Irfan Sayed
- 1. Sayed Irfan Aliusman ~ Quality Assurance/ Control E-Mail: irfan25972@gmail.com Phone: 09890741405/ +9120 66207331 SENIOR LEVEL PROFESSIONAL- ASNT NDT Level II Certified for MT, PT, UT, RT, and VT and Certified QMS Lead Auditor for ISO 9001: 2008 A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output. CORE COM PE T E NC IE S Quality Assurance/ Control Auditing Process Optimization Compliance Management Vendor Management Reporting & Documentation Equipment Handling Customer Complaint Management Team Building & Leadership PROFILE SUM M ARY A competent professional with over 18 years of experience in Quality Assurance/ Control, Process Optimization and Compliance Management for Oil & Gas, Fabrication, Sheet Metal, Press Shop, and Automotive Ancillaries Expertise in applying quality standards to various processes within the business unit; formulating & maintaining quality objectives complementary to corporate policies / customer demands Proficient in ensuring delivery of high quality services to support customer needs & achieve continued high satisfaction from all operational users Skilled in implementing various process improvement initiatives like ISO / TS-16949 related activities likePPAP, APQP, MSA, GAGE R&R, SPC, Poka- Yoke, Kaizen and so on Hands-on experience in conducting various activities like product & process audit, layout inspection, instruments and gauges calibration as well as facilitating various technical issues Merit of being ASNT NDT Level II Certified for MT, PT, UT, RT, and VT and Certified QMS Lead Auditor for ISO 9001: 2008 Experienced in conducting inspections & audits; identifying deviations & making relevant modifications to stabilize products and processes A result-oriented individual with strong analytical, communication, interpersonal and organizational skills ORG ANIS AT IONAL EXPE RIE NC E Since Jan’15 with Hyundai Heavy Industries Company Ltd., KSA (Kingdom of SaudiArabia) as QC Mechanical Inspector Key Result Areas: Conducting surveillance, inspection, documentation, field test and managing application of QA/QC job for erection & installation of all mechanical equipment (stationary) & steel structures Liaising with vendor’s representative for boiler, pressure vessels, tanks and other equipment Extending support in reviewing implementation of project specs and ITP for proper execution of equipment installation Facilitating the process of conducting inspection of preservation and preventive maintenance of equipment Working with the pre- commissioning team in all phases of work; executing field final checklist and providing inputs for the turnover tracking system Significant Accomplishments: Successfully completed quality projects within time by taking quality initiatives Contributed in introducing single piece flow, on-line inspection and packaging of finished goods, thereby, reducing the waiting time of the products to zero and reducing shop floor inventory by 60% Played a pivotal role in initiating Poka Yoke in line to prevent recurrence of customer complaints Facilitated in developing the milling operations on lathe machine due to high customer demand and low productivity, thereby increasing productivity by three fold and reducing operation cost by 70% Implemented several measures to identify deformities, malfunctions or other abnormalities such as Poka Yoke, 5S, Kaizen single piece flow etc. in parts / components / products Reduced the rejection rate by 14.5% and incidence of defects by 65% through measures such as process improvements by standardization and modifications of jigs and fixtures, production dies, changes in machine and process layout and process sequence, reduction in material handling, etc. thereby reducing operator fatigue PRE V IOUS EXPE RIE NC E Nov’12- Nov’14 with Nesma Water & Energy Technology Ltd. Co., KSA as QA/QC Mechanical Inspector Sep’09- Sep’11 with Hyundai Heavy Industries Co. Ltd., Qatar as QA/QC Auditor and QA/QC Mechanical Inspector
- 2. Mar’05- Feb’09 with RSB Transmissions Ltd., Pune as QA Shift In-charge (Senior Engineer) Oct’04- Feb’05 with IAI Industries Ltd., Pune as Senior Engineer – QC Oct’01- Sep’04 with Young Industries Ltd., Pune as QA/QC Mechanical Engineer Dec’00- Sep’01 with S.M. Rolling Works, Pune as QA/QC Engineer Mar’94- Nov’00 with ZF Steering Gears (I) Ltd., Pune as Junior Engineer - Quality Assurance Department ED UC AT ION Diploma in Production Technology from Board of Technical Education. Mumbai in 2000 TRAINING S / COURS E S AT T E ND E D Training in "Basic Press Operations", a course conducted by Tata Motors Ltd. Course in "Calibration of Precision Instruments and Guages" conducted by Advanced Vocational Training Systems, Industrial Training Institute, Aundh, Pune CE RT IFIC AT ION Merit of being certified ASNT LEVEL II for MT, UT, RT, PT, VT from Radiant Quality Services, Pune as per SNT-TC-1A 2001 Certified QMS Lead Auditor for ISO 9001: 2008 from Beareau Veritas, Pune IT SKILLS Proficient in MS-Office, AutoCAD 2008 and Internet Applications PE RS ONAL DE T AILS Date of Birth: 25th September 1972 Languages Known: English, Hindi, Marathi, Urdu (Proficient), Arabic (Beginner) Address: Flat No. 4, Bldg- C-4, Gardenia Housing Society, Wadgaonsheri, Pune – 411014, Maharashtra Industry Preference: Construction Location Preference: Gulf Countries