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Jidoka
Your Company Name
Jidoka Outline
Jidoka
Introduction
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Jidoka Step By
Step Process
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Two Pillars Of Lean
Manufacturing
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Jidoka
Process
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Benefits Of
Jidoka
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Problem Solving
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Jidoka
Line Stop
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PrinciplesOf
Jidoka
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2This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Jidoka is the forgotten pillar of the
Toyota Production system and lean
manufacturing
Yet it is one of the most important
principles of lean that can help in
achieving true excellence
Jidoka is about quality at source, or
built in quality
No company can survive without
excellent quality of product and
service and jidoka is the route through
which this is achieved.
Jidoka Introduction
3
Jidoka Step By Step Process
Set Goals & Expectations
Plan Logistics &Timing
Document Reality
Plan Counter-measures
Check Reality
IdentifyWaste
Do it Again
Celebrate Success
Standardize Process
Measure Results
Make Changes
Verify Change/Modify
4
Two Pillars of Lean Manufacturing
Customer Satisfaction
Business Success
• Pull
• TaktTime
• SMED
• Cell Design
• Heijunka
• Flow
Team Building
Supplier
Relationships
CrossTraining
Empowerment
Hoshin
• Andon
• Autonomation
• Line Stops
• Poka-yoke
• 5Whys
• Built in Quality
JIT JidokaRespect for People
Stability & Standardization
• 5S
• TPM
• StandardOperations
• Kaizen
5This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Jidoka Process
Stop Review Change Process Proceed
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Adapt it to your needs and
capture your audience's
attention.
This slide is 100% editable.
Adapt it to your needs and
capture your audience's
attention.
This slide is 100% editable.
Adapt it to your needs and
capture your audience's
attention.
This slide is 100% editable.
Adapt it to your needs and
capture your audience's
attention.
6This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Principles of Jidoka
This principle is not just confined to use
within machines through autonomation;
Jidoka is visible in almost every aspect of
lean manufacturing when you start to
examine it.
Discover an abnormality
STOP
Fix the immediate problem
Investigate & correct root cause
7
Jisoka Line Stop
Every company discover an abnormality in their
automation process, this is the way that defects and
problems are highlighted and actions are taken.
It don’t just stop the process, it highlights the
problem, correct it and then tackle root cause to
prevent the problem ever happening again.
If an operator detects a problem they pull a cord or
push a button to stop the production line at the end of
that production cycle.
8This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Jidoka Problem Solving
It is difficult for workers to detect all defects, even
when alert. Some of this depends on the machine
cycle times, and on the type of testing required.
If the worker's primary focus is on meeting a
production quota, there will be little incentive to
detect defects and correct the problems.
Even if quality control and error detection are
rewarded, the simple act of working to produce
something will take some of the worker's
attention away from error detection.
9This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Benefits of Jidoka
Defects Are Not Passed
OnToThe Next Process
Equipment Breakdown Is
Prevented Because Problems
AndTheir Causes Become
Immediately Apparent
MachineWork Is Separated From
Human Work SoThatTeam Members
Can Operate Multiple Machines
(Savings In Manpower)
10This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
Jidoka Icons Slide
11This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
12
Additional Slides
Our
Mission
Vision
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audience's attention.
Mission
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Goal
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13
Meet OurTeam
Name Here
Designation
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needs and capture your audience's attention.
Name Here
Designation
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needs and capture your audience's attention.
14
About
Us
Valued Clients
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it to your needs and capture your
audience's attention.
Target Audiences
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it to your needs and capture your
audience's attention.
Preferred By Many
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it to your needs and capture your
audience's attention.
15
Financial
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to your needs and capture your
audience's attention.
Minimum
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to your needs and capture your
audience's attention.
Medium
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audience's attention.
Maximum
60%75%85%
16
Comparison
85%
60% 50%
75%
This slide is 100% editable. Adapt it to your needs and capture
your audience's attention.
Google
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your audience's attention.
Twitter
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your audience's attention.
Facebook
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your audience's attention.
LinkedIn
17
Our Goal
Focus on Quality
This slide is 100% editable. Adapt it to your
needs and capture your audience's attention.
01
Commitment & Dedication
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needs and capture your audience's attention.
02
Reliability
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needs and capture your audience's attention.
03
18
Clustered Column-line
0%
100%
200%
300%
400%
500%
600%
FY 01 FY 02 FY 03 FY 04
Inpercentage
Product 01 Product 02 Product 03
19This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.
Bar Graph
0 20 40 60 80 100
2016
2017
2018
Sales in percentage(%)
Financialinyears
20
Product 01 Product 02 Product 03
This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.
Contact Numbers:
0123456789
Email Address:
emailaddress@123gmail.com
Address:
# street number, city, state
21
Thank You

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Jidoka PowerPoint Presentation Slides

  • 2. Jidoka Outline Jidoka Introduction This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Jidoka Step By Step Process This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Two Pillars Of Lean Manufacturing This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Jidoka Process This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Benefits Of Jidoka This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Jidoka Problem Solving This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Jidoka Line Stop This slide is 100% editable. Adapt it to your needs and capture your audience's attention. PrinciplesOf Jidoka This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 2This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 3. Jidoka is the forgotten pillar of the Toyota Production system and lean manufacturing Yet it is one of the most important principles of lean that can help in achieving true excellence Jidoka is about quality at source, or built in quality No company can survive without excellent quality of product and service and jidoka is the route through which this is achieved. Jidoka Introduction 3
  • 4. Jidoka Step By Step Process Set Goals & Expectations Plan Logistics &Timing Document Reality Plan Counter-measures Check Reality IdentifyWaste Do it Again Celebrate Success Standardize Process Measure Results Make Changes Verify Change/Modify 4
  • 5. Two Pillars of Lean Manufacturing Customer Satisfaction Business Success • Pull • TaktTime • SMED • Cell Design • Heijunka • Flow Team Building Supplier Relationships CrossTraining Empowerment Hoshin • Andon • Autonomation • Line Stops • Poka-yoke • 5Whys • Built in Quality JIT JidokaRespect for People Stability & Standardization • 5S • TPM • StandardOperations • Kaizen 5This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 6. Jidoka Process Stop Review Change Process Proceed This slide is 100% editable. Adapt it to your needs and capture your audience's attention. This slide is 100% editable. Adapt it to your needs and capture your audience's attention. This slide is 100% editable. Adapt it to your needs and capture your audience's attention. This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 6This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 7. Principles of Jidoka This principle is not just confined to use within machines through autonomation; Jidoka is visible in almost every aspect of lean manufacturing when you start to examine it. Discover an abnormality STOP Fix the immediate problem Investigate & correct root cause 7
  • 8. Jisoka Line Stop Every company discover an abnormality in their automation process, this is the way that defects and problems are highlighted and actions are taken. It don’t just stop the process, it highlights the problem, correct it and then tackle root cause to prevent the problem ever happening again. If an operator detects a problem they pull a cord or push a button to stop the production line at the end of that production cycle. 8This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 9. Jidoka Problem Solving It is difficult for workers to detect all defects, even when alert. Some of this depends on the machine cycle times, and on the type of testing required. If the worker's primary focus is on meeting a production quota, there will be little incentive to detect defects and correct the problems. Even if quality control and error detection are rewarded, the simple act of working to produce something will take some of the worker's attention away from error detection. 9This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 10. Benefits of Jidoka Defects Are Not Passed OnToThe Next Process Equipment Breakdown Is Prevented Because Problems AndTheir Causes Become Immediately Apparent MachineWork Is Separated From Human Work SoThatTeam Members Can Operate Multiple Machines (Savings In Manpower) 10This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 11. Jidoka Icons Slide 11This slide is 100% editable. Adapt it to your needs and capture your audience's attention.
  • 13. Our Mission Vision This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Mission This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Goal This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 13
  • 14. Meet OurTeam Name Here Designation This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Name Here Designation This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 14
  • 15. About Us Valued Clients This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Target Audiences This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Preferred By Many This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 15
  • 16. Financial This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Minimum This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Medium This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Maximum 60%75%85% 16
  • 17. Comparison 85% 60% 50% 75% This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Google This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Twitter This slide is 100% editable. Adapt it to your needs and capture your audience's attention. Facebook This slide is 100% editable. Adapt it to your needs and capture your audience's attention. LinkedIn 17
  • 18. Our Goal Focus on Quality This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 01 Commitment & Dedication This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 02 Reliability This slide is 100% editable. Adapt it to your needs and capture your audience's attention. 03 18
  • 19. Clustered Column-line 0% 100% 200% 300% 400% 500% 600% FY 01 FY 02 FY 03 FY 04 Inpercentage Product 01 Product 02 Product 03 19This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.
  • 20. Bar Graph 0 20 40 60 80 100 2016 2017 2018 Sales in percentage(%) Financialinyears 20 Product 01 Product 02 Product 03 This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.