Mechanical Tests
Mechanical Tests - Materials
G.Gopinath
Assistant Prof - Mechanical
(b)
Tensile testing
Tensile testing
Mechanical Tests
Engineering Stress
• The engineering stress, or
nominal stress, is defined
as the ratio of applied load
to original area of the
specimen,
0A
P

Ductility
• 2 quantities commonly used to define ductility
in a tension test are known as elongation and
reduction of area.
• Elongation is defined as
• A second measure of ductility is known as a
reduction of area, defined as
100Elongation
0
0



l
llf
100areaofReduction
0
0



A
AA f
True stress and true strain
• Similar to stress definition, true stress is
defined as
where A is the actual area supporting the load
(Instantaneous)
• True strain is defined as
A
P







  0
ln
0
l
l
l
dl
l
l

Toughness
• Energy needed to break a unit volume of material.
• Area under stress strain curve.
Effect of Temperature
Various materials
Various materials
Compressive test
Compressive test
Shear testing
Hardness
• Hardness is the ability to resist plastic
deformation, usually by penetration/
Indentation load.
• This may also refer to resistance to scratching,
abrasion or cutting.
Brinell Hardness Test
Rockwell Hardness Test
Rockwell hardness test
Mechanical Tests
Vickers hardness test
• Vickers hardness test uses a square-base
diamond pyramid as the indenter with the
included angle between opposite faces of
the pyramid of 136 0.
• This angle approximately the most
desirable ratio of indentation diameter to
ball diameter in the Brinell Hardness test.
• Diamond pyramid hardness Test.
VHN
• It is defined as the load divided by the surface
area of the Indentation.
• This area is calculated from microscopic
measurements of the lengths of the diagonals
of the impression.
VHN
Impact testing
• To measure the toughness, or energy
absorption capacity of the materials.
• Charpy impact test
• Izod impact Test
•The Specimen is held
horizontally – between
two supports
•The notch on the
specimen faces away from
the pendulum
•The striking energy of the
pendulum is 300 Joules
Pendulum
Support
Specimen
Charpy Impact test
•The Specimen is held
vertically in a vice
•The notch on the
specimen faces the
pendulum
•The striking energy of the
pendulum is 167 Joules
Pendulum
Vice
Specimen
Izod impact test
DBTT ( Ductile to Brittle Transition Temperature )
DBTT ( Ductile to Brittle Transition Temperature )

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Mechanical Tests

  • 2. Mechanical Tests - Materials G.Gopinath Assistant Prof - Mechanical
  • 6. Engineering Stress • The engineering stress, or nominal stress, is defined as the ratio of applied load to original area of the specimen, 0A P 
  • 7. Ductility • 2 quantities commonly used to define ductility in a tension test are known as elongation and reduction of area. • Elongation is defined as • A second measure of ductility is known as a reduction of area, defined as 100Elongation 0 0    l llf 100areaofReduction 0 0    A AA f
  • 8. True stress and true strain • Similar to stress definition, true stress is defined as where A is the actual area supporting the load (Instantaneous) • True strain is defined as A P          0 ln 0 l l l dl l l 
  • 9. Toughness • Energy needed to break a unit volume of material. • Area under stress strain curve.
  • 16. Hardness • Hardness is the ability to resist plastic deformation, usually by penetration/ Indentation load. • This may also refer to resistance to scratching, abrasion or cutting.
  • 21. Vickers hardness test • Vickers hardness test uses a square-base diamond pyramid as the indenter with the included angle between opposite faces of the pyramid of 136 0. • This angle approximately the most desirable ratio of indentation diameter to ball diameter in the Brinell Hardness test. • Diamond pyramid hardness Test.
  • 22. VHN • It is defined as the load divided by the surface area of the Indentation. • This area is calculated from microscopic measurements of the lengths of the diagonals of the impression.
  • 23. VHN
  • 24. Impact testing • To measure the toughness, or energy absorption capacity of the materials. • Charpy impact test • Izod impact Test
  • 25. •The Specimen is held horizontally – between two supports •The notch on the specimen faces away from the pendulum •The striking energy of the pendulum is 300 Joules Pendulum Support Specimen Charpy Impact test
  • 26. •The Specimen is held vertically in a vice •The notch on the specimen faces the pendulum •The striking energy of the pendulum is 167 Joules Pendulum Vice Specimen Izod impact test
  • 27. DBTT ( Ductile to Brittle Transition Temperature )
  • 28. DBTT ( Ductile to Brittle Transition Temperature )