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IE 450 Manufacturing Systems
Richard A. Wysk
Spring 2006
Agenda
• Policies - This is an engineering course, I
do expect you to act like engineering
students. Independent, diligent, creative,...
• Engineering ethics
Overview
• What we will we be doing?
– IE450 is lots of fun. It may also be the most important class that
you take. It is the materials that I most frequently use in my
industry consulting.
– Manufacturing systems is a difficult topic that has hindered the
development of CIM implementation. People do not understand
how engineering systems fit together. This is the focus of IE450!
Background of IE450
• Dr. Ham developed the course 20 years ago,
and it has been evolving ever since.
• A lab was implemented in the course 2
years ago. We will use the lab section to
reinforce the class materials.
• Significant development has been put into
the class.
Development activities
• Topically, the materials have been focused
around a new topic called “Lean
Manufacturing”.
Once in a semester opportunity
• We will have 1-3 Case study
demonstrations within the semester as part
of the lab.
– It is a lot of work but fun as well
Introduction
• What is a “Manufacturing system”?
Interactions of many processes, products and
design decisions made in the engineering of a
product.
– Machine requirements planning
– Process planning
– Production planning
– Concurrent engineering
Vocabulary
• Glossary of terms
– CIM, CAD, CAM, CAD/CAM, NC, CNC,
FMS,
Simultaneous engineering, Concurrent
engineering,
Agile Engineering, Product Engineering, Process
Engineering
Production Engineering, ...
Goal and Objective
• GOAL -- Today’s manufacturing engineer
needs to identify and locate the most
efficient method to produce a product (in-
house or not)
• OBJECTIVE -- reduce time to market,
increase quality, reduce cost, and operate in
a tight capital environment
Today’s Situation
• Moving form paper driven systems or from
“stand-alone” business and engineering
systems
• Selling under-utilized resources to increase
profit
• Terminate inefficient (non competitive)
activities
A Vision of Integrated
Engineering Systems
ENGINEERING -- the planning, designing,
construction (manufacture), or
management of machinery, roads, bridges,
etc..
Traditional Engineering
A Vision of Integrated
Engineering Systems (cont.)
INTEGRATE
– 1. to make or become whole or complete.
– 2. to bring parts together as a whole.
– 3. to remove barriers imposing segregation.
A Vision of Integrated
Engineering Systems (cont.)
INTEGRATED ENGINEERING
– planning, designing, construction and
management of a product.
Engineering
Product Engineering
Process Engineering
Production Engineering
A Vision of Integrated
Engineering Systems (cont.)
INTEGRATION
ENGINEERING
– tools and techniques that
can be used to assist in
combining planning,
design, construction and
management of a product.
A Vision of Manufacturing
Systems (cont.)
• INTEGRATED ENGINEERING
– planning, designing, construction and management of a
product.
Concurrent or simultaneous
engineering
• Performing all business activities in unison
• Making wise real-time economic decisions
• Team concepts
IE450 Focus
• IE450 is intended to cover all of the
engineering and business activities.
• All will be discussed.
• Lean Manufacturing will be the
concentration.

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introduction to advanced manufactering systems

  • 1. IE 450 Manufacturing Systems Richard A. Wysk Spring 2006
  • 2. Agenda • Policies - This is an engineering course, I do expect you to act like engineering students. Independent, diligent, creative,... • Engineering ethics
  • 3. Overview • What we will we be doing? – IE450 is lots of fun. It may also be the most important class that you take. It is the materials that I most frequently use in my industry consulting. – Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE450!
  • 4. Background of IE450 • Dr. Ham developed the course 20 years ago, and it has been evolving ever since. • A lab was implemented in the course 2 years ago. We will use the lab section to reinforce the class materials. • Significant development has been put into the class.
  • 5. Development activities • Topically, the materials have been focused around a new topic called “Lean Manufacturing”.
  • 6. Once in a semester opportunity • We will have 1-3 Case study demonstrations within the semester as part of the lab. – It is a lot of work but fun as well
  • 7. Introduction • What is a “Manufacturing system”? Interactions of many processes, products and design decisions made in the engineering of a product. – Machine requirements planning – Process planning – Production planning – Concurrent engineering
  • 8. Vocabulary • Glossary of terms – CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Simultaneous engineering, Concurrent engineering, Agile Engineering, Product Engineering, Process Engineering Production Engineering, ...
  • 9. Goal and Objective • GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in- house or not) • OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment
  • 10. Today’s Situation • Moving form paper driven systems or from “stand-alone” business and engineering systems • Selling under-utilized resources to increase profit • Terminate inefficient (non competitive) activities
  • 11. A Vision of Integrated Engineering Systems ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..
  • 13. A Vision of Integrated Engineering Systems (cont.) INTEGRATE – 1. to make or become whole or complete. – 2. to bring parts together as a whole. – 3. to remove barriers imposing segregation.
  • 14. A Vision of Integrated Engineering Systems (cont.) INTEGRATED ENGINEERING – planning, designing, construction and management of a product.
  • 19. A Vision of Integrated Engineering Systems (cont.) INTEGRATION ENGINEERING – tools and techniques that can be used to assist in combining planning, design, construction and management of a product.
  • 20. A Vision of Manufacturing Systems (cont.) • INTEGRATED ENGINEERING – planning, designing, construction and management of a product.
  • 21. Concurrent or simultaneous engineering • Performing all business activities in unison • Making wise real-time economic decisions • Team concepts
  • 22. IE450 Focus • IE450 is intended to cover all of the engineering and business activities. • All will be discussed. • Lean Manufacturing will be the concentration.