Measuring your process capability
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Process capability is a measure of a process's ability to consistently meet design requirements and customer expectations. It is calculated after a process has been brought under statistical control. This document discusses measuring process capability through indices like Cp, Cpk, Cpl and Cpu, which quantify the relationship between a process's natural variation and its specification limits. It also explains the difference between capability and performance indices and cautions that certain assumptions must be considered when calculating process capability.
Measuring your process capability
- 1. Measuring Your Process Capability Process capability is the long-term performance level of the process after it has been brought under statistical control. It is the ability of the combination of your 5 M's to produce a product that will consistently meet the design requirements and the customer expectation. In this article, Dr. Nosh Kapadia explains: How to calculate Cp, Cpk, Cpl and Cpu indices, Why should You know the Capability of Your and your supplier's Processes, The difference between Capability indices and Process performance indices, The relation between Process capability and defect rate and Some assumptions and precautions while calculating process capability indices. Preamble: This article is devoted to the topic of process capability, with the objective of making people aware of this subject and its significance to business success. The author believes that personal awareness is a prerequisite to personal action, and personal action is what we need for success. • It can be a source material for you to use in discussing this topic with your organization. • It will address issues like what is process capability, how to measure it, and how to calculate the process capability indices (Cp, Cpk). • It will also attempt to explain the differences between process capability and process performance; relationship between Cpk and non-conforming (defect) rate; and illustrate the four outcomes of comparing natural process variability with customer specifications. • Lastly a commentary is provided on precautions we should take while conducting process capability studies. What is Process Capability? 1. Process capability is the long-term performance level of the process after it has been brought under statistical control. In other words, process capability is the range over which the natural variation of the process occurs as determined by the system of common causes. 2. Process capability is also the ability of the combination of people, machine, methods, material, and measurements to produce a product that will consistently meet the design requirements or customer expectation. What is a Process Capability Study? Process capability study is a scientific and a systematic procedure that uses control charts to detect and eliminate the unnatural causes of variation until a state of statistical control is reached. When the study is completed, you will identify the natural variability of the process. Measures of Process Capability - Process Capability Indices: Cp, Cpl, Cpu, and Cpk are the four most common and timed tested measures of process capability.
- 2. • Process capability indices measure the degree to which your process produces output that meets the customer's specification. • Process capability indices can be used effectively to summarize process capability information in a convenient unitless system. • Cp and Cpk are quantitative expressions that personify the variability of your process (its natural limits) relative to its specification limits (customer requirements). The Cpk, Ppk Quandary : In 1991, ASQ / AIAG task force published the "Statistical Process Control" reference manual, which presented the calculations for capability indices ( Cp, Cpk) as well as process performance indices ( Pp, Ppk ). The difference between the two indices is the way the process standard deviation (s ) is calculated. Cpk uses s which is estimated using ( R-Bar / d2 ) or ( S-Bar / C2 ) .