khaled-engineering
- 1. Khaled Abdul Kader El Sayed Mail Add. / Khaled22080@yahoo.com Saudi Mob / 00966550093888 Egypt Mob/00201227544298 Resume – Maintenance and Engineering Manager Petrochemical / BOPP film/PET/PS Extrusion/Thermoforming/Injection/Packaging/Printing Candidate Details 20 years Gulf industry exp. In different fields Position Sought : Plant Manager / Maintenance manager/ Technical manager / project manager / Engineering manager / Automation manager Experience : 20 years in different industry in (Saudi Arabia /Emirates /Egypt ) Technical background -Expert in Automation (PLC/Drives /SCADA/DCS / industrial Network/upgrading software ) - Hyd./Pneumatic / wear and tear analysis / condition monitoring - Maintenance Management Systems /Budget / training Qualification : BSC Automatic control and measurement instrumentation Engineering from Faculty of Electronic Engineering /Cairo/Egypt May 1992 Job Category : All Plastic Field including (BOPP film / Plastic extrusion / Film/ Packaging / Printing/PET /Injection / Thermoforming /Blow molding / Slitter / Metalizes / ) other industry like Glass /FMGG exp. JOB OBJECTIVE: Technical Background Machines work with To prove myself dedicated, worthful as a maintenance manager in a progressive Organization that provides me challenging, innovative work environment & opportunities to fulfill business profit through thinking out of the box. PLC / Drives / Automation/ SCADA / DCS / Profibus Network / Hyd./ pneumatic / condition monitoring / oracle / great plan Maintenance system . - Hand on exp. In Brueckner BOPP lines and its utilities (Atlas/ Kpmaf /Titan /Leam Slitters /GVE &Galileo Metalizer/ Recycle Erema/ Bonfanti Roll Handling system - Hand on exp. In Reifenhauser polystyrene extrusion ,ASB PET machine /Husky injection /Demag injection / Engle injection /Uniloy Blow molding / Rochleau BM / Illig Thermoforming / Jhown Brown TF machine /polytype printing /
- 2. PROFESSIONAL EXPERIENCE Vandam Printing 1-From Feb 2013 till now Plant Engineering Manager for Plastic product Saudi Arabia / Responsible for the whole plant activities in the filed of Plastic machines PS extrusion/ PET / Injection/Thermoforming/Printing /Blow molding Machines . New project engineering /solve all critical problem of the plant to improve productivities . 2-From Dec 2010 till Feb 2013 / Maintenance and engineering Manager / in a big Glass forming company responsible for both hot end and cold end side dealing with Emhart Glass / Bettorrio Machines . 3- August 2004 Till 15/ 11/2010 :- Maintenance manager for Al Othman Plastic product company Saudi Arabia working in the field of polystyrene extrusion sheet /PET/ HDPE Blow molding / Injection / Thermoforming/ Printing machines/Packaging, my responsibility was to manage the complete maintenance dept. to get a smooth running and fulfill they key performance indicator KPI and reduce the breakdown of the machine by a proper PM planning and execution , also Prepare Budget to the management and provide monthly technical reports for the maintenance dept. performance , also train the maintenance staff to increase their technical skill 4- June2002 to July 2004 :- maintenance manager for Dubai poly film (Emirates /Jable Ali) in the filed of bai oriented polypropylene film packaging plant which is one of the biggest organization in petrochemical and BOPP film packaging industry , I was responsible for the complete maintenance dept. activities / planning /budgeting /training / critical problem long term solution / upgrading machines / new project in charge 5- Nov. 1998 to June 2002 :- Chief Electrical dept. in Dubai Poly Film Jable Ali Emirates, for the full automated BOPP plant Responsibilities:- Responsible for hardware and software troubleshooting of SCADA controlled plant with process monitored control system. To look after all the maintenance activities like periodic checkup, troubleshooting and preventive maintenance of the field instruments, panels and motors. Implementation of necessary modification in software to meet production needs.
- 3. Detailed responsibility :- Spares planning and procurement of the same. Involved in the activities for development and execution of AC/ DC Drives, PLC, SCADA system design and development. 6- from Nov. 1993 to Nov 1998 Shift Maintenance Engineer in Islamic Packaging company (6 October –Egypt) ,I was Responsible for shift maintenance for complete BOPP plant including its utilities , I got a big exp. In PLC S5 / Simoreg analog DC Drives , also working in all shift activities in Mechanical • Member of Plant Leadership Team. • Participate in objective setting, plan development and performance review of plant Performance. • Initiates, implements, and manages the plant maintenance program based on best practices in Different l industry, with an emphasis on planning/scheduling and preventive/predictive maintenance. • Monitors the use and inventories of spare parts, maintenance supplies, and equipment and initiates reordering when necessary. • Maintains and repairs maintenance plant equipment and solve the critical problems. • Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders spare parts, and maintenance history of plant equipment (Oracle / Great plane/ Acesss). • Prepares monthly KPI (key performance indicator) , reports, analyzes data, and makes recommendations for improving plant Operations and solving maintenance-related problems. • Supervises plant maintenance personnel and ensure professional maintenance task execution • Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner. • Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way Communication concerning maintenance issues. • Assists with hiring of maintenance personnel. • Conducts employee performance reviews based on job descriptions to determine Competency, knowledge, and contribution of the maintenance technicians. • Maintains and updates operating and training manuals for the maintenance department. • Ensures that all maintenance technicians are trained on the most updated version of the Operating procedures SOP ISO 9001 2001 , ISO 14000, HACCP
- 4. Training courses:- Achievements :- • Monitors operation of plant equipment and systems. • Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve problems in a timely manner, and to identify opportunities for Improvement. • Initiates and carries out projects that improve efficiency and/or reduce operating costs. • Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc. • Maintains safety, health, and environmental policies and procedures. • Ensures city, country regulations relating to the maintenance department are met at all times. • Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance technicians. • Coordinates activities with Plant Operations Departments. • Communicates directly with the operations department to coordinate maintenance and repair work in process areas. • Communicates directly with QA laboratory to ensure effective participation by maintenance technicians in the implementation of QA policies and procedures 1- Siemens PLC S7 Programming (Brueckner Germany ) 2- Automation /Scada system (Brueckner Germany ) 3- Drives control System (Brueckner Germany ) 4- Pneumatic Control (Festo Dubai ) 5- Hydraulic control system 6- Maintenance planning and scheduling (Saudi Arabia ) 7- Maintenance management system (Saudi Arabia /Dubai) 1- 3 BOPP plant in Dubai Project handling till end 2- Reifenhauser Polyestene line installation / commissioning 3- Implement maintenance system SAP/Oracle/GP 4- Upgrading software of the machines to improve performance and productivity . 5- Improving machine output to increase productivity 6- Create a new added part to machine to improve performance and safety. 7- Minimize machines break down by correct implantation of the Preventive maintenance tasks. 8- Set long term solutions adjacent to short term. References Up on Request Driving License Dubai /KSA /Egypt driving License holder