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Mechanical
Comparator
Sharad Institute of Technology College of Engineering
Yadrav, Kolhapur
, Maharashtra 416121
Dr
. Mohd Aslam
Mechanical comprator, how to use Mechanical comprator
Mechanical comprator, how to use Mechanical comprator
Mechanical comprator, how to use Mechanical comprator
Mechanical comprator, how to use Mechanical comprator
• Advantages
1. Quality Control & Inspection
2. Checking Small Dimensional Differences
3. Measuring Roundness and Flatness
4. Comparative Measurement in Mass Production
5. Calibration of Gauges
6. Checking Wear and Tear
7. Ensuring Uniformity in Assembly
Disadvantages of Mechanical Comparators
•Limited Magnification
•Compared to electronic or optical comparators, mechanical comparators have lower magnification
and sensitivity.
•Friction & Wear
•Since they rely on mechanical linkages, repeated use can cause wear and affect accuracy over
time.
•Hysteresis Effect
•There can be a slight lag in the pointer movement due to mechanical resistance, leading to minor
errors in measurement.
•Delicate & Sensitive to External Factors
•External vibrations and temperature variations can affect the accuracy of measurements.
•No Direct Reading of Dimensions
•Mechanical comparators only show the deviation from a standard, requiring additional calculations
for absolute measurements.
•Limited Range
•Suitable only for small measurements; they cannot measure large deviations effectively.
•Operator Dependency
•Measurement accuracy depends on the skill of the operator, as improper handling can lead to
errors.
Thank you
StudioShodwe

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Mechanical comprator, how to use Mechanical comprator

  • 1. Mechanical Comparator Sharad Institute of Technology College of Engineering Yadrav, Kolhapur , Maharashtra 416121 Dr . Mohd Aslam
  • 6. • Advantages 1. Quality Control & Inspection 2. Checking Small Dimensional Differences 3. Measuring Roundness and Flatness 4. Comparative Measurement in Mass Production 5. Calibration of Gauges 6. Checking Wear and Tear 7. Ensuring Uniformity in Assembly
  • 7. Disadvantages of Mechanical Comparators •Limited Magnification •Compared to electronic or optical comparators, mechanical comparators have lower magnification and sensitivity. •Friction & Wear •Since they rely on mechanical linkages, repeated use can cause wear and affect accuracy over time. •Hysteresis Effect •There can be a slight lag in the pointer movement due to mechanical resistance, leading to minor errors in measurement. •Delicate & Sensitive to External Factors •External vibrations and temperature variations can affect the accuracy of measurements. •No Direct Reading of Dimensions •Mechanical comparators only show the deviation from a standard, requiring additional calculations for absolute measurements. •Limited Range •Suitable only for small measurements; they cannot measure large deviations effectively. •Operator Dependency •Measurement accuracy depends on the skill of the operator, as improper handling can lead to errors.