Investigation on fine aggregate by broken tiles in concrete

Chandel Utkarsh Singh, Rambharosh, Soni Gourav, International Journal of Advance Research, Ideas and Innovations in
Technology.
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Investigation on Fine Aggregate by Broken Tiles in Concrete
Utkarsh Singh Chandel
Department of Civil Engineering
Lakshmi Narain College of Technology,
Bhopal
utkarshrock.singh@gmail.com
Rambharosh
Bhopal
ram.kumarnit9893@gmail.com
Gourav Soni
Bhopal
gaurav.soni2001@gmail.com
Abstract: This examination manages the effect on the concrete by the partial replacement of fine aggregate by ceramic
aggregate. Studies were done on a concrete, with various replacement. The impacts of various replacements 0, 10, 20, 30&40
percent of the waste ceramic tile by weight of concrete with M-30 review. At last, it was reasoned that all the strength qualities
(compressive strength, flexural strength & split tensile strength) of concrete increases with the various replacements.
Keywords: Compressive Strength, Flexure Strength, Ceramic Waste Tile, Split Tensile Strength.
I. INTRODUCTION
Concrete is a most versatile construction material since it is intended to withstand the hazardous situations, with satisfactory
strength and durability. Due to overutilization of the concrete material winds up plainly frightened, and furthermore, the
generation at bigger rate make numerous perilous to the earth. On opposite side, the waste presented to our condition is an effect
to biological cycle, among all mechanical waste, is the significant wellspring of waste which will influence the earth. Cement and
aggregate, which are the most basic constituents used in concrete production, are the basic materials required for the construction
industry. This certainly incited a constant and extending enthusiasm of natural materials used for their production. Parallel to the
necessity for the utilization of the natural resources builds up a creating stress for guaranteeing the earth and a need to spare
natural resources, for such as aggregate, by using elective materials that are either reused or discarded as a waste. The utilization
of waste items in concrete temperate as well as settles a portion of the transfer issues. Pounded ceramic aggregate can be utilized
to deliver the concrete, without influencing strength.
II. LITRATURE REVIEW
A. M. Sekar (2017) [1] has examined that partial replacement of coarse aggregate by waste ceramic tile in concrete. In this
investigation, an endeavor has been made to discover the appropriateness of ceramic coarse aggregate as a conceivable
substitute for customary aggregate in concrete. The concrete examples were thrown with blend 1:1.65:2.82 and 1:1.56:2.82.
Ceramic waste aggregate 15%, 30%, 45% incomplete replacement, the strength of concrete. The tests were done following
7days and 28 days of the throwing concrete example. The ceramic industry is known to create a lot of calcined-earth wastes
every year. So far a colossal part is utilized as a part of landfills. Reusing these losses in concrete could be an inside
circumstance. So we lean toward ceramic waste to expand the strength and soundness of concrete.
B. Parminder Singh and Dr. Rakesh Kumar Singla (2015) [2] has considered out that utilization of waste ceramic tiles as
coarse aggregate in concrete. The paper provides details regarding the execution of 3 diverse concrete blends containing
distinctive proportions of squashed tiles having 20 mm greatest size as coarse aggregate. Conventional Portland Cement 53
review and coarse sand were utilized to create standard concrete blocks. Compressive strength tests were completed on
concrete examples at different ages. Test outcomes demonstrate that aside from M 30 blend there is no critical impact on the
compressive strength of concrete in M 20 and M 25 stirs up to 20 percent replacement of ordinary 20 mm coarse aggregates
with tile aggregates. In any case, past that, strength began diminishing step by step with increment the extent of tile
aggregates in concrete.

Technology.
C. Ofonime A. Harry and Ifiok E. Ekop (2016) [3] has looked at that the compressive strength qualities of tile waste concrete.
This paper displays the after-effects of an examination concerning the compressive strength attributes of concrete made
with ceramic tile waste as coarse aggregates. The level of tile waste fluctuates in ventures of 25% from 0 to 100%. For each
considered level of tile wastes, three (3) set of concrete blocks were thrown each for 7, 14 and 28 days curing age which
brought about an aggregate of 45 3D squares. The test outcome demonstrated that the compressive strength decreases as the
level of tile wastes increments. The 28th-day compressive strength for 25% and 100% replacement were 23.93N/mm2 and
21.43N/mm2 separately which is satisfactory for basic lightweight concrete. The particular gravity of tile waste was
observed to be 2.27 which is tantamount to the particular gravity of customary aggregate. Slump test additionally
demonstrated that workability of concrete reductions with expanding tile waste content.
III.OBJECTIVE
This work has been done to investigate the properties of fresh and hardened concrete for M-30 grade with the partial replacement
of fine aggregate with the waste ceramic tile. In this test compressive strength, split tensile strength, flexural strength, and
workability of concrete has been the objective may be summarized as follows:-
 To find out the compressive strength, split tensile strength, and flexural strength of solidified concrete for M30 with the age
of 7, 14, 28 and 50 days
IV.MATERIALS USED & TESTS CONDUCTED
The materials used in this work are fine aggregates (stream sand), 10 and 20 mm coarse aggregates which is available locally.
Portland-pozzolona cement 43 grade as per IS: 4031-1968review was utilized all through the test examinations
Tests were conducted after partial replacement of fine aggregate with the waste ceramic tile on properties of concrete. The
different conducted were as follows:-
• For Aggregate:-Sieve Analysis, Water Absorption, Specific Gravity, Crushing Value, Impact Strength.
• For Cement: - Cement Consistency, Fineness.
For Concrete: - Workability, Slump Test, Compressive Strength, Flexural Test, Split Tensile Strength
The concrete mix was designed as per IS-10262, 2009 and for designed purpose. We used ACI method and determine the physical
properties of the entire gradient such as fine aggregate, coarse aggregate, cement. In the design, we use specific gravity for all
gradients such as for coarse aggregate-2.80, fine aggregate-2.65, and for cement -3.15.
TABLE I: M-30 Mix Proportion used
Cement Water FA CA
456 :238.5 : 603 : 1068 [kg/m3
]
1 :0.523 : 1.322 : 2.342
A. Conventional Concrete and Material Properties
TABLE II: Properties of Cement
Type of cement Initial setting time Final setting time
Portland-
pozzolona cement
43 grade
As per IS Test time As per IS
Test
time
(IS 4031: PART 5)
45 min
(IS 4031: PART 5)
555 min
Minimum Maximum Minimum Maximum
30 min 55 min 190 min 600 min
B. Fine Aggregates: Locally accessible stream sand going through 4.75mm IS Sieve was utilized. The particular gravity of the
sand was found as 2.65 and affirming to zone III of table 3.15 of IS 383-1970.
C. Coarse Aggregate: Crushed shake aggregate accessible from nearby sources has been utilized. The measure of coarse
aggregate was 20mm and 10mm. its particular gravity is 2.65.
D. Waste Ceramic Tile: Ceramic waste is accessible from vast ceramic industrial facilities, ceramic item producing units and from
regular development exercises. Conventional ceramics, for example, bricks, rooftop and floor tiles, other development materials,
and specialized ceramics, for example, porcelain are typically very heterogeneous because of the wide compositional scope of the
common muds utilized as crude materials. Around 300 kg of wastes from an Indian ceramic organization (RAK Ceramics Pvt.
Ltd., Chennai) was pounded with an altering pole physically to make the ceramic aggregate. In this manner, by utilizing this
framework to squash ceramic wastes is conceivable to acquire coarse aggregates, fine aggregates and ceramic powder that
subsequent to sieving (IS 4.75 mm strainer) can be utilized without extra work and with insignificant cost suggestions.

Technology.
V. TESTS CONDUCTED
A. Consistency of Cement
TABLE III: Consistency of Cement
S. No. Material
Percentage of Replacement
0% 5% 10% 15% 20%
1 M20 27 29 31.5 32 33.5
2 M25 28.5 30 32 33.5 34
3 M30 29 31.5 33 33.5 34.5
The usual range of water to cement ratio for normal consistency is between 26% and 34%. The pastes with the partial replacement
of ceramic aggregates as fine aggregates showed a consistency mostly similar to normal consistency.
TABLE IV: Workability of Concrete
Fig. 1 Slump Value
From the above outcomes for slump demonstrates that the workability decrements with the expansion in the rates of containing
ceramic waste crushed tile aggregate. All explored containing ceramic waste crushed tile aggregate blends had stature slump
esteems and worthy workability.
B. Compressive strength of concrete
TABLE V: Compressive Strength [N/mm2] for M-30
Compressive strength of M30 (N/mm2)
Days / % 0% 5% 10% 15% 20%
7 28.53 28.43 32.60 33.57 36.53
14 32.50 33.60 36.43 40.03 42.23
28 37.67 39.37 42.47 42.60 45.47
50 42.40 44.50 47.60 45.87 51.53
S.No. % Variation M30
1 0 75
2 10 60
3 20 52
4 30 45
5 40 34

Technology.
Fig.2 Compressive Strength [N/mm2
] for M-30
From the above table is seen that the compressive strength results represent that concrete casted within M30 grade of concrete at 7,
14, 28 and 50 days have increments with the level of the ceramic waste crushed tile aggregate increment from 0to 40% at 7, 14, 28
and 50 days.
C. Flexural Strength
M-30 review of concrete at 28 days, flexural quality is higher than when the level of utilization of 10%, 20%, 30% and 40% of the
level of the fired waste smashed tile aggregate with the supplanting of fine aggregate augmentations with the age of 28 days.
TABLE VI: Flexural Strength M-30
Fig.3 Flexure Strength results of M-30 Grade
D. Split Tensile Strength
The Split tensile strength of concrete is expanded when the level of the ceramic waste crushed tile aggregate is increased from
10%, 20%, 30% and 40% usage as a partial replacement in concrete at 28 days in M-30 grade.
TABLE VII: Split Tensile Strength M-30 Grade
Flexure Strength in concrete
Day’s / % 0 % 10 % 20% 30% 40%
28 Days 4.81 4.87 5.10 5.18 5.23
Tensile Strength in N/mm2
Day’s / % 0% 10% 20% 30% 40%
28 4.65 4.98 5.12 5.14 5.28

Technology.
Fig. 4 Split Tensile Strength of M30
The Split tensile strength of concrete is expanded when the level of the ceramic waste crushed tile aggregate is increased from
10%, 20%, 30% and 40% usage as partial replacement in concrete at 28 days in M-30 grade
CONCLUSION
The Slump exhibits that the workability decrements with the extension in the rates of containing artistic waste smashed tile
aggregate with the percentage of 10% to 40%.All investigated containing fired waste pulverized tile aggregate mixes had stature
slump regards and commendable workability at M30 grade of concrete. Compressive quality outcomes speak to that concrete
threw within M30 review of concrete at 7, 14, 28 and 50 days are enlargements, when the level of the aesthetic waste squashed tile
aggregate expansion from 0% to 40% We can see that the flexure quality in M30 audit of concrete at 28 days, flexural quality are
higher than when level of usage of 10%, 20%, 30% and 40% of level of the terminated waste crushed tile aggregate with the
supplanting of fine aggregate increases with the age of 28 days. We can see that the split tensile strength of concrete is extended
when the level of the fired waste squashed tile aggregate have increments from 10%, 20%, 30% and 40% use as an incomplete
substitution in concrete at 28 days with the M30 review.
ACKNOWLEDGEMENT
Thanks to My Guide, management of college and HOD of Civil Engineering Department, Bhopal, (M.P.) for helping me
throughout my investigation work.
REFERENCES
[1] M. Sekar, “Partial replacement of coarse aggregate by waste ceramic tile in concrete,” international journal for research
in applied science & engineering technology (ijraset), vol. 5, issue 3, (2017)ic value: 45.98 ISSN: 2321-9653,(2017).
[2] Parminder Singh and Dr. Rakesh Kumar Singla, “Utilization of Waste Ceramic Tiles as Coarse Aggregate in Concrete,”
JMEST, Vol. 2, Issue 11, ISSN: 3159-0040, November – 2015.
[3] Ofonime a. harry, “Compressive strength characteristics of tile waste concrete,” international journal of engineering
sciences & research technology, vol 5, issue 8, ISSN: 2277-9655, August-2016.

Investigation on fine aggregate by broken tiles in concrete

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