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www.km-rc.com
KM Group (International) Holdings Co.Ltd
KM RC Factory Co. Ltd
Hong Kong Address : Unit 5,6/F,Star Centre, 443-451
Castle Peak Road, Kwai Hing. N.T .
T el : (852)3568 8058               Fax : (852)3568 8078
E-Mail : info@km-group.com.hk
               www.km-rc.com
Home-Page : www.
KM Technology (ShenZhen) Co.Ltd
China Factory Address : 2/F, Block B NO.2 He Zhou An Le Industrial
Park,Xi Xiang T own, Baoan Shen Zhen, Guang Dong, China.
T el : (86)755-27478892
Fax : (86)755-29655092
KM Group (Japan) Co.Ltd
Japan Address : 1-14-27 Onna,Atsugi-shi,Kanagawa,Japan.243-0032
T el : (81)50-3050-0609
Fax : (81)46-225-0360
E-Mail : km-jp@w3.dion.ne.jp
KM Group (Thailand) Co.Ltd
T hialand Address : 78 Seri 4, Seri Suanluang, Prakanong 10240 Bangkok, T hailand
T el : (66)8183 82378


                                                                                    INSTRUCTION
E-Mail : pattayarc@gmail.com



                        KM GROUP
                        (INTERNATIONAL) HOLDINGS CO.LTD                                 MANUAL
►TOOLS                               &           EQUIPMENT INCLUDED
   BEFORE YOU START

   KM H-K1 is a high quality pure racing 1/10 GP touring car and it’s not a toy!
   Please follow the below steps before you start:
         1. Keep out of children when you open the box                                                                                  20ml                      20ml                    20ml
         2. Beginners or first builders should seek the advice of experienced modelers about the important points for assembly      500 Silicone Oil         60000 Silicone Oil     30,0000 Silicone Oil

         3. Read throught the instruction manual carefully before opening the part’s plastic bag
         4. Check all parts to find out if there are missing parts
         5. Follow the steps and orders in the instruction manual for assembly
         6. If you find out missing parts,defective parts or any problems in the open box condition,please contact your local
            dealers or KM distributors immediately                                                                              ►TOOLS REQUIRED
   Assembly Tips

         1. Self-tapping screws cut threads into the plastic parts when being tightened.Do not use excessive force
                                                                                                                                 Phillips 4.0mm (KMR-F40)             Ball End Hex 2.5mm (KMR-B25)
            when tightening the self-tapping screws because you may strip out the thread in the plastic.
         2. Make sure all screws are properly tightened.Check them periodically.
         3. Clean all ball-bearings to make sure them move very easily and freely.Check them periodically                                                                                                                                     Flywheel Tool &
                                                                                                                                Hex. Wrench 1.5/2.0/2.5/3.0mm               Nut 7.0mm (KMR-N70)           Clutch Nut Tool   Glowplug Wrench
         4. The free movement of the moving parts is very important for the car performance                                       ( KMR-H15,H20,H25,H30 )                                                                                       Pinion Tools
                                                                                                                                                                                                          ( KMR - A033 )    ( KMR - GW01 )
         5. Seek advice from experienced drivers.                                                                                                                                                                                             ( KMR - A036 )

   Safty Precautions

         1. Keep out of children when operating the car
         2. Be very careful when using tools or sharp accessories
         3. Be careful when assembly because some parts may have sharp edge                                                       Body Reamer             Shock Pliers
         4. Always switch on your transmitter before you switch on your receiver in the car.Always switch off                    ( KMR - BR01 )         ( KMR - A035 )
            the receiver before switch off your transmitter
         5. Always check the brakes/throttle/steering before starting your engine
         6. Only operating outdoor since exhausts and fuel vapors are noxious to health
         7. Keep hands and objects away from the engine and tune pipe after running the car because of
            the extremely high temperature,only can touch it until it’s cool down
         8. Never smoking when operating the car because the fuel is highly inflammable                                          ►EQUIPMENT REQUIRED
         9. Do not run the car near real car,road,animals and people
        10. Always disconnect the receiver battery after running
        11. Only use model fuel for running the car

   To prevent any serious personal injury or damage
   to the public,please be responsible when operating the car!
                                                                                                                                                      Receiver & Personal             Steering &              Engine         Starter Box &
                                                                                                                                   Transmitter                                                            ( KMR - EM12 )                      Glowplug lgniter
   Customer support                                                                                                                                      Transponder                Throttle Servos                          Battery Pack

   If you have any difficulties,problems,or questions,please do not hesitate to
   contact our KM distributor in your country or e-mail to: info@km-group.com.hk.
   Also,please visit our web-site: www.km-rc.com to find the latest news,set-up information,new option parts,and many more.

                                                                                                                                                                                   KM Manifold &
   Note                                                                                                                             KM Tires           Threadlock Glue                                         Tape            Receiver       Battery Charger
                                                                                                                                                                                 Exhaust (KMP-2653)
                                                                                                                                                                                                                              Battery Pack
   ■ We will be continually up-grading the H-K1 to even higher performance,the exact specifications of the kit may vary.
     We KM do reserve all right to change any specification without prior notice.

   ■ Now, please enjoy our 1/10 Scale Super Luxury Full Option 4WD GP Touring Car H-K1,
     and wish you get all the great race results with the Pure Free Fighting (K1) Machine!!!
                                                                                                                                     Air Filter               Bodyshell                Fuel Bottle
                                                                                                                                  ( KMR - A023 )            ( KMB-1668 )             ( KMR - A038 )



P. 2
   1                                                                                                                                                                                                                                                       P. 2
1. FRONT GEAR DIFFERENTIAL                                                                                                              1. FRONT GEAR DIFFERENTIAL
                                                                                          HK202F        HK487
           BAG 1                                                  HK208
                                                                                          HK209
                                                                                                                                                                                1     2
                                                        HK204

                                                                                                                                                                                    STEP 5 DETAIL                        CUTAWAY VIEW

                                                                  HK205                                                             5
                                           HK208
                                           HK207                                                                HK200
                                           HK210                                                    HK210                       6                             3
                                                                                                  HK207               HK487
                                                                                                                                                                                                         Use tweezers
                               HK201                                                         HK203                                       4                                                               to insert pin



                                                                                                HK208
         HK406-24T
                                                                                        HK204
  HK487                                                           HK211
                                                                                                                                                                                                              +OIL
                                                                  HK208                     HK217
                                                 HK933

                                   HK931                                                                                                                                                  !
                               HK209                                                       HK218                                                                                              TIP
                                                                                                                                                                                              Fill in the silicone oil
                  HK202F                                                                                                                                                                      up to the top of the
                                                                                                                                                                                              diff pins. DO NOT fill
                                                                                                                                                                                              the oil to the top of
                                                                                                                                                                                              the case.


                                                                                                Front Diff. Full Set


  ►    Item No.        ►   Description             ►   Quantity   ►   Item No.      ►   Description             ►    Quantity                               +OIL
                                                                                                                                                                                      SOLID AXLE
   HK200 — Front Diff. Case                                x1      HK209 — Outside Diff. Joint Shims                     x2
                                                                                                                                                               !
   HK201 — Front Diff. Cover                               x1      HK210 — Diff. Gear O-Ring                             x2
   HK202F — Front Diff. Joint                              x2      HK211 — Diff. Case O-Ring                             x1                   After disassembling the
                                                                                                                                              differential the large O - ring
   HK203 — Big Bevel Diff. Gear                            x2      HK217 — Alum. Front Solid Axle                        x1                   may have an increased size
   HK204 — Small Bevel Diff. Gear                          x4      HK460-24T — Front Diff Pulley-24T                     x1                   and may be more difficult
                                                                                                                                              to re-stall. We recommend
   HK205 — Diff. Shaft                                     x2      HK487 — D2 x 9.7 Pin                                  x2                   either replacing the O - ring
                                                                                                                                              or carefully inserting the O -
   HK207 — Big Bevel Diff. Gear Shims                      x2      HK931 — FH M2.0 x 5                                   x4                   ring in the diff cover.
   HK208 — Small Bevel Diff. Gear Shims                    x4      HK933 — FH M2.5 x 8                                   x4


                                                                                                                                              Tighten the screws equally
                                                                                                                                              but do NOT tighten them
                                                       5                                                                                      completely.


                                                                          6             STEP 5-6 DETAIL


                                                                                                                 5
                                                                                                                 5                                        TD
                                                                                                                                                     THREADLOCK

                                                                                                                                                All screw must be
                                                           4                                                                                 applied threadlock glue !
                                             3
                                                                                                                 6
                                                                                                                                                                                                                                   !    NOTE
                                                                                                                                                                                                                                        ORIENTATION


                                                                                                                                              Follow this order to finish
                               1                                                                                                              tightening the screws.

                   2



P. 4
   3                                                                                                                                                                                                                                                  P. 4
                                                                                                                                                                                                                                                         5
2. REAR GEAR DIFFERENTIAL                                                                                                                          2. REAR GEAR DIFFERENTIAL
           BAG 2                                                                                              HK487
                                                                                                                                                                                                                               2
                                                                                                         HK209                                     5
                                                      HK208                              HK205                                                                                                        1                    STEP 5 DETAIL                              CUTAWAY VIEW


                                                      HK204
                                                HK208                                                                               HK202R
                                                                                                                                                                 3
                                                                                                                                               6
                                              HK203                                                                                                    4
                                                                                                                HK210
                                           HK207                                                                           HK220
                                                                                                             HK207
                                                                                                          HK203
                             HK210

             HK209                                                                           HK204
   HK487                                                                                                         HK208                                                                                                                                 +OIL


                                                                      HK211                                                                                                                                                            !    TIP
                                                                                                                                                                                                                                           Fill in the silicone oil
                                                          HK221                                                                                                                                                                            up to the top of the
                                                                                                                                                                                                                                           diff pins. DO NOT fill
                                                                                                                                                                                                                                           the oil to the top of

                                      HK933
                                                                                                                                                                                                                                           the case.

                                                                                                                                                                                                                                           Remove the nozzle
                     HK202R                                                                                                                                                                                                                of the silicone oil
                                                                                                                                                                                                                                           bottle to allow easy
                                                                                                 HK228                                                                                                                                     filling of the diff.


                                                                                                 Rear Diff. Full Set


  ►    Item No.          ►   Description                     ►Quantity        ►   Item No.           ►   Description            ►   Quantity
                                                                                                                                                                               +OIL
   HK220 — Rear Diff. Case                                            x1      HK208 — Small Bevel Diff. Gear Shims                     x4
   HK221 — Rear Diff. Cover                                           x1      HK209 — Outside Diff. Joint Shims                        x2
   HK202R — Rear Diff. Joint                                          x2      HK210 — Diff. Gear O-Ring                                x2                                       !
   HK203 — Big Bevel Diff. Gear                                       x2      HK211 — Diff. Case O-Ring                                x1                                   After disassembling the differential the large O - ring
   HK204 — Small Bevel Diff. Gear                                     x4      HK487 — D2 x 9.7 pin                                     x2                                   may have an increased size and may be more difficult
                                                                                                                                                                            to re-stall. We recommend either replacing the O - ring
   HK205 — Diff. Shaft                                                x2      HK933 — FH M2.5 x 8                                      x4                                   or carefully inserting the O - ring in the diff cover.
   HK207 — Big Bevel Diff. Gear Shims                                 x2




                                                                  5

                                                                                                         STEP 5-6 DETAIL                                                                          1                        3
                                                                                                                            5
                                                                                                                                                                                          4                                        2
                                                                                    6

                                                                      4

                                                      3
                                                                                                                                6                          Tighten the screws equally                                          Follow this order to finish
                                                                                                                                                           but do NOT tighten them                                             tightening the screws.
                                                                                                                                                           completely.
                                 1
                     2



P. 6
   5                                                                                                                                                                                                                                                                                 P. 6
                                                                                                                                                                                                                                                                                        7
3. FRONT SHOCK                                                                                                                                    4. REAR SHOCK
                                                                                                           HK850L                                                                                                                                               HK850L
                BAG 3                                                                              HK303                                                   BAG 5                                                                                        HK303


                BAG 4                                                                      HK951                                       HK302
                                                                                                                                                           BAG 6                                                                              HK951                                     HK302

                                                                                                                                                                                                                                      HK312
                                                                                 HK312
                                                                                                                                                                                                                                                                                  HK301
        !                                      !    NOTE THE LENGTH                                                                                    !                                    !      NOTE THE LENGTH
                NOTE DIFFERENT                                                                                                 HK301                           NOTE DIFFERENT

                                                                                                                                                                                                                                                                         HK304R
                                                                                                                     HK304F

                                                                                                                                                                                                   HK307
                                                   HK307                                                                                                                                                                                                  HK305R
                                                                                                       HK305F
                                                                                                                                                                                     HK313
                                      HK313
                                                                                           HK306                                                                                                                                            HK306
                        HK309                                                                                                                                            HK309

                                                                           HK311                                                                                                                                             HK311
                                                                                                                      !   NOTE DIFFERENT                                                                                                                                  !   NOTE DIFFERENT


   HK850S                                                                                                                                         HK850S
                                                                                                                                                                                                                     HK308
                                                       !         HK308               HK300F        Front Shock Set (2)                                                                                    !                            HK300R         Rear Shock Set (2)
                                               NOTE THE LENGTH                                                                                                                                  NOTE THE LENGTH

                                                   HK321                                                                                                                                           HK331

                                      HK310F                                                                                                                                         HK310R
                         HK536B                                                                                                                                        HK536B


  ►    Item No.             ►    Description                  ►Quantity     ►   Item No.           ►   Description                 ►   Quantity   ►   Item No.            ►   Description                     ►Quantity      ►   Item No.           ►   Description                ►   Quantity
  HK301 — Shock Absorber                                              x1    HK311 — Shock O-Ring                                           x2     HK301 — Shock Absorber                                              x1     HK311 — Shock O-Ring                                         x2
  HK302 — Alum. Upper Shock Cap                                       x1    HK312 — Shock Piston Shim                                      x1     HK302 — Alum. Upper Shock Cap                                       x1     HK312 — Shock Piston Shim                                    x1
  HK303 — Shock Head Ball End                                         x1    HK313 — Adj. Nut O-Ring                                        x1     HK303 — Shock Head Ball End                                         x1     HK313 — Adj. Nut O-Ring                                      x1
  HK304F — Front Shock Piston                                         x1    HK321 — Front Shock Spring                                     x1     HK304R — Rear Shock Piston                                          x1     HK331 — Rear Shock Spring                                    x1
  HK305F — Front Shock Shaft                                          x1    HK536B — Link Plastic 17.5mm                                   x1     HK305R — Rear Shock Shaft                                           x1     HK536B — Link Plastic 17.5mm                                 x1
  HK306 — Alum. Shock Body                                            x1    HK850S — Ball Universal 5.8mm Hex (Short)                      x1     HK306 — Alum. Shock Body                                            x1     HK850S — Ball Universal 5.8mm Hex (Short)                    x1
  HK307 — O-Ring Slims                                                x2    HK850L — Ball Universal 5.8mm Hex (Long)                       x1     HK307 — O-Ring Slims                                                x2     HK850L — Ball Universal 5.8mm Hex (Long)                     x1
  HK308 — Alum. Spring Adj Nut                                        x1    HK905 — BH M3 x 12                                             x1     HK308 — Alum. Spring Adj. Nut                                       x1     HK903 — BH M3 x 8                                            x1
  HK309 — Alum. Lower Shock Cap                                       x1    HK951 — Lock Nut M2.5                                          x1     HK309 — Alum. Lower Shock Cap                                       x1     HK951— Lock Nut M2.5                                         x1
  HK310F — Front Lower Spring Cap                                     x1                                                                          HK310R — Rear Lower Spring Cap                                      x1



                  !   NOTE DIFFERENT                                                                                                                            !   NOTE DIFFERENT




            1                              2                                    3                           4                                              1                          2                                      3                             4




                                                     +OIL                                                                                                                                          +OIL




P. 7                                                                                                                                                                                                                                                                                           P. 8
SHOCK OIL & SPRING ASSEMBLE
                    Rear Shock                                                                                         Front Shock




                                                                                                                                                                                                                                                                                                                                                              KM Foam Tyre
                                                                                                                                                                                                          BAG 7 & Main Chassis




                                                                                                                                                                                                                                                                                                                                                    HK564




                                                                                                                                                                                                                                                                                                                                                                                                                            HK953
                                                                                                                                                                                                                                                                                                                                      HK502L
                                                                                                                                                                                                                                                                                                                                      HK487
                                                                                                                                                                                                                                                                                                                  HK852
                                                                                                                                                                                                                                                 HK507A2




                                                                                                                                                                                                                                                                                                                                                                                                     HK-B6124



                                                                                                                                                                                                                                                                                                                                                                                                                HK408
                                                                                                                                                                                                                                                                                                      HK500
                                                                                                                                                                                                                                                                                           HK402L




                                                                                                                                                                                                                                                                                                                                                                                        HK-B10154
                                                       Fully extend the piston rod so the piston is at the bottom of the shock body.




                                                                                                                                                                                                                                                                                                                 HK501
                                                                                                                                                                                                                                              HK506B




                                                                                                                                                                                                                                                                                                     HK904
                                                      Hold the shock upright and slightly overfill the shock body with shock oil.

                                                     Let the oil settle and allow air bubbies to rise to the top. Slowly move the piston up
                                                  and down until no more air bubbies appear. Add shock oil as necessory.




                                                                                                                                                                                                                                                                                            HK401L
                                                                                                                                                                                                                                                                               HK101L



                                                                                                                                                                                                                                                                                            HK903
                                                                                                                                                                                                                                                                               HK902




                                                                                                                                                                                                                                                                                                                                                                             HK483

                                                                                                                                                                                                                                                                                                                                                                                     HK852
                                                                                                                                                                                                                                        HK506A
                                                                                                                                                                                                                                                  HK506B
                                                     Pull the piston rod most of the way out of the shock body. Let the shock rest for 5




                                                                                                                                                                                                                                                           HK480
                                                  minutes to allow the air bubbles to escape.




                                                                                                                                                                                                                        HK400L
                     # 500 Silicone Oil




                                                                                                                                                                                                                                     HK903
                                                                                                                                                                                                  HK937




                                                                                                                                                                                                                                                                                                                                                                                                                        Front Suspension
                                                                                                                                                                            5. FRONT SUSPENSION




                                                                                                                                                                                                                                                                                                                                                                                                                        Complete View
                                                                                                                                                                                                                                          HK508B2




                                                                                                                                                                                                                                                                                                                                                                                          HK912
                                                                                                                                                                                                                                                                                                                                                                                          HK913
                1




                                                                                                                                                                                                                                         HK901
                                                        CUTAWAY VIEW
                                                                                                           * When installing the shock cap assembly on the shock body,
                                                                                                             some oil will leak out.... this is normal.




                                                                                                                                                                                                                                                                                                                                                                                     HK404-1
                                                                                                                                                                                                                                                                                                                                                                    HK404L
                                                                                                                                                                                                                                                                       HK903
       2




                                                                                                                                                                                                                                                                                                                                                                    HK935


                                                                                                                                                                                                                                                                                                                                                                                     HK906
                                                                                                           * Fully tighten the cap and clean off any excess oil.




                                                                                                                                                                                                                                                                                                                      HK-B10154
                                                                                                                                                                                                                                                                                   HK913




                                                                                                                                                                                                                                                                                                                                  HK492-1
                                                                                                                                                                                                                                                                                                                                            HK563
                                                                                                           * After the shock is assembled, the shock rod will push itself




                                                                                                                                                                                                                                                           HK935
                                                                                                             out of the shock body fairly quickly.




                                                                                                                                                                                                                                                                   HK903
                                                                                                                                                                                                                                                                           HK103




                                                                                                                                                                                                                                                                                                              HK218
                                      Insert the shock ball end into the shock cap.
                                      Insert the absorber properly into the slot.




                                                                                                                                                                                                                                                                                                                                                                                HK505
                                                                                                                                                                                                                                                                                                                                                                                        HK481
                                                                                                                                                                                                                                                                                                              HK931
                                              !     NOTE DIFFERENT                                                                                 !     NOTE DIFFERENT




                                                                                                                                                                                                                                      HK902




                                                                                                                                                                                                                                                                                                                                  HK971
  3                                                                                        3




                                                                                                                                                                                                                                                                                             HK935
                                                                                                                                                                                                                             HK935
           3                                                                                                3

                       1                                                                                                        1




                                                                                                                                                                                                                                                                                                     HK903




                                                                                                                                                                                                                                                                                                                                                                                                    HK300F
                                                                                                                                                                                                                                                                            HK492-2
                                                                                                                                                                                                                                                                            HK502R




                                                                                                                                                                                                                                                                                                                                                                                HK931
                                                                                                                                                                                                                                                                                                                                                                                         HK937
                                                                                                                                                                                                                                                                            HK102




                                                                                                                                                                                                                                                                                                                                                                    HK937
                                                                                                                                                                                                                                                                                                                                                            HK403
                                          2                                                                                                    2
   Rear Shock                                                                                Front Shock




                                                                                                                                                                                                                                                                                                                                                                                                                                           P. 10
P. 9                                                                                                                                                                                                                                                                                                                                                                                                                                       P. 11
►
          ►                                                 ►                                                                                                                                     ►                    ►                                                          ►                                                                        ►




P. 12
              Item No.                                            Description                                                                                                                         Quantity                 Item No.                                               Description                                                               Quantity




                                                                                                                                                                                                                                 ID


                                                                                                                                                                                                  HK115


                                                                                                                                                                                                  HK532
                                                                                                                                                                                                  HK531
                                                                                                                                                                                                  HK530
                                                                                                                                                                                                  HK003
          HK101L — 4mm Front Carbon Belt Adj. Bearing Hub Holder Left                                                                                                                                   x1               HK505A — Front Lower Arm Spacer 2mm                                                                                                          x2
          HK101R — 4mm Front Carbon Belt Adj. Bearing Hub Holder Right                                                                                                                                  x1               HK505B — Front Lower Arm Collar 2mm                                                                                                          x2
          HK102 — 3mm Front Carbon Shock Tower                                                                                                                                                          x1               HK506A — 1mm Caster Cips                                                                                                                     x2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              BAG 4
          HK103 — 2.5mm Front Carbon Chassis Plate                                                                                                                                                      x1               HK506B — 2mm Caster Cips                                                                                                                     x4
          HK192 — Front Belt                                                                                                                                                                            x1               HK507A1 — Roll Centre Collar A1                                                                                                              x2
          HK400L — Alum. Front Upper Bulkhead Left                                                                                                                                                      x1               HK507A2 — Roll Centre Collar A2                                                                                                              x2




                                                                                                                                                                                                  — FOAM BUMPER
                                                                                                                                                                                                                                 ►




                                                                                                                                                                                                  — LOWER BUMPER
          HK400R — Alum. Front Upper Bulkhead Right                                                                                                                                                     x1               HK507B1 — Roll Centre Collar B1                                                                                                              x2




                                                                                                                                                                                                  — BAT HEAD BUMPER

                                                                                                                                                                                                  — FRONT BODY POST
          HK401L — Alum. Front Lower Bulkhead Left                                                                                                                                                      x1               HK508B2 — Roll Centre Collar B2                                                                                                              x2




                                                                                                                                                                                                                                 NAME
          HK401R — Alum. Front Lower Bulkhead Right                                                                                                                                                     x1               HK563 — Bearing Bushing                                                                                                                      x2
          HK402L — Front Suspension Arm Holder L                                                                                                                                                        x1               HK564 — Ball Cup Screw                                                                                                                       x4
          HK402R — Front Suspension Arm Holder R                                                                                                                                                        x1               HK852 — 8.5mm Ball Screw                                                                                                                     x4




                                                                                                                                                                                                  — CARBON BET HEAD ADAPOTOR
          HK403 — Alum. Front Lower Suspension Arm Mount                                                                                                                                                x1               HK901 — BH M3 x 5                                                                                                                            x2




                                                                                                                                                                                                                                                                    HK
                                                                                                                                                                                                                                                                                                                                                                                                                                       HK530
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 HK532




          HK404L — Alum. Front Anti-Roll Bar Mount Left                                                                                                                                                 x1               HK902 — BH M3 x 6                                                                                                                            x2




                                                                                                                                                                                                                                                                                      HK531
                                                                                                                                                                                                                                                                                                                                                                                                               HK


          HK404R — Alum. Front Anti-Roll Bar Mount Right                                                                                                                                                x1               HK903 — BH M3 x 8                                                                                                                            x8




                                                                                                                                                                                                                                                                                                                     HK
          HK404-1 — Alum. Front Anti-Roll Bar Collar                                                                                                                                                    x2               HK904 — BH M3 x 10                                                                                                                           x4




                                                                                                                                                                                                                                 ►
          HK408 — Alum. Hex Hub Adaptor                                                                                                                                                                 x2               HK906 — BH M3 x 14                                                                                                                           x2
                                                                                                                                                                                                                                                                                                                                                                HK115



          HK487 — D2 x 9.7 Pin                                                                                                                                                                          x2               HK907 — BH M3 x 16                                                                                                                           x2
          HK480 — Front Upper Arm Pin                                                                                                                                                                   x2               HK912 — SS M3 x 5                                                                                                                            x2




                                                                                                                                                                                                  x2
                                                                                                                                                                                                  x1
                                                                                                                                                                                                  x1
                                                                                                                                                                                                  x1
                                                                                                                                                                                                  x1
                                                                                                                                                                                                                                 AMOUNT
          HK481 — Front Lower Arm Pin                                                                                                                                                                   x2               HK913 — SS M3 x 8                                                                                                                            x4
          HK483 — Front Spring Steel Universal shaft                                                                                                                                                    x2               HK931 — FH M2 x 5                                                                                                                            x3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1. FRONT BUMPER




                                                                                                                                                                                                                                 ►
          HK492-1 — Front Anti-Roll Bar Shaft Male                                                                                                                                                      x1               HK935 — FH M3 x 6                                                                                                                            x4




                                                                                                                                                                                                                                 ID
          HK492-2 — Front Anti-Roll Bar Shaft Female                                                                                                                                                    x1               HK937 — FH M3 x 10                                                                                                                           x4
          HK500 — Front Upper Arm                                                                                                                                                                       x2               HK953 — Lock Nut M4                                                                                                                          x2




                                                                                                                                                                                                  M3 _ NUT
          HK501 — Front Lower Arm                                                                                                                                                                       x2               HK971 — Collar 3 x 5 x 6                                                                                                                     x2
          HK502L — Front Knuckle Arm Left                                                                                                                                                               x1               HK-B6124 — 6 X 12 X 4 Steel Bearing                                                                                                          x2



                                                                                                                                                                                                                                                            HK
                                                                                                                                                                                                                                                                                                                                             HK




                                                                                                                                                                                                                                                                                      HK




                                                                                                                                                                                                  SBH — M3 x 8


                                                                                                                                                                                                  SHB — M3 x 10
                                                                                                                                                                                                  SHB — M3 x 14
                                                                                                                                                                                                  SHB — M3 x 10
          HK502R — Front Knuckle Arm Right                                                                                                                                                              x1               HK-B10154 — 10 X 15 X 4 Steel Bearing                                                                                                        x2
                                                                                                                                                                                                                                                                                                                                                             HK

                                                                                                                                                                                                                                                                                                                                                      HK
                                                                                                                                                                                                                                                                                                                                                                                                                                                       HK532




                                                                                                                                                                                                                                 ►
                                                                                                                                                                                                                                                                                                                         N OTE
                                                                                                                                                                                                                                                                                                            HK003




                                                                                                                                                                                                                                                                                                                                                                                                                   CUTAWAY VIEW
                                                                                                                                                                                                                                                                                                                         ORIENTATION


                                                                                                                                                                                                                                 NAME
                                                                                                                                                                                                                                                                                                                     !
                                                                                                                                                                                                                                 ►




                                                                                                                                                                                                                                                                                                       Pre-thread mount
                                                                                                                                                                                                                                                                                  !                    with the setscrew.
                                                                                                     TD                                All screw must be applied threadlock glue !                                                                                                                                                                                                                                                                TD
                                                                                                                                                                                                  x2
                                                                                                                                                                                                  x4
                                                                                                                                                                                                  x2
                                                                                                                                                                                                  x2
                                                                                                                                                                                                  x2
                                                                                                                                                                                                                                 AMOUNT




                                                    ( BH M3 x 8 )                                                                                                                                                                                                                                After anti-roll bar is inserted,
                                                                                           THREADLOCK                                                                                                                                                                                                                                                                                                                                    THREADLOCK
                                                                                                                                                                                                                                                                                              install tighten the setscrew.
  P. 11
                                                                                                                                                                                                                                                                    !




                                                                                                                                      TD
                                                                                                                                                                                                                                          hub slot.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     TD




                                                                                                                       THREADLOCK
                                                                                                                                                                                                                                                                    N OTE
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        THREADLOCK




                                                                                           All screw must be
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            All screw must be




                                                                                                                                                                                                                                          be pluged into the same
                                                                                                                                                                                                                                          position of the carbon
                                                                                                                                                                                                                                          Both bushings MUST
                                                                                                                                                                                                                                                                    ORIENTATION




                                                                       ( FH M3 x 10 )
                                                                                           applied threadlock glue !
                                                                                                                                                                           +0.5mm
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            applied threadlock glue !




                                                                                                                                                                                                                                                                                                                            ( BH M3 x 14 )




                                                           2mm
                                                                1mm
                                                                                                     ( BH M3 x 8 )
                                                                                                                                                                                                                                                                                                                                                                    Short Setting




                                                                                                                                                                                                                                                                                                  !
                                                                                                                                                                                                                                                                                                                                                                    Using HK907 ( BH M3 x 16 )




                                                                                                                                                                                                                                                                                                       N OTE
                                                                                                                                                                                                                                                                                                       ORIENTATION




                                                                                                  2mm
                                                                                                                                                                                                                                                                                                                                                                                     Long Setting




                                                                                                                                                                                                                                                                                      HK192
                                                                                                                                                                                                                                                                                                                                                                                     Using HK906 ( BH M3 x 4 )
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              5. FRONT SUSPENSION




                                                                                                                                                                                                                                                                                                                                              2.5mm
                         Plug the bushing into the
                                                                                                                                                                                                                                                                                                                                                           STEP




                         TO LOOSEN FRONT BELT

                         following carbon hub position
                                    INITIAL POSITION
                                                                                                                                                                                                                                                                                                                                                                                                                                         DETAIL
                                                                                                                                                                                                                                                                                                                                                                                                                                                                 !




                                                                                                                                                                                                                                                                                                                                                           DETAIL




                                                         -0.5
                                                                                    +1.5
                                                                                                                                                                                                                                                                                       !
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      FRONT ANTI - ROLL BAR




                                                                                                                                                                                                                                                                                         NOTE




                                                                                                                                    both feature the same eccentric holders
                                                                                                                                                                                                                                                                                         ORIENTATION
                                                                                                                                                                                                                                                                                                                                                                                      Ensure that the suspension arms move freely.
                                                                                                                                                                                                                                                                                                                                                                                      Ensure that the eccentric holders move freely.




                                                                                    +0.5




                                                         -1.5
                                                                                                                                                                                                                                                                                                                                                                                                                                                       or bars will bind during operation.




                                                                                                                                                                                                                                                                                                                                              2.5mm
                         Plug the bushing into the
                                                                                                                                                                                                                                                                                                                                                                                                                                                       Do not insert ball into cup too deeply




                                                                                                                                    There are two different frames, rounded and square, however




                                                                         INITIAL SETTING




                         TO TIGHTEN FRONT BELT


                                    INITIAL POSITION
                         following carbon hub position




P. 12
   13
1. FRONT BUMPER
5. FRONT SUSPENSION                                                                                                                                                 6. STEERING
              BAG 4                                                                               DETAIL                                                                    BAG 8                                        HK903
                                        HK532                                                                                                                                                                   HK112A
                                                                                                                                                                                                                                                               HKB5825
                                                                                       HK532
                                                                                                                                                                                                                                                                   HK432
                                                                                                                                                                               HK536B
                                        HK530
                                                                                                 Ball screw must move freely.

                                                HK                                               During initial assembly, tighten each POM hex nut                                                                                                                 HK430
                                                                                                 until the pivot ball starts to have resistance,then
                                                                                                 loosen slightly. Verify that the pivot balls move freely.
                                                                                                                                                                                                                     HK850L
                                                      HK115                      HK                                                                                                                                                                                HK851
                                                                                                                                                                                   HK850L
                                                                                    HK
                                                                                                                                                                                                HK801Ti-48                                                         HK431
                                                                               HK
                                            ❸                                                                                                                                                                                                                                      HK801Ti-48
                                                                                                                                                                                                                    HK536B
                                                 HK                ❶                                                                                  !
                                                                                             HK003                                         Tight up the set screw
                                                                                                                                                                                        Steering
                                                                                                                                                                                                                                                              HK435
                                                                                                                                                                                        Complete View                                                                                            HK536B

                                        HK531                                  HK      ❷                 ❹                                                                                                                                                    HK434
                                                                                                                                                                                                                                                                                             HK850L
                                                                                                                                               ❺                                                                                                         HKB5825
                                           HK
                                                                               HK
                                                                                                                                                                                                                                                         HK433


  ►     ID                   ►   NAME                 ►   AMOUNT   ►   ID                    ►   NAME                                       ►    AMOUNT
                                                                                                                                                                    ►   Item No.            ►    Description                  ►Quantity        ►   Item No.                ►   Description                ►   Quantity
   HK003      — FOAM BUMPER                                   x1       SBH — M3 x 8                                                                          x2
   HK115      — CARBON BET HEAD ADAPOTOR                      x1       SHB — M3 x 10                                                                         x2     HK112A — Carbon Servo Saver Plate A                            x1          HK536B — Link Plastic 17.5mm                                      x4
   HK530      — BAT HEAD BUMPER                               x1       SHB — M3 x 14                                                                         x2     HK112B — Carbon Servo Saver Plate B                            x1          HK801Ti-48 — Titanium Steering Turnbuckles 48mm                   x2
   HK531      — LOWER BUMPER                                  x1       SHB — M3 x 10                                                                         x4     HK430 — Alum. Servo Saver Upper                                x1          HK850L — Ball Universal 5.8mm Hex (Long)                          x4
   HK532      — FRONT BODY POST                               x2       M3 _ NUT                                                                              x2     HK431 — Alum. Servo Saver Bottom                               x1          HK851 — Ball Stud 4.8mm                                           x1
                                                                                                                                                                    HK432 — Alum. Servo Saver Bearing Holder                       x1          HKB5825 — 5 X 8 X 2.5 Steel Bearing                               x2
                                                                                                                                                                    HK433 — Alum. Servo Saver Shaft                                x1          HK903 — BH M3 X 8                                                 x2
                                                                                                                                                                    HK434 — Alum. Servo Saver Spring adj Nut                       x1
                                                                                                                                                                    HK435 — Servo Saver Spring                                     x1




                                                                                                                                                                                                                                                                               INITIAL PRELOAD
                                                                                                                                                                                                       3
                                                                                                                                                                                                                                                               1

                                                                                                                                                                                                                                           2


                                                                                                                                                                    5                                                               +OIL
                                                                                                                                                                                                                                   LUBRICANT
                                                                                                                                                                                                                         6

             ( BH M3 x 8 )
                                                                                        TD       All screw must be applied threadlock glue !                                                4                  TD
                                                                                    THREADLOCK
                                                                                                                                                                                                           THREADLOCK




P. 14
   13                                                                                                                                                                                                                                                                                                               P. 14
                                                                                                                                                                                                                                                                                                                       15
P. 15
P. 16
                                                                                                                                                                                                                                                                                          !




                                                                                                                                    6
                                                                                                                                                                                                                                              ACKERMANN SETTINGS



                                                                                                                                                                                                                                   A




                                                                                                                    ( BH M3 x 8 )
                                                                                                                                                                                                                                   A
                                                                                                                                                                                                                                         INITIAL
                                                                                                                                                                                                                                        SETTING




                                                                                                                                          5
                                                                                                                                                                                                                          3.6mm




                                                                                                                                                            3
                                                                                                                                                                                                                                   B
                                                                                                                                                                                                                                   C




          ( FH M2 x 5 )
                                                                                                                                                                                                                                                                                                                                      6. STEERING




                                                                  ( FH M3 x 6 )
                                                                                                               1
                                                                                                                                                                                                                          2.8mm




                                                                                                                                              2
                                                                                                                                                                                                                                    C




                                                                                                                                                                                  4
                                                                                                                                                                                                                                                                                                                      !




                           7
                                                                                                                                                                                                                                   B


                                                                                                                                                                                                                          4.4mm




                                                                                                                                                                  ( BH M3 x 8 )




          BAG 7
                                                                                                                               5




                                                                             ( FH M2 x 5 )
                                                                                                                                                                                                                                                                               !
                                                                                                                                                                                                                                                                                                                           !




                                                                                                                                                                                      STEP




                                                                                               ( BH M3 x 8 )
                                                                                                                                                                                      &
                                                                                                                                                                                                                                                                               Opposite
                                                                                                                                                                                                                                                                                                                           Opposite




                                                                                              6




                           TD
              THREADLOCK
                                                                                                                                                                                                                                                                                                                           1:1




                                                                                                                                                                                                                                                                                            70mm
                                                                                                                                                                                                                                                                                                              70mm




                                                                                                                                                   5
                                                                                                                                                                  4
                                                                                                                                                                                                                                                                               Opposite
                                                                                                                                                                                                                                                                                                                           Opposite




                                                                                                                                                                                                                                                                               !
                                                                                                                                                                                                                                                                                                                           !




                                                                                                                                                                                  ( BH M3 x 8 )
                                                                                                                                                                                                                                               ASSEMBLED VIEW




                           All screw must be applied threadlock glue !
          7. REAR SUSPENSION
                                                                                                                                                                                                                                                                               HK904
                                                                                                                                                                                                          HK533
                                                                              BAG 9
                                                                                                                                                                                                                                       HK533                                                                       HK904
                                                                                                                                                                                                                                                                                                   HK903
                                                                                                                                                  HK300R                                                    HK109

                                                                                                                                     HK411R

                                                                                                                                                                                     HK903

                                                                                                                                                       HK411L                                                                                                                                 HK508B2
                                                                                                                                          HK228
                                                                                                                                                                                                                      HK903
                                                                                                                                                                                                  HK108
                                                                                                                                                                                                                                                                      HK414                 HK901
                                                                                                                                                                                                                                         HK903
                                                                                                                                    HK507A2
                                                                                             HK901                 HK902
                                                                                                                                                                                                                                  HK482
                                                                                                                                                                                                          HK506A                  HK850L
                                                                                                                     HK413
                                                                                                                                                                                                                             HK801Ti-23                                                                        HK300R
                                                                                                                     HK902                                                                                                                   HK850L HK936
                                                                                                                                    HK-B10154                                                                                                 HK975
                                                                                                                                           HK563                                                   HK536B                                                          HK914
                                                                                                                                               HK110L
                                                                                                                                               HK412L                                                              HK913
                                                                                                                                         HK901     HK902                                                                HK487
                                                                                                                                                   HK913                                                                                                                                  HK-B6124         HK911
                                                                                                                                                   HK484
                                                                                                                                                                                                                                                                                                       HK408


                                                                                                                                                    HK504
                                                                                                                                                                                                                  HK503
                                                                                                                                                                HK484A                                                            HK852

                                                                                                                                                                HK-B10154                                                                   HK564


                           Rear Suspension Complete View                                                                                                                                                                                                           KM Foam Tyre
                                                                                                                                                                                                                                                                    (NOT INCLUDED)
                                                                                                                                                                                                                                                                                                   HK953
  P. 16
P. 17
1. FRONT BUMPER                                                                                                            8. REAR GEAR BOX ASSEM
                                                                                                                                                                 HK935
                  BAG 4                                                                                                           BAG 10
                                           HK532                                                                                                                 HK107                 HK537
                                                                                                                                                                 HK415                 HK801Ti-23
                                                                                       HK532                                                                     HK911
                                                                                                                            HK487
                                                                                                                                                                                       HK853
                                           HK530
                                                                                                                            HK490                                                      HK-B5825
                                                                                                                                                     HK850S
                                                    HK                                                                      HK903                                                      HK976
  Quantity




                 x 12                                                                                                                               HK903
                 x4
                 x4
                 x4
                 x2
                 x4
                 x2
                 x4
                 x4
                 x4
                 x4

                 x2
                 x4
                 x2
                 x2
                 x2
                 x2
                 x4
                 x2
                                                          HK115                                                             HK106
                                                                                 HK
   ►




                                                                                                                                                                                                       HK983
                                                                                     HK                                                              HK537
                                                                                                                                                                                                                              HK853

                                                                                HK                                                                                                                                                    HK537

                                                                                                                                                                     HK903                                                                HK801Ti-23T
                                                                                                                                                                                                                                           HK537
                 HK850L — Ball Universal 5.8mm Hex ( Long )




                                                     HK
                                                                                                                                                                  HK-B5825
                 HK801Ti-23 — Titanium Turnbuckle 23mm




                                                                                                                                                                                             HK976                                          HK850S
                 HK-B10154 — Steel Bearing 10 x 15 x 4



                                                                                           HK003                                                                  HK487
  Description




                                                                                                                                                                                  HK486                   HK-B5825
                 HK-B6124 — Steel Bearing 6 x 12 x 4




                                                                                                                           HK-B6124C
                 HK564 — Ball Cup Screw (POM)




                                                                                HK
                 HK536B — Link Plastic 17.5mm




                                           HK531
                                                                                                                            HK410R
                 HK536C — Link Plastic 21mm
                 HK536A — Link Plastic 16mm




                 HK852 — 8.5mm Ball Screw
   ►




                 HK975 — Collar 3 x 6 x 3.5
                 HK563 — Bearing Bushing




                                                                                                                            HK903                                                                           HK-B6124C
                 HK953 — M4 Lock Nut
                 HK904 — BH M3 x 10




                                               HK
                 HK914 — SS M3 x 16
                 HK901 — BH M3 x 5
                 HK902 — BH M3 x 6
                 HK903 — BH M3 x 8



                 HK936 — FH M3 x 8




                                                                                                                                                                                                                        HK903
                 HK913 — SS M3 x 8




                                                                                HK                                          HK111L
                                                                                                                                                                  HK489
                                                                                                                               HK981
                                                                                                                                                                     HK460-20T
                                                                                                                               HK111R
  Item No.




            ID                     NAME                       AMOUNT       ID                  NAME       AMOUNT                               HK907
    ►                          ►                          ►            ►                   ►          ►                                                                       HK410L                                                           Rear Gear Box
                                                                                                                                                                                 HK903                                   HK460-19T             Complete View
     HK003        — FOAM BUMPER                                   x1   SBH — M3 x 8                          x2                                                                                                 HK116
   ►




     HK115        — CARBON BET HEAD ADAPOTOR                      x1   SHB — M3 x 10                         x2
  Quantity




     HK530        — BAT HEAD BUMPER                               x1   SHB — M3 x 14                         x2
                 x1
                 x1
                 x1
                 x1
                 x1
                 x2
                 x1
                 x1
                 x1
                 x1
                 x1
                 x1
                 x2
                 x2
                 x2
                 x2
                 x2
                 x2
                 x4
                 x2
                 x2
                 x2
                 x2
                 x2




     HK531        — LOWER BUMPER                                  x1   SHB — M3 x 10                         x4
     HK532        — FRONT BODY POST                               x2   M3 _ NUT                              x2
   ►




                                                                                                                           ►   Item No.        ►   Description                   ►Quantity      ►    Item No.           ►   Description                 ►   Quantity
                 HK110L — 4mm Rear Carbon Belt Adj. Bearing Hub Holder Left
                 HK110R — 4mm Rear Carbon Belt Adj. Bearing Hub Holder Right




                                                                                                                           HK106 — 2.5mm Rear Carbon Gear Box Upper Plate               x1       HK801Ti-23 — Titanium Turnbuckle 23mm                         x2
                                                                                                                           HK107 — 2mm Carbon Brake Arm                                 x1       HK850S — Ball Universal 5.8mm Hex ( Short )                   x2
                                                                                                                           HK111L — 2.5mm Carbon Brake Plate With Pad Left              x1       HK853 — Rear Anti Roll Bar Ball                               x2
                 HK412R — Alum. Rear Lower Bulkhead Right
                 HK411R — Alum. Rear Upper Bulkhead Right




                                                                                                                           HK111R — 2.5mm Carbon Brake Plate With Pad Right             x1       HK903 — BH M3 x 8                                             x 10
                 HK412L — Alum. Rear Lower Bulkhead Left
                 HK411L — Alum. Rear Upper Bulkhead Left
                 HK109 — 4mm Rear Carbon Shock Tower




                                                                                                                           HK116 — Carbon Main Shaft Collar                             x1       HK907 — BH M3 x 16                                            x2
  Description

                 HK108 — 2.5mm Carbon Camber Plate




                                                                                                                           HK410R — Alum. 2 Speed Shaft Stand Right                     x1       HK911 — SS M3 x 3                                             x1
                                                                                                                           HK410L — Alum. 2 Speed Shaft Stand Left                      x1       HK935 — FH M3 x 6                                             x1
                 HK508B2 — Roll Centre Collar B2
                 HK408 — Alum. Hex Hub Adaptor

                 HK414 — Alum. Rear Back Cover




                 HK508B1 — Roll Centre Collar B1
                 HK507A1 — Roll Centre Collar A1
                 HK507A2 — Roll Centre Collar A2
                 HK413 — Alum. Rear Arm Holder




                                                                                                                           HK415 — Alum. Brake Arm Holder                               x1       HK962 — E-Clip For 6.0 Shaft                                  x1
                 HK482 — Rear Lower Arm Pin




                 HK506A — 1mm Caster Clips




                                                                                                                           HK460-19T — Alum. Pulley 19T                                 x1       HK976 — Rear Anti Roll Bar Stopper                            x2
   ►




                 HK484A — Rear Wheel Hub




                                                                                                                           HK460-20T — Alum. Brake Pulley 20T                           x1       HK981 — Spring For Carbon Brake                               x2
                 HK504 — Rear Lower Arm




                 HK533 — Rear Body Post
                 HK484 — Rear Dog Bone




                                                                                                                           HK486 — Steel 2 Speed Shaft                                  x1       HK983 — Rear Anti Roll Bar 2.0                                x1
                 HK487 — D2 x 9.7 Pin




                                                                                                                           HK487 — D2 x 9.7 Pin                                         x2       HK-B5825 — Bearing 5 x 8 x 2.5                                x4
                 HK177 — Rear Belt




                 HK503 — Rear Hub




                                                                                                                           HK489 — Steel 1.5mm Brake Disc                               x1       HK-B6124C — Ceramic Bearing 6 x 12 x 4                        x2
                                                                                                                           HK490 — Alum. Brake Post                                     x1
                                                                                                                           HK537 — 5.8mm Small Ball End For Anti Roll Bar               x4
  Item No.
   ►




                                                                                                                   P. 17




P. 18                                                                                                                                                                                                                                                             P. 18
                                                                                                                                                                                                                                                                     19
1. FRONT GEAR BOX ASSEM
8. REAR BUMPER                                                                                                                                                                                    8. REAR GEAR BOX ASSEM
             BAG 4                                                                                                  DETAIL
                                                                                                                                      !
                                                                                                                                                                                                                                                                             There are two different frames, rounded and square, however
                                                                                                                                                                                                                                                                             both feature the same eccentric holders
                                                   HK532

                                                                                                            HK532
                                                                                                                   Tighten both screws until
                                                                                                                                                                                                                                                                                   +1.5                               +0.5
                                                                                                                   ends are flush with outer                                                                                                                                                                 INITIAL SETTING
                                                                                                                   edge of builkhead.
                                                   HK530

                                                                             ( BH M3 x 16 )
                                                            HK                                                                                                                                                                                                                      -0.5                                -1.5
                                                                                                                                      !
        TD      All screw must be applied threadlock glue !
  THREADLOCK                                                       HK115                               HK

                                                                                                           HK                                                                                      ❷

                                                                        ❹                             HK
                                                                                                                                  COMPLETED ASSEMBLY                                                                                                                                             B2 +0.5mm
                                                                                                                                                                                                         ( FH M3 x 8 )
                                                              HK
                                                                                                                                                                                                                          ❽                   ❶
                                                                        ❸                                          HK003                                                                                                                                                                                ❻
                                                                                                                                                                                                                          A2 +0.5mm             1mm

                                                    HK531                                             HK                                                                                                                                                                              ( BH M3 x 5 )
                                                                                                                                                                                                                                      ❸                         ❹                                                      ❼                   ❺
                                                                                                                                                                                                                                                                1mm
                                               ❷            ❺                                                                                                                                                                                                                 ❻
                                                                                                                                                                                                                                                                                                                           ( BH M3 x 8 )
                                           ( BH M3 x 6 HK
                                                       )                                                                                                                                                                                                                                          ❼                 ❺
                                                                                                                                                                          TD        All screw must be applied threadlock glue !
                                                                                                      HK                                                                                                                                                                       B2 +0.5mm
                                                                                                                                                                       THREADLOCK
                                                                                                           ❺

  ►     ID                        ►   NAME                         ►   AMOUNT        ►   ID                        ►    NAME                          ►   AMOUNT
                                                                                                                                                                                                                                                                      STEP ❺ DETAIL
                                                                                                                                                                                                                                  ❺             ❸
   HK003 — FOAM BUMPER      ( BH M3 x 6 )                                   x❶
                                                                             1         SBH — M3 x 8                                                              x2
   HK115 — CARBON BET HEAD ADAPOTOR                                         x1         SHB — M3 x 10                                                             x2
   HK530 — BAT HEAD BUMPER                                                  x1         SHB — M3 x 14                                                             x2
   HK531 ❶ LOWER BUMPER
         —                                                                  x1         SHB — M3 x 10                                                             x4
   HK532 — FRONT BODY POST                                                  x2         M3 _ NUT                                                                  x2                                                       ❶
             ( BH M3 x 5 )                                                                                                                                                                                                                                                Tighten setscrew
                                                                                                                                                                                                                                                                          onto flat spot               !
                                                                                                                                                                                                      ❷
                                                                                                                                                                                                                                                        HK177
                                                                             ( BH M3 x 6 )                                                                                                                                                                            ASSEMBLED VIEW
                                                                                                              TD        All screw must be applied threadlock glue !
                                                                                 ❷                         THREADLOCK




                         ( SS M3 x 8 )         RIGHT REAR ARM



      LEFT REAR ARM

                                                                                                                                                                                                                                          ❹


                                                                                              2.5mm                                                            2.5mm
                                                                                                                                                                                                                                          !   N OTE
                                                                                                                                                                                                                                              ORIENTATION


                                                                                                              TD        All screw must be applied threadlock glue !
                               ( SS M3 x 8 )
                                                                                                           THREADLOCK




P.19
P. 20                                                                                                                                                                                                                                                                                                                                      P. 20
                                                                                                                                                                                                                                                                                                                                              21
1. FRONT GEAR BOX ASSEM
8. REAR BUMPER                                                                                                                                                                                              8. REAR GEAR BOX ASSEM
                                                                                       !   N OTE
                                                                                           ORIENTATION
             BAG 4
                 NOTE
                       !   ORIENTATION
                                                         HK532                                                        !   N OTE
                                                                                                                          ORIENTATION    Both bushings MUST
                                                                                                                                         be in same position.                                                   16mm ( 1:1 )
                                                                                                                                                                                                                                                                                                        !       Note the angle difference
                     Both bushings MUST                                                                                                                                                                                                                                                                         between the ball joints
                     be in same position.
                                                                                                                    HK532
                                                                                                                                                                                            HK 537
                                                           ! Both bushings MUST
                                                               be in same position.
                                                         HK530
                                                                                                                                                                                                                                                                                                            45mm ( 1:1 )


                                                                  HK

                                                                          HK115                               HK
                               !                                                                                                                                                                                               !   Do NOT fully tighten the setscrew; the joint
                                                                                                                                                                                                                                   MUST fit over the anti-roll bar wire
                                    The brake disk MUST freely
                                    move between the brake
                                    pads. If not, loosen the
                                                                                                                 HK
                                    two screws holding
                                    the brake pads.
                                                                                                            HK


                                                                     HK

                                                                       ( BH M3 x 8 )                                        HK003
                                                                                                                     REAR BELT TENSION ADJUSTMENT
    TD         All screw must be                                                                                     INITIAL POSITION
 THREADLOCK    applied threadlock glue !
                                                          HK531                                             HK

                                                                                                                                                                                                                                                                       TD         All screw must be applied threadlock glue !
                                                           HK                                                                                                                                        ( BH M3 x 8 )
                                                                                                                                            TO LOOSEN REAR BELT                                                                                                    THREADLOCK
                                                                                                            HK                              Plub the bushing into the
                                                                                                                                            following carbon hub position


                                                                                                                     REAR BELT TENSION ADJUSTMENT
                                                                                                                                                                                                                                                                        COMPLETE
  ►     ID                              ►   NAME                           ►     AMOUNT           ►   ID                   ►   NAME
                                                                                                                     INITIAL POSITION
                                                                                                                                                                  ►    AMOUNT                                                                                           VIEW

   HK003      — FOAM BUMPER                                                                x1       SBH — M3 x 8                                                                  x2
   HK115      — CARBON BET HEAD ADAPOTOR                                                   x1       SHB — M3 x 10                                                                 x2
   HK530      — BAT HEAD BUMPER                                                            x1       SHB — M3 x 14                                                                 x2
   HK531      — LOWER BUMPER                                                               x1       SHB — M3 x 10                           TO TIGHTEN REAR BELT                  x4
   HK532      — FRONT BODY POST                                                            x2       M3 _ NUT                                Plub the bushing into the
                                                                                                                                            following carbon hub position
                                                                                                                                                                                  x2
                                                                                                                                                                                                                                                                         DETAIL
                                                                                                                                                                                                                                                                         Wire should be flush with
                                                                                                                                                                                                                                                                         end of ball screw


     TD     All screw must be                                    ( BH M3 x 8 )
 THREADLOCK applied threadlock glue !
                                                                 ( SS M3 x 3 )
                                                                                                                                                                                                                                                                         Tight up the set screw after
                   ( BH M3 x 8 )                                                                                                                                                                                                                                         the bearing are positioned




                                                                      Pin MUST protrude                                                                                     ( BH M3 x 8 )
                                                                      equally on both sides
                                                                      of camshaft                                                                                                                                                                                        DETAIL

                                                                                                                                                                                                                                                                             !
                                                                                                                                                                                                                                                                         Ball screw MUST move freely

                                                                                                                                                                                                                                                                         During initial assembly, tighten
                                                                                                                                                                                                                                                                         each aluminum hex nut until
                                                                                                                                                                                                                                                                         the ball screw starts to have
                                                                                                                                                                            ( BH M3 x 8 )                                                                                resistance, then loosen
                                                                                                                                                                                                                                                                         silightly. Verify that the
                                                                                                                                                                                                                                                                         ball screw move freely.




P. 22
   21                                                                                                                                                                                                                                                                                                                                       P. 22
                                                                                                                                                                                                                                                                                                                                               23
1. FRONT GEAR BOX ASSEM
8. REAR BUMPER                                                                                                                                                                         9. TWO SPEED TRANSMISSION
                                          ( SS M3 x 16 )                                                                 INITIAL POSITION
                                                                                                                                                                                                                                                 HK912          HK550
    TD
             BAGthreadlock glue !
                        4
              All screw must be                                                                                                                                                               BAG 11                                         HK922
 THREADLOCK   applied
                                          ❶         HK532
                                                                               6mm
                                                                                                                                                                                                                                                                                                         HK472
          ❸                                                                                 Tight up the set screw

                                                                                                          HK532                                                                                                                                                                                                     HK550
                             ❷                                                                        !
                                                                                        ❺                                                                                                                                                                HK478
                                                    HK530                                                                                                                                                                                           HK935
                                                           ❹
                                                            HK
                                                                                            ❻
                                                                  HK115                              HK                                                                                                                                                                                                                     HK922
                                                                                                                                                                                                                                                                                                     HK473
                                                                                                          HK                                                                                                HK935                                                              HK935
                                                                                                                                                                                                                                                                                                                        HK912
                                                                                                HK                                                                                                                                                                         HK470
                                                                                                                                                                                                                                                                                                                  HK478
      !
                                                             HK                                                                                                                                                                                                 HK552-54T
   Ensure that both suspension
   assemblies move freely.
                                                                                                                     HK003                                                                                                                HK935
                                                                                                                                                                                                                                                                                       2 Speed Complete View
   Repeat it AFTER the camber
   links are installed.
                                                                                                                                                                                                                                  HK471
                                                     HK531                                      HK


                                                                                                                                                                                                                        HK551-59T
                                                       HK
                                                                                                HK



  ►     ID                          ►   NAME                      ►   AMOUNT   ►   ID                                ►   NAME                                ►   AMOUNT                ►   Item No.           ►   Description               ►Quantity       ►   Item No.           ►   Description                      ►   Quantity

   HK003     — FOAM BUMPER                                                x1    SBH — M3 x 8                                                                                 x2        HK470    —     Alum. 2 Speed Gear Housing                    x1          HK551-59T — Spur Gear 59T (1st)                                x1
                                                                                                             ❷                                                                         HK471    —     Alum. 1st Gear Housing With One Way Bearing   x1          HK552-54T — Spur Gear 54T (2nd)                                x1
   HK115     — CARBON BET HEAD(ADAPOTOR
                         17.5mm 1:1 )                                     x1    SHB — M3 x 10                                                                                x2
   HK530     — BAT HEAD BUMPER                                            x1    SHB — M3 x 14                                                                                x2        HK472    —     Steel 2 Speed Adapter                         x1          HK912 — SS M3 x 5                                              x2
                                                                 ❶                                                                                                                     HK473    —     Roller Pin For 2 Speed Shoes                  x2          HK922 — SH M2.5 x 12                                           x2
   HK531     — LOWER BUMPER                                               x1    SHB — M3 x 10                                            !      Note the 90º angle differencex 4
                                                                                                                                                                                       HK478    —     Spring For 2 Speed Shoes                      x2          HK935 — FH M3 x 6                                              x6
   HK532     — 536B BODY POST
             HK FRONT                                                     x2    M3 _ NUT                                                        between the ball joints      x2
                                                                                                                                                                                       HK550    —     2 Speed Shoes                                 x2
                                           ❷


                                                                                                                                             44.5mm (1:1 )




                                                                               ( BH M3 x 8 )


                                                                                                                                                                                                                                                                                                             ASSEMBLED VIEW


                                                                                                                                                                                                                                                                                                         !
                                                                                                                              INITIAL POSITION
                                                                                                                                                                                                                                                    ❶                                          Tight up the set screw

                                                                                                                               TD
                                                                                                                                                                                                                                                            ❷
                                                                                                                                         All screw must be applied threadlock glue !
                                                                                                                            THREADLOCK




P. 24
   23                                                                                                                                                                                                                                                                                                                             P. 24
                                                                                                                                                                                                                                                                                                                                     25
1. FRONT BUMPER TRANSMISSION
    9. TWO SPEED                                                                                                                                                                10. MIDDLE TRANSMISSION
        TD    BAG 4 must be applied threadlock glue !
               All screw                                                                                  ❹
                                                                                                                                                 ( SH M2.5 x 12 )
                                                                                                                                                                                       BAG 12                                        HK450L                                                         HK954
  THREADLOCK                                  HK532                                                                                                                                                                                                                                                 HK114
                                                                                                                                   ❺
                                                                                                                                                                                                                                                                                                    HK452
                                                                                                               HK532
                                                              ❸                                                               ( SS M3 x 5 )                                                       HK450R
                                                                                       ❷                               ❶
                                              HK530                                                                                                                                                                                                                                                         HK453
                                                                                                                                                                                                                                                                                                                HK905
                                                        ❷                                                                                                                                             HK936
                                                     HK

                                                              HK115                                                                                                                                 HK935
                                                                                                           HK                                                                                                                                                                                 HK938
                      ❶                                                                      DETAIL
                                                                                                                        !
                                                                                                                             Setscrew MUST                                                                                                                       HK975
                                                                                                                             NOT protrude.
             ( SS M3 x 5 )                                                                                     HK                                                               HK962                                                                                                         HK905
                                                                                                                                                                                                                                                             HK936
                                                                                                                              Top of screw head
                                                                                                          HK                  should be level with
                                                                                                                                                                                HK460-16T
                                                                                                                              hole bottom edge.
                                                                                                                                                                                                                                                       HK936
                               ❹                         !   N OTE
                                                             ORIENTATION                                                                !
                                                                                                                                                                                HK-B6124                                                                                                                                        HK387
                ❺                                       HK                                                              Do not overtighten gap-setting
                                                                                                                                                                                HK440
                                                                                                      !                 setscrews. Only tighten until                                                                          HK-B6124
    ( SH M2.5 x 12 )                                                                                                    roller pins contact the center hub.
                                                                                                                    HK003

                                                                                                                                                                                                                              HK485
                                               HK531                                                      HK
                                                                                                                                                                                                                             HK487                                                                              HK962
                                 54
                                                                                                  !   N OTE
                                                                                                      ORIENTATION
                                                                                                                                                                          59
                                                                                                                                                                                                                             HK488
                                                                                                                                                                                                                                              HK113                                       HK460-23T
                                                HK                                                                                                                                                 HK901
                                                                                                          HK



  ►     ID                     ►   NAME                          ►   AMOUNT              ►   ID                     ►       NAME                              ►   AMOUNT        ►   Item No.               ►   Description                ►Quantity      ►   Item No.                     ►   Description                     ►    Quantity

   HK003 — FOAM BUMPER                          Use                       x1               SBH — M3 x 8                                      Use                         x2     HK113 — Carbon Middle Shaft Collar                                x1     HK487 — D2 x 9.7 Pin                                                             x1
   HK115 — CARBON BET HEAD ADAPOTOR
      ( FH M3 x 6 )
                                                to slightly chamfer the edges on
                                                                          x1               SHBFH— M3 x 10
                                                                                             (   M3 x 6 )
                                                                                                                                             to slightly chamfer the edges on
                                                                                                                                                                         x2     HK114 — Carbon Belt Tension Stand                                 x1     HK488 — D2 x 12 Pin                                                              x1
                                                all 3 holes for screws.                                                                      all 3 holes for screws.
   HK530 — BAT HEAD BUMPER                                                x1               SHB — M3 x 14                                                                 x2     HK387 — Middle Belt                                               x1     HK901 — BH M3 x 5                                                                x2
   HK531 — LOWER BUMPER                                                   x1               SHB — M3 x 10                                                                 x4     HK440 — Alum. Centre Mount                                        x1     HK905 — BH M3 x 12                                                               x2
   HK532 — FRONT BODY POST                                                x2               M3 _ NUT                                                                      x2     HK450L — Alum. Radio Plate Mount Left                             x1     HK935 — FH M3 x 6                                                                x1
                                                                                                                                                                                HK450R — Alum. Radio Plate Mount Right                            x1     HK936 — FH M3 x 8                                                                x3
                                                                                                                                                                                HK452 — Belt Tension Shaft                                        x1     HK938 — FH M3 x 12                                                               x1
                                                                                                                                                                                HK453 — Belt Bearing Housing With Bearing                         x1     HK954 — Side Belt Bearing Nut                                                    x1
                                                                                                                                                                                HK460-16T — Alum. Pulley 16T                                      x1     HK962 — E- Clip For 6.0 Shaft                                                    x2
                                                                                                                                                                                HK460-23T — Alum. Pulley 23T                                      x1     HK975 — Collar 3 x 6 x 3.5                                                       x2
                                                                                                                                                                                HK485 — Titanium Middle Shaft                                     x1     HK-B6124 — Steel Bearing 6 x 12 x 4                                              x2

                                                            54


                                                                                                                                                                                                                                     !
         ASSEMBLED VIEW
                                                                                                                                                                                                           ❶




                                                                                                                                                                                                                                                                                                                12mm
                                                                                                                                    ❶                                                                                    ❷
                                                                                                                                                                                     ❶                                                        ❹

                                                                                                  ❷                                                                                                                                               ❸       ❺
                                                                                                                                                                                                                                                                        8.0mm                           6.7mm          Alum. Pulley 23T


                                                                              ❸                   !   N OTE
                                                                                                      ORIENTATION                                                                                    8.0
                                                                                                                                                                                                        mm

                                                                                                                                                                                                                                                                         ❻
                             ❺                               ❹
                                      59                                           !   N OTE
                                                                                       ORIENTATION                                                                                                                           6.7
                                                                                                                                                                                                                                mm
                                                                                                                                                                                                                                                                           Alum. Pulley 23T




P. 26
   25                                                                                                                                                                                                                                                                                                                                      P. 26
                                                                                                                                                                                                                                                                                                                                              27
1. FRONT BUMPER
10. MIDDLE TRANSMISSION                                                                                                                                                         11. UPPER DECK ASSEMBLY
             BAG 4                       ❸                                                                                                                                              BAG 13
                                                                      ❷                    ❶
                                                         HK532                                                                                                                                                                                                                            HK528-4

                                                                                                                HK532                                                                                                       HK951
                                                                                                                                                                                                                                                                                 HK528-6
                                                         HK530
                                                                                                                                                                                                             NOT INCLUDED
                                                                                                                                                                                                                                                           HK528-5
                                                                                                                                                                                                             HK528-2
                                                               HK                                                                                                                                                                             HK528-4                               HK528-3            HK510
                                                                                                                                                                                                HK528-1       HK979                         HK982                                 HK965
                                                                      HK115                                  HK
                                                                                                                                                                                                                                 HK528-2
                                                                                                               HK                                                                                           HK924           HK528-4              HK907          HK978
                                                                                                         HK                                                                                                          HK907
                                                                                                                                                                                                     HK904
                                                                                                                                                                                                                                                                                   HK002
                                                                                                                                                                                HK965
                                                                 HK                                                                                                                                                                              HK965

                                                                                                                         HK003                                                                                                                                     HK002                                  HK904
                                                                                                                                                                                                                       HK1003
                                                                                                                                                                                HK1003
                                                         HK531                                           HK

                                                                                                                                                                                                                                                 NOT INCLUDED                                             HK903
                                                          HK                                                                                                                                                        HK526A
                                                                                                         HK                                                                      HK520S                                                                                         HK977

                          ( BH M3 x 5 )                                                                                                                                                                          HK903
  ►     ID                        ►     NAME                          ►   AMOUNT           ►   ID                        ►   NAME                           ►      AMOUNT                                     HK525B3                                                             HK491
                                                                                                                                                                                     HK527
   HK003 — FOAM BUMPER                                                         x1              SBH — M3FH8 x 8 )
                                                                                                          ( x M3                                                         x2          HK921                   HK524A
   HK115 — CARBONmust be applied threadlock glue !
      TD      All screw BET HEAD ADAPOTOR                                       x1
                                                                           ( FH M3 x 8 )       SHB — M3 x 10                                                             x2                                                   HK532                                     HK935
   THREADLOCK                                                                                    ( FH M3 x 6 )
   HK530 — BAT HEAD BUMPER                                                     x1              SHB — M3 x 14                                                             x2
   HK531 — LOWER BUMPER                                                        x1              SHB — M3 x 10                                                             x4          NOT INCLUDED
                                                                                                                                                                                                                                 HK932
   HK532 — FRONT BODY POST                                                     x2              M3 _ NUT                                                                  x2                                                     HK935
    ASSEMBLED VIEW                                                                                                                                                                                                                                                                             HK100
                                                                                                                                                                                   HK535
                                                                                                                                                                                   HK850L
                                                                                                                                                                                                                                                                                HK935
                                                                                                                                                                                   HK436A
                                                                                                                                                                                   HK936
                                                                                                                                                    ❹                                                                                                           HK905
                    !                                                                                                     ❶
                                                                                                                                                                                 NOT INCLUDED
                         To adjust the belt tensioner:
                                                                                                                                                                                                                                                      HK523        Complete View
                 * Release upper screw
                 * Move belt tensioner as needed
                                                                                                                                      ❷
                 * Re-tighten upper screw
                                                                                                                                         ( BH M3 x 12 )
                                                                                                                                                                                                                                              HK522

                                                                                                              ❸                                                                  HK906
                                                                                                    ( BH M3 x 12 )                                                  ( HK387 )                       HK535

                                                                                                                                                                                                                                    HK534
                                                                                                                                                  ( FH M3 x 12 )

                                                                      ❹                                                                                                                                                     HK801Ti-23
                                                                                                                        TD        All screw must be applied threadlock glue !
                                                                                                                     THREADLOCK




P. 27
   28                                                                                                                                                                                                                                                                                                             P. 28
                                                                                                                                                                                                                                                                                                                     29
1. FRONT BUMPER
11. UPPER DECK ASSEMBLY                                                                                                                                                                             11. UPPER DECK ASSEMBLY
  ►   Item No.               ►   Description                           ►Quantity   ►   Item No.                 ►   Description                ►   Quantity                                                                  ❶                       ❶         BH M3 x 15
             BAG 4                                                                                                                                                                                                                                             OR                                           SERVO HORN CLEARANCE
   HK002 — Fuel Tank                  HK532                                  x1    HK528-5 — Throttle Link                                             x1                                                                                                      BH M3 x 20
                                                                                                                                                                 7.5mm thickness        9.5mm thickness                                                        Depend on which                              Use appropriate shims to ensure there
   HK100 — 2mm Carbon Upper Deck                                             x1    HK528-6 — Brake Post Link                                           x1
                                                                                                                                                                                                                                                               shims are using                              is at least 2.5mm clearance between the
   HK1003 — Upper Deck O-Ring                                                x2    HK529 — Receiver Tray
                                                                                                   HK532                                               x1                                                                                                                                                   servo horn and the front middle shaft
   HK436A — Steering Servo Horn for KO,JR,SANWA                              x1    HK532 — Front Body Post                                             x1
                                                                                                                                                                 8.5mm thickness        10.5mm thickness                                                                                                                           2.5mm ~ 3.5mm
   HK436B — Steering Servo Horn for FUTABA,SAVOX                             x1    HK534 — 4.8mm Ball End                                              x1                                                                                               ❷
                                      HK530
   HK436C — Steering Servo Horn for HITEC                                    x1    HK535 — 5.8L Type Ball End                                          x1
   HK491 — Fuel Tank Support Shaft                                           x3    HK801Ti-23 — Titanium Turnbuckle 23mm                               x1
                                                                                                                                                                 Use appropriate shims to ensure
   HK510 — Handle                                                            x1    HK850L — Ball Universal 5.8mm Hex ( Long )                          x1                                                          ❸
                                           HK                                                                                                                    there is at least 0.5mm clearance
   HK520S — Receiver Box                                                     x1    HK903 — BH M3 x 8                                                   x4        between the bottom of servo and the                                                               ( FH M3 x 8 )
   HK522 — Steering Servo Mount                                              x1    HK904 — BH M3 x 10                                                  x4        radio plate mount right
   HK523 — Streering Servo Holder               HK115
                                                                             x2                HK
                                                                                   HK905 — BH M3 x 12                                                  x1
                                                                                                                                                                                                                                                       ❸
   HK 524A — Throttle Servo Holder A                                         x1    HK906 — BH M3 x 14                                                  x4                                                         ❹
   HK525B1 — Throttle Servo Holder B1 HITEC,SAVOX                            x1                  HK
                                                                                   HK907 — BH M3 x 16                                                  x4                                                                                                                             ❾
   HK525B2 — Throttle Servo Holder B2 KO,FUTABA                              x1    HK908 — BH M3 x 18                                                  x4                                                                                                                                                                                              1.0mm thickness
   HK525B3 — Throttle Servo Holder B3 SANWA,JR                               x1              HK
                                                                                   HK909 — BH M3 x 20                                                  x4                                                                                               ❹
   HK 526A — Servo Shims 7.5mm                                               x2    HK921 — SH M2.5 x 8                                                 x1                                                                                                                                                                                              2.0mm thickness
   HK 526B — Servo Shims 8.5mm                                               x2    HK924 — SH M2.5 x 10                                                x2                    0.5mm                                                                               ❾
   HK 526C — Servo Shims 9.5mm               HK                              x2    HK932 — FH M2.5 x 6                                                 x1
   HK 526D — Servo Shims 10.5mm                                              x2    HK935 — FH M3 x 6 HK003                                             x5                                                                                                                                                                                              3.0mm thickness
   HK527 — Switch Plate                                                      x1    HK936 — FH M3 x 8                                                   x1                                                                                                                                                                                          BH M3 x 15
   HK527A — Servo Shims 1.0mm                                                x2    HK951 — M2.5 Nut                                                    x2                                        ( BH M3 x 8 )                                                                                                                                         OR
   HK527B — Servo Shims 2.0mm          HK531                                 x2    HK965 — Body Clip
                                                                                             HK                                                        x4                                                                                                                                                                                          BH M3 x 18
                                                                                                                                                                                                                                                                                                                                                Depend On Which
   HK527C — Servo Shims 3.0mm                                                x2    HK977 — Fuel Tank Shaft Rubber ( Bottom )                           x3                                                                                                         ❼                                                                              Shims Are Using
   HK528-1 — Brake Adj. Nut                                                  x1    HK978 — Fuel Tank Shaft Rubber ( Top )                              x3
   HK528-2 — Linkage Pivot              HK                                   x2    HK982 — Throttle Spring                                             x2                                                                           ❼
   HK528-3 — Throttle Servo Link Cap                                         x1              HK                                                                                                                                                                                               ❻
   HK528-4 — Linkage Stopper                                                 x4


  ►     ID                       ►   NAME                            ►   AMOUNT    ►    ID                          ►   NAME               ►   AMOUNT                                                                                                                                                                                           ❺
                                                                                                                                                                                 HK525B1 = HITEC,SAVOX
   HK003 —All screw must be applied threadlock glue !
     TD      FOAM BUMPER                                                     x1        SBHTD M3 xscrew must be applied threadlock glue !
                                                                                             — All 8                                                   x2                                                                                                         ❻
   HK115 — CARBON BET HEAD ADAPOTOR
  THREADLOCK                                                                 x1        SHB — M3 x 10
                                                                                        THREADLOCK                                                     x2                        HK525B2 = KO,FUTABA
   HK530 — BAT HEAD BUMPER                                                   x1        SHB — M3 x 14                                                   x2                                                                                                                                                                                                   ❽
   HK531 — LOWER BUMPER                              ❶                       x1        SHB — M3 x 10                                                   x4                                                                                                                                            ❺
                                                                                                                                                                                 HK525B3 = SANWA,JR                           TD
   HK532 — FRONT BODY POST                                                   x2        M3 _ NUT                                                        x2                                                                               All screw must be applied threadlock glue !       !   Switch on the radio to get the neutral position
                                                                                                                                                                                                                                                                                              then put on the servo arm.
                                                                                                                                                                                                                           THREADLOCK                                                                                                                NOT INCLUDED

                                                         !
                                                    HK436A = KO,JR,SANWA
    ❷                                               HK436B = FUTABA,SAVOX
                                                    HK436C = HITEC
                       ❸                                                                                                                                           TD        All screw must be applied threadlock glue !
                                                                                                                                                                THREADLOCK



                                                ❹            ( FH M3 x 8 )

                                                                                                                                                                                                                               ❶
                                                                                                                                                                                                                                                                                          ❶
                                                                                                                                                                                                                                                                         ❶



                               Around ~ 49mm ( 1:1 )                                                                 ( FH M3 x 6 )
                           Note the 90º angle difference
                                                                                          ( BH M3 x 10 )
                                                                                                                                                                                                              ❷                                                                                             ❷
                             between the ball joints.                                                                                                                                      HK 965                                                                                                                         HK 965
                                                                                                                                               ( BH M3 x 12 )




P. 29
P. 30                                                                                                                                                                                                                                                                                                                                                                    P. 30
                                                                                                                                                                                                                                                                                                                                                                            31
1. FRONT BUMPER
11. UPPER DECK ASSEMBLY                                                                                                                                                                                                                  11. UPPER DECK ASSEMBLY
             BAG M3 x 8 )
              ( BH 4                                                                                                                                                                                                                                                                              Throttle Servo Horn
                                                             HK532            ( BH M3 x 8 )                                                                                                                                                                                                       Suggest to use HK455 Option
                                                                                                                                                                                                                                                                                                  ( NOT INCLUDED )

                                                                                                                           HK532


                                                             HK530
                                                                                                                  Attach steering
                                                                                                              linkage to sevo saver                                                                                                                                                                                       Lock Nut M2.5
                                                                   HK
                                                                                                                                                                                     Steering
                                                                                                    ( FH M3 x 6 )
                                                                          HK115                                        HK

                                                                                                                         HK
                                                                                                                                                                                                           !        Bend the link to appropriate shape
                                                                                                                 HK                                                                                                 in order to fit different servo.
                                                                                                                                         DETAIL


                                                                     HK

                                                                                                                                      HK003


                                                             HK531                                                  HK


      TD                                                                                                                                     Servo arm MUST be perpendicular to linkage                   TD
               All screw must be applied threadlock glue !    HK                                                                             when servo is an neutrol.                                              All screw must be applied threadlock glue !                         ( SH M2.5 x 10 )
  THREADLOCK
                                                                                                                 HK                                                                                    THREADLOCK




  ►     ID                                NAME
                                      ► Antenna
                                    ( NOT INCLUDED )
                                                                          ►   AMOUNT            ►   ID                      Personal►
                                                                                                                                       NAME
                                                                                                                                    sensor
                                                                                                                          ( NOT INCLUDED )
                                                                                                                                                                               ►    AMOUNT                                                                                                                                      COMPLETE VIEW
                                                                                                                                                                                                          TD        All screw must be applied threadlock glue !

   HK003 — FOAM BUMPER             ( FH M2.5 x 6 )                                   x1            SBH — M3 x 8                                                                                 x2     THREADLOCK

   HK115( BH M3 x 10 ) BET HEAD ADAPOTOR
          — CARBON                                                                   x1            SHB — M3 x 10                                                                                x2
   HK530 — BAT HEAD BUMPER                                                           x1            SHB — M3 x 14                                                                                x2
                                                                                                                                                                                                                                                     ( FH M3 x 6 )
   HK531 — LOWER BUMPER                                                              x1            SHB — M3 x 10                                                                                x4
   HK532 — FRONT BODY POST                                                           x2            M3 _ NUT                                                                                     x2



                                                                                                                                                                                                                                                                     Servo Screw
                                                                                                                                                                                                                                                                     ( NOT INCLUDED )




                                                                                                              ( SH M2.5 x 8 )



                                                                                                    ( NOT INCLUDED )



                                                                                                                                                                    HK529 - Receiver Tray
                                                                                                                                                                    can be used depend
                                                                                                                                                                    on personal need

                                                                                             Receiver
                                                                                         ( NOT INCLUDED )                                     TD         All screw must be applied threadlock glue !
                                                                                                                                        THREADLOCK




P. 32
   31                                                                                                                                                                                                                                                                                                                                           P. 32
12. ENGINE                                   &        CLUTCH                                                                                                                                                               12. ENGINE & CLUTCH
                                                           KM Engine M12                                                                                                                                                    ( SH M3 x 10 )
          BAG 14                                           (NOT INCLUDED)
                                                                                                                                                                   TD                                                                        ❶
                                                                                                                                                                             All screw must be applied threadlock glue !
                                                                                                HK923                                                           THREADLOCK


        Complete View                                      KM Air Filter KMR-A023                                                                                                                                                                            KM Engine Manifold Silicone
                                                           (NOT INCLUDED)
                                                                                                                                                                                                                                                             Suggest to use KMR-A007
                                                                                                 KM Engine                                                                                                                                                   ( NOT INCLUDED )
                                                                                                 (NOT INCLUDED)



                                                                                     HK604
                                                                                                                                                HK923
                                                                      HK608                                               HK605-7

                                                      HK610
                                                                                                         HK606
                                            HK611                                                                                                     HK441
                                HKB5104                                                        HK609
                        HK601                                               HK612
                                                             HK613
          HK602-16T                                                                                                                                  HK903
                                                           HK972C
      HK614                                                                                                                   !
 HK607                                    HK603-21T
                                                                                                                          HK 605-6
                          HK-B5825                                                                                        Can Be Used Depend
                      HK972E                                                                                                                                                                                                                 ❷
                                                                                                                          On Different Engine
                 HK925
                                                                                                                                                                                                                                             ( BH M3 x 8 )


  ►   Item No.          ►   Description               ►Quantity             ►   Item No.               ►   Description                           ►   Quantity
   HK441 — Engine Mount                                         x1          HK613 — Spring Nut                                                          x1
   HK601 — Steel Clutch Bell                                    x1          HK614 — Trust Bearing                                                       x1
   HK602-16T — Pinion Gear 16T                                  x1          HK903 — BH M3 x 8                                                           x4
   HK603-21T — Pinion Gear 21T                                  x1          HK923 — SH M3 x 10                                                          x4
   HK604 — Flywheel                                             x1          HK925 — SH M3 x 15                                                          x1
   HK605-6 — Tapered collar 6mm                                 x1          HK972A — S 5 x 7 x 0.1 Shims                                                x2
   HK605-7 — Tapered collar 7mm                                 x1          HK972B — S 5 x 7 x 0.2 Shims                                                x2
   HK606 — Flywheel Nut                                         x1          HK972C — S 5 x 7 x 0.3 Shims                                                x2
   HK607 — Clutch Bell Bushing                                  x1          HK972D — S 5 x 7 x 0.4 Shims                                                x2
   HK608 — Clutch Flyweight                                     x3          HK972E — S 5 x 7 x 0.5 Shims                                                x2
   HK609 — Clutch Disc                                          x1          HK995 — Muffler Stay Spring Link                                            x1                                                                                   Engine Manifold Spring
   HK610 — Clutch Shoe (Yellow)                                 x1          HK-B5104 — Bearing 5 x 10 x 4                                               x1                                                                                   Suggest to use KMR-A005
   HK611 — Clutch Spring                                        x1          HK-B5825 — Steel Bearing 5 x 8 x 2.5                                        x2                                                                                   ( NOT INCLUDED )
   HK612 — Spring Catch                                         x1



      DETAIL                                                             Small                                    Large
                                                       !
         0.5mm ~ 1mm                                           Note the direction                             Engine

                                            0.3mm ~ 0.5mm                                                                                                                                                                                                              KM Tune Piipe & Manifold
                                                                                                                                                                                                   !                                                                   Suggest to use KMP-2563
                                                                                                                                                                                                                                                                       ( NOT INCLUDED )
                                                                                                                                                                                               Tight up the set screw

                                                                                           !




P. 33                                                                                                                                                                                                                                                                                             P. 34
13.             FRONT BUMPER & BATTERY PLATE & REAR STIFFENER                                                                                 13.          FRONT BUMPER & BATTERY PLATE & REAR STIFFENER

                                                                                                           You can attach the shocks
         BAG 15                                                                                        !   before put on the foam bumper         TD        All screw must be applied threadlock glue !

                                             HK532                                                                                            THREADLOCK




                                                                                          HK532


                                             HK530
                                                                                                                                   HK904
                                                                                              HK907                                                                                                                       ( FH M3 x 8 )

                                                                                                                                   HK105
                                                 HK905
                                                                                                                         HK975
                                                       HK115                         HK936

                                                                                      HK905                                                                                                                                                                 ❶
                                                                                                                                                                                                                   ❶                      ❸
                                                                                    HK903
                                                                                                                                                                                                                                                         ( BH M3 x 12 )

                                                     HK952                                                                                                                                               ( BH M3 x 12 )
                                                                                                                                                                                                                                                            ( BH M3 x 8 )

                                                                                                                                                                                                                      ❸       ❷
                                                                                              HK003B
                                                                                                                               HK104
                                              HK531                                 HK952
                                                                                                                            HK935

                                              HK904
                                                                                    HK936


  ►   Item No.             ►   Description               ►Quantity   ►   Item No.             ►   Description                  ►   Quantity
   HK003B — Bat Head Foam Bumper                               x1        HK905   —    BH M3 x 12                                      x2
   HK104 — 2mm Carbon Battery Plate                            x1        HK907   —    BH M3 x 16                                      x1
   HK105 — 5mm Carbon Rear Stiffener                           x1        HK935   —    FH M3 x 6                                       x2
   HK115 — Carbon Bat Head Adapter                             x1        HK936   —    FH M3 x 8                                       x4
   HK530 — Bat Head Bumper                                     x1        HK952   —    M3 Nut                                          x2
   HK531 — Lower Bumper                                        x1        HK966   —    Body Clip (Large)                               x 10
   HK532 — Front Body Post                                     x2        HK975   —    Collar 3 x 6 x 3.5                              x1
   HK903 — BH M3 x 8                                           x2        HK979   —    Fuel Tube                                       x1
   HK904 — BH M3 x 10                                          x3
                                                                                                                                                                                                                                  ❹
                                                                                                                                                                                                                                ( BH M3 x 10 )

                                                                                         ( M3 NUT )




        TD       All screw must be
                 applied threadlock glue !                                            ( FH M3 x 8 )
   THREADLOCK                                                                                                                                                                                                                        HK966 - Body Clip ( Large )




P. 35                                                                                                                                                                                                                                                                       P. 36
13.              FRONT BUMPER & BATTERY PLATE & REAR STIFFENER                                                    FINAL ASSEMBLY
        Use on appropriate receiver battery pack.                                          ASSEMBLED VIEW
                                                      Battery ( NOT INCLUDED )
                                                                                                                      ( BH M3 x 8 )
        5 cells AAA (3+2) can be used.                                                                                   BAG 3-4




        Use tape to mount the receiver battery pack
        to the lower holder..

                                                      Battery Plate




                                                                                                                  ( M4 Lock Nut )
                                                                                                                      BAG 9



                                                                                                                                                            KM Foam Tyres Series
                                                                                                                                                            ( NOT INCLUDED )


                                                                                                                                                                                                                       ( BH M3 x 12 )
                                                                                                                                                                                                                          BAG 1-2

                                                                                                                      TD                                                                     ( M4 Lock Nut )
                                                                                                  ( FH M3 x 6 )
                                                                                                                               All screw must be applied threadlock glue !
                                                                                                                                                                                                 BAG 7                ( HK 971 ) BAG 7
                                                                                                                  THREADLOCK




                                                                                                                                                                                                     ( BH M3 x 12 )      TD        All screw must be applied threadlock glue !
                                                                                                                                                                                                        BAG 1-2       THREADLOCK




                                                                                 ( BH M3 x 16 )                                                                                                  ( HK 971 ) BAG 7

                                                                                                                                                                                                                         INITAL POSITION

                                                                                 ( BH M3 x 10 )

                                                                                                                                                                               FRONT SHOCKS
                                                                                                                                                                               ( SHORTER SPRINGS )




                                                                                                                                                                                                                                        ( HK533 ) BAG 9




                                                                                                                                                                                                                          ( BH M3 x 10 )
                                                                                                                                                  HK966 ( Large )                                                             BAG 9

                                                                                                                                                                                                                         TD        All screw must be applied threadlock glue !
                                                                                                                                                                                                                      THREADLOCK




P. 37                                                                                                                                                                                                                                                                       P. 38
                                                                                                                                                                                                                                                                               39
1. FRONT BUMPER
FINAL ASSEMBLY                                                                                                                                                             FINAL COMPLETE VIEWS
                                                                                                                               INITAL POSITION
             BAG 4
                                                              HK532

                                                                                                             HK532


                                                              HK530


                                                                    HK                                                DETAIL
                                                                                                                               SHOCK TOWER
                                                                           HK115                         HK

                                                                                                             HK
                                                                                        ( BH M3 x 8 )
                                                                                           BAG 3-4
        TD      All screw must be applied threadlock glue !                                             HK
   THREADLOCK                                                                                                                  ARM


                                                                      HK

                                                                                                                  HK003


                                                              HK531                                     HK


                                                               HK
                                                                                                        HK



  ►     ID       REAR TIRES ( WIDE NAME
                               ► )                                         ►   AMOUNT   ►   ID                    ►   NAME                             ►   AMOUNT

   HK003     — FOAM BUMPER                                                         x1    SBH — M3 x 8                                                                x2
   HK115     — CARBON BET HEAD ADAPOTOR                                            x1    SHB — M3 x 10                                                               x2
   HK530     — BAT HEAD BUMPER                                                     x1    SHB — M3 x 14                                                               x2
   HK531     — LOWER BUMPER       FRONT TIRES (NARROW )                            x1    SHB — M3 x 10                                                               x4
   HK532     — FRONT BODY POST                                                     x2    M3 _ NUT                                                                    x2




                                                                                                                                     Cut 2 Pieces of silicone
                                                                                                                                     tubing and install as follows :
                                                                                                                                     * Pressure line - between exhaust
                                                                                                                                     pipe and fuell tank cap.

                                                                                                                                     * Fuel line - between fuel tank and
                                                                                                                                     carburetor.




P. 39
P. 40                                                                                                                                                                                             P. 40
                                                                                                                                                                                                     41
1. FRONT BUMPER VIEWS
FINAL COMPLETE
             BAG 4
                                     HK532

                                                                                  HK532


                                     HK530


                                               HK

                                                     HK115                  HK

                                                                                HK

                                                                           HK


                                                HK

                                                                                      HK003


                                      HK531                                HK


                                          HK
                                                                           HK



  ►     ID                ►   NAME                   ►   AMOUNT   ►   ID              ►   NAME   ►   AMOUNT

   HK003     — FOAM BUMPER                                   x1   SBH — M3 x 8                          x2
   HK115     — CARBON BET HEAD ADAPOTOR                      x1   SHB — M3 x 10                         x2
   HK530     — BAT HEAD BUMPER                               x1   SHB — M3 x 14                         x2
   HK531     — LOWER BUMPER                                  x1   SHB — M3 x 10                         x4
   HK532     — FRONT BODY POST                               x2   M3 _ NUT                              x2




P. 41
P. 42                                                                                                         P. 42
                                                                                                                 43
P. 43
P. 44   P. 44
P. 45   P. 46

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Manuale KM H-K1

  • 1. www.km-rc.com KM Group (International) Holdings Co.Ltd KM RC Factory Co. Ltd Hong Kong Address : Unit 5,6/F,Star Centre, 443-451 Castle Peak Road, Kwai Hing. N.T . T el : (852)3568 8058 Fax : (852)3568 8078 E-Mail : info@km-group.com.hk www.km-rc.com Home-Page : www. KM Technology (ShenZhen) Co.Ltd China Factory Address : 2/F, Block B NO.2 He Zhou An Le Industrial Park,Xi Xiang T own, Baoan Shen Zhen, Guang Dong, China. T el : (86)755-27478892 Fax : (86)755-29655092 KM Group (Japan) Co.Ltd Japan Address : 1-14-27 Onna,Atsugi-shi,Kanagawa,Japan.243-0032 T el : (81)50-3050-0609 Fax : (81)46-225-0360 E-Mail : km-jp@w3.dion.ne.jp KM Group (Thailand) Co.Ltd T hialand Address : 78 Seri 4, Seri Suanluang, Prakanong 10240 Bangkok, T hailand T el : (66)8183 82378 INSTRUCTION E-Mail : pattayarc@gmail.com KM GROUP (INTERNATIONAL) HOLDINGS CO.LTD MANUAL
  • 2. ►TOOLS & EQUIPMENT INCLUDED BEFORE YOU START KM H-K1 is a high quality pure racing 1/10 GP touring car and it’s not a toy! Please follow the below steps before you start: 1. Keep out of children when you open the box 20ml 20ml 20ml 2. Beginners or first builders should seek the advice of experienced modelers about the important points for assembly 500 Silicone Oil 60000 Silicone Oil 30,0000 Silicone Oil 3. Read throught the instruction manual carefully before opening the part’s plastic bag 4. Check all parts to find out if there are missing parts 5. Follow the steps and orders in the instruction manual for assembly 6. If you find out missing parts,defective parts or any problems in the open box condition,please contact your local dealers or KM distributors immediately ►TOOLS REQUIRED Assembly Tips 1. Self-tapping screws cut threads into the plastic parts when being tightened.Do not use excessive force Phillips 4.0mm (KMR-F40) Ball End Hex 2.5mm (KMR-B25) when tightening the self-tapping screws because you may strip out the thread in the plastic. 2. Make sure all screws are properly tightened.Check them periodically. 3. Clean all ball-bearings to make sure them move very easily and freely.Check them periodically Flywheel Tool & Hex. Wrench 1.5/2.0/2.5/3.0mm Nut 7.0mm (KMR-N70) Clutch Nut Tool Glowplug Wrench 4. The free movement of the moving parts is very important for the car performance ( KMR-H15,H20,H25,H30 ) Pinion Tools ( KMR - A033 ) ( KMR - GW01 ) 5. Seek advice from experienced drivers. ( KMR - A036 ) Safty Precautions 1. Keep out of children when operating the car 2. Be very careful when using tools or sharp accessories 3. Be careful when assembly because some parts may have sharp edge Body Reamer Shock Pliers 4. Always switch on your transmitter before you switch on your receiver in the car.Always switch off ( KMR - BR01 ) ( KMR - A035 ) the receiver before switch off your transmitter 5. Always check the brakes/throttle/steering before starting your engine 6. Only operating outdoor since exhausts and fuel vapors are noxious to health 7. Keep hands and objects away from the engine and tune pipe after running the car because of the extremely high temperature,only can touch it until it’s cool down 8. Never smoking when operating the car because the fuel is highly inflammable ►EQUIPMENT REQUIRED 9. Do not run the car near real car,road,animals and people 10. Always disconnect the receiver battery after running 11. Only use model fuel for running the car To prevent any serious personal injury or damage to the public,please be responsible when operating the car! Receiver & Personal Steering & Engine Starter Box & Transmitter ( KMR - EM12 ) Glowplug lgniter Customer support Transponder Throttle Servos Battery Pack If you have any difficulties,problems,or questions,please do not hesitate to contact our KM distributor in your country or e-mail to: info@km-group.com.hk. Also,please visit our web-site: www.km-rc.com to find the latest news,set-up information,new option parts,and many more. KM Manifold & Note KM Tires Threadlock Glue Tape Receiver Battery Charger Exhaust (KMP-2653) Battery Pack ■ We will be continually up-grading the H-K1 to even higher performance,the exact specifications of the kit may vary. We KM do reserve all right to change any specification without prior notice. ■ Now, please enjoy our 1/10 Scale Super Luxury Full Option 4WD GP Touring Car H-K1, and wish you get all the great race results with the Pure Free Fighting (K1) Machine!!! Air Filter Bodyshell Fuel Bottle ( KMR - A023 ) ( KMB-1668 ) ( KMR - A038 ) P. 2 1 P. 2
  • 3. 1. FRONT GEAR DIFFERENTIAL 1. FRONT GEAR DIFFERENTIAL HK202F HK487 BAG 1 HK208 HK209 1 2 HK204 STEP 5 DETAIL CUTAWAY VIEW HK205 5 HK208 HK207 HK200 HK210 HK210 6 3 HK207 HK487 Use tweezers HK201 HK203 4 to insert pin HK208 HK406-24T HK204 HK487 HK211 +OIL HK208 HK217 HK933 HK931 ! HK209 HK218 TIP Fill in the silicone oil HK202F up to the top of the diff pins. DO NOT fill the oil to the top of the case. Front Diff. Full Set ► Item No. ► Description ► Quantity ► Item No. ► Description ► Quantity +OIL SOLID AXLE HK200 — Front Diff. Case x1 HK209 — Outside Diff. Joint Shims x2 ! HK201 — Front Diff. Cover x1 HK210 — Diff. Gear O-Ring x2 HK202F — Front Diff. Joint x2 HK211 — Diff. Case O-Ring x1 After disassembling the differential the large O - ring HK203 — Big Bevel Diff. Gear x2 HK217 — Alum. Front Solid Axle x1 may have an increased size HK204 — Small Bevel Diff. Gear x4 HK460-24T — Front Diff Pulley-24T x1 and may be more difficult to re-stall. We recommend HK205 — Diff. Shaft x2 HK487 — D2 x 9.7 Pin x2 either replacing the O - ring or carefully inserting the O - HK207 — Big Bevel Diff. Gear Shims x2 HK931 — FH M2.0 x 5 x4 ring in the diff cover. HK208 — Small Bevel Diff. Gear Shims x4 HK933 — FH M2.5 x 8 x4 Tighten the screws equally but do NOT tighten them 5 completely. 6 STEP 5-6 DETAIL 5 5 TD THREADLOCK All screw must be 4 applied threadlock glue ! 3 6 ! NOTE ORIENTATION Follow this order to finish 1 tightening the screws. 2 P. 4 3 P. 4 5
  • 4. 2. REAR GEAR DIFFERENTIAL 2. REAR GEAR DIFFERENTIAL BAG 2 HK487 2 HK209 5 HK208 HK205 1 STEP 5 DETAIL CUTAWAY VIEW HK204 HK208 HK202R 3 6 HK203 4 HK210 HK207 HK220 HK207 HK203 HK210 HK209 HK204 HK487 HK208 +OIL HK211 ! TIP Fill in the silicone oil HK221 up to the top of the diff pins. DO NOT fill the oil to the top of HK933 the case. Remove the nozzle HK202R of the silicone oil bottle to allow easy HK228 filling of the diff. Rear Diff. Full Set ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity +OIL HK220 — Rear Diff. Case x1 HK208 — Small Bevel Diff. Gear Shims x4 HK221 — Rear Diff. Cover x1 HK209 — Outside Diff. Joint Shims x2 HK202R — Rear Diff. Joint x2 HK210 — Diff. Gear O-Ring x2 ! HK203 — Big Bevel Diff. Gear x2 HK211 — Diff. Case O-Ring x1 After disassembling the differential the large O - ring HK204 — Small Bevel Diff. Gear x4 HK487 — D2 x 9.7 pin x2 may have an increased size and may be more difficult to re-stall. We recommend either replacing the O - ring HK205 — Diff. Shaft x2 HK933 — FH M2.5 x 8 x4 or carefully inserting the O - ring in the diff cover. HK207 — Big Bevel Diff. Gear Shims x2 5 STEP 5-6 DETAIL 1 3 5 4 2 6 4 3 6 Tighten the screws equally Follow this order to finish but do NOT tighten them tightening the screws. completely. 1 2 P. 6 5 P. 6 7
  • 5. 3. FRONT SHOCK 4. REAR SHOCK HK850L HK850L BAG 3 HK303 BAG 5 HK303 BAG 4 HK951 HK302 BAG 6 HK951 HK302 HK312 HK312 HK301 ! ! NOTE THE LENGTH ! ! NOTE THE LENGTH NOTE DIFFERENT HK301 NOTE DIFFERENT HK304R HK304F HK307 HK307 HK305R HK305F HK313 HK313 HK306 HK306 HK309 HK309 HK311 HK311 ! NOTE DIFFERENT ! NOTE DIFFERENT HK850S HK850S HK308 ! HK308 HK300F Front Shock Set (2) ! HK300R Rear Shock Set (2) NOTE THE LENGTH NOTE THE LENGTH HK321 HK331 HK310F HK310R HK536B HK536B ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK301 — Shock Absorber x1 HK311 — Shock O-Ring x2 HK301 — Shock Absorber x1 HK311 — Shock O-Ring x2 HK302 — Alum. Upper Shock Cap x1 HK312 — Shock Piston Shim x1 HK302 — Alum. Upper Shock Cap x1 HK312 — Shock Piston Shim x1 HK303 — Shock Head Ball End x1 HK313 — Adj. Nut O-Ring x1 HK303 — Shock Head Ball End x1 HK313 — Adj. Nut O-Ring x1 HK304F — Front Shock Piston x1 HK321 — Front Shock Spring x1 HK304R — Rear Shock Piston x1 HK331 — Rear Shock Spring x1 HK305F — Front Shock Shaft x1 HK536B — Link Plastic 17.5mm x1 HK305R — Rear Shock Shaft x1 HK536B — Link Plastic 17.5mm x1 HK306 — Alum. Shock Body x1 HK850S — Ball Universal 5.8mm Hex (Short) x1 HK306 — Alum. Shock Body x1 HK850S — Ball Universal 5.8mm Hex (Short) x1 HK307 — O-Ring Slims x2 HK850L — Ball Universal 5.8mm Hex (Long) x1 HK307 — O-Ring Slims x2 HK850L — Ball Universal 5.8mm Hex (Long) x1 HK308 — Alum. Spring Adj Nut x1 HK905 — BH M3 x 12 x1 HK308 — Alum. Spring Adj. Nut x1 HK903 — BH M3 x 8 x1 HK309 — Alum. Lower Shock Cap x1 HK951 — Lock Nut M2.5 x1 HK309 — Alum. Lower Shock Cap x1 HK951— Lock Nut M2.5 x1 HK310F — Front Lower Spring Cap x1 HK310R — Rear Lower Spring Cap x1 ! NOTE DIFFERENT ! NOTE DIFFERENT 1 2 3 4 1 2 3 4 +OIL +OIL P. 7 P. 8
  • 6. SHOCK OIL & SPRING ASSEMBLE Rear Shock Front Shock KM Foam Tyre BAG 7 & Main Chassis HK564 HK953 HK502L HK487 HK852 HK507A2 HK-B6124 HK408 HK500 HK402L HK-B10154 Fully extend the piston rod so the piston is at the bottom of the shock body. HK501 HK506B HK904 Hold the shock upright and slightly overfill the shock body with shock oil. Let the oil settle and allow air bubbies to rise to the top. Slowly move the piston up and down until no more air bubbies appear. Add shock oil as necessory. HK401L HK101L HK903 HK902 HK483 HK852 HK506A HK506B Pull the piston rod most of the way out of the shock body. Let the shock rest for 5 HK480 minutes to allow the air bubbles to escape. HK400L # 500 Silicone Oil HK903 HK937 Front Suspension 5. FRONT SUSPENSION Complete View HK508B2 HK912 HK913 1 HK901 CUTAWAY VIEW * When installing the shock cap assembly on the shock body, some oil will leak out.... this is normal. HK404-1 HK404L HK903 2 HK935 HK906 * Fully tighten the cap and clean off any excess oil. HK-B10154 HK913 HK492-1 HK563 * After the shock is assembled, the shock rod will push itself HK935 out of the shock body fairly quickly. HK903 HK103 HK218 Insert the shock ball end into the shock cap. Insert the absorber properly into the slot. HK505 HK481 HK931 ! NOTE DIFFERENT ! NOTE DIFFERENT HK902 HK971 3 3 HK935 HK935 3 3 1 1 HK903 HK300F HK492-2 HK502R HK931 HK937 HK102 HK937 HK403 2 2 Rear Shock Front Shock P. 10 P. 9 P. 11
  • 7. ► ► ► ► ► ► P. 12 Item No. Description Quantity Item No. Description Quantity ID HK115 HK532 HK531 HK530 HK003 HK101L — 4mm Front Carbon Belt Adj. Bearing Hub Holder Left x1 HK505A — Front Lower Arm Spacer 2mm x2 HK101R — 4mm Front Carbon Belt Adj. Bearing Hub Holder Right x1 HK505B — Front Lower Arm Collar 2mm x2 HK102 — 3mm Front Carbon Shock Tower x1 HK506A — 1mm Caster Cips x2 BAG 4 HK103 — 2.5mm Front Carbon Chassis Plate x1 HK506B — 2mm Caster Cips x4 HK192 — Front Belt x1 HK507A1 — Roll Centre Collar A1 x2 HK400L — Alum. Front Upper Bulkhead Left x1 HK507A2 — Roll Centre Collar A2 x2 — FOAM BUMPER ► — LOWER BUMPER HK400R — Alum. Front Upper Bulkhead Right x1 HK507B1 — Roll Centre Collar B1 x2 — BAT HEAD BUMPER — FRONT BODY POST HK401L — Alum. Front Lower Bulkhead Left x1 HK508B2 — Roll Centre Collar B2 x2 NAME HK401R — Alum. Front Lower Bulkhead Right x1 HK563 — Bearing Bushing x2 HK402L — Front Suspension Arm Holder L x1 HK564 — Ball Cup Screw x4 HK402R — Front Suspension Arm Holder R x1 HK852 — 8.5mm Ball Screw x4 — CARBON BET HEAD ADAPOTOR HK403 — Alum. Front Lower Suspension Arm Mount x1 HK901 — BH M3 x 5 x2 HK HK530 HK532 HK404L — Alum. Front Anti-Roll Bar Mount Left x1 HK902 — BH M3 x 6 x2 HK531 HK HK404R — Alum. Front Anti-Roll Bar Mount Right x1 HK903 — BH M3 x 8 x8 HK HK404-1 — Alum. Front Anti-Roll Bar Collar x2 HK904 — BH M3 x 10 x4 ► HK408 — Alum. Hex Hub Adaptor x2 HK906 — BH M3 x 14 x2 HK115 HK487 — D2 x 9.7 Pin x2 HK907 — BH M3 x 16 x2 HK480 — Front Upper Arm Pin x2 HK912 — SS M3 x 5 x2 x2 x1 x1 x1 x1 AMOUNT HK481 — Front Lower Arm Pin x2 HK913 — SS M3 x 8 x4 HK483 — Front Spring Steel Universal shaft x2 HK931 — FH M2 x 5 x3 1. FRONT BUMPER ► HK492-1 — Front Anti-Roll Bar Shaft Male x1 HK935 — FH M3 x 6 x4 ID HK492-2 — Front Anti-Roll Bar Shaft Female x1 HK937 — FH M3 x 10 x4 HK500 — Front Upper Arm x2 HK953 — Lock Nut M4 x2 M3 _ NUT HK501 — Front Lower Arm x2 HK971 — Collar 3 x 5 x 6 x2 HK502L — Front Knuckle Arm Left x1 HK-B6124 — 6 X 12 X 4 Steel Bearing x2 HK HK HK SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10 HK502R — Front Knuckle Arm Right x1 HK-B10154 — 10 X 15 X 4 Steel Bearing x2 HK HK HK532 ► N OTE HK003 CUTAWAY VIEW ORIENTATION NAME ! ► Pre-thread mount ! with the setscrew. TD All screw must be applied threadlock glue ! TD x2 x4 x2 x2 x2 AMOUNT ( BH M3 x 8 ) After anti-roll bar is inserted, THREADLOCK THREADLOCK install tighten the setscrew. P. 11 ! TD hub slot. TD THREADLOCK N OTE THREADLOCK All screw must be All screw must be be pluged into the same position of the carbon Both bushings MUST ORIENTATION ( FH M3 x 10 ) applied threadlock glue ! +0.5mm applied threadlock glue ! ( BH M3 x 14 ) 2mm 1mm ( BH M3 x 8 ) Short Setting ! Using HK907 ( BH M3 x 16 ) N OTE ORIENTATION 2mm Long Setting HK192 Using HK906 ( BH M3 x 4 ) 5. FRONT SUSPENSION 2.5mm Plug the bushing into the STEP TO LOOSEN FRONT BELT following carbon hub position INITIAL POSITION DETAIL ! DETAIL -0.5 +1.5 ! FRONT ANTI - ROLL BAR NOTE both feature the same eccentric holders ORIENTATION Ensure that the suspension arms move freely. Ensure that the eccentric holders move freely. +0.5 -1.5 or bars will bind during operation. 2.5mm Plug the bushing into the Do not insert ball into cup too deeply There are two different frames, rounded and square, however INITIAL SETTING TO TIGHTEN FRONT BELT INITIAL POSITION following carbon hub position P. 12 13
  • 8. 1. FRONT BUMPER 5. FRONT SUSPENSION 6. STEERING BAG 4 DETAIL BAG 8 HK903 HK532 HK112A HKB5825 HK532 HK432 HK536B HK530 Ball screw must move freely. HK During initial assembly, tighten each POM hex nut HK430 until the pivot ball starts to have resistance,then loosen slightly. Verify that the pivot balls move freely. HK850L HK115 HK HK851 HK850L HK HK801Ti-48 HK431 HK ❸ HK801Ti-48 HK536B HK ❶ ! HK003 Tight up the set screw Steering HK435 Complete View HK536B HK531 HK ❷ ❹ HK434 HK850L ❺ HKB5825 HK HK HK433 ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 HK112A — Carbon Servo Saver Plate A x1 HK536B — Link Plastic 17.5mm x4 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK112B — Carbon Servo Saver Plate B x1 HK801Ti-48 — Titanium Steering Turnbuckles 48mm x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 HK430 — Alum. Servo Saver Upper x1 HK850L — Ball Universal 5.8mm Hex (Long) x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 HK431 — Alum. Servo Saver Bottom x1 HK851 — Ball Stud 4.8mm x1 HK432 — Alum. Servo Saver Bearing Holder x1 HKB5825 — 5 X 8 X 2.5 Steel Bearing x2 HK433 — Alum. Servo Saver Shaft x1 HK903 — BH M3 X 8 x2 HK434 — Alum. Servo Saver Spring adj Nut x1 HK435 — Servo Saver Spring x1 INITIAL PRELOAD 3 1 2 5 +OIL LUBRICANT 6 ( BH M3 x 8 ) TD All screw must be applied threadlock glue ! 4 TD THREADLOCK THREADLOCK P. 14 13 P. 14 15
  • 9. P. 15 P. 16 ! 6 ACKERMANN SETTINGS A ( BH M3 x 8 ) A INITIAL SETTING 5 3.6mm 3 B C ( FH M2 x 5 ) 6. STEERING ( FH M3 x 6 ) 1 2.8mm 2 C 4 ! 7 B 4.4mm ( BH M3 x 8 ) BAG 7 5 ( FH M2 x 5 ) ! ! STEP ( BH M3 x 8 ) & Opposite Opposite 6 TD THREADLOCK 1:1 70mm 70mm 5 4 Opposite Opposite ! ! ( BH M3 x 8 ) ASSEMBLED VIEW All screw must be applied threadlock glue ! 7. REAR SUSPENSION HK904 HK533 BAG 9 HK533 HK904 HK903 HK300R HK109 HK411R HK903 HK411L HK508B2 HK228 HK903 HK108 HK414 HK901 HK903 HK507A2 HK901 HK902 HK482 HK506A HK850L HK413 HK801Ti-23 HK300R HK902 HK850L HK936 HK-B10154 HK975 HK563 HK536B HK914 HK110L HK412L HK913 HK901 HK902 HK487 HK913 HK-B6124 HK911 HK484 HK408 HK504 HK503 HK484A HK852 HK-B10154 HK564 Rear Suspension Complete View KM Foam Tyre (NOT INCLUDED) HK953 P. 16 P. 17
  • 10. 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM HK935 BAG 4 BAG 10 HK532 HK107 HK537 HK415 HK801Ti-23 HK532 HK911 HK487 HK853 HK530 HK490 HK-B5825 HK850S HK HK903 HK976 Quantity x 12 HK903 x4 x4 x4 x2 x4 x2 x4 x4 x4 x4 x2 x4 x2 x2 x2 x2 x4 x2 HK115 HK106 HK ► HK983 HK HK537 HK853 HK HK537 HK903 HK801Ti-23T HK537 HK850L — Ball Universal 5.8mm Hex ( Long ) HK HK-B5825 HK801Ti-23 — Titanium Turnbuckle 23mm HK976 HK850S HK-B10154 — Steel Bearing 10 x 15 x 4 HK003 HK487 Description HK486 HK-B5825 HK-B6124 — Steel Bearing 6 x 12 x 4 HK-B6124C HK564 — Ball Cup Screw (POM) HK HK536B — Link Plastic 17.5mm HK531 HK410R HK536C — Link Plastic 21mm HK536A — Link Plastic 16mm HK852 — 8.5mm Ball Screw ► HK975 — Collar 3 x 6 x 3.5 HK563 — Bearing Bushing HK903 HK-B6124C HK953 — M4 Lock Nut HK904 — BH M3 x 10 HK HK914 — SS M3 x 16 HK901 — BH M3 x 5 HK902 — BH M3 x 6 HK903 — BH M3 x 8 HK936 — FH M3 x 8 HK903 HK913 — SS M3 x 8 HK HK111L HK489 HK981 HK460-20T HK111R Item No. ID NAME AMOUNT ID NAME AMOUNT HK907 ► ► ► ► ► ► HK410L Rear Gear Box HK903 HK460-19T Complete View HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK116 ► HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 Quantity HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 x1 x1 x1 x1 x1 x2 x1 x1 x1 x1 x1 x1 x2 x2 x2 x2 x2 x2 x4 x2 x2 x2 x2 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 ► ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK110L — 4mm Rear Carbon Belt Adj. Bearing Hub Holder Left HK110R — 4mm Rear Carbon Belt Adj. Bearing Hub Holder Right HK106 — 2.5mm Rear Carbon Gear Box Upper Plate x1 HK801Ti-23 — Titanium Turnbuckle 23mm x2 HK107 — 2mm Carbon Brake Arm x1 HK850S — Ball Universal 5.8mm Hex ( Short ) x2 HK111L — 2.5mm Carbon Brake Plate With Pad Left x1 HK853 — Rear Anti Roll Bar Ball x2 HK412R — Alum. Rear Lower Bulkhead Right HK411R — Alum. Rear Upper Bulkhead Right HK111R — 2.5mm Carbon Brake Plate With Pad Right x1 HK903 — BH M3 x 8 x 10 HK412L — Alum. Rear Lower Bulkhead Left HK411L — Alum. Rear Upper Bulkhead Left HK109 — 4mm Rear Carbon Shock Tower HK116 — Carbon Main Shaft Collar x1 HK907 — BH M3 x 16 x2 Description HK108 — 2.5mm Carbon Camber Plate HK410R — Alum. 2 Speed Shaft Stand Right x1 HK911 — SS M3 x 3 x1 HK410L — Alum. 2 Speed Shaft Stand Left x1 HK935 — FH M3 x 6 x1 HK508B2 — Roll Centre Collar B2 HK408 — Alum. Hex Hub Adaptor HK414 — Alum. Rear Back Cover HK508B1 — Roll Centre Collar B1 HK507A1 — Roll Centre Collar A1 HK507A2 — Roll Centre Collar A2 HK413 — Alum. Rear Arm Holder HK415 — Alum. Brake Arm Holder x1 HK962 — E-Clip For 6.0 Shaft x1 HK482 — Rear Lower Arm Pin HK506A — 1mm Caster Clips HK460-19T — Alum. Pulley 19T x1 HK976 — Rear Anti Roll Bar Stopper x2 ► HK484A — Rear Wheel Hub HK460-20T — Alum. Brake Pulley 20T x1 HK981 — Spring For Carbon Brake x2 HK504 — Rear Lower Arm HK533 — Rear Body Post HK484 — Rear Dog Bone HK486 — Steel 2 Speed Shaft x1 HK983 — Rear Anti Roll Bar 2.0 x1 HK487 — D2 x 9.7 Pin HK487 — D2 x 9.7 Pin x2 HK-B5825 — Bearing 5 x 8 x 2.5 x4 HK177 — Rear Belt HK503 — Rear Hub HK489 — Steel 1.5mm Brake Disc x1 HK-B6124C — Ceramic Bearing 6 x 12 x 4 x2 HK490 — Alum. Brake Post x1 HK537 — 5.8mm Small Ball End For Anti Roll Bar x4 Item No. ► P. 17 P. 18 P. 18 19
  • 11. 1. FRONT GEAR BOX ASSEM 8. REAR BUMPER 8. REAR GEAR BOX ASSEM BAG 4 DETAIL ! There are two different frames, rounded and square, however both feature the same eccentric holders HK532 HK532 Tighten both screws until +1.5 +0.5 ends are flush with outer INITIAL SETTING edge of builkhead. HK530 ( BH M3 x 16 ) HK -0.5 -1.5 ! TD All screw must be applied threadlock glue ! THREADLOCK HK115 HK HK ❷ ❹ HK COMPLETED ASSEMBLY B2 +0.5mm ( FH M3 x 8 ) HK ❽ ❶ ❸ HK003 ❻ A2 +0.5mm 1mm HK531 HK ( BH M3 x 5 ) ❸ ❹ ❼ ❺ 1mm ❷ ❺ ❻ ( BH M3 x 8 ) ( BH M3 x 6 HK ) ❼ ❺ TD All screw must be applied threadlock glue ! HK B2 +0.5mm THREADLOCK ❺ ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT STEP ❺ DETAIL ❺ ❸ HK003 — FOAM BUMPER ( BH M3 x 6 ) x❶ 1 SBH — M3 x 8 x2 HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK531 ❶ LOWER BUMPER — x1 SHB — M3 x 10 x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 ❶ ( BH M3 x 5 ) Tighten setscrew onto flat spot ! ❷ HK177 ( BH M3 x 6 ) ASSEMBLED VIEW TD All screw must be applied threadlock glue ! ❷ THREADLOCK ( SS M3 x 8 ) RIGHT REAR ARM LEFT REAR ARM ❹ 2.5mm 2.5mm ! N OTE ORIENTATION TD All screw must be applied threadlock glue ! ( SS M3 x 8 ) THREADLOCK P.19 P. 20 P. 20 21
  • 12. 1. FRONT GEAR BOX ASSEM 8. REAR BUMPER 8. REAR GEAR BOX ASSEM ! N OTE ORIENTATION BAG 4 NOTE ! ORIENTATION HK532 ! N OTE ORIENTATION Both bushings MUST be in same position. 16mm ( 1:1 ) ! Note the angle difference Both bushings MUST between the ball joints be in same position. HK532 HK 537 ! Both bushings MUST be in same position. HK530 45mm ( 1:1 ) HK HK115 HK ! ! Do NOT fully tighten the setscrew; the joint MUST fit over the anti-roll bar wire The brake disk MUST freely move between the brake pads. If not, loosen the HK two screws holding the brake pads. HK HK ( BH M3 x 8 ) HK003 REAR BELT TENSION ADJUSTMENT TD All screw must be INITIAL POSITION THREADLOCK applied threadlock glue ! HK531 HK TD All screw must be applied threadlock glue ! HK ( BH M3 x 8 ) TO LOOSEN REAR BELT THREADLOCK HK Plub the bushing into the following carbon hub position REAR BELT TENSION ADJUSTMENT COMPLETE ► ID ► NAME ► AMOUNT ► ID ► NAME INITIAL POSITION ► AMOUNT VIEW HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 TO TIGHTEN REAR BELT x4 HK532 — FRONT BODY POST x2 M3 _ NUT Plub the bushing into the following carbon hub position x2 DETAIL Wire should be flush with end of ball screw TD All screw must be ( BH M3 x 8 ) THREADLOCK applied threadlock glue ! ( SS M3 x 3 ) Tight up the set screw after ( BH M3 x 8 ) the bearing are positioned Pin MUST protrude ( BH M3 x 8 ) equally on both sides of camshaft DETAIL ! Ball screw MUST move freely During initial assembly, tighten each aluminum hex nut until the ball screw starts to have ( BH M3 x 8 ) resistance, then loosen silightly. Verify that the ball screw move freely. P. 22 21 P. 22 23
  • 13. 1. FRONT GEAR BOX ASSEM 8. REAR BUMPER 9. TWO SPEED TRANSMISSION ( SS M3 x 16 ) INITIAL POSITION HK912 HK550 TD BAGthreadlock glue ! 4 All screw must be BAG 11 HK922 THREADLOCK applied ❶ HK532 6mm HK472 ❸ Tight up the set screw HK532 HK550 ❷ ! ❺ HK478 HK530 HK935 ❹ HK ❻ HK115 HK HK922 HK473 HK HK935 HK935 HK912 HK HK470 HK478 ! HK HK552-54T Ensure that both suspension assemblies move freely. HK003 HK935 2 Speed Complete View Repeat it AFTER the camber links are installed. HK471 HK531 HK HK551-59T HK HK ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK470 — Alum. 2 Speed Gear Housing x1 HK551-59T — Spur Gear 59T (1st) x1 ❷ HK471 — Alum. 1st Gear Housing With One Way Bearing x1 HK552-54T — Spur Gear 54T (2nd) x1 HK115 — CARBON BET HEAD(ADAPOTOR 17.5mm 1:1 ) x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK472 — Steel 2 Speed Adapter x1 HK912 — SS M3 x 5 x2 ❶ HK473 — Roller Pin For 2 Speed Shoes x2 HK922 — SH M2.5 x 12 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 ! Note the 90º angle differencex 4 HK478 — Spring For 2 Speed Shoes x2 HK935 — FH M3 x 6 x6 HK532 — 536B BODY POST HK FRONT x2 M3 _ NUT between the ball joints x2 HK550 — 2 Speed Shoes x2 ❷ 44.5mm (1:1 ) ( BH M3 x 8 ) ASSEMBLED VIEW ! INITIAL POSITION ❶ Tight up the set screw TD ❷ All screw must be applied threadlock glue ! THREADLOCK P. 24 23 P. 24 25
  • 14. 1. FRONT BUMPER TRANSMISSION 9. TWO SPEED 10. MIDDLE TRANSMISSION TD BAG 4 must be applied threadlock glue ! All screw ❹ ( SH M2.5 x 12 ) BAG 12 HK450L HK954 THREADLOCK HK532 HK114 ❺ HK452 HK532 ❸ ( SS M3 x 5 ) HK450R ❷ ❶ HK530 HK453 HK905 ❷ HK936 HK HK115 HK935 HK HK938 ❶ DETAIL ! Setscrew MUST HK975 NOT protrude. ( SS M3 x 5 ) HK HK962 HK905 HK936 Top of screw head HK should be level with HK460-16T hole bottom edge. HK936 ❹ ! N OTE ORIENTATION ! HK-B6124 HK387 ❺ HK Do not overtighten gap-setting HK440 ! setscrews. Only tighten until HK-B6124 ( SH M2.5 x 12 ) roller pins contact the center hub. HK003 HK485 HK531 HK HK487 HK962 54 ! N OTE ORIENTATION 59 HK488 HK113 HK460-23T HK HK901 HK ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK003 — FOAM BUMPER Use x1 SBH — M3 x 8 Use x2 HK113 — Carbon Middle Shaft Collar x1 HK487 — D2 x 9.7 Pin x1 HK115 — CARBON BET HEAD ADAPOTOR ( FH M3 x 6 ) to slightly chamfer the edges on x1 SHBFH— M3 x 10 ( M3 x 6 ) to slightly chamfer the edges on x2 HK114 — Carbon Belt Tension Stand x1 HK488 — D2 x 12 Pin x1 all 3 holes for screws. all 3 holes for screws. HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK387 — Middle Belt x1 HK901 — BH M3 x 5 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 HK440 — Alum. Centre Mount x1 HK905 — BH M3 x 12 x2 HK532 — FRONT BODY POST x2 M3 _ NUT x2 HK450L — Alum. Radio Plate Mount Left x1 HK935 — FH M3 x 6 x1 HK450R — Alum. Radio Plate Mount Right x1 HK936 — FH M3 x 8 x3 HK452 — Belt Tension Shaft x1 HK938 — FH M3 x 12 x1 HK453 — Belt Bearing Housing With Bearing x1 HK954 — Side Belt Bearing Nut x1 HK460-16T — Alum. Pulley 16T x1 HK962 — E- Clip For 6.0 Shaft x2 HK460-23T — Alum. Pulley 23T x1 HK975 — Collar 3 x 6 x 3.5 x2 HK485 — Titanium Middle Shaft x1 HK-B6124 — Steel Bearing 6 x 12 x 4 x2 54 ! ASSEMBLED VIEW ❶ 12mm ❶ ❷ ❶ ❹ ❷ ❸ ❺ 8.0mm 6.7mm Alum. Pulley 23T ❸ ! N OTE ORIENTATION 8.0 mm ❻ ❺ ❹ 59 ! N OTE ORIENTATION 6.7 mm Alum. Pulley 23T P. 26 25 P. 26 27
  • 15. 1. FRONT BUMPER 10. MIDDLE TRANSMISSION 11. UPPER DECK ASSEMBLY BAG 4 ❸ BAG 13 ❷ ❶ HK532 HK528-4 HK532 HK951 HK528-6 HK530 NOT INCLUDED HK528-5 HK528-2 HK HK528-4 HK528-3 HK510 HK528-1 HK979 HK982 HK965 HK115 HK HK528-2 HK HK924 HK528-4 HK907 HK978 HK HK907 HK904 HK002 HK965 HK HK965 HK003 HK002 HK904 HK1003 HK1003 HK531 HK NOT INCLUDED HK903 HK HK526A HK HK520S HK977 ( BH M3 x 5 ) HK903 ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT HK525B3 HK491 HK527 HK003 — FOAM BUMPER x1 SBH — M3FH8 x 8 ) ( x M3 x2 HK921 HK524A HK115 — CARBONmust be applied threadlock glue ! TD All screw BET HEAD ADAPOTOR x1 ( FH M3 x 8 ) SHB — M3 x 10 x2 HK532 HK935 THREADLOCK ( FH M3 x 6 ) HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 NOT INCLUDED HK932 HK532 — FRONT BODY POST x2 M3 _ NUT x2 HK935 ASSEMBLED VIEW HK100 HK535 HK850L HK935 HK436A HK936 ❹ HK905 ! ❶ NOT INCLUDED To adjust the belt tensioner: HK523 Complete View * Release upper screw * Move belt tensioner as needed ❷ * Re-tighten upper screw ( BH M3 x 12 ) HK522 ❸ HK906 ( BH M3 x 12 ) ( HK387 ) HK535 HK534 ( FH M3 x 12 ) ❹ HK801Ti-23 TD All screw must be applied threadlock glue ! THREADLOCK P. 27 28 P. 28 29
  • 16. 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY 11. UPPER DECK ASSEMBLY ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity ❶ ❶ BH M3 x 15 BAG 4 OR SERVO HORN CLEARANCE HK002 — Fuel Tank HK532 x1 HK528-5 — Throttle Link x1 BH M3 x 20 7.5mm thickness 9.5mm thickness Depend on which Use appropriate shims to ensure there HK100 — 2mm Carbon Upper Deck x1 HK528-6 — Brake Post Link x1 shims are using is at least 2.5mm clearance between the HK1003 — Upper Deck O-Ring x2 HK529 — Receiver Tray HK532 x1 servo horn and the front middle shaft HK436A — Steering Servo Horn for KO,JR,SANWA x1 HK532 — Front Body Post x1 8.5mm thickness 10.5mm thickness 2.5mm ~ 3.5mm HK436B — Steering Servo Horn for FUTABA,SAVOX x1 HK534 — 4.8mm Ball End x1 ❷ HK530 HK436C — Steering Servo Horn for HITEC x1 HK535 — 5.8L Type Ball End x1 HK491 — Fuel Tank Support Shaft x3 HK801Ti-23 — Titanium Turnbuckle 23mm x1 Use appropriate shims to ensure HK510 — Handle x1 HK850L — Ball Universal 5.8mm Hex ( Long ) x1 ❸ HK there is at least 0.5mm clearance HK520S — Receiver Box x1 HK903 — BH M3 x 8 x4 between the bottom of servo and the ( FH M3 x 8 ) HK522 — Steering Servo Mount x1 HK904 — BH M3 x 10 x4 radio plate mount right HK523 — Streering Servo Holder HK115 x2 HK HK905 — BH M3 x 12 x1 ❸ HK 524A — Throttle Servo Holder A x1 HK906 — BH M3 x 14 x4 ❹ HK525B1 — Throttle Servo Holder B1 HITEC,SAVOX x1 HK HK907 — BH M3 x 16 x4 ❾ HK525B2 — Throttle Servo Holder B2 KO,FUTABA x1 HK908 — BH M3 x 18 x4 1.0mm thickness HK525B3 — Throttle Servo Holder B3 SANWA,JR x1 HK HK909 — BH M3 x 20 x4 ❹ HK 526A — Servo Shims 7.5mm x2 HK921 — SH M2.5 x 8 x1 2.0mm thickness HK 526B — Servo Shims 8.5mm x2 HK924 — SH M2.5 x 10 x2 0.5mm ❾ HK 526C — Servo Shims 9.5mm HK x2 HK932 — FH M2.5 x 6 x1 HK 526D — Servo Shims 10.5mm x2 HK935 — FH M3 x 6 HK003 x5 3.0mm thickness HK527 — Switch Plate x1 HK936 — FH M3 x 8 x1 BH M3 x 15 HK527A — Servo Shims 1.0mm x2 HK951 — M2.5 Nut x2 ( BH M3 x 8 ) OR HK527B — Servo Shims 2.0mm HK531 x2 HK965 — Body Clip HK x4 BH M3 x 18 Depend On Which HK527C — Servo Shims 3.0mm x2 HK977 — Fuel Tank Shaft Rubber ( Bottom ) x3 ❼ Shims Are Using HK528-1 — Brake Adj. Nut x1 HK978 — Fuel Tank Shaft Rubber ( Top ) x3 HK528-2 — Linkage Pivot HK x2 HK982 — Throttle Spring x2 ❼ HK528-3 — Throttle Servo Link Cap x1 HK ❻ HK528-4 — Linkage Stopper x4 ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT ❺ HK525B1 = HITEC,SAVOX HK003 —All screw must be applied threadlock glue ! TD FOAM BUMPER x1 SBHTD M3 xscrew must be applied threadlock glue ! — All 8 x2 ❻ HK115 — CARBON BET HEAD ADAPOTOR THREADLOCK x1 SHB — M3 x 10 THREADLOCK x2 HK525B2 = KO,FUTABA HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 ❽ HK531 — LOWER BUMPER ❶ x1 SHB — M3 x 10 x4 ❺ HK525B3 = SANWA,JR TD HK532 — FRONT BODY POST x2 M3 _ NUT x2 All screw must be applied threadlock glue ! ! Switch on the radio to get the neutral position then put on the servo arm. THREADLOCK NOT INCLUDED ! HK436A = KO,JR,SANWA ❷ HK436B = FUTABA,SAVOX HK436C = HITEC ❸ TD All screw must be applied threadlock glue ! THREADLOCK ❹ ( FH M3 x 8 ) ❶ ❶ ❶ Around ~ 49mm ( 1:1 ) ( FH M3 x 6 ) Note the 90º angle difference ( BH M3 x 10 ) ❷ ❷ between the ball joints. HK 965 HK 965 ( BH M3 x 12 ) P. 29 P. 30 P. 30 31
  • 17. 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY 11. UPPER DECK ASSEMBLY BAG M3 x 8 ) ( BH 4 Throttle Servo Horn HK532 ( BH M3 x 8 ) Suggest to use HK455 Option ( NOT INCLUDED ) HK532 HK530 Attach steering linkage to sevo saver Lock Nut M2.5 HK Steering ( FH M3 x 6 ) HK115 HK HK ! Bend the link to appropriate shape HK in order to fit different servo. DETAIL HK HK003 HK531 HK TD Servo arm MUST be perpendicular to linkage TD All screw must be applied threadlock glue ! HK when servo is an neutrol. All screw must be applied threadlock glue ! ( SH M2.5 x 10 ) THREADLOCK HK THREADLOCK ► ID NAME ► Antenna ( NOT INCLUDED ) ► AMOUNT ► ID Personal► NAME sensor ( NOT INCLUDED ) ► AMOUNT COMPLETE VIEW TD All screw must be applied threadlock glue ! HK003 — FOAM BUMPER ( FH M2.5 x 6 ) x1 SBH — M3 x 8 x2 THREADLOCK HK115( BH M3 x 10 ) BET HEAD ADAPOTOR — CARBON x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 ( FH M3 x 6 ) HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 Servo Screw ( NOT INCLUDED ) ( SH M2.5 x 8 ) ( NOT INCLUDED ) HK529 - Receiver Tray can be used depend on personal need Receiver ( NOT INCLUDED ) TD All screw must be applied threadlock glue ! THREADLOCK P. 32 31 P. 32
  • 18. 12. ENGINE & CLUTCH 12. ENGINE & CLUTCH KM Engine M12 ( SH M3 x 10 ) BAG 14 (NOT INCLUDED) TD ❶ All screw must be applied threadlock glue ! HK923 THREADLOCK Complete View KM Air Filter KMR-A023 KM Engine Manifold Silicone (NOT INCLUDED) Suggest to use KMR-A007 KM Engine ( NOT INCLUDED ) (NOT INCLUDED) HK604 HK923 HK608 HK605-7 HK610 HK606 HK611 HK441 HKB5104 HK609 HK601 HK612 HK613 HK602-16T HK903 HK972C HK614 ! HK607 HK603-21T HK 605-6 HK-B5825 Can Be Used Depend HK972E ❷ On Different Engine HK925 ( BH M3 x 8 ) ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK441 — Engine Mount x1 HK613 — Spring Nut x1 HK601 — Steel Clutch Bell x1 HK614 — Trust Bearing x1 HK602-16T — Pinion Gear 16T x1 HK903 — BH M3 x 8 x4 HK603-21T — Pinion Gear 21T x1 HK923 — SH M3 x 10 x4 HK604 — Flywheel x1 HK925 — SH M3 x 15 x1 HK605-6 — Tapered collar 6mm x1 HK972A — S 5 x 7 x 0.1 Shims x2 HK605-7 — Tapered collar 7mm x1 HK972B — S 5 x 7 x 0.2 Shims x2 HK606 — Flywheel Nut x1 HK972C — S 5 x 7 x 0.3 Shims x2 HK607 — Clutch Bell Bushing x1 HK972D — S 5 x 7 x 0.4 Shims x2 HK608 — Clutch Flyweight x3 HK972E — S 5 x 7 x 0.5 Shims x2 HK609 — Clutch Disc x1 HK995 — Muffler Stay Spring Link x1 Engine Manifold Spring HK610 — Clutch Shoe (Yellow) x1 HK-B5104 — Bearing 5 x 10 x 4 x1 Suggest to use KMR-A005 HK611 — Clutch Spring x1 HK-B5825 — Steel Bearing 5 x 8 x 2.5 x2 ( NOT INCLUDED ) HK612 — Spring Catch x1 DETAIL Small Large ! 0.5mm ~ 1mm Note the direction Engine 0.3mm ~ 0.5mm KM Tune Piipe & Manifold ! Suggest to use KMP-2563 ( NOT INCLUDED ) Tight up the set screw ! P. 33 P. 34
  • 19. 13. FRONT BUMPER & BATTERY PLATE & REAR STIFFENER 13. FRONT BUMPER & BATTERY PLATE & REAR STIFFENER You can attach the shocks BAG 15 ! before put on the foam bumper TD All screw must be applied threadlock glue ! HK532 THREADLOCK HK532 HK530 HK904 HK907 ( FH M3 x 8 ) HK105 HK905 HK975 HK115 HK936 HK905 ❶ ❶ ❸ HK903 ( BH M3 x 12 ) HK952 ( BH M3 x 12 ) ( BH M3 x 8 ) ❸ ❷ HK003B HK104 HK531 HK952 HK935 HK904 HK936 ► Item No. ► Description ►Quantity ► Item No. ► Description ► Quantity HK003B — Bat Head Foam Bumper x1 HK905 — BH M3 x 12 x2 HK104 — 2mm Carbon Battery Plate x1 HK907 — BH M3 x 16 x1 HK105 — 5mm Carbon Rear Stiffener x1 HK935 — FH M3 x 6 x2 HK115 — Carbon Bat Head Adapter x1 HK936 — FH M3 x 8 x4 HK530 — Bat Head Bumper x1 HK952 — M3 Nut x2 HK531 — Lower Bumper x1 HK966 — Body Clip (Large) x 10 HK532 — Front Body Post x2 HK975 — Collar 3 x 6 x 3.5 x1 HK903 — BH M3 x 8 x2 HK979 — Fuel Tube x1 HK904 — BH M3 x 10 x3 ❹ ( BH M3 x 10 ) ( M3 NUT ) TD All screw must be applied threadlock glue ! ( FH M3 x 8 ) THREADLOCK HK966 - Body Clip ( Large ) P. 35 P. 36
  • 20. 13. FRONT BUMPER & BATTERY PLATE & REAR STIFFENER FINAL ASSEMBLY Use on appropriate receiver battery pack. ASSEMBLED VIEW Battery ( NOT INCLUDED ) ( BH M3 x 8 ) 5 cells AAA (3+2) can be used. BAG 3-4 Use tape to mount the receiver battery pack to the lower holder.. Battery Plate ( M4 Lock Nut ) BAG 9 KM Foam Tyres Series ( NOT INCLUDED ) ( BH M3 x 12 ) BAG 1-2 TD ( M4 Lock Nut ) ( FH M3 x 6 ) All screw must be applied threadlock glue ! BAG 7 ( HK 971 ) BAG 7 THREADLOCK ( BH M3 x 12 ) TD All screw must be applied threadlock glue ! BAG 1-2 THREADLOCK ( BH M3 x 16 ) ( HK 971 ) BAG 7 INITAL POSITION ( BH M3 x 10 ) FRONT SHOCKS ( SHORTER SPRINGS ) ( HK533 ) BAG 9 ( BH M3 x 10 ) HK966 ( Large ) BAG 9 TD All screw must be applied threadlock glue ! THREADLOCK P. 37 P. 38 39
  • 21. 1. FRONT BUMPER FINAL ASSEMBLY FINAL COMPLETE VIEWS INITAL POSITION BAG 4 HK532 HK532 HK530 HK DETAIL SHOCK TOWER HK115 HK HK ( BH M3 x 8 ) BAG 3-4 TD All screw must be applied threadlock glue ! HK THREADLOCK ARM HK HK003 HK531 HK HK HK ► ID REAR TIRES ( WIDE NAME ► ) ► AMOUNT ► ID ► NAME ► AMOUNT HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK531 — LOWER BUMPER FRONT TIRES (NARROW ) x1 SHB — M3 x 10 x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 Cut 2 Pieces of silicone tubing and install as follows : * Pressure line - between exhaust pipe and fuell tank cap. * Fuel line - between fuel tank and carburetor. P. 39 P. 40 P. 40 41
  • 22. 1. FRONT BUMPER VIEWS FINAL COMPLETE BAG 4 HK532 HK532 HK530 HK HK115 HK HK HK HK HK003 HK531 HK HK HK ► ID ► NAME ► AMOUNT ► ID ► NAME ► AMOUNT HK003 — FOAM BUMPER x1 SBH — M3 x 8 x2 HK115 — CARBON BET HEAD ADAPOTOR x1 SHB — M3 x 10 x2 HK530 — BAT HEAD BUMPER x1 SHB — M3 x 14 x2 HK531 — LOWER BUMPER x1 SHB — M3 x 10 x4 HK532 — FRONT BODY POST x2 M3 _ NUT x2 P. 41 P. 42 P. 42 43
  • 23. P. 43 P. 44 P. 44
  • 24. P. 45 P. 46