows the last 4 hours.
When the Chart (Low Resolution) is selected, the chart shows the variation of the selected input per day.
The screen shows the evolution over the last 10 days.
Selection of a main screen view
To change between the different screen layouts, select the far right icon in the control icons line (see value
lines display icon or chart display icon in section Icons used) and press the Enter key. A screen similar to
the one below opens:
Select the layout required and press the Enter key. See also section Inputs menu.

Instruction book
36 9095 0521 31
3.5 Calling up menus
Control panel
Control panel
(1) Scroll keys
(2) Enter key
(3) Escape key
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
• To go to the Menu screen, select <Menu> (3), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:

Instruction book
9095 0521 31 37
• The screen shows a number of icons. Each icon indicates a menu item. By default, the Pressure
Settings (Regulation) icon is selected. The status bar shows the name of the menu that
corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Escape key to return to the Main screen.
3.6 Inputs menu
Menu icon, Inputs
Function
• To display the actual value of the measured data (analog inputs) and the status of the digital
inputs (e.g. emergency stop contact, motor overload relay, etc.).
• To select the digital input to be shown on the chart in the main screen.
Procedure
Starting from the main screen,
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:
Text on image
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Press the Enter key. A screen similar to the one below appears:

Instruction book
38 9095 0521 31
Text on image
(1) Inputs
(3) Element Outlet
(4) Ambient Air
(5) Emergency Stop
• The screen shows a list of all inputs with their corresponding icons and readings.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively (i.e. the Stop icon and the Warning icon in the screen shown above).
A small chart icon, shown below an item in the list means this input signal is shown on the chart at
the main screen. Any analog input can be selected.
Selecting another input signal as main chart signal
With the Modify button active (light grey background in above screen), press the Enter button on
the controller. A screen similar to the one below appears:
The first item in the list is highlighted. In this example, the Net Pressure is selected (chart
icon). To change, press the Enter button again: a pop-up window opens:
Press Enter again to remove this input from the chart. Another confirmation pop-up opens:

Instruction book
9095 0521 31 39
Select Yes to remove or No to quit the current action.
In a similar way, another input signal can be highlighted and selected as Main Chart signal:
(1): Set as main chart signal
3.7 Outputs menu
Menu icon, Outputs
Function
To call up information regarding the actual status of some outputs such as the condition of the Fan overload
contact (on air cooled compressors), the Emergency stop contact, etc.
Procedure
Starting from the Main screen,

Instruction book
40 9095 0521 31
Text on image
(1) Menu
(2) Regulation
• Move the cursor to the Outputs icon (see above, section Menu icon, using the Scroll keys.
• Press the Enter key. A screen similar to the one below appears:
Outputs screen (typical)
Text on image
(1) Outputs
(2) Fan motor
(3) Blowoff
(4) General shutdown
(5) Automatic operation
• The screen shows a list of all outputs with their corresponding icons and readings.
If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.

Instruction book
9095 0521 31 41
3.8 Counters
Control panel
(1) Scroll keys
(2) Enter key
(3) Escape key
Menu icon, Counters
Function
To call up:
• The running hours
• The loaded hours
• The number of motor starts
• The number of hours that the regulator has been powered
• The number of load cycles
• The number of recirculation cycles
• The number of recirculation cycle failures
Procedure
Starting from the Main screen (see Main screen),

Instruction book
42 9095 0521 31
Text on figure
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:
Text on figure
(1) Counters
(2) Running Hours
(3) Motor Starts
(4) Load Relay
(5) VSD 1-20 % rpm in % (the percentage of the time during which the motor speed
was between 1 and 20 %)
(6) Recirculation Cycles
(7) Recirculation Failures
The screen shows a list of all counters with their actual readings.

Instruction book
9095 0521 31 43
3.9 Control mode selection
Control panel
(1) Scroll keys
(2) Enter key
(3) Escape key
Function
To select the control mode, i.e. whether the compressor is in local control, remote control or controlled via
a local area network (LAN).
Procedure
Starting from the main screen, make sure the button Menu (1) is selected:
Next, use the scroll buttons to go to the regulation icon (2) and press the enter button:

Instruction book
44 9095 0521 31
There are 3 possibilities:
• Local control
• Remote control
• LAN (network) control
After selecting the required regulation mode, press the enter button on the controller to confirm your
selection. The new setting is now visible on the main screen. See section Icons used for the meaning of
the icons.
3.10 Service menu
Menu icon, Service
Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.
Procedure
Text on image
(1) Menu
(2) Regulation

Instruction book
9095 0521 31 45
• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
Text on image
(1) Service
(2) Overview
(3) Service Plan
(4) Next Service
(5) History
• Scroll through the items to select the desired item and press the Enter key to see the details
as explained below.
Overview
Text on image
(1) Overview
(2) Running Hours
(3) Real Time Hours
(4) Reset
Example for service level (A):
The figures at the left are the programmed service intervals. For Service interval A, the programmed
number of running hours is 4000 hours (upper row) and the programmed number of real time hours is
8760 hours, which corresponds to one year (second row). This means that the controller will launch a
service warning when either 4000 running hours or 8760 real hours are reached, whichever comes first.
Note that the real time hours counter keeps counting, also when the controller is not powered.

Instruction book
46 9095 0521 31
The figures within the bars are the number of hours to go till the next service intervention. In
the example above, the compressor was just started up, which means it still has 4000 running
hours or 8280 hours to go before the next Service intervention.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level
stands for a number of service actions to be carried out at the time intervals programmed
in the Elektronikon
®
controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen
appears:
Text on image
(1) Service Plan
(2) Level
(3) Running hours
(4) Real Time (hours)
(5) Modify
Modifying a service plan
Dependant on the operating conditions, it can be necessary to modify the service intervals. To do so,
use the Scroll keys to select the value to be modified. A screen similar to the one below appears:
Press the Enter key. Following screen appears:

Instruction book
9095 0521 31 47
Modify the value as required using the ↑ or ↓ scroll key and press the Enter key to
confirm. Note: Running hours and real time hours can be modified in steps of 100 hours.
Next Service
Text on image
(1) Next service
(2) Level
(3) Running Hours
(4) Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 0
hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top
is the most recent service action. To see the details of a completed service action (e.g. Service level,
Running hours or Real time hours), use the Scroll keys to select the desired action and press the Enter
key.

Instruction book
48 9095 0521 31
3.11 Modifying the setpoint
Control panel
(1) Scroll keys
(2) Enter key
(3) Escape key
Menu icon, Setpoint
Function
On compressors with a frequency converter driven main motor, it is possible to program
two different setpoints. This menu is also used to select the active setpoint.
Procedure
• Highlight the action key Menu using the Scroll keys and press the Enter key.
Following screen appears:

Instruction book
9095 0521 31 49
Text on image
(1) Menu
(2) Regulation
• Activate the menu by pressing the enter key. A screen similar to the one below appears:
Text on image
(1) Regulation
(2) Setpoint 1
(3) Indirect stop level 1
(4) Direct stop level 1
(5) Setpoint 2
(6) Modify
• The screen shows the actual settings.
To modify the settings, move the cursor to the action button Modify and press the
Enter key. Following screen appears:
• The first line of the screen is highlighted. Use the Scroll keys (1) to highlight the
setting to be modified and press the Enter key (2). Following screen appears:

Instruction book
50 9095 0521 31
The upper and lower limit of the setting is shown in grey, the actual setting is shown in
black. Use the ↑ or ↓ key of the Scroll keys to modify the settings as required and press the
Enter key to accept.
If necessary, change the other settings as required in the same way as described above.
Indirect stop: occurs when the pressure rises to the pre-set Indirect stop setpoint (= setpoint
plus Indirect stop level). The motor will decelerate to minimum speed and the compressor will
switch to unloaded condition.
Direct stop: occurs when the compressor runs at a speed between minimum and maximum
and the net pressure rises above the direct stop setpoint (= setpoint plus Direct stop level).
Both settings (Indirect stop level and Direct stop level) are programmable, see section
Programmable settings.
3.12 Event history menu
Menu icon, Event History
Function
To call up the last shutdown and last emergency stop data.
Procedure
• Starting from the Main screen, move the cursor to the action button Menu and press the
Enter key. Following screen appears:
Text on image
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon)
• The list of last shutdown and emergency stop cases is shown.

Instruction book
9095 0521 31 51
Example of Event History screen
• Scroll through the items to select the desired shutdown or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the
compressor when that shutdown or emergency stop occurred.
3.13 Modifying general settings
Menu icon, Settings
Function
To display and modify a number of settings.
Procedure
Text on image
(1) Menu
(2) Regulation
• Next, move the cursor to the Settings icon (see above, section menu icon), using the Scroll keys.

Instruction book
52 9095 0521 31
This screen shows again a number of icons. By default, the User Password icon is
selected. The status bar shows the description that corresponds with the selected icon.
Each icon covers one or more items , such as
• Access key
• User password
• Main chart
• General
• Automatic restart after voltage failure (ARAVF)
• Network
• Regulation
For adapting certain parameters, a password may be necessary.
Example: Selecting the General Settings icon gives the possibility to change e.g. the
language, the date, the date format, etc.:
Text on image
(1) General
(2) Language in Use
(3) Time
(4) Date
(5) Date Format
(6) Modify
• To modify, select the Modify button using the Scroll keys and press the Enter key.
• A screen similar to the one above is shown, the first item (Language) is highlighted. Use
the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required value and press the
Enter key to confirm.

Instruction book
9095 0521 31 53
3.14 Info menu
Menu icon, Info
Function
To show the Atlas Copco internet address.
Procedure
Text on image
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Atlas Copco internet address appears on the screen.
3.15 Week timer menu
Control panel

Instruction book
54 9095 0521 31
(1) Scroll keys
(2) Enter key
(3) Escape key
Menu icon, Week timer
Function
• To program time-based start/stop commands for the compressor
• To program time-based change-over commands for the net pressure band
• Four different week schemes can be programmed.
• A week cycle can be programmed, a week cycle is a sequence of 10 weeks. For each
week in the cycle, one of the four programmed week schemes can be chosen.
Important remark:
In the Elektronikon you can select different timers on one day.(up to 8 actions). It is
however not possible to program 2 actions at the same time. The solution: leave at
least 1 minute in between 2 actions.
Example: Start Compressor: 5.00 AM, Pressure Setpoint 2: 5.01 AM (or later).
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll
buttons to select the Timer icon.
Text on figure
(1) Menu
(2) Week Timer
• Press the Enter key on the controller. Following screen appears:

Instruction book
9095 0521 31 55
(1) Week Timer
(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week Timer Inactive
(6) Remaining Running Time
The first item in this list is highlighted in red. Select the item requested and press the Enter
key on the controller to modify.
Programming week schemes
• Select Week action schemes and press Enter. A new window opens. The first item in the list
is highlighted in red. Press the Enter key on the controller to modify Week Action Scheme 1.
(2) Week Action Scheme 1
• A weekly list is shown. Monday is automatically selected and highlighted in red. Press the
Enter key on the controller to set an action for this day.

Instruction book
56 9095 0521 31
(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
• A new window opens. The Modify action button is selected. Press the enter button on the
controller to create an action.
(1) Monday
(2) Modify
• A new pop-up window opens. Select an action from this list by using the Scroll
keys on the controller. When ready press the Enter key to confirm.

Instruction book
9095 0521 31 57
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Setpoint 1
(7) Modify
• A new window opens. The action is now visible in the first day of the week.
(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours.
Use the ← or → Scroll keys to go to the minutes.

Instruction book
58 9095 0521 31
(1) Monday
(2) Time
(3) Save
(4) Modify
• Press the Escape key on the controller. The action button Modify is selected. Use the
Scroll keys to select the action Save.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new pop-up window opens. Use the Scroll keys on the controller to select the correct
actions. Press the Enter key to confirm.
(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify

Instruction book
9095 0521 31 59
Press the Escape key to leave this window.
• The action is shown below the day the action is planned.
2) Monday - Start
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
Press the Escape key on the controller to leave this screen.
Programming the week cycle
A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four
programmed week schemes can be chosen.
• Select Week Cycle from the main Week Timer menu list.
(1) Week Timer
(3) Week Cycle
(4) Status
• A list of 10 weeks is shown.

Instruction book
60 9095 0521 31
(1) Week Cycle
(2) Week 1
(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify
Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1
(1) Week Cycle
(2) Week 1
(6) Modify
• Check the status of the Week Timer
Use the Escape key on the controller to go back to the main Week Timer menu. Select
the status of the Week Timer.

Instruction book
9095 0521 31 61
(1) Week Timer
(3) Week Cycle
(4) Status
• A new window opens. Select Week 1 to set the Week Timer active.
(1) Week Timer
(2) Week
(4) Week 1
• Press the Escape key on the controller to leave this window. The status shows that week 1 is active.
(1) Week Timer
(3) Week Cycle
(4) Status
• Press the Escape key on the controller to go to the main Week Timer menu. Select
Remaining Running Time from the list and press the Enter key on the controller to Modify.

Instruction book
62 9095 0521 31
(1) Week Timer
(3) Week Cycle
(4) Status
• This timer is used when the week timer is set and for certain reasons the compressor
must continue working, for example, 1 hour, it can be set in this screen. This timer is prior
to the Week Timer action.
(1) Week Timer
(2) Week action schemes
3.16 Test menu
Menu icon, Test
or

Instruction book
9095 0521 31 63
Function
• To carry out a display test, i.e. to check whether the display and LED's are still intact.
Procedure
• Move the cursor to the action button Menu and press the enter key (2), following screen appears:
• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon)
• Press the enter key (2), following screen appears:
Text on image
(1) Test
(2) Safety Valve Test
(3) Not allowed
(4) Audit Data
• The safety valve test can only be performed by authorized personnel and is protected by
a security code.
• Select the item display test and press the enter key. A screen is shown to inspect the
display, at the same time all LED's are lit.
3.17 User password menu
Menu icon, Password

Instruction book
64 9095 0521 31
Function
If the password option is activated, it is impossible for not authorized persons to modify any setting.
Procedure
Starting from the Main screen (see section Main screen),
• Move the cursor to Menu and press the Enter key (2). Following screen appears:
• Using the Scroll keys, select the Settings icon (see section Modifying general settings)
• Move the cursor to the Password icon (see above, section Menu icon)
• Select <Modify> using the Scroll keys and press the Enter key. Next, modify the
password as required.
3.18 Web server
All Elektronikon controllers have a built-in web server that allows direct connection to the
company network or to a dedicated PC via a local area network (LAN). This allows to
consult certain data and settings via a PC instead of the display of the controller.

Instruction book
9095 0521 31 65
Getting started
If the compressor is equipped with a SMARTBOX, the network connection of the
Elektronikon is already in use. To allow the web server functionality, the network cable
that is connected to the SMARTBOX should be unplugged and replaced by the cable of
the company network.
If both the web server functionality and SMARTBOX are required, please contact your
local Atlas Copco Customer Center for support.
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter (see picture below).
USB to LAN adapter
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).
Configuration of the network card (in Windows XP)
• Go to My Network places (1).

Instruction book
66 9095 0521 31
• Click on View Network connections (1).
• Select the Local Area connection (1), which is connected to the controller.

Instruction book
9095 0521 31 67
• Click with the right button and select properties (1).
• Use the check box Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, uncheck
other properties if they are checked. After selecting TCP/IP, click on the Properties button (2)
to change the settings.
• Use the following settings:
• IP Address 192.168.100.200
• Subnetmask 255.255.255.0
Click OK and close network connections.

Instruction book
68 9095 0521 31
Configuration of the web server
Configure the web interface (for Internet Explorer)
• Open Internet Explorer and click on Tools - Internet options (2).
• Click on the Connections tab (1) and then click on the LAN settings button (2).

Instruction book
9095 0521 31 69
• In the Proxy server Group box, click on the Advanced button (1).
• In the Exceptions Group box, enter the IP address of your controller. Multiple IP
addresses can be given but they must be separated with semicolons (;).
Example: Suppose that you already added two IP addresses (192.168.100.1 and
192.168.100.2). Now you add 192.168.100.100 and separate the 3 IP addresses by putting
semicolons between them (1) (see picture).
Click OK (2) to close the window.

Instruction book
70 9095 0521 31
Viewing the controller data
All screen shots are indicative. The number of displayed fields depends on the selected
options
• Open your browser and type the IP address of the controller you want to view in your browser
(in this example http://192.168.100.100). The interface opens:
Screen shot (example!)
Navigation and options
• The banner shows the compressor type and the language selector. In this example, three
languages are available on the controller.

Instruction book
9095 0521 31 71
Compressor settings
All compressor settings can be displayed or hidden. Put a check mark in front of each point of
interest and it will be displayed. Only the machine status is fixed and can not be removed from
the main screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference
button from the navigation menu.
Counters
Lists all current counter values from controller and compressor.
Info status
Machine status is always shown on the web interface.
Digital inputs
Lists all Digital inputs and their status.

Instruction book
72 9095 0521 31
Digital outputs
Lists all Digital outputs and their status.
Special protections
Lists all special protections of the compressor.
Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows
the running hours. It is also possible to show the current status of the service interval.

Instruction book
9095 0521 31 73
3.19 Programmable settings
Compressor/motor
Minimum Factory Maximum
setting setting setting
Set-point 1 and 2, Workplace compressors bar(e) 4 7 13
Set-point 1 and 2, Workplace compressors psig 58 100 188
Set-point 1 and 2, Workplace Full-Feature bar(e) 4 6.8 12.8
compressors
Set-point 1 and 2, Workplace Full-Feature psig 58 99 186
compressors
Indirect stop level bar 0.1 0.3 1
Indirect stop level psi 1.45 4.35 14.5
Direct stop level bar 0.3 1 1.5
Direct stop level psi 4.35 14.5 21.8
Proportional band % 6 10 15
Integration time sec 5 6 10
Parameters
Minimum stop time sec 5 5 30
Power recovery time sec 10 10 3600
Restart delay sec 0 0 1200
Communication time-out sec 10 30 60
Fan motor starts per day (air-cooled 1 240 240
compressors)
Protections
Compressor element outlet temperature ˚C 50 110 119
(shut-down warning level)
Compressor element outlet temperature ˚F 122 230 246
(shut-down warning level)
Compressor element outlet temperature ˚C 111 120 120
(shut-down level)
Compressor element outlet temperature ˚F 232 248 248

Instruction book
74 9095 0521 31
(shut-down level)
Specific protections for Full-Feature compressors:
Dewpoint warning temperature ºC 10 25 99
Dewpoint warning temperature ºF 10 77 210
Service plan
The built-in service timers will give a Service warning message after their respective
preprogrammed time interval has elapsed.
For specific data, see section Preventive Maintenance.
Consult Atlas Copco if a timer setting needs to be changed. The intervals must not exceed
the nominal intervals and must coincide logically. See section Modifying general settings.
Terminology
Term Explanation
ARAVF Automatic Restart After Voltage Failure. See section Elektronikon regulator.
Power recovery Is the period within which the voltage must be restored to have an automatic restart. Is
time accessible if the automatic restart is activated. To activate the automatic restart function,
consult Atlas Copco.
Restart delay This parameter allows to programme that not all compressors are restarted at the same
time after a power failure (ARAVF active).
Compressor The recommended minimum setting is 70 ˚C (158 ˚F). For testing the temperature
element outlet sensor the setting can be decreased to 50 ˚C (122 ˚F). Reset the value after testing.
The regulator does not accept inconsistent settings, e.g. if the warning level is
programmed at 95 ˚C (203 ˚F), the minimum limit for the shut-down level changes to 96
˚C (204 ˚F). The recommended difference between the warning level and shut-down
level is 10 ˚C (18 ˚F).
Delay at signal Is the time period during which the warning signal must exist before the warning
message appears.
Delay at start Is the time period after starting which must expire before generating a warning. The
setting should be less than the setting for the delay at signal.
Minimum stop Once the compressor has automatically stopped, it will remain stopped for the minimum
time stop time, whatever happens with the net air pressure.
Proportional The settings for the Proportional band and integration time are determined by
band and experiment. Altering these settings may damage the compressor. Consult Atlas Copco.
integration time

Instruction book
9095 0521 31 75
4. Installation
4.1 Dimension drawings
Centre of gravity and weight
Type L B H Weight
(mm) (mm) (mm) (kg)
GA 18 VSD+ 380-460V 380 390 760 367
GA 22 VSD+ 380-460V 380 390 760 363
GA 26 VSD+ 380-460V 380 390 765 373
GA 30 VSD+ 380-460V 380 390 765 376
GA 37 VSD+ 380-460V 380 390 765 376

Instruction book
76 9095 0521 31

Instruction book
9095 0521 31 77
Centre of gravity and weight
Type L B H Weight
(mm) (mm) (mm) (kg)
GA 18 VSD+ FF 380-460V 580 390 330 480
GA 18 VSD+ FF with trafo 690 360 310 635
200-230V 635 375 310 545
500-575V 565 370 300 480
GA 18 VSD+ with trafo 200-230V
GA 22 VSD+ FF 380-460V 580 390 330 485
200-230V 640 375 310 550
500-575V 575 370 300 490
GA 26 VSD+ FF 380-460V 580 390 330 490
200-230V 645 375 310 570
500-575V 585 365 300 500
GA 30 VSD+ FF 380-460V 580 390 335 500
200-230V 670 370 315 590
500-575V 595 365 300 520
GA 37 VSD+ FF 380-460V 580 390 335 500
200-230V 670 370 315 630
500-575V 595 365 300 560
Dimensions +/- 10 mm
Weights (oil included) +/- 10 kg
1 Electric cable entry
for 380 V - 460 V
(use the cable tray inside the bottom of the frame)
2 Cooling air outlet
3 Compressor air outlet
4 Compressor cooling air inlet
5 Manual drain compressor

Instruction book
78 9095 0521 31
6 Automatic drain compressor
7 Cubicle and converter cooling air inlet
8 Oil level indicator
9 Dryer cooling air inlet
10 Electric cable entry for 200 - 230 V and 500 - 575 V
11 Compressor air inlet
4.2 Installation proposal
Compressor room example
Text on image
1 Ventilation proposals
2 Minimum free area to be reserved for the compressor installation

Instruction book
9095 0521 31 79
Description
1 Compressor unit:
Install the compressor unit on a solid, level floor suitable for taking the weight.
2 Position of the compressed air outlet valve.
3 Delivery pipe:
The pressure drop over the air delivery pipe can be calculated as follows:
Δp = (L x 450 x Qc
1.85) / (d5 x P), with
d = inner diameter of the pipe in mm
Δp = pressure drop (recommended maximum: 0.1 bar (1.5 psi)
L = length of the pipe in m
P = absolute pressure at the compressor outlet in bar(a)
Qc = free air delivery of the compressor in l/s
Connect air outlet pipe of the compressor on top of the main air net pipe. In this way, there is a
minimum carry-over of condensate residue
4 Ventilation:
When you install the inlet grids and ventilation fan, make sure that no re-circulation of cooling air
into the compressor or into the dryer is possible.
The maximum air velocity through the grids is 5 m/s (16.5 ft/s).
The maximum air temperature at the compressor intake is 46 ˚C (115 ˚F).
The minimum air temperature at the compressor intake is 0 ˚C (32 ˚F).
Alternatives 1 and 3: the required ventilation to limit the compressor room temperature is
calculated as follows:
• Qv = 1.24 N/ΔT (for units without dryer)
• Qv = 1.29 N/ΔT (for units with dryer)
Qv = Required ventilation capacity in m3/s
N = Shaft input of compressor in kW
ΔT = Temperature increase in compressor room in °C
Alternatives 2 and 4:
Make sure that the cooling air duct of the air/oil cooler is separated from the cooling air duct of
the dryer.
The maximum pressure drop over the additional air/oil ducts is limited to 20 Pa (0.08 in wc) for
the standard fan.
5 Drain pipes:
Connect the condensate drain outlets to a drain collector. See section Condensate system for the
position of the outlets.
The drain pipes to the drain collector must not dip into the water. If the pipes lead outside the
room where freezing is possible, they must be insulated.
Atlas Copco has oil/water separators (type OSD or OSCi) to separate the major part of the oil
from the condensate to ensure that the condensate meets the requirements of the environmental
codes.
6 Control module with monitoring panel.
7 Power supply cable:
Have the power supply cable installed by a qualified electrician.
In case of an IT network, consult Atlas Copco.
To preserve the protection degree of the electric cubicle and to protect its components from dust
from the environment, it is
8 Filter, type DD for general purposes
The filter traps solid particles down to 1 micron with a maximum oil carry-over of 0.5 mg/m3.
A high-efficiency filter, type PD, may be installed downstream of a DD filter. This filter traps solid
particles down to 0.01 micron with a maximum. oil carry-over of 0.01 mg/m3.
If oil vapours and odours are undesirable, install a QD type filter downstream of the PD filter.
Install bypass pipes over each filter together with ball valves. This ensures that service operations
do not disturb the compressed air delivery .
9 Air tank:
Install the air tank (optional) in a frost free room, on a solid level floor suitable for taking the

Instruction book
80 9095 0521 31
weight.
Install a safety valve on the air tank.
10 Outlet cooling air grating of the air cooler and the oil cooler.
11 Outlet cooling air grating of the dryer.
12 Bypass system to bypass the dryer during service operations (available as an option, consult
Atlas Copco).
Safety
Apply all relevant safety precautions, including those mentioned in this book
Outdoor/altitude operation
The compressors are not designed for outdoor use.
The compressors can only be used in temperatures above 0 °C (+32 °F). If frost might occur, the
appropriate measures should be taken to avoid damage to the machine and its ancillary equipment. In
this case, consult Atlas Copco.
Also if operating above 1000 m (3300 ft), consult Atlas Copco.
Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Take care not to damage the
bodywork during lifting or transport. Before lifting, reinstall the transport securing bolts. Make sure that the
forks protrude from the other side of the frame. The compressor can also be lifted after inserting beams in
the slots. Make sure that the beams cannot slide and that they protrude from the frame equally. The
chains must be held parallel to the bodywork by chain spreaders in order not to damage the compressor.
The lifting equipment must be placed in such a way that the compressor is lifted perpendicularly. Lift
gently and avoid twisting.
In case of units equipped with the Lifting Device Option, it is not allowed to lift the
compressor if the canopy parts or lifting supports are not completely installed. When
the compressor is being lifted, it is also forbidden to come under the load or to
perform maintenance activities to it.
Acclimatization
When moving the compressor into an installation room, forming of condense can
occur on some components.
To avoid dew harming of electrical components, ensure at least 2 hours of
acclimatization before switch on the compressor..

Instruction book
9095 0521 31 81
4.3 Electrical connections
Working with machinery controlled by a frequency converter requires special safety
precautions. These safety precautions depend on the kind of network used (TN, TT,
IT system). Consult Atlas Copco
Most compressors are designed for use in TT/TN networks and are intended for
industrial environments where the electrical supply is separated from the residential/
commercial supply network.
To use the machine in light industrial, commercial or residential environments with a
shared supply network or in an IT network, extra measures can be required: contact
Atlas Copco.
Electrical connections for GA 18 VSD+ up to GA 37 VSD+
Refer the service diagram on the next page.
Note: You can also find the complete electrical diagram inside the electric cabinet.

Instruction book
82 9095 0521 31

Instruction book
9095 0521 31 83
Description
You find the correct position for the electrical connection on the Dimension drawings
1. Provide an isolating switch.
2. Check that the motor cables and wires inside the electric cabinet are clamped tight to their terminals.
3. Check the fuses. See section Electric cable size and fuses
4. Connect the power supply cables to terminals EMC filter (Z1)
5. Connect the earth conductor to the earth bolt (PE).
To preserve the protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper cable
gland when connecting the supply cable to the compressor.
Compressor control modes
See also section Control mode selection.
The following control modes can be selected:
• Local control: The compressor will react to commands entered by means of the buttons on the
control panel. Compressor start/stop commands via Clock function are active, if programmed.
• Remote control: The compressor will react to commands from external switches. Emergency stop
remains active. Compressor start/stop commands via Clock function are still possible.
Have the modifications checked by Atlas Copco.
Stop the compressor and switch off the voltage before connecting external
equipment.
Only potential free contacts are allowed.
• LAN control: The compressor is controlled via a local network. Consult Atlas Copco.
Compressor status indication
The Elektronikon controller is provided with potential free auxiliary NO contacts (NO = normally open)
(K05, K07 and K08) for remote indication of:
• Manual or automatic operation (K07)
• Warning condition (K08)
• Shutdown condition (K05)
Maximum contact load: 10 A / 250 V AC.
Stop the compressor and switch off the voltage before connecting external equipment. Consult Atlas
Copco.

Instruction book
84 9095 0521 31
4.4 Pictographs
Pictographs
1 Lock out/ tag out the compressor before starting maintenance or repairs
2 Automatic condensate drain
3 Manual condensate drain
4 Lightly oil the gasket of the oil filter, screw it on and tighten by hand (approx. half a turn)
5 Warning, hot surface
6 Stop the compressor before cleaning the coolers
7 Warning, voltage
8 Switch off the voltage and wait at least 10 minutes before maintenance
9 Compressor remains pressurized for 180 seconds after switching off the voltage
10 If the rotation direction is wrong, open the isolating switch in the voltage supply line and
reverse two incoming electric lines

Instruction book
9095 0521 31 85
5. Operating instructions
5.1 Initial start-up
The operator must apply all relevant Safety precautions. Also consult section Problem
solving.
For the location of the air outlet valve and the drain connections, see sections Introduction
and Condensate system.
Step Action
1 Remove the canopy panel(s) in order to get access to the internal components.
Remove the red transport spacers (1) and the related bolts under the motor.
2 Check that the electrical connections correspond to the local codes and that all wires are clamped tight
to their terminals.
The installation must be earthed and protected against short circuits by fuses of the inert type in all
phases. An isolating switch must be installed near the compressor.
3 Check the voltage selecting wires at the primary side of transformer T1
4 Fit air outlet valve (AV); see section Introduction for the position of the valve.
Close the valve.
Connect the air net to the valve.
5 Fit the manual condensate drain valve (Dm).
Close the valve.

Instruction book
86 9095 0521 31
Step Action
6 Check the oil level. The oil level should reach the bottom of the oil filler neck (FC).
Minimum level should reach the oil sight glass (GI) when the compressor is stopped.
If needed, top up the oil.
Take care that no dirt drops into the oil system.
Refit and tighten the filler plug (FC).
7 Provide labels, warning the operator that:
• The compressor may automatically restart after voltage failure (if activated, consult Atlas
Copco).
• The compressor is automatically controlled and may be restarted automatically.
• The compressor may be remotely controlled.
8 Check the rotation direction of the fan motor. For this purpose, a sheet is fixed to the top
grating of the compressor.
1. Switch on the voltage.
2. Start the compressor and stop it immediately.
If the rotation direction is correct, the sheet will be blown upwards. If the sheet remains in
place, the rotation direction is incorrect.
3. If the rotation direction is wrong, open the isolating switch in the voltage supply line and
reverse two incoming electric lines.
4. Remove the label.
Label to check correct rotation of the fan motor
9 Check the programmed settings. Consult section Programmable settings.
10 Open the air outlet valve.
Start and run the compressor for a few minutes. Check that the compressor operates normally.

Instruction book
9095 0521 31 87
5.2 Starting
Control panel Elektronikon® Graphic
Step Action
1 Open the air outlet valve.
2 Switch on the voltage. Check that voltage on LED (6) lights up.
3 Press start button (1) on the control panel. The compressor starts running and the automatic
operation LED (8) lights up.
5.3 During operation
Keep the panels closed during operation.
When the motors are stopped and LED (8) (automatic operation) is alight, the motors
may start automatically.
When the automatic operation LED (8) is lit, the regulator is automatically controlling the
compressor, i.e. loading, unloading, stopping of the motors and restarting!

Instruction book
88 9095 0521 31
Regularly check the oil level:
A few minutes after stopping, the oil level should reach the bottom of the oil filler neck (FC).
If the oil level is too low, wait until the compressor has depressurized. Push the emergency stop button (10)
to avoid the compressor to start unexpectedly. Next, close the air outlet valve and open the manual drain
valve (Dm) until the air system between oil separator/air receiver vessel and outlet valve is fully
depressurized. See section Condensate system for location of the outlet valve and water drain.
Unscrew oil filler plug (FC) one turn to permit any pressure left in the system to escape. Wait a few
minutes. Remove the plug and add oil until the level reaches the filler opening. Fit and tighten the plug
(FC).
Unlock the emergency stop button (10), select the STOP icon on the display and press reset before
restarting.
Regularly check that condensate is discharged during operation. See section Condensate system.
The amount of condensate depends on environmental and working conditions.
Regularly check the Elektronikon® display:
Control panel Elektronikon® Graphic
Check the display (2) regularly for readings and messages. The display normally shows the compressor

Instruction book
9095 0521 31 89
outlet pressure, while the status of the compressor is indicated by means of a number of icons. Remedy the
trouble if alarm LED (7) is lit or flashes, see section Icons used. The display (2) will show a service
message if a service plan interval has been exceeded or if a service level for a monitored component has
been exceeded. Carry out the service actions of the indicated plans or replace the component and reset the
relevant timer, see section Service menu.
5.4 Stopping
Step Action
1 Press stop button (9). Automatic operation LED (8) goes out and the compressor stops.
2 Close the air outlet valve.
3 Press the test button on top of the electronic water drain(s) to the depressurize the piping
between air receiver and outlet valve, next open the manual drain valve (Dm). See section
Condensate system.
Switch off the voltage.
To stop the compressor in the event of an emergency, press emergency stop button (10).
Alarm LED flashes (7).
• Remedy the problem cause.
• Next, unlock the button by pulling it out.
• Next, navigate to the Stop icon on the display by means of the navigation keys (3/4) and
press the Select key.
Press Reset.
Do not use emergency stop button (10) for normal stopping!
Do not touch the control panel after immediate power off, wait for 5 minutes to de-
energize the drive!
5.5 Taking out of operation
Step Action
1 Disconnect the compressor from the mains.
2 Unscrew the oil filler plug only one turn to permit any pressure in the system to escape.
3 Shut off and depressurize the part of the air net which is connected to the outlet valve.
Disconnect the compressor air outlet pipe from the air net.
4 Drain the oil.
5 Drain the condensate circuit and disconnect the condensate piping from the condensate net.

Instruction book
90 9095 0521 31
6 Maintenance
6.1 Preventive maintenance schedule
Warning
Before carrying out any maintenance, repair work or adjustments, proceed as
follows:
• Stop the compressor.
• Close the air outlet valve and open the condensate drain valve to depressurize the air
system between air receiver and outlet valve.
• Press the emergency stop button (10).
• Switch off the voltage.
• Depressurise the compressor.
For detailed instructions, see section Problem solving.
The operator must apply all relevant Safety precautions.
Warranty - Product Liability
Use only authorised parts. Any damage or malfunction caused by the use of unauthorised parts is
not covered by Warranty or Product Liability.
Service kits
For overhauling or carrying out preventive maintenance, service kits are available (see section Service
kits).
Service contracts
Atlas Copco offers several types of service contracts, relieving you of all preventive maintenance work.
Consult your Atlas Copco Customer Centre.
General
When servicing, replace all removed O-rings and washers.
Intervals
The local Atlas Copco Customer Centre may overrule the maintenance schedule, especially the service
intervals, depending on the environmental and working conditions of the compressor.
The longer interval checks must also include the shorter interval checks.
Service plans for compressors with an Elektronikon
®
Graphic controller
Besides the daily and 3-monthly checks, preventive service operations are specified in the schedule below.
Each plan has a programmed time interval at which all service actions belonging to that plan are to be
carried out. When reaching the interval, a message will appear on the screen indicating which service plans
are to be carried out. After servicing, the intervals must be reset, see section Service menu.
Preventive maintenance schedule
Daily and 3-monthly check list

Instruction book
9095 0521 31 91
Period Operation
Daily Check oil level. If needed, top up the oil (see section Operations instructions / During
operation)
Check readings on display.
Check that condensate is discharged during operation.
Drain condensate.
monthly Check that condensate is discharged when pressing the test button on top of the
electronic water drain.
3-monthly (1) Check coolers, clean if necessary.
Remove the air filter element and inspect. Replace damaged or heavily contaminated
elements.
Check the filter elements of the electric cabinet. Replace if necessary
Check list for compressors with dryer
Period Operation
Daily Check that condensate is discharged during operation.
Monthly (1) Drain inspection: Check that condensate is discharged when pressing the test button on
top of the electronic water drain(s).
Condenser cleaning:
• Stop the compressor, close the air outlet valve and switch off the voltage.
• Remove any dirt on the condenser inlet with a vacuum cleaner.
• Next, clean with an air jet in the reverse direction to normal flow. Use low pressure
air. Keep the compressed air nozzle more than 30 cm away from the condenser to
avoid damaging the of condenser fins.
• Remove dust from inside the dryer, e.g. with a vacuum cleaner.
Do not use water or solvents to clean the condenser.
(1): More frequently when operating in a dusty atmosphere.
Preventive Maintenance schedule programmed in the Elektronikon
Running hours Operation
4000 (1) Change oil and oil filter (except when Roto-Xtend Duty Fluid is used).
Replace the air filter element.
Replace the oil separator element.
Check condition of the air intake hose between air filter and compressor element (where
applicable).
Check pressure and temperature readings.
Check operation of cooling fans of converter.
Check blow-off solenoid valve after stopping and pressing the emergency stop button.
Clean coolers. Check and clean cooling fan assembly.
8000 (2)(3) All the actions for 4000 hrs.
Change oil and oil filter (when Roto-Xtend Duty Fluid is used).
Replace the filter elements of the electric cabinet.
Replace the non return valve of the scavenge line and clean the restriction nozzle.
Replace the minimum pressure valve, and replace the thermostatic valve. Remove
carefully.
Replace the electronic drain valve.
Carry out a LED/display test.
Check for possible air and oil leakages.
Have safety valve tested.

Instruction book
92 9095 0521 31
(1): or yearly, whichever comes first
(2): or every 2 years, whichever comes first
(3): For all 8000 hours actions, contact Atlas Copco.
The indicated oil exchange intervals are valid for standard operating conditions (see section Reference
conditions and limitations) and nominal operating pressure (see section Compressor data). Exposure of
the compressor to external pollutants, operation at high humidity combined with low duty cycles or
operation at higher temperatures may require a shorter oil exchange interval. Contact Atlas Copco if in
doubt.
Exchange interval for Roto-Inject Fluid
Ambient temperature Element outlet Exchange interval * Maximum time interval
temperature *
up to 25 °C up to 90 °C 4000 hours 1 year
from 25 °C up to 35 °C from 90 °C up to 100 °C 3000 hours 1 year
more than 35 °C more than 100 °C 2000 hours 1 year
Exchange interval for Roto-Xtend Duty Fluid
temperature *
more than 40°C more than 110 °C 6000 hours 2 year
Exchange interval for Roto-Foodgrade Fluid
temperature *
from 25 °C up to 35 °C from 90 °C up to 100 °C 3000 hours 1 year
more than 35 °C more than 100 °C 2000 hours 1 year
* Whichever comes first.
Important
 Always consult Atlas Copco if a timer setting has to be changed.
 For the change interval of oil and oil filter in extreme conditions of temperature,
humidity or cooling air, consult your Atlas Copco Customer Centre.
 Any leakage should be attended to immediately. Damaged hoses or flexible
joints must be replaced.
6.2 Oil specifications
It is strongly recommended to use genuine Atlas Copco Lubricants. They are the result of years of field
experience and research. See section Preventive maintenance schedule for the advised replacement
intervals and consult your Spare Parts list for part number information.

Instruction book
9095 0521 31 93
Avoid mixing lubricants of different brands or types as they may not be compatible and
the oil mix may have inferior properties. A label, indicating the type of oil filled ex factory,
is stuck on the air receiver/oil tank.
Roto-Inject Fluid
Atlas Copco's Roto-Inject Fluid is a specially developed lubricant for use in single stage oil injected screw
compressors. Its specific composition keeps the compressor in excellent condition. Roto-Inject Fluid can be
used for compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and 40 ˚C (104 ˚F). If the
compressor is regularly operating in ambient temperatures above 35 °C (95 °F), oil lifetime is reduced
significantly. In such case use Roto-Xtend Duty Fluid for a longer interval for oil exchange.
If the compressor is regularly operating in ambient temperatures above 35 °C (95 °F), oil lifetime is
reduced (see table oil lifetime Preventive maintenance schedule).
Roto-Xtend Duty Fluid
Atlas Copco's Roto-Xtend Duty Fluid is a high quality synthetic lubricant for oil injected screw compressors
which keeps the compressor in excellent condition. Because of its excellent oxidation stability, Roto-Xtend
Duty Fluid can be used for compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and
46 ˚C (115 ˚F).
Roto-Xtend Duty Fluid is the standard oil for compressors equipped with freeze protection.
Roto-Foodgrade Fluid
Special oil, delivered as an option.
Atlas Copco's Roto-Foodgrade Fluid is a unique high quality synthetic lubricant, specially created for oil
injected screw compressors that provide air for the food industry. This lubricant keeps the compressor in
excellent condition. Roto-Foodgrade Fluid can be used for compressors operating at ambient temperatures
between 0 ˚C (32 ˚F) and 40 ˚C (104 ˚F).
6.3 Drive motor
Bearing maintenance
The motor bearing is lubricated by oil injection. Re-greasing is not necessary.

Instruction book
94 9095 0521 31
6.4 Air filter
Location of air filter
Procedure
1. Stop the compressor. Switch off the voltage.
2. Remove the cover of the air filter (AF) by turning it anti clockwise. Remove the filter element.
3. Fit the new element and the cover.
4. Reset the air filter service warning.
For compressors equipped with an Elektronikon® Graphic regulator, see section Service menu.
Important
 Be aware during service that there is oil in the suction hose.
 Do not keep the air filter outside the canopy or on the floor, as shown in the
picture below.
 For cleaning HD filter cartage, it should be removed and place horizontal to avoid
dust entry.

Instruction book
9095 0521 31 95
6.5 Oil, oil filter and oil separator change
Warning
Always drain the compressor oil at all drain points. Used oil left in the compressor can
contaminate the oil system and can shorten the lifetime of the new oil.
Never mix lubricants of different brands or types as they may not be compatible and the
oil mix will have inferior properties. A label, indicating the type of oil filled ex-factory, is
stuck on the air receiver/oil tank.
Procedure
1. • Run the compressor until warm and stop the compressor.
• Close the air outlet valve and switch off the voltage.
• Wait 3 minutes for the compressor to depressurise the vessel.
• Open the condensate drain valve to depressurise the cooler. (see condensate system) and
close again.
• Unscrew the oil filler plug (FC) just one turn to permit any remaining pressure in the system to
escape.
• Cover the duct of the heat sink on the electric cabinet.
2. Remove the vent plug (VP) of the oil cooler.
Vent plug, oil cooler
3. • Open the oil drain valve (Do).
• Hold the oil drain hose (1) downward to drain the oil.

Instruction book
96 9095 0521 31
4. • Disconnect the air hose (2) at the top on the vessel.
• Move the hose downward to drain the oil from the element.
• Remove the oil filter (OF). Be aware that this filter has a left thread connection.
• Remove the oil separator (OS). Be aware that this filter has a left thread connection.
Collect the oil in a collector and deliver it to the local collection service. Refit the vent plugs after
draining.
5. • Close the oil drain valve (Do).
• Refit the drain hose at the top of the air receiver.
6. • Clean the seat on the manifold. Lubricate the gasket of the new oil filter and screw it into place.
Tighten firmly by hand.
• Clean the seat on the manifold. Lubricate the gasket of the new oil separator and screw it into
place. Tighten firmly by hand.
7. Remove filler plug (FC).
Fill the air receiver with oil until the level reaches the filler neck.
Take care that no dirt drops into the system. Refit and tighten filler plug (FC).

Instruction book
9095 0521 31 97
8. Run the compressor loaded for a few minutes. Stop the compressor.
9. • Close the air outlet valve and switch off the voltage.
• Wait 3 minutes for the compressor to depressurise the vessel.
• Open the condensate drain valve (Dm) to depressurise the cooler. (see Condensate system)
and close again.
• Unscrew the oil filler plug (FC) just one turn to permit any remaining pressure in the system to
escape.
10. • Fill the air receiver (AR) with oil until the level reaches the filler neck. (see Operating
instructions / During operation)
• Refit and tighten filler plug (FC).
When the oil level is too low, go back to step 7.
6.6 Draining condensate from the oil tank
Service kits
If the compressor work cycle contemplates long pauses during which the machine cools down, a certain amount of
condensate will gather in the Oil tank. This happens, for example, when stopping overnight or at weekends.
The condensate must be drained off every 50 hours or every week for continuous running machine. ( More than 50 %
load).
The condensate must be drained daily for unit running less than 50% or running on intermittent operation.
Note – The above operation should be performed only when the machine is cold, that is when it has been switched off
for atleast 4 hours.
Condensate drain once in a week from gear casing.
Before draining condensate it is obligatory to stop the machine and disconnect it from the
power mains.
Proceed as follows:
 Stop the machine, turning in “OFF” position the isolating switch.
 Press the button switch (on the dryer if fitted).
 Turn on the differential supply switch, (on the screw-compressor) and (on the dryer if fitted)
6.7 Coolers
General
Keep the coolers clean to maintain their efficiency.
Procedure
• Stop the compressor, close the air outlet valve and switch off the voltage.
• Cover all parts underneath the cooler.
• Remove the service plate (1) at the fan compartment.

Instruction book
98 9095 0521 31
• Remove dirt from the coolers with a fibre brush. Brush in the direction of the cooling fins.
Remove dirt from the fan with a fibre brush.
• Clean with an air jet in the reverse direction to normal flow.
• If it is necessary to wash the coolers with a cleaning agent, consult Atlas Copco.
After maintenance on the fan and on the coolers:
Remove the material that was used as cover.
• Mount the service plate (1) at the fan compartment.
Procedure for compressors with dryer.
Location of the condenser of the dryer
• Remove dirt on the inlet of the condenser (6) with a fibre brush.
• Clean with an air jet in the reverse direction to normal flow.
• Clean the condenser area with a fibre brush.
6.8 Dryer maintenance instructions
Safety precautions
Refrigeration dryers of ID type contain refrigerant HFC.
When handling refrigerant, all applicable safety precautions must be observed. Please be
specifically aware of the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If contacted
with the skin, the skin should be rinsed with water. On no account may clothing be removed.
• Fluid refrigerant will also cause freezing of the eyes; always wear safety glasses.
• Refrigerant is harmful. Do not inhale refrigerant vapours. Check that the working area is adequately
ventilated.
Be aware that certain components such as the refrigerant compressor and the discharge pipe can
become quite hot (up to 110 °C - 230 °F). Therefore, wait until the dryer has cooled down before
removing the panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and outlet
valves.
Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its function
must be undertaken by an authorised control body.
• The installation should be checked once a year by an authorised control body.

Instruction book
9095 0521 31 99
6.9 Safety valves
Location of safety valve
Testing
The safety valve (SV) test can only be performed by authorized personnel and is
protected by a security code.
Refer to Elektronikon® Graphic controller, Test menu
If the safety valve does not open at the set pressure stamped on the valve, it needs to be replaced.
Warning
No adjustments are allowed. Never run the compressor without safety valve.
6.10 Service kits
Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits
comprise all parts required for servicing the component and offer the benefits of genuine Atlas Copco parts
while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to keep the
compressor in excellent condition.
Consult the Spare Parts List for part numbers.

Instruction book
100 9095 0521 31
6.11 Storage after installation
Procedure
Run the compressor regularly, e.g. twice a week, until warm.
If the compressor is going to be stored without running from time to time, protective
measures must be taken. Consult your supplier.
6.12 Disposal of used material
Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts, etc.) must
be disposed of in an environmentally friendly and safe manner, and in line with the local recommendations
and environmental legislation.
Be careful when removing the electric motor. The rotor contains magnetic parts.

Instruction book
9095 0521 31 101
7. Problem solving
Warning
Before carrying out any maintenance, repair work or adjustment, stop compressor, wait
3 minutes and close the air outlet valve.
Press the test button on top of the electronic water drain until the air system between
the air receiver and outlet valve is fully depressurized.
Press the emergency stop button and switch off the voltage.
Depressurise the compressor by opening the oil filler plug one turn.
For location of components, see sections:
 Introduction.
 Condensate system.
 Operation instructions
 Maintenance
Open and lock the isolating switch.
Lock the air outlet valve during maintenance or repair as follows:
 Close the valve.
 Remove the screw fixing the handle with the wrench delivered with the
compressor.
 Lift the handle and turn it until the slot of the handle fits over the blocking edge
on the valve body.
 Fit the screw.
Before electrical maintenance
Wait for at least 10 minutes before starting any electrical repairs as dangerous high
voltage remains on the capacitors of the start and speed regulation unit during some
minutes after switching off the voltage.
Faults and remedies, compressor
If the alarm LED is lit or flashes, consult sections Event history menu or Service menu.
Condition Fault Remedy
Condensate is not discharged from Discharge flexible clogged Check and correct as necessary
condensate separator during
loading
Fan out of order Fan overload On GA 18 up to GA 30 VSD+,
Replace fan
On GA 37 VSD+, Reset the fan
switch (Q15) in electrical
cabinet. Replace fan if
necessary

Instruction book
102 9095 0521 31
Compressor air output or pressure Air consumption exceeds air Check equipment connected
below normal delivery of compressor
Choked air filter element Replace filter element
Solenoid valve malfunctioning Replace valve
Oil separator clogged Have element replaced
Air leakage Have leaks repaired
Safety valve leaking Have valve replaced
Compressor element out of order Consult Atlas Copco
Safety valve blows Minimum pressure valve Check and have defective parts
malfunctioning replaced
Oil separator clogged Have element replaced
Safety valve out of order Have valve checked. Replace if
necessary
On Full-Feature compressors, dryer Have system checked by Atlas
piping clogged due to formation of Copco
ice
Compressor element outlet Oil level too low Check and correct, see
temperature or delivery air Operation instructions / During
temperature above normal operation
On air-cooled compressors, Check for cooling air restriction
insufficient cooling air or cooling air or improve ventilation of the
temperature or relative humidity is compressor room. Avoid
too high recirculating of cooling air. If
installed, check capacity of
compressor room fan
Oil cooler clogged Clean cooler
By-pass valve malfunctioning Have valve tested
Air cooler clogged Clean cooler
Compressor element out of order Consult Atlas Copco
Degraded oil Check service intervals, see
Preventive maintenance
schedule
Low Load Alarm triggered: Solenoid valve malfunctioning Replace valve
Compressor running with too low oil
temperature over a longer period of
time
Extreme low usage of compressor Increase loading profile (longer
and/or more load cycles
required)
If not possible, consult Atlas
Copco

Instruction book
9095 0521 31 103
Converter fault codes
If a problem is detected by the converter, a specific code (Main motor converter alarm) will
appear on the Elektronikon display, together with a fault code. Below table lists the most
important error codes. If another code appears, please contact Atlas Copco.
Typical display when the compressor is stopped by a shutdown
(1) Shutdown
Navigate to the Stop icon or to the Protections icon and press Enter.
(1) Protections
(1) General
The display shows the problem (Main Motor Converter Alarm) and a fault code (31 in this case).

Instruction book
104 9095 0521 31
(1) Main Motor Converter Alarm
(2) Fault
Fault code Cause Actions
1 Overcurrent Contact Atlas Copco
Ground fault Contact Atlas Copco
2 Too high voltage. The voltage on the Check the supply voltage
converter is above the specifications. Contact Atlas Copco.
3 Too low voltage. The voltage on the Check the supply voltage
converter is below the specifications. Contact Atlas Copco
Power quality faults
Check for loose wiring/wiring errors
Check supply voltage during start up
Check fuses transformer (200V, 230V,
500V and 575V units only)
4 Drive overload Contact Atlas Copco
8 Converter overheating (heat sink) Check the ambient temperature
Check the cubicle cooling
Check airflow around drive
Check cooling fan and cooler
contamination
Contact Atlas Copco
256 Hardware fault Contact Atlas Copco
512 Motor overload Contact Atlas Copco
Drive overload Contact Atlas Copco
Over-torque detection Contact Atlas Copco
Under-torque detection Contact Atlas Copco
1024 Over-speed Contact Atlas Copco
Safe torque off Check for loose wiring at inverter - Push
emergency stop button
Check temperature switch
8192 Output phase loss Contact Atlas Copco
Fault code Cause Actions
Input phase loss Check supply voltage
Check for loose wiring/wiring errors
Check supply voltage during start-up
Check fuses transformer (200V, 230V,
500V and 575V units only)
16384 Communication error Contact Atlas Copco
TIME-OUT Time-out communication error between Contact Atlas Copco
Elektronikon and Inverter

Instruction book
9095 0521 31 105
Faults and remedies, dryer
For all references hereafter, consult section Air dryer.
Pressure dew point too high Air inlet temperature too high Check and correct; if necessary, clean the
aftercooler of the compressor
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler place or
relocate the compressor
Shortage of refrigerant Have circuit checked for leaks and
recharged
Refrigerant compressor does See below
not run
Evaporator pressure too high See below
Condenser pressure too high See below
Condenser pressure too high Fan control switch out of Replace
or too low order
Fan blades or fan motor out of Have checked fan/fan motor, if necessary
order replace
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler place or
relocate the compressor
Condenser externally clogged Clean condenser
Compressor stops or does not Electric power supply to Check and correct as necessary
start compressor is interrupted
Thermal protection of Motor will restart when motor windings have
refrigerant compressor motor cooled down
has tripped
Electronic condensate drain Electronic drain system Have system inspected
remains inoperative clogged Clean the filter of the automatic drain by
opening the manual drain valve. Check
functioning of the drain by pushing the test
button
Condensate trap continuously Automatic drain out of order Have system checked. If necessary,
discharges air and water replace the automatic drain
Evaporator pressure is too Hot gas bypass valve Have hot gas bypass valve adjusted
high or too low at unload incorrectly set or out of order
Condenser pressure too high See above
or too low
Shortage of refrigerant Have circuit checked for leaks and
recharged if necessary

Instruction book
106 9095 0521 31
8. Technical data
8.1 Readings on display
Elektronikon® Graphic controller
Important
The readings mentioned below are valid under the reference conditions (see section
Reference conditions and limitations).
Reference Reading
Air outlet pressure Depends on the setpoint (desired net pressure).
Compressor element Approx. 80 ˚C (176 ˚F) (ambient temperature 20 °C + 60 °C)
outlet temperature
Dewpoint temperature Approx. 4 ˚C (39 ˚F).
(on Full-Feature
compressors
8.2 Electric cable size and fuses
Important
 The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage.
It is however highly recommended to keep the voltage drop over the supply cables
at nominal current below 5% of the nominal voltage (IEC 60204-1).
 If cables are grouped together with other power cables, it may be necessary to use
cables of a larger size than those calculated for the standard operating conditions.
 Use the original cable entry. See section Dimension drawings.
To preserve the IP protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper cable
gland when connecting the supply cable to the compressor.
 Local regulations remain applicable if they are stricter than the values proposed
below.
Caution:
 Always double-check the fuse size versus the calculated cable size. If required,
reduce fuse size or enlarge cable size.
 Cable length

Instruction book
9095 0521 31 107
Leakage breaker (optional)
If the installation requires a leakage breaker, always use an all current sensitive leakage breaker, RCM
or RCD Type B (according to IEC/EN 60755) with a sufficient trip level.
Compressor Type Voltage Imax(pack) Fuse IEC class
(aR)
Imax(FF) Fuse IEC class
(aR)
V A A A A
GA 18 VSD+ 400 44.0 50 47.6 50
GA 22 VSD+ 400 59.0 63 62.7 80
GA 26 VSD+ 400 59.4 63 62.4 80
GA 30 VSD+ 400 72.4 80 75.4 80
GA 37 VSD+ 400 88.0 100 91.0 100
Imax: current in the supply lines at maximum load and nominal voltage
Setting of circuit breakers
Compressor Q15 (A)
GA 18 VSD+ 1.3
GA 22 VSD+ 1.3
GA 26 VSD+ 1.8
GA 30 VSD+ 1.8
GA 37 VSD+ 2.5
Fuse calculations for IEC are done according to 60364-4-43 electrical installations of buildings, part 4:
protection for safety- section 43: protection against overcurrent. Fuse sizes are calculated in order to
protect the cable against short circuit.
Earthing
According to IEC 60364-5-52, refer to IEC 60364-5-54 for earthing conductors.
In table 54.3 we can find:
Minimum cross-sectional area of protective conductors,
 For supply cables up to 16mm² -> same size as supply cables
 For supply cables between 16mm² and 35mm² -> 16mm²
 For supply cables larger then 35mm² -> half the size of the supply cables “
Cable sizing according to IEC
Refer the electrical cable sizing information in the annexure of this document.
Note: The data is approximate and subject to manufacturing tolerance. Recommended - Copper Cable.

Instruction book
108 9095 0521 31
Cable rating factors
For air and ground temperature
A. Rating factors for variation in ambient air temperature
Ambient Temp. (°C) 25 30 35 40 45 50
Rating factors 1.14 1.1 1.04 1 0.95 0.9
B. Rating factors for variation in ground temperature
Ground Temp. (°C) 15 20 25 30 35 40
Rating factors 1.12 1.08 1.03 1 0.96 0.91
For depth of laying (Cables laid direct in the ground)
Depth of laying Size
cm upto 25 mm2
above 25 mm2
up to 300 mm2
above 300 mm2
75 1 1 1
90 0.99 0.98 0.97
105 0.98 0.97 0.96
120 0.97 0.96 0.95
150 0.96 0.94 0.92
180 or more 0.95 0.93 0.91
For variation in Thermal resistivity of soil (Twin and multicore cables laid direct in the ground)
Nominal area of
conductor mm2 Two cables touching for values of Thermal Resistivity of soil in °C cm/W
100 120 150 200 250 300
1.5 1.10 1.05 1.00 0.92 0.86 0.81
2.5 1.10 1.05 1.00 0.92 0.86 0.81
4 1.10 1.05 1.00 0.92 0.86 0.81
6 1.10 1.05 1.00 0.92 0.86 0.81
10 1.10 1.06 1.00 0.92 0.85 0.8
16 1.12 1.06 1.00 0.91 0.84 0.79
25 1.14 1.08 1.00 0.91 0.84 0.78
35 1.15 1.08 1.00 0.91 0.84 0.77
50 1.15 1.08 1.00 0.91 0.84 0.77
70 1.15 1.08 1.00 0.90 0.83 0.76
95 1.15 1.08 1.00 0.90 0.83 0.76
120 1.17 1.09 1.00 0.90 0.82 0.76
150 1.17 1.09 1.00 0.90 0.82 0.75
185 1.18 1.09 1.00 0.89 0.81 0.75
240 1.18 1.09 1.00 0.89 0.81 0.75
300 1.18 1.09 1.00 0.89 0.81 0.75
400 1.19 1.1 1.00 0.89 0.81 0.75

Instruction book
9095 0521 31 109
Group rating factors
Cables laid direct in the ground in horizontal formation.
No. of Trefoils in Group Distance between Trefoils
Touching 15 cm 30 cm 45 cm
2 0.78 0.81 0.85 0.88
3 0.68 0.71 0.77 0.81
4 0.61 0.65 0.72 0.76
5 0.56 0.61 0.68 0.73
Cables laid in ducts in horizontal formation.
No. of Trefoils in Group Distance between Trefoils
Touching 45 cm 60 cm
2 0.87 0.9 0.91
3 0.79 0.83 0.86
4 0.74 0.79 0.82
5 0.71 0.76 0.8
Cables laid on racks/trays in covered trench with having restricted air circulation, Trefoils are separated by two cable
diameter horizontally and the trays are in ties having 30 cm distance.
No. of racksTrays in
tiers
No. of Trefoils in horizontal formation
Touching 45 cm 60 cm
1 0.95 0.90 0.88
2 0.90 0.85 0.83
3 0.88 0.83 0.81
6 0.86 0.81 0.79
Same as above, but cables laid in open air.
No. of racks/trays in tiers No. of Trefoils in horizontal formation
1 2 3
1 1 0.98 0.96
2 1 0.95 0.93
3 1 0.94 0.92
6 1 0.93 0.90

Instruction book
110 9095 0521 31
For multi core cables
Cables laid on cable trays exposed to air, the cables spaced by one cable diameter and trays are in tiers spaced by
30 cm. The clearance between the wall and the cable is 25 mm.
No. of cables trays in
tier
No. of cables per Tray
1 2 3 6 9
1 1 0.98 0.96 0.93 0.92
2 1 0.95 0.93 0.90 0.89
3 1 0.94 0.92 0.89 0.88
6 1 0.93 0.90 0.87 0.86
Cables laid inside concrete trench with removable covers on cable trays having restricted circulation. The cables
spaced by one cable diameter and trays are in tiers spaced by 30 cm. The clearance of the cable from the wall is 25
mm.
tier
1 2 3 6 9
1 0.95 0.90 0.88 0.85 0.84
2 0.90 0.85 0.83 0.81 0.80
3 0.88 0.83 0.81 0.79 0.78
6 0.86 0.81 0.79 0.77 0.76
Cables laid on cable trays exposed to air, the cable touching and trays are in tiers spaced by 30 cm. The clearance
between the wall and the cables is 25 mm.
tier
1 2 3 6 9
1 1 0.84 0.80 0.75 0.73
2 1 0.80 0.76 0.71 0.69
3 1 0.78 0.74 0.70 0.68
6 1 0.76 0.72 0.68 0.66
Cables laid direct in ground in horizontal formation.
No. of cables in Group Distance of cables
2 0.79 0.82 0.87 0.9
3 0.69 0.75 0.79 0.83
4 0.62 0.69 0.74 0.79
5 0.58 0.65 0.72 0.76
6 0.54 0.61 0.69 0.75

Instruction book
9095 0521 31 111
Cables laid in single way ducts/pipes in horizontal formation
No. of cables in Group Distance of cables
2 0.88 0.90 0.92 0.94
3 0.82 0.84 0.87 0.89
4 0.77 0.80 0.84 0.87
5 0.74 0.78 0.82 0.85
6 0.71 0.76 0.81 0.84
8.3 Reference conditions and limitations
Reference conditions
Air inlet pressure (absolute) bar 1
Air inlet pressure (absolute) psi 14.5
Air inlet temperature ˚C 20
Air inlet temperature ˚F 68
Relative humidity % 0
Working pressure See section Compressor data.
Limitations
Maximum working pressure See section Compressor data.
Minimum working pressure bar(e) 4
Minimum working pressure psig 58
Maximum air inlet temperature ˚C 46
Maximum air inlet temperature ˚F 115
Minimum ambient temperature ˚C 1
Minimum ambient temperature ˚F 34

Instruction book
112 9095 0521 31
8.4 Compressor data
Reference conditions
All data specified below apply under reference conditions, see section Reference
conditions and limitations.
Common compressor data
Unit
Number of compression stages 1
Temperature of the air leaving the outlet valve (approx.), Workplace ˚C 30
Temperature of the air leaving the outlet valve (approx.), Workplace ˚F 86
Temperature of the air leaving the outlet valve (approx.), Workplace Full- ˚C 30
Feature
Temperature of the air leaving the outlet valve (approx.), Workplace Full- ˚F 86
Feature
Refrigerant type, Workplace Full-Feature R410a
GA 18 VSD+
Normal effective working pressure bar(e) 4 7 9.5 12.5
Normal effective working pressure psig 58 102 138 181
Maximum effective working pressure, bar(e) 13 13 13 13
Workplace
Maximum effective working pressure, psig 189 189 189 189
Workplace
Maximum effective working pressure, bar(e) 12.75 12.75 12.75 12.75
Workplace Full-Feature
Maximum motor shaft speed rpm 4800 4800 4100 3500
Minimum motor shaft speed rpm 1300 1300 1400 1500
Nominal motor power kW 18
Nominal motor power hp 24.1
Total amount of refrigerant, Workplace Full-Feature kg 0.95
Total amount of refrigerant, Workplace Full-Feature lb 2.09
Oil capacity l 14.1
Oil capacity US gal 3.72
Oil capacity Imp. gal 3.1
Oil capacity cu. ft. 0.50
Sound pressure level (according to ISO 2151 (2004)) dB(A) 64

Instruction book
9095 0521 31 113
GA 22 VSD+
Workplace
Workplace
Oil capacity l 14.7
GA 26 VSD+
Workplace
Workplace

Instruction book
114 9095 0521 31
Oil capacity l 15.5
GA 30 VSD+
Workplace
Workplace
Oil capacity l 16

Instruction book
9095 0521 31 115
GA 37 VSD+
Workplace
Workplace
Oil capacity l 16
8.5 Technical data Elektronikon® controller
General
Supply voltage 24 V AC /16 VA 50/60Hz (+40%/-30%)
24 V DC/0.7 A
Type of protection IP54 (front)
IP21 (back)
Ambient and temperature IEC60068-2
conditions
• Operating temperature • -10°C…..+60°C (14 °F .....140 °F)
range • -30°C…..+70°C (-22 °F ......158 °F)
• Storage temperature
range
Permissible humidity Relative humidity 90%
No condensation
Noise emission IEC61000-6-3
Noise immunity IEC61000-6-2
Mounting Cabinet door

Instruction book
116 9095 0521 31
Digital outputs
Number of outputs 9 (Elektronikon® Graphic controller - p.n. 1900 5200 10 …. 1900 5200 19)
Type Relay (voltage free contacts)
Rated voltage AC 250 V AC / 10 A max.
Rated voltage DC 30 V DC / 10 A max.
Digital inputs
Number of inputs 10 (Elektronikon® Graphic controller - p.n. 1900 5200 10 …. 1900 5200 19)
Supply by controller 24 V DC
Supply protection Short circuit protected to ground
Input protection Not isolated
Analog inputs
Number of pressure inputs 2 (Elektronikon® Graphic controller - p.n. 1900 5200 10 …. 1900 5200 19)
Number of temperature inputs 5 (Elektronikon® Graphic controller - p.n. 1900 5200 10 …. 1900 5200 19)

Instruction book
9095 0521 31 117
9. Instructions for use
Air/oil separator vessel
- This vessel can contain pressurised air; this can be potentially dangerous if the equipment
is misused.
- This vessel must only be used as a compressed air/oil separator and must be operated
within the limits specified on the data plate.
- No alterations must be made to this vessel by welding, drilling or any other mechanical
methods without the written permission of the manufacturer.
- The safety valve must correspond with pressure surges of 1.1 times the maximum
allowable operating pressure. It should guarantee that the pressure will not permanently
exceed the maximum allowable operating pressure of the vessel.
- Use only oil as specified by the manufacturer.
- This vessel has been designed and built to guarantee an operational lifetime in excess of
20 years.
The vessel needs a yearly visual inspection.
National legislation may require in service inspection.

Instruction book
118 9095 0521 31
Annexure - Electrical cable sizing according to IEC

Nom.
Size
Conduct
or
Form of
Conductor
Circular
shaped
Nom.
Thickness
XLPE
insulation
for U/A
Min.
Thickness
PVC inner
sheath
Nominal
thickness
PVC outer
sheath
Approx.
overall dia
of cable
Approx.
weight of
cable
Nom.
thickness
XLPE
insulation
for
Armoured
cable
Min.
thickness
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
Nom.
dimensions
Aluminium
round wire
Min.
thickness
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
In
Ground
In Air
Sq.mm. mm mm mm mm Kgs/Km mm mm mm Kgs/Km mm mm mm Kgs/Km Amp Amp
4 Solid 0.7 NA 1.8 7.5 91 - - - - - - - - 47 42
4 Stranded 0.7 NA 1.8 8 95 - - - - - - - - 47 42
6 Solid 0.7 NA 1.8 8 115 - - - - - - - - 59 53
6 Stranded 0.7 NA 1.8 8.5 125 - - - - - - - - 59 53
10 Stranded 0.7 NA 1.8 9.5 170 1 - - - 1.4 1.24 12 245 78 72
16 Stranded 0.7 NA 1.8 10 220 1 - - - 1.4 1.24 13 315 102 98
25 Stranded 0.9 NA 1.8 12 325 1.2 - - - 1.4 1.24 14 415 132 132
35 Stranded 0.9 NA 1.8 13 420 1.2 - - - 1.4 1.24 16 525 156 156
50 Stranded 1 NA 1.8 14 550 1.3 - - - 1.4 1.24 17 690 186 198
70 Stranded 1.1 NA 1.8 16 750 1.4 - - - 1.4 1.24 19 910 228 246
95 Stranded 1.1 NA 1.8 17.5 1010 1.4 1.4 21 1150 1.6 1.40 22 1325 264 294
120 Stranded 1.2 NA 1.8 19 1250 1.5 1.4 22 1400 1.6 1.40 23.5 1485 300 336
150 Stranded 1.4 NA 2 21.5 1550 1.7 1.4 23 1680 1.6 1.40 24.5 1780 336 284
185 Stranded 1.6 NA 2 23.5 1900 1.9 1.4 25 2040 1.6 1.40 26.5 2140 336 444
240 Stranded 1.7 NA 2 26 2450 2 1.4 27.5 2580 1.6 1.40 29 2700 414 510
Current Rating.
SINGLE CORE COPPER CONDUCTOR, XLPE INSULATED
UNARMOURED & ARMOURED CABLE CONFORMING TO IS 7098 PART-1/1988
Unarmoured Cable Round Wire Armoured Cable

Nom. Size
Conducto
r
Form of
Conductor
Circular
shaped
Nominal
Thickness
of XLPE
insulation
for U/A
Minimum
Thickness of
PVC inner
sheath
Nominal
thickness of
PVC outer
sheath
Approx.
overall dia
of cable
Approx.
weight of
cable
Nominal
thickness of
XLPE
insulation
for
Armoured
cable
Minimum
thickness of
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
Nominal
dimensions of
Aluminium
round wire
Minimum
thickness of
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
In
Ground
In Air
Sq.mm. mm mm mm mm Kgs/Km mm mm mm Kgs/Km mm mm mm Kgs/Km Amp Amp
4 Solid 0.7 NA 1.8 7.5 60 - - - - - - - - 36 31
4 Stranded 0.7 NA 1.8 8 65 - - - - - - - - 36 31
6 Solid 0.7 NA 1.8 8 70 - - - - - - - - 44 39
6 Stranded 0.7 NA 1.8 8.5 75 - - - - - - - - 44 39
10 Solid 0.7 NA 1.8 9.5 80 1 - - - 59 53
10 Stranded 0.7 NA 1.8 9.5 90 1 - - - 59 53
16 Stranded 0.7 NA 1.8 10 115 1 - - - 1.4 1.24 13 220 76 73
25 -do- 0.9 NA 1.8 12 155 1.2 - - - 1.4 1.24 14 260 96 98
35 -do- 0.9 NA 1.8 13 180 1.2 - - - 1.4 1.24 15 310 114 121
50 -do- 1 NA 1.8 14 240 1.3 - - - 1.4 1.24 17 380 135 150
70 -do- 1.1 NA 1.8 16 310 1.4 - - - 1.4 1.24 19 480 166 187
95 -do- 1.1 NA 1.8 17.5 385 1.4 1.4 21 560 1.4 1.24 22 640 198 230
120 -do- 1.2 NA 1.8 19 470 1.5 1.4 22 660 1.4 1.24 23.5 745 225 268
150 -do- 1.4 NA 2 21.5 600 1.7 1.4 23 750 1.6 1.40 24.5 850 253 309
185 -do- 1.6 NA 2 23.5 710 1.9 1.4 25 900 1.6 1.40 26.5 1000 286 360
240 -do- 1.7 NA 2 26 900 2 1.4 27.5 1100 1.6 1.40 29 1215 332 433
SINGLE CORE ALUMINIUM CONDUCTOR, XLPE INSULATED
Unarmoured Cable Round Wire Armoured Cable Current Rating.

Nom. Size
of
Conducto
r
Form of
Conductor
shaped
Min.
Thickness
of PVC
inner
sheath
Nominal
thickness of
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight of
cable
Nom.
dimension
GI flat strip
Min.
thicknes
s of PVC
outer
sheath
Approx.
overall
dia of
cable
Approx.
weight of
cable
Nominal
dimensions
of GI round
wire
Minimum
thickness
of PVC
outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
In Ground In Air
Sq.mm. mm mm mm mm mm Kgs/Km mm mm mm Kgs/Km mm mm mm Kgs/Km Amp Amp
25/16 Stranded 0.9 0.7 0.3 2 22 1080 4 x 0.80 1.40 23 1410 1.60 1.40 24 1610 119 108
35/16 Stranded 0.9 0.7 0.3 2 24 1370 -do- 1.40 25 1725 1.60 1.40 26 1950 144 132
50/25 Stranded 1 0.9 0.3 2 27.5 1875 -do- 1.40 28 2325 1.60 1.56 29 2580 174 162
70/35 Stranded 1.1 0.9 0.4 2.2 31 2620 -do- 1.56 32 3110 2 1.56 34 3560 210 198
95/50 Stranded 1.1 1 0.4 2.2 35 3475 -do- 1.56 36 8975 2 1.56 37.5 4525 252 240
120/70 Stranded 1.2 1.1 0.4 2.2 39 4315 -do- 1.72 40 4960 2 1.72 41 5460 288 276
150/70 Stranded 1.4 1.1 0.5 2.4 43 5220 -do- 1.72 44 5870 2.50 1.88 45 6570 324 318
Nom. Thickness
XLPE insulation
Main/Earthing
THREE AND HALF CORE COPPER CONDUCTOR, XLPE INSULATED
Unarmoured Cable Formed Wire/ Strip Armoured Cable Round Wire Armoured Cable Current Rating.

Nominal
Size of
Conducto
r
Form of
Conductor
shaped
Minimum
Thickness
of PVC
inner
sheath
Nominal
thickness of
PVC outer
sheath
Approx.
overall
dia of
cable
Approx.
weight of
cable
Nominal
dimension
of GI flat
strip
Minimu
m
thicknes
s of PVC
outer
sheath
Approx.
overall
dia of
cable
Approx.
weight of
cable
Nominal
dimensions
of GI round
wire
Minimum
thickness
of PVC
outer
sheath
Approx.
overall
dia of
cable
Approx.
weight
of cable
In Ground In Air
Sq.mm. mm mm mm mm mm Kgs/Km mm mm mm Kgs/Km mm mm mm Kgs/Km Amp Amp
25/16 Stranded 0.9 0.7 0.3 2 22 525 4 x 0.80 1.40 23 850 1.60 1.40 25.5 1050 94 96
35/16 Stranded 0.9 0.7 0.3 2 24 625 -do- 1.40 25 980 1.60 1.40 26.5 1200 113 117
50/25 Stranded 1 0.9 0.3 2 27.5 800 -do- 1.40 28 1240 1.60 1.56 29.5 1500 133 142
70/35 Stranded 1.1 0.9 0.4 2.2 31 1100 -do- 1.56 32 1600 2 1.56 34 2050 164 179
95/50 Stranded 1.1 1 0.4 2.2 35 1400 -do- 1.56 36 1900 2 1.56 38 2450 196 221
120/70 Stranded 1.2 1.1 0.4 2.2 37.5 1650 -do- 1.72 39 2300 2 1.72 41 2800 223 257
150/70 Stranded 1.4 1.1 0.5 2.4 41 2000 -do- 1.72 42 2650 2 1.88 45 3350 249 292
Nominal Thickness
of XLPE insulation
Main/ Earthing
THREE AND HALF CORE ALUMINIUM CONDUCTOR, XLPE INSULATED
Unarmoured Cable Formed Wire/ Strip Armoured Cable Round Wire Armoured Cable Current Rating.

Instruction book
9095 0521 31 123
Notes:

No.
9095
0521
31
/
2016
-
06
Printed
in
India
In order to be First in Mind—First in
Choice® for all your quality
compressed air needs, Atlas Copco
delivers the products and services
that help to increase your business’
efficiency and profitability.
Atlas Copco's pursuit of innovation
never ceases, driven by our need for
reliability and efficiency. Always
working with you, we are committed to
providing you the customized quality
air solution that is the driving force
behind your business.

instruction manual for compressor . document related compressor atlas copco

More Related Content

What's hot (20)

Similar to instruction manual for compressor . document related compressor atlas copco (17)

More from ssuser6cedd3 (6)

Recently uploaded (20)

instruction manual for compressor . document related compressor atlas copco