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Legacy Systems
Validation Strategy
      18th Annual Validation Week
      Philadelphia, October 2012



                         Yau Kai Wong
      AD, QA Compliance & Validation
              Novartis Pharma Corp.
Agenda
   v  What is Legacy System
   v  Issues with Legacy System
   v  Regulatory Standards
   v  Objective Benefits of Legacy
       System Validation
   v  Remediation Process Flow




                                      2
What is a legacy system?
v  There is no formally accepted definition of
  “Legacy System”

         v  GAMP Good Practice Guide (GPG) –
            a Legacy System should be
            considered to be an GxP relevant
            system that is in place and in use,
            and which is deemed not to satisfy
            current regulatory expectations.



                                                  3
Issues Encountered with Legacy
System
     v  Ownership of system
     v  Validation package
     v  Security
     v  System functionality
     v  Data integrity
     v  Archiving of data




                                 4
Regulatory Standard
    v  CFR – 21 CFR
    v  ICH – GMP
    v  Industry – ISPE, ASTM
    v  Corporate – Quality Manual, Policies,
      SOPs,




                                                5
Objective of Legacy System
Validation
   v  To ensure that the legacy system properly
     supports the process
      v  To ensure that the legacy system has
         been properly installed, is operated
         correctly, and that procedures and
         practices are in place to allow it to be
         maintained in a state of control
         throughout its useful life
                v  To provide a framework to
                   demonstrate regulatory
                   compliance

                                                    6
Objective of Legacy System
Validation
v  To establish a complete set of system
  documentation providing a precise definition of
  the operating environment, functionality,
  hardware and software, procedures and reference
  manuals associated with the legacy system
               v  To provide indexes to the
                  documentation set (i.e. by the use
                  of traceability matrices for
                  documents and user
                  requirements)

                                                       7
Benefits of Legacy System
Validation
v  Assurance that the system is fit for purpose
  and relevant to the process that it supports,
  from both a business perspective and a GxP
  perspective
         v  Understand of the actions required
             to achieve compliance with evolving
             regulations, e.g. 21 CFR Part 11
              v  Enhance confidence in the
                 engineering of the legacy
                 system

                                                   8
Benefits of Legacy System
Validation
  v  Demonstration that users are
    competent to operate the legacy
    system to an appropriate level and are
    provided with approval procedures
         v  Provision of a baseline from
           which to manage change
           control
             v  Potential to reduce system
                maintenance costs


                                              9
Remediation Process Flow




                           10
Typical Legacy System
Remediation Process
   v  Scope
   v  Gap analysis & risk Assessment
       v  Planning
         v  Specification
         ²  Design
         ²  Configuration Management
            v  Qualification
            v  Reporting
               v  Maintaining the
                 Validated State

                                        11
Scope Phase
   v  A Master Plan, or equivalent document,
     formally identifies the Legacy System
     under review
          ²  Reviewed and updated to ensure
              that it includes all legacy systems
              and references all legacy system
              qualification activities




                                                    12
Gap Analysis & Risk Assessment
v  Conduct gap analysis against industry
  standard, ”V-model”, change control history
v  Determine the difference between what is in
  place and what is required to demonstrate the
  system is in control
 v  Perform risk assessment to determine the
     criticality of the system to the process
             v  Gap analysis and risk
                assessment together will help
                determine the qualification
                strategy and remediation
                priority
                                                  13
Planning Phase
     v  Established a Plan (e.g. RMP,
       QMP, etc.)
       ²  responsibilities
       ²  priorities
       ²  what activities will be undertaken to
           qualify the system




                                                   14
Specification Phase
   v  User requirement - need to understand
     in detail the business process or
     production process the legacy system
     supports
     v  Contains the up-to-date system
        description covering hardware,
        software, and the system environment




                                               15
Qualification Phase
v  Using the “V-model” as the framework
v  Installation qualification
  ²  Confirm compliance with the controlling
      specifications and create new baseline
      against which to manage ongoing change
      control
       v  Operational qualification
          ²  Demonstrate that the system works
              across its expected operating ranges, and
              challenge the critical areas
                v  Performance qualification
                   ²  May or may not needed

                                                          16
Reporting Phase

 v  Review the results and draw a
   conclusion on the continued use of the
   system




                                            17
Operational Phase
 v  Ensure that the operational part of the
   legacy system’s lifecycle is maintained in
   its validated state
               ²  Roles and responsibilities
               ²  SOPs up-to-date
               ²  Change control management
               ²  Incident management
               ²  Performance monitoring
               ²  Configuration management
               ²  Periodic review
               ²  Record retention, archiving, and
                   retrieval
               ²  Retirement
                                                      18
Legacy systems

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Legacy systems

  • 1. Legacy Systems Validation Strategy 18th Annual Validation Week Philadelphia, October 2012 Yau Kai Wong AD, QA Compliance & Validation Novartis Pharma Corp.
  • 2. Agenda v  What is Legacy System v  Issues with Legacy System v  Regulatory Standards v  Objective Benefits of Legacy System Validation v  Remediation Process Flow 2
  • 3. What is a legacy system? v  There is no formally accepted definition of “Legacy System” v  GAMP Good Practice Guide (GPG) – a Legacy System should be considered to be an GxP relevant system that is in place and in use, and which is deemed not to satisfy current regulatory expectations. 3
  • 4. Issues Encountered with Legacy System v  Ownership of system v  Validation package v  Security v  System functionality v  Data integrity v  Archiving of data 4
  • 5. Regulatory Standard v  CFR – 21 CFR v  ICH – GMP v  Industry – ISPE, ASTM v  Corporate – Quality Manual, Policies, SOPs, 5
  • 6. Objective of Legacy System Validation v  To ensure that the legacy system properly supports the process v  To ensure that the legacy system has been properly installed, is operated correctly, and that procedures and practices are in place to allow it to be maintained in a state of control throughout its useful life v  To provide a framework to demonstrate regulatory compliance 6
  • 7. Objective of Legacy System Validation v  To establish a complete set of system documentation providing a precise definition of the operating environment, functionality, hardware and software, procedures and reference manuals associated with the legacy system v  To provide indexes to the documentation set (i.e. by the use of traceability matrices for documents and user requirements) 7
  • 8. Benefits of Legacy System Validation v  Assurance that the system is fit for purpose and relevant to the process that it supports, from both a business perspective and a GxP perspective v  Understand of the actions required to achieve compliance with evolving regulations, e.g. 21 CFR Part 11 v  Enhance confidence in the engineering of the legacy system 8
  • 9. Benefits of Legacy System Validation v  Demonstration that users are competent to operate the legacy system to an appropriate level and are provided with approval procedures v  Provision of a baseline from which to manage change control v  Potential to reduce system maintenance costs 9
  • 11. Typical Legacy System Remediation Process v  Scope v  Gap analysis & risk Assessment v  Planning v  Specification ²  Design ²  Configuration Management v  Qualification v  Reporting v  Maintaining the Validated State 11
  • 12. Scope Phase v  A Master Plan, or equivalent document, formally identifies the Legacy System under review ²  Reviewed and updated to ensure that it includes all legacy systems and references all legacy system qualification activities 12
  • 13. Gap Analysis & Risk Assessment v  Conduct gap analysis against industry standard, ”V-model”, change control history v  Determine the difference between what is in place and what is required to demonstrate the system is in control v  Perform risk assessment to determine the criticality of the system to the process v  Gap analysis and risk assessment together will help determine the qualification strategy and remediation priority 13
  • 14. Planning Phase v  Established a Plan (e.g. RMP, QMP, etc.) ²  responsibilities ²  priorities ²  what activities will be undertaken to qualify the system 14
  • 15. Specification Phase v  User requirement - need to understand in detail the business process or production process the legacy system supports v  Contains the up-to-date system description covering hardware, software, and the system environment 15
  • 16. Qualification Phase v  Using the “V-model” as the framework v  Installation qualification ²  Confirm compliance with the controlling specifications and create new baseline against which to manage ongoing change control v  Operational qualification ²  Demonstrate that the system works across its expected operating ranges, and challenge the critical areas v  Performance qualification ²  May or may not needed 16
  • 17. Reporting Phase v  Review the results and draw a conclusion on the continued use of the system 17
  • 18. Operational Phase v  Ensure that the operational part of the legacy system’s lifecycle is maintained in its validated state ²  Roles and responsibilities ²  SOPs up-to-date ²  Change control management ²  Incident management ²  Performance monitoring ²  Configuration management ²  Periodic review ²  Record retention, archiving, and retrieval ²  Retirement 18