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Daniel Rogers Duotech Services, Inc.
Leaky Waveguide
Antenna Design
Methodology
Computational Electromagnetics, Testing,
Construction, and Lessons Learned
Overview
❖ Purpose
❖ Approach
❖ Prerequisite Information
❖ Methods
❖ Analysis
❖ Synthesis
Purpose
❖ Develop a highly directional antenna
❖ 35dBi gain
❖ Less than 2 degree 3dB beam width
❖ Analyze potential design
❖ Synthesize a manufacturable approach
❖ Analysis of actual design before and after production
The Alphabet Soup
❖ Electromagnetics / Electrodynamics
❖ Waveguides
❖ Skin Depth
❖ Near Field / Far Field
❖ Maxwell (awesome)
The Slotted Array
❖ Simple to fabricate (relatively)
❖ Linear polarization
❖ ~5% bandwidth
❖ Slotted vs. Phased
❖ Slotted array utilizes coherent relative phases from adjacent elements
❖ Phased array antenna can control relative phases of elements
❖ Essentially, a waveguide with holes
Array Factor
❖ From a dipole or other single element directional radiator
❖ To a tightly controlled, sharp beam
Grating Lobes
❖ We desire a single, strong lobe
❖ Unfortunately, the the array will
radiation in other directions.
❖ These undesired beams of radiation
are known as grating lobes.
❖ They occur when the antenna
element separation is too large.
Taper Advantage
10x10 Array without Taper 10x10 Array with 30dB Taylor Taper
Prerequisite: Waveguide Knowledge
❖ Structure to guide electromagnetic waves
❖ Control transmission mode
❖ Phase velocity, phase velocity, phase velocity!
❖ Return loss
❖ Power splitter
❖ Boundary conditions and energy transfer (can someone get me a free-space
transformer?)
❖ Cutoff frequency
Prerequisite: Materials & Manufacturing
Familiarity
❖ Conductivity
❖ Skin depth
❖ Dip Brazing
❖ Material bonding
❖ Well suited for brazing aluminum because air is excluded (aluminum likes clean)
❖ Donor material used to bond individual pieces
❖ Individual components fixtures together, and dipped into a molten salt bath for heat
transfer medium and flux
Simulation
❖ Investigated Approaches
❖ Differential equation solvers: Finite-difference time-domain
❖ Integral equation solvers: Method of moments (MoM)
❖ Other: EigenMode Expansion (EME)
❖ MATLAB®
❖ Various toolboxes
❖ Approaches: MoM, FDTD
❖ MathCAD®
❖ General Calculations
❖ MoM
Testing
❖ Near field
❖ Concept
❖ Flaws
❖ Far field
❖ Requires a large space
❖ Far field begins at ~116’ for this antenna
❖ Tools
Investment
❖ GR-510 Mill and Tooling
❖ CAM/CAM Software
❖ Solidworks
❖ SolidCAM
❖ Number Smashing Software
❖ MathCAD
❖ MATLAB
❖ Mathematica
❖ Materials
❖ Inspection Tools
❖ Electronic Test Equipment
Lessons Learned
❖ Loughborough Antennas & Propagation Conference very worth while
❖ Possible to design with strong Electromagnetics, O.D.E, and Linear Algebra
skills
❖ Knowledge about this design on IEEE Explore does not exist within any one
document
❖ An EM solver tool would have been worth while to use in retrospect (e.g.
Feko®, CST®, Comsol®)
❖ White boards are better than Mathematica® for this application
All rights reserved Duotech Services, Inc. 2015
Questions?

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Leaky Waveguide Antenna Design Methodology

  • 1. Daniel Rogers Duotech Services, Inc. Leaky Waveguide Antenna Design Methodology Computational Electromagnetics, Testing, Construction, and Lessons Learned
  • 2. Overview ❖ Purpose ❖ Approach ❖ Prerequisite Information ❖ Methods ❖ Analysis ❖ Synthesis
  • 3. Purpose ❖ Develop a highly directional antenna ❖ 35dBi gain ❖ Less than 2 degree 3dB beam width ❖ Analyze potential design ❖ Synthesize a manufacturable approach ❖ Analysis of actual design before and after production
  • 4. The Alphabet Soup ❖ Electromagnetics / Electrodynamics ❖ Waveguides ❖ Skin Depth ❖ Near Field / Far Field ❖ Maxwell (awesome)
  • 5. The Slotted Array ❖ Simple to fabricate (relatively) ❖ Linear polarization ❖ ~5% bandwidth ❖ Slotted vs. Phased ❖ Slotted array utilizes coherent relative phases from adjacent elements ❖ Phased array antenna can control relative phases of elements ❖ Essentially, a waveguide with holes
  • 6. Array Factor ❖ From a dipole or other single element directional radiator ❖ To a tightly controlled, sharp beam
  • 7. Grating Lobes ❖ We desire a single, strong lobe ❖ Unfortunately, the the array will radiation in other directions. ❖ These undesired beams of radiation are known as grating lobes. ❖ They occur when the antenna element separation is too large.
  • 8. Taper Advantage 10x10 Array without Taper 10x10 Array with 30dB Taylor Taper
  • 9. Prerequisite: Waveguide Knowledge ❖ Structure to guide electromagnetic waves ❖ Control transmission mode ❖ Phase velocity, phase velocity, phase velocity! ❖ Return loss ❖ Power splitter ❖ Boundary conditions and energy transfer (can someone get me a free-space transformer?) ❖ Cutoff frequency
  • 10. Prerequisite: Materials & Manufacturing Familiarity ❖ Conductivity ❖ Skin depth ❖ Dip Brazing ❖ Material bonding ❖ Well suited for brazing aluminum because air is excluded (aluminum likes clean) ❖ Donor material used to bond individual pieces ❖ Individual components fixtures together, and dipped into a molten salt bath for heat transfer medium and flux
  • 11. Simulation ❖ Investigated Approaches ❖ Differential equation solvers: Finite-difference time-domain ❖ Integral equation solvers: Method of moments (MoM) ❖ Other: EigenMode Expansion (EME) ❖ MATLAB® ❖ Various toolboxes ❖ Approaches: MoM, FDTD ❖ MathCAD® ❖ General Calculations ❖ MoM
  • 12. Testing ❖ Near field ❖ Concept ❖ Flaws ❖ Far field ❖ Requires a large space ❖ Far field begins at ~116’ for this antenna ❖ Tools
  • 13. Investment ❖ GR-510 Mill and Tooling ❖ CAM/CAM Software ❖ Solidworks ❖ SolidCAM ❖ Number Smashing Software ❖ MathCAD ❖ MATLAB ❖ Mathematica ❖ Materials ❖ Inspection Tools ❖ Electronic Test Equipment
  • 14. Lessons Learned ❖ Loughborough Antennas & Propagation Conference very worth while ❖ Possible to design with strong Electromagnetics, O.D.E, and Linear Algebra skills ❖ Knowledge about this design on IEEE Explore does not exist within any one document ❖ An EM solver tool would have been worth while to use in retrospect (e.g. Feko®, CST®, Comsol®) ❖ White boards are better than Mathematica® for this application All rights reserved Duotech Services, Inc. 2015