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“Let us make our future now, and let us
make our dreams tomorrow’s reality.”
—Malala Yousafzai
PREAPARED BY :-
Ashutosh Kumar
Reg. no:-16tco508
Rajiv Gandhi College of
Engineering and
Technology Puducherry
607403
UNDER THE GUIDENCE
OF:-
Ms. Nirjal Beri
(Engineer)
illijin electronics pvt.
ltd.
khera chhoganpur
uttar pradesh
201306
Iqc incoming quality control
Iqc incoming quality control
 Introduction
 Defination
 ImportanceRole
 Flow chart
 Important tools
 Process
 Conclusion
 Quality is fitness for use.
 Quality involves meeting customer
need,preferences and exceeding it.
 DEFINATION:-
 Incoming quality control (IQC) is the process of
controlling the quality of materials and parts for
manufacturing a product before production begins.
... Whether you manufacture industrial or consumer
products, component and material quality is a key
determinant of finished product quality
 FUNCTION
 To satisfy Quality requirement.
 Verify and maintain desired level of quality in
existing product.
 ROLE
 To determine if the lot is “acceptable”(compliant)
or” not” before keeping it in stock or store room
 To check the desired specification of component
using various tools.
 If product is reject then keep this to hold and
inform vendor for returning process.
 If product is acceptable then store it in fifo order
Inspection
Loop identification of
Correction deffects
Of defect
Determination feedback of this
Of cause defect to appropriate
Of defect person
QUALITY
Iqc incoming quality control
 High voltage tester * Surface resistvity
meter
 Steel scale * Digital vernier
caliper
 Digital micro ohm meter * Digital micrometer
 Sharp edge test * Digital IR meter
 Digital hight guage * Digital multimeter
 bar code scaner * Test panel
 Lux meter * Read switch tester
 Display film test * Surface plate
 Measuring pin guage * Digital humidity
&temp.
 Go-nogo guage clock
 Measuring pin guage * Gap tester(feller
guage)
INSTRUNMENT REQUIRED
 Used to measure intensity of light
 Lux stands for S.I unit of light illuminious
 Entrance areas and lobbies require this level of
light and it is also the minimum for a restaurant
dinning area 500 lux-retails spaces should have
this as a minimum light level
as should generel office spaces
 measure deck ,clearance,crankshaft thrust.
 used to accurately measure small distances
and angles, and amplify them to make them
more obvious.
Iqc incoming quality control
 mainly used for testing the strength of
component like wire ,cable….etc
 The cablecomponent are stretched for a
certain desired value.
 *used for measuring length for small component
 In iqc small component are measured with accuracy
using this tool.
 easier to use as the measurement is clearly
displayed and also, by pressing the inch/mm
button the distance can be read as metric or
imperial.
 Economical way to monitor
indoor temperature and humidity,
 At the same time it also have an alarm clock.
 Measures temperatures:-50°C~70°C(-58° F~158° F)
 .Humidity range: 20%~99%RH.
 Used for HV cable testing also need to supply
sufficient electric current. ... To limit this current, a
high resistance is connected in series with
transformer.
 Voltage withstand testing is done with a high
voltage source and voltage and current meters. A
single instrument called a "hipot tester" is often
used to perform this test.
 It applies the necessary
voltages to a device and
monitors leakage current.
The current can trip a
fault indicator
 known as a micrometer screw gauge, is a device
incorporating a calibrated screw widely used
for accurate measurement of
components[1] in mechanical
engineering and machining as well as most
mechanical trades,
 The Digital Micro-
ohmmeter finds application wherever low
resistance values are to be measured.
 It is an asset for electrical and electronic industry
 . It can be used for finding the resistance of
transformer or motor winding. It can be used to
calibrate ammeter shunt wires.
 PIN GAUGE. The PIN GAUGE is the pin shape
according to fixed size precisely.
 The primary purpose of PIN GAUGE is to measure
and inspect the diameter of small holes, it also can
be used as a test bar for geometric deviations
measurements.
 * PIN GAUGE with shank is less affected by
temperature
 A multi meter or a multi tester, also
known as a VOM(volt-ohm-millimeter)
is an electronic measuring instrument
that combines several measurement
functions in one unit
 A feeler gauge is a tool used to measure gap
widths. Feeler gauges are mostly used in
engineering to measure the clearance
between two parts
 First of all product invoice will be verified
 product will be stored at particular place
 product sample is verified using the chart
sample size code letter
 Using this chart product is decided
whether ok or NG
 if product is NG then prepare a report and
report to respective vendor
 if product is OK then it is send to the store
room and stored in proper manner and
also in FIFO order
 FIFO refers to first old product is used
after finishing old only new one is used
 *in store product are stored under satisfied
condition like humidity and temperature are
maintained.
 *condition for IC room
 Temperature:- MAXIMUM-28’C
 MINIMUM-22’C
 Humidity:- MAXIMUM-60%RH
 MINIMUM-40%RH
 *temperature and humidity are maintained using
AC and humidity stability chamber.
 *Halogen light are used with proper way(light
should not fall directly on Ic) for controlling
temperature and humidity.
 *According to demand component are taken out
from store in FIFO manner.
Iqc incoming quality control
 *Quality is never ending prospect…..
 *increase in quality increase in product
 *Decrease cost and increase profit.
 *Thus quality control an inspection
from an integral part of company’s
management.
# Mrs. Ruchika Rawat
(sr. executive)
Ilijin electronics pvt. Ltd
# Mr. Santosh pandey
(duty mannager at IFB Goa)
# Mrs. B.Sobha
(head of dept ECE)
Rajiv Gandhi college of engineering and tech.
Puducherry(607403)
# Mr.Nitin kumar
(IQC dept.)
Iijin electronics pvt.ltd.
THANK
YOU

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Iqc incoming quality control

  • 1. “Let us make our future now, and let us make our dreams tomorrow’s reality.” —Malala Yousafzai
  • 2. PREAPARED BY :- Ashutosh Kumar Reg. no:-16tco508 Rajiv Gandhi College of Engineering and Technology Puducherry 607403 UNDER THE GUIDENCE OF:- Ms. Nirjal Beri (Engineer) illijin electronics pvt. ltd. khera chhoganpur uttar pradesh 201306
  • 5.  Introduction  Defination  ImportanceRole  Flow chart  Important tools  Process  Conclusion
  • 6.  Quality is fitness for use.  Quality involves meeting customer need,preferences and exceeding it.  DEFINATION:-  Incoming quality control (IQC) is the process of controlling the quality of materials and parts for manufacturing a product before production begins. ... Whether you manufacture industrial or consumer products, component and material quality is a key determinant of finished product quality
  • 7.  FUNCTION  To satisfy Quality requirement.  Verify and maintain desired level of quality in existing product.  ROLE  To determine if the lot is “acceptable”(compliant) or” not” before keeping it in stock or store room  To check the desired specification of component using various tools.  If product is reject then keep this to hold and inform vendor for returning process.  If product is acceptable then store it in fifo order
  • 8. Inspection Loop identification of Correction deffects Of defect Determination feedback of this Of cause defect to appropriate Of defect person QUALITY
  • 10.  High voltage tester * Surface resistvity meter  Steel scale * Digital vernier caliper  Digital micro ohm meter * Digital micrometer  Sharp edge test * Digital IR meter  Digital hight guage * Digital multimeter  bar code scaner * Test panel  Lux meter * Read switch tester  Display film test * Surface plate  Measuring pin guage * Digital humidity &temp.  Go-nogo guage clock  Measuring pin guage * Gap tester(feller guage) INSTRUNMENT REQUIRED
  • 11.  Used to measure intensity of light  Lux stands for S.I unit of light illuminious  Entrance areas and lobbies require this level of light and it is also the minimum for a restaurant dinning area 500 lux-retails spaces should have this as a minimum light level as should generel office spaces
  • 12.  measure deck ,clearance,crankshaft thrust.  used to accurately measure small distances and angles, and amplify them to make them more obvious.
  • 14.  mainly used for testing the strength of component like wire ,cable….etc  The cablecomponent are stretched for a certain desired value.
  • 15.  *used for measuring length for small component  In iqc small component are measured with accuracy using this tool.  easier to use as the measurement is clearly displayed and also, by pressing the inch/mm button the distance can be read as metric or imperial.
  • 16.  Economical way to monitor indoor temperature and humidity,  At the same time it also have an alarm clock.  Measures temperatures:-50°C~70°C(-58° F~158° F)  .Humidity range: 20%~99%RH.
  • 17.  Used for HV cable testing also need to supply sufficient electric current. ... To limit this current, a high resistance is connected in series with transformer.  Voltage withstand testing is done with a high voltage source and voltage and current meters. A single instrument called a "hipot tester" is often used to perform this test.  It applies the necessary voltages to a device and monitors leakage current. The current can trip a fault indicator
  • 18.  known as a micrometer screw gauge, is a device incorporating a calibrated screw widely used for accurate measurement of components[1] in mechanical engineering and machining as well as most mechanical trades,
  • 19.  The Digital Micro- ohmmeter finds application wherever low resistance values are to be measured.  It is an asset for electrical and electronic industry  . It can be used for finding the resistance of transformer or motor winding. It can be used to calibrate ammeter shunt wires.
  • 20.  PIN GAUGE. The PIN GAUGE is the pin shape according to fixed size precisely.  The primary purpose of PIN GAUGE is to measure and inspect the diameter of small holes, it also can be used as a test bar for geometric deviations measurements.  * PIN GAUGE with shank is less affected by temperature
  • 21.  A multi meter or a multi tester, also known as a VOM(volt-ohm-millimeter) is an electronic measuring instrument that combines several measurement functions in one unit
  • 22.  A feeler gauge is a tool used to measure gap widths. Feeler gauges are mostly used in engineering to measure the clearance between two parts
  • 23.  First of all product invoice will be verified  product will be stored at particular place  product sample is verified using the chart sample size code letter  Using this chart product is decided whether ok or NG  if product is NG then prepare a report and report to respective vendor  if product is OK then it is send to the store room and stored in proper manner and also in FIFO order  FIFO refers to first old product is used after finishing old only new one is used
  • 24.  *in store product are stored under satisfied condition like humidity and temperature are maintained.  *condition for IC room  Temperature:- MAXIMUM-28’C  MINIMUM-22’C  Humidity:- MAXIMUM-60%RH  MINIMUM-40%RH  *temperature and humidity are maintained using AC and humidity stability chamber.  *Halogen light are used with proper way(light should not fall directly on Ic) for controlling temperature and humidity.  *According to demand component are taken out from store in FIFO manner.
  • 26.  *Quality is never ending prospect…..  *increase in quality increase in product  *Decrease cost and increase profit.  *Thus quality control an inspection from an integral part of company’s management.
  • 27. # Mrs. Ruchika Rawat (sr. executive) Ilijin electronics pvt. Ltd # Mr. Santosh pandey (duty mannager at IFB Goa) # Mrs. B.Sobha (head of dept ECE) Rajiv Gandhi college of engineering and tech. Puducherry(607403) # Mr.Nitin kumar (IQC dept.) Iijin electronics pvt.ltd.