mp singh 15 12 2014
- 1. MANINDRA PAL SINGH Mobile: 91-9760441771 ~ E-Mail: mp.manindra@gmail.com / manindra_2007@rediffmail.com Seeking middle level assignments in Maintenance Operations with an organization of high repute preferably in Automobile industry PROFILE SUMMARY A dynamic professional with 14 years of experience in Automobile Manufacturing industries: ~ Manufacturing & Maintenance ~ Project Management ~ Erection & Commissioning ~ Documentation ~ Spare / Stock Management ~ Training & Development ~ Safety Management ~ Audit Compliance ~ Manpower Management ~ Vendor development Proficient in implementing plans & schedules for maintenance operations and annual turnarounds with key focus on optimum utilization of manpower & material; ensuring erection/ commissioning of plant machinery & utilities for smooth operations Demonstrated experience in minimizing downtime, improving operational effectiveness & ensuring smooth uninterrupted operations of Utility / Process Sections with optimum utilization of R & M budget Leveraged skills and abilities in troubleshooting, conducting Root Cause Analysis (RCA), implementing corrective actions and enforcing improvements to eliminate recurrence of breakdowns Skilled in using software’s like DOX MINI, MEDOC, WINPCIN, SIMATIC, SIMOCOM U, FLADDERIII, Codesses, Tool PLC of 802d Gained knowledge of: o Pneumatic & Hydraulic Systems o Robot Weld equipments / SPM / Mig weld / Seam / Spot Hands-on experience in PLC , CNC & Robtic’s Programming Commissioning, & Troubleshooting Adept in identifying areas of obstruction and taking steps to rectify equipment through application of troubleshooting tools A thorough professional capable of imparting training to team members so as to ensure safety and compliance to quality norms; proven dexterity in leading and directing personnel towards accomplishment of a common goal Effective communicator with excellent relationship building, leadership, presentation & interpersonal skills CORE COMPETENCIES Minimizing performance bottlenecks for attaining high productivity with maximization of men, material & machine Identifying scope for planning / implementing technological changes to enhance efficiency and making modifications in equipment, process flow, working practices, etc. Effectuating predictive & preventive maintenance schedules for various equipment to increase machine uptime & equipment reliability Implementing maintenance schedules and carrying out periodic checks to ensure performance and maintaining requisite documents for the same Planning and effectuating predictive & preventive maintenance schedules for various equipment / lines to increase machine up time and equipment reliability Identifying areas of bottlenecks / breakdowns and taking steps to rectify through application of troubleshooting tools like root cause analysis Anchoring on-site installation & commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output Carrying out overhauling work of equipment, modifications, and major repairs to improve equipment efficiency by faultfinding Conducting performance trials of engineering equipment to establish standards before & after major repairs Performing tests & inspections to ensure operational effectiveness of plant & utilities Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets ORGANIZATIONAL EXPERIENCE
- 2. Since 21 Apr’14 : Hema engineering industries Ltd , haridwar as Manager – Maintenance Mar’11- Apr’14: SKF India Ltd., Haridwar as Assistant Manager - Maintenance Feb’09 - Feb’11: Satyam Auto Component Ltd., Haridwar as Senior Engineer Maintenance & PLC, CNC & Robotic Automation Projects Mar’06 - Jan’09: Fine Arc System Pvt. Ltd., Pune as Customer Support Service Engineer - North Region Aug’03 - Mar’06: SRB Machines Pvt. Limited, Sahibabad as Service Engineer Nov’96 - Jun’99: SRB Machines Pvt. Limited, Sahibabad as Electrician Key Result Areas: Overseeing: o Maintenance of utility, press/ paint / weld / grinding machine shop & all plants o Implementation of Planned / Time-based / Predictive Maintenance and reconditioning activities within schedules Shouldered the responsibility of handling maintenance & troubleshooting of: o CNC System (Siemens, Fanuc) o PLC all type me sung, delta, Mitsubishi, Omron, Siemens (S7 200&300) PLC & various type drives (REFU, ABB, Fuji, Mitsubishi, etc.) o Robots OTC, Motorman, Fanuc, ABB. o Conveyer, &EOT Crane, & Various m/c of tool room o Mitsubishi/Siemens/Schnieder/Omron/Delta/Allen Bradly) as well as VFD’S / HMI’S & Servo Motor o Boring, grinding, drilling & tapping type o All SPM cylindrical grinding, Cam gringing, IRT, ORT, Grinding, (SHG, SPC, FSF, SDG, CL, FGC, MMK, PORFEMAR, Lauckage, MVM, Shielding &greasing machine, Iman Pack, etc.) o Retort (Heat Treatment), Mondini (Tray), Toyo JIDOKI (Pouch) o All types of welding Machines as TIG welding, MIG welding (MOGRA, OTC, MOTOMAN), Plasma Welding Machine (Thrmodyene) for industrial purpose. o Mechanical Presses (500T, 400T and 300T), 50T hydraulics pres, LPs presses & 3 axis CNC pipe bandings (flatting) m/c, of Hydraulic, Pneumatic and Hydraulic Pneumatic Cylinder o Pneumatics & Hydraulic Base Machines o All special purpose machines o SPM machine for welding purpose o Utility & Air Compressor Kaisar & 200 CFM, 500 CFM, DG Set 750KVA, 500 KVA, 1500 KVA (Jackson Cummins). & Cooling Tower, Chillier System, Honing Oil System, Grinding Emulsion Oil System, Module Water System, Grinding Oil System Taking care of the material handling systems Carrying out line modifications as per the process Liaising with Quality & Production Department for implementation of TS: 16949, ISO: 14001 & ISO 9001:2000 entailing documentation Ensuring: o Weld / Press shop equipment availability o Compliance of maintenance activities & implementation of QMS, ISO, EHS Policies & Legal Compliance Responsible for: o Prioritizing repair & maintenance expense and spares inventory as per budgets and targets o Achieving MTBF target as per ABP Conducting failure Analysis to eliminate its repetition and improve PM for zero breakdown through Why-Why analysis Accountable for reducing: o Maintenance cost through various in-house activities o Equipment failure & time Loss PLC Automation – Robotic Projects Looking after the low cost automation projects identification Oversaw project estimation, planning designing and material procurement Handled PLC programming, Fanuc Robot programming and project commissioning EVA Enhancement Monitoring and achieving target energy cost by implementing conservation projects Accountable for controlling absenteeism and over time Overseeing the implementation of: o Process Improvement Projects to improve productivity o Low cost automation to enhance quality and efficiency Responsible for digitization of critical parameters
- 3. Operational Excellence Entrusted with the task of maintaining hazard free operations (zero accident) Following-up on daily safety check sheets Organizing daily tool box meetings Overseeing the implementation of 5S activity Spares Management Accountable for generating indent with detail specifications of the spare part requirement Taking the quotations for various competitive suppliers available Conducting comparison of quotations based on quality, cost and services Looking after the receipt of material and warehouse maintenance Maintaining supplier and spares database in the system PROFESSIONAL QUALIFICATIONS 2012 M.Tech. (Mechanical) from BSIT, Bulandshahr, Manav Bharti University with marks 74 % 2010 MBA (Marketing) from Bramanand institute , Gurgaon, IASE University with marks 64 % 2003 B.E. (Electronics) from M.I.T. Engineering College Bulandshahr, Meerut University with 65% Additional Qualification: ITI from State training institute , Bulandshahr, state industrial training in 1993 with 68% Industrial Training : Siemens CNC Maintenance & operation Training from Siemens system house (duration 5 day ) IT SKILLS Well versed with Windows 98, Eplan, XP, AutoCAD 2004/2006, ERP, Navision, Citrix, Mapics, MS-Office and Internet Applications PERSONAL DETAILS Date of Birth: 15th November 1976 Present Address: 404, Vivek Vihar, Ranipur Moor, Haridwar – PIN-Code 249401 Permanent Address: 43/A, Lajpatnagar, Sahibabad Ghaziabad – PIN-Code-201005 Languages Known: English and Hindi Location Preference: Delhi / NCR