JBS Engineering, Howrah, Babbitt Metal Bearing
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J.B.S. Engineering has over 50 years of experience in manufacturing babbitt and white metal bearings, serving various industries such as power, steel, and equipment manufacturing. The company emphasizes quality control throughout the production process and offers a range of customized products to meet international standards. Their commitment to quality is supported by stringent management systems and a team dedicated to ensuring customer satisfaction.
JBS Engineering, Howrah, Babbitt Metal Bearing
- 1. 1 JBS Engineering Excellence is here.Excellence is here.Excellence is here.Excellence is here. WHITE/BABBITT BEARING THRUST PADS GUIDE PADS OIL SEAL ACCESSORIES
- 2. 2 JBS Engineering • We are happy to serve .
- 3. 3 ----------- INDEX ----------- INTRODUCTION 4 PRODUCT RANGE 5 MACHINERIES 6 CENTRIFUGAL CASTING MACHINE 7 MEASURING INSTRUMENTS 8 LIST OF INDUSTRIES / PROCESS FLOW DIAGRAM 9 QMS FOR NEW BEARINGS( PRODUCTION ) 10 PROCESS FLOW DIAGRAM (RE- BABBITTING) FOR BEARING 11 QMS FOR NEW THRUST PADS & GUIDE PADS( PRODUCTION ) 12 PROCESS FLOW DIAGRAM(RE-BABBITTING)FOR THRUST PAD & GUIDE PADS 13 REBABBITTING PROCESS PHOTOGRAPH 14 THRUST PADS & GUIDE PADS PHOTOGRAPH 15 QUALITY POLICY & GROWTH CHART 16 CLIENT’S LIST 17 ACHIEVEMENTS & PHOTO GALLERY 18-23
- 4. 4 INTRODUCTION We are J. B. S. ENGINEERING, serving for nation over 50 years. We had started our journey with ‘Babbitt Bearing’ casting and after some experience of 20 years, we established our own workshop as well as product in the year 1990. Now we are the fastest growing Babbitt Bearing manufacturing company in eastern region of the country. We are developer and supplier of a range of HYDRODYNAMIC ‘Babbit Bearing’ consisting with thrust & non-thrust, vertical & horizontal mounting. We are doing the job through customer design and drawing or sample, as well as have our standard design facilities for development with all the State of art and modern technologies to meet the highest standards of product quality.We have successfully served our product to Power Sectors,Refineries,Steel Plants,Equipment Manufacturers like Turbines , Gear Boxes , ID & FD Fans, Motors , Pumps etc. Our products has maintained a tradition of innovation and quality. We have our customers in various sector like wholesale distribution, equipment manufacturing and project development. Our advanced development structure enables us to design our range of Bearings as per the international quality standards. We follow stringent quality control norms to ensure a flawless range reaches at clients end. Our range is tested on well defined parameters like performance, design, energy efficiency and durability. Moreover, our capability to customize these Bearings and White Metal Castings has helped us in meeting the requirements of various industries. As a quality conscious organization, we adhere to a strict quality management system in order to ensure complete customer satisfaction. We are the organization, which leaves no stone unturned towards ensuring high quality. We have a team of testing labs and quality inspectors, who inspect each stage, right from procuring raw materials like steel, white metal etc. till the final dispatch of the finished products. Further, they ensure that our entire range of products is Q.C. checked.
- 5. 5 PRODUCT RANGE : STEAM TURBINE WHITE METAL BEARINGS & TILTING PADS. WIND TURBINE WHITE METAL BEARINGS. GEAR BOX WHITE METAL BEARINGS. PUMP WHITE METAL BEARINGS & TILTING PADS. I.D & F.D FAN WHITE METAL BEARINGS. GENERATORS / MOTORS WHITE METAL BEARINGS. TRACTION MOTOR AXLE BEARINGS. OIL FLIM BEARINGS & ASSEMBLIES FOR STEEL MILLS/CEMENT MILLS. DIFFERENT TYPES OF WHITE METAL BEARINGS AS PER DRAWING OR SAMPLE.
- 6. 6 MACHINERIES : 1. CENTRIFUGAL CASTING MACHINE 1 No. 2. LATHE MACHINE a) 8’ – 6” 4 Nos. b) 7’ 1 No. c) 6’ – 6” 2 Nos. d) 12’ 1 No. 3. HORIZONTAL MILLING MACHINE 2 Nos. 4. VERTICAL MILLING MACHINE 1 No. 5. SURFACE GRINDER 1 No. 6. LATHE ATTACHMENT GRINDER 3 Nos 7. TOOL POST GRINDER 3 Nos. 8. DRILLING MACHINE 3 Nos. 9. WELDING MACHINE 1 No. 10. SHAPING MACHINE 1 Nos. 11. BORING MACHINE 2 Nos.
- 8. 8 MEASURING INSTRUMENTS: 1) INSIDE MICROMETER 50 to 300 MM 2 Nos. 50 to 600 MM 1 No. Bore Dial 50 – 150 MM 1 No. 2) HEIGHT GAUGE 0” to 12” 1 No. 3) ANGLE PROTECTOR 1 No. 4) OUTSIDE MICRO METER a) 0 – 25MM 1 No. b) 0 – 50MM 1 No. c) 50 – 75MM 1 No. d) 75 – 100MM 2 Nos. e) 100 – 125MM 1 No. f) 100–200MM 1 No. g) 150–300MM 1 No. h) 300–400MM 2 Nos. i) 400-500MM 1 No. 5) VERNIER CALIPER a) 0 – 150MM 1 No b) 0 – 200MM 1 No. c) 0 – 300MM 1 No. d) 0 – 450MM 1 No. e) 0 -1000MM 1 No. 6) DIAL INDICATOR 3 Nos. 7) FACE PLATE 1 No.
- 9. 9 LIST OF INDUSTRIES : 1) TURBINE INDUSTRIES 5) PUMP INDUSTRIES 9) GEAR BOX INDUSTRIES 2) REFINERIES. 6) SUGAR INDUSTRIES 10) RAILWAYS 3) CEMENT INDUSTRIES 7) DEFENCE 11) ALUMINIUM INDUSTRIES. 4) STEEL SECTOR 8) MOTOR INDUSTRIES 12) PROJECTS. PROCESS FLOW DIAGRAM : LEGEND 1) Raw Material Inspection 2) Method and Process Approval 3) Process Inspection 4) Final Inspection & Testing 5) QA Function 6) Customer Feedback Supplier Manufacturing Store Inspection Function Despatch to Customer 1 2 3 Requirement of customer 6 Production Planning Vendor 5 2 5 4
- 10. 10 QUALITY MANAGEMENT SYSTEM (PRODUCTION): NEW BEARING. ` Base Material Purchase Only Bore Machining H2 Treatment Divide Two Halves Visually and Sound Test Searching for any Crack Before White Metal Finish Bore. If found any Crack Reject the Shell. White Metal Casting White matel purchase and sending for chemical test as per customer norms. Prove Machining of White Metal Again Sound Test for good Bonding. If bonding is not good, send again for Re- Casting. Ultrasonic Testing. Slotting & Drilling Operation Joint Face Lapping . Finish Machining as Per Drawing / Sample / Customer specification. Finish White Metal Bearing. DP Testing on White Metal surface.
- 11. 11 PROCESS FLOW DIAGRAM FOR RE-BABBITTING . Dimension & Photograph taken from item which is required for final machining. White metal removal. Warming the shell to remove oil & grease. Normal air cooling. Use air blowers to remove the dust & other existing particles. Acid treatment to enable the surface for tinning process. Tinning process. Grinding for further cleanliness. Normal air cooling. White Metal casting on base metal. Proof machining process. UT Testing & as per requirements/ QAP. Slotting & other operation except final bore & width as per ref dimension & photograph Final ID & Width finishing as per customer requirements / drawings / Dimensions taken before babbitt removal. Final finished re-babbitted Bearings. Dye Penetration test.
- 12. 12 QUALITY MANAGEMENT SYSTEM (PRODUCTION): NEW THRUST PADS & GUIDE PADS. ` H2 Treatment Proof Machining on Base Metal. Visually and Sound Test Searching for any Crack If found any Crack Reject the Shell. White Metal Casting White metal purchase and sending for chemical test as per customer norms. Prove Machining of White Metal. Again Sound Test for good Bonding. If bonding is not good, send again for Re- casting. Ultrasonic testing. Slotting,Drilling,Tapping Operation Finish Machining as Per Drawing. Finish White Metal Thrust Pads & Guide Pads DP Testing on White Metal surface. Base Material Purchase Final Bore/Thickness before White Metal casting(Optional) Segmantation of Guide Pads (optional for Thrust Pads.)
- 13. 13 PROCESS FLOW DIAGRAM FOR RE-BABBITTING (THRUST PADS & GUIDE PADS). Dimension & Photograph taken from item which is required for final machining. White metal removal. Warming the shell to remove oil & grease. Normal air cooling. Use air blowers to remove the dust & other existing particles. Acid treatment to enable the surface for tinning process. Tinning process. Grinding for further cleanliness. Normal air cooling. White Metal casting on base metal. Proof machining process. UT Testing & as per requirements/ QAP. Slotting & other operation except final bore & width as per ref Dimension & Photograph. Final ID & Width finishing as per customer requirements/ drawings / Dimensions taken before babbitt removal. Final finished Re-Babbitted Pads. Dye Penetration Test.
- 14. 14 RE -BABBITTING PROCESS PHOTOGRAPHS:
- 15. 15 THRUST PADS & GUIDE PADS PHOTOGRAPHS:
- 16. 16 QUALITY POLICY WE AT JBS ENGINEERING INDIVIDUALLY AND COLLECTIVELY ARE COMMITED TO ACHIEVE A REPUTATION OF MARKET LEADER FOR DESIGN, DEVELOPMENT, MANUFACTURE AND SUPPLY OF BABBITT/WHITE METAL LINED BEARING & ACCESSORIES AS PER CUSTOMER’S REQUIREMENTS . QUALITY MANAGEMENT SYSTEM, OBJECTIVES, SHALL BE PERIODICALLY REVIEWED FOR CONTINUING SUITABILITY AND CONTINUAL IMPROVEMENT OF PROCESS AND PRODUCT. ALL PERSONNEL OF ORGANIZATION SHALL STRIVE TO ACHIEVE PROGRAMMES OF RAPPID IMPROVEMENT FOR QUALITY AND INTIME DELIVERY. DIRECTOR The Quality Policy is circulated and communicated within the organization for understanding and implementation of Quality Management System. 2011-2012 2012-2013 2013-2014 2014-2015 Growth chart Profit . Turnover
- 17. 17 CLIENT’S NAME: 1. M/S . Belliss India Ltd., (Bhadreswar & Faridabad) (Steam Turbine Manufacturers ) 2. M/S . I.B Turbo Pvt. Ltd. (Greater Noida)(Steam Turbine Manufacturers) (2ns party) 3. M/S . Bhushan Steel Ltd, (Orissa) 4. M/S . Hindustan Petrolum Corporation Limited.(Vishakapatnam) 5. M/S . WPIL Ltd. 6. M/S. Andrew Yule Group (Engineering Division). (2ns party). 7. M/S. Adhunik Metaliks Limited, Rourkela (2ns party). 8. M/S. Bharat Pumps & Compressor Limited. 9. M/S. Indian Oil Cotporation Ltd.(Haldia) 10. M/S. Graphite India Limited. 11. Others OUR PROSPECTIVE CLIENT’S NAME : 1. M/S. BHEL, Varanasi. 2. M/S. Vishakapatnam Steel Ltd. 3. M/S. Bhilai Steel Plant. 4. M/S. Rourkela Steel Plant. 5. M/S. Bokaro Power Supply Co. (P) Ltd. 6. M/S. NTPC.Muzaffarpur Thermal Power Station. 7. M/S. TATA Tin Plate. 8. M/S. Kolaghat Thermal Power Station. 9. M/S. Sagardighi Thermal Power Project. 10. M/S. Bandel Thermal Power Station. 11. M/S. Adani Power Maharashtra Ltd. (Gondia) 12. M/S. CESC Ltd. 13. M/S. Voith Turbo Pvt. Ltd.(Hyderabad)
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- 24. 24 JBS Engineering Excellence is here.Excellence is here.Excellence is here.Excellence is here. Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience . We keep it for next.We keep it for next.We keep it for next.We keep it for next. 138/2, MAHENDRA BHATTACHARYA ROAD, SANTRAGACHI, HOWRAH – 711 104 Mobile: 9883145499, 9831207030, 9883363963, 9435056052 E-MAIL : jbs_engineering04@rediffmail.com. FIND US ON : http://www.indiamart.com/jbs-engineering/